11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

K1
+24V 3/12
1 2
K2
3/14

1 2
BATTERY MIDPOINT
MEASUREMENT

A C F
J12 1F1 8F1 12F1
3/14 10A 1 10A 3 10A 6

8L3 12L3
7/28 9/18

8L2 12L2
7/15 8/24

X3/A 1L1 3L1 5L1 8L1 12L1

3/12 2/19 2/16 7/12 8/13
X1/+
2
0F2

CONTROLLER CIRCUIT

CONTROLLER CIRCUIT
1A 1

MAIN CONTACTORS
STEERING MOTOR

AUX. DEVICES
G1

DRIVEMOTOR
12V
KEYSWITCH

24V

X1/-

1M1 5M1 J25 9M2 10M1 12M1

3/12 2/16 7/19 5/23 7/30 8/13

1M2 J24 9M1 10M2 12M2

7/25 10/26 6/20 4/21 8/24

J23 12M3
3/27 9/18

2 7
1F2 12F2
10A B 10A G
X2/ -

0V

REV
DATE: 1 / 10 C
2006-05-05
NSR12N,NSR16N(I),NSR20N
CIRCUIT DIAGRAM
TS1250308 POWER SUPPLY 24 V 3-6951
11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

5L1 3L1
1/21 1/18

3F1
1 50A 2

A3
BF B+

5F1
425A
+B

W W
+ M1 W M3 W
V V V V
M2 3 3
U U
U U
-
SENSOR SENSOR
BEARING J9 BEARING
PUMP MOTOR

6/16
RED XM1/4 XA1/ 9 +12V
RED XM3/ 1 XA3_B/ 4 +5V
X81
WHT XM1/5 XA1/ 8 A WHT XM3/ 3 XA3_B/ 7 A

BLU XM1/6 XA1/22 B BLU XM3/ 2 XA3_B/ 8 B

BLK XM1/3 XA1/10 0V

BLK XM3/ 4 XA3_A/ 11 0V
B31 X73 B32
1 2 XM1/2 1 2 XM3/ 5 XA3_A/ 13
J10
6/17 TEMP. TEMP.
XM1/1 XA1/12 SENSOR XM3/ 6 XA3_B/ 3 SENSOR
R31 R33

STEERING MOTOR
CONTROLLER

CONTROLLER
-P
COMBI

B- B-

A1 A3

5M1
1/21

PUMP MOTOR DRIVE MOTOR STEERING MOTOR

REV
DATE: 2 / 10 C
2006-05-05
NSR12N,NSR16N(I),NSR20N
CIRCUIT DIAGRAM
TS1250308 MAINCIRCUITS 3-6951
 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
1L1 J12 OPTION
1/16 1/13
THROTTLE SENSOR LIFT/LOWER J1 AUX. VALVE SIDESTAB.
5/14

X20/1

X20/5
J6
PRESSURE SENSOR 15 INIT.LIFT/LOWER
R1 R2 B42
X78

CENTER SW
21 31
P
S1 7/20 7/19
22 32 L+ OUT M J21 J22
RED WHT BRN RED WHT BRN
BU
EM.STOP

POT LOW

POT LOW
S6/S7

0-5V

0-5V
13 43 6 4 2 2
S4/S5

B+

B+
S2
14 44 5 1 3 1 3

START
STOP
A M1
V6 X9/1 XY31/1
K X55/1

XB42/1

XB42/2

XB42/3
X14/2

X14/4

X15/2

X15/4

X15/3
X14/1

X15/1
X20/4

X20/2

X20/3

X20/6

S3 COM J23
24V 1/24

SAFETY NC J16 J17 J18 J19

PEDAL 10/24 10/26 10/27 10/28
J5 J4 J13
7/26 7/25 6/29 X55/2
X9/2 XY31/2

J14
5/22

X61 J11 X62

4/20
A
X90 X91 X92 X93

FIXED HYD. SPEED

V2 J8 X74

SIDESTAB. DOWN
7/30
K
F101

SIDESTAB. UP
INIT: LOWER
J7

INIT. LIFT
5/13
+
A1 A1 J6
27
K1 24V K2 24V
A2 A2 J3
6/23
-

XA1/ 23

XA1/ 21
XA1/ 13

XA1/ 17

XA1/ 26

XA1/ 24

XA1/ 41

XA1/ 25

XA1/ 18

XA1/ 33

XA1/ 30

XA1/ 31

XA1/ 36

XA1/ 38

XA1/ 35
J2

XA1/ 7

XA1/ 5
4/15

J15
10/22

KEY MAIN CONT.

CONTROL
CPOT
TRACTION0V
CPOT
LIFT/LOWER
CPOT
PRESSURE
BRAKE
CONTROL SAFETY BRAKE
CONTROL
COMBI CONTROLLER
1M1
1/16 A1

MAINCONTACTORS

REV
DATE: 3 / 10 C
2006-05-05
NSR12N,NSR16N(I),NSR20N
CIRCUIT DIAGRAM
TS1250308 DRIVE CIRCUIT 3-6951
11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

SIDESTAB. UP MULTIPURPOSE
CUTBACK SPEED 1 CUTBACK SPEED 2 INPUT
LIFTING HEIGHT REF.
/SLOW SPEED SENSOR LOWER STOP PULSE ENCODER
SIDESTAB. DOWN INIT.LIFT LIMIT J11 10M2
3/15 1/26
S43 S44 B41
J2
3/15 OUT OUT
L+ A B M

X79 BLK BLK BLK BLK RED WHT BLU BLK

XS43/1

XS43/2

XS44/1

XS44/2

XB41/ 1

XB41/ 2

XB41/ 3

XB41/ 4
XS15/1

XS11/1

XS29/1

XS8/1

X54/1

X26/1

X26/2

X51/1
(199309)

S15 S11 1 S29 COM S8 COM

RIGHT

P X75
3 NC NC
MAST
XS15/2

X51/2
XS11/2

XS29/2

XS8/2

X54/2
XS16/1

FIXED HYD. SPEED

S16
LEFT
XS16/2

XA2_A/ 12

XA2_A/ 14

XA2_A/ 16
XA2_C/ 1

XA2_C/ 2

XA2_C/ 3

XA2_A/ 3

XA2_A/ 4

XA2_A/ 5

XA2_B/ 4

XA2_B/ 1

XA2_B/ 2

XA2_B/ 5
XA1/ 37

XA1/ 34

XA1/ 11

XA1/ 19

XA1/ 6

+KEY 0V 0V + DI1 + DI2 + DI3 + A B 0V

COMBI CONTROLLER ENCODER CARD
A1 A2
XA2_A = 16-pin Minifit
XA2_B = 6-pin Minifit
XA2_C = 8-pin Minifit

REV
DATE: 4 / 10 C
2006-05-05
NSR12N,NSR16N(I),NSR20N
.
CIRCUIT DIAGRAM
TS1250308 DRIVE CIRCUIT 2 3-6951
11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

STEERING WHEEL SENSOR STEERING FEEDBACK SENSOR STEERING FEEDBACK SENSOR

B11 SENSOR A SENSOR B

S31 S32
NPN NPN

A+ A- B+ B-
J7 J1
3/15 3/22

3
1 2 3 4 5 6

XS31/ XS32/

RED

BLK

BLU

WHT
X64 X65

J14 9M2
3/15 1/25
M3

X53/1

X53/2
X22A/1

X22A/2

X22B/1

X22B/2

X63
S32
0 - 10VAC

0 - 10VAC

0 - 10VAC

0 - 10VAC

S31
XA3_A/10

XA3_A/12
XA3_A/ 9

XA3_B/ 2
XA3_A/ 4
XA3_A/7

XA3_A/5

XA3_A/8

XA3_B/6

XA3_A/3

XA3_A/2
KEY K1+ K1-
A A B B AUTOMATIC STEERING STEERING
(SAFETY REFERENCE REFERENCE
PEDAL) CENTERING
STEERING CONTROLLER

A3

REV
DATE: 5 / 10 C
2006-05-05
NSR12N,NSR16N(I),NSR20N
CIRCUIT DIAGRAM
TS1250308 STEERING CIRCUIT 3-6951
 STEERING CONTROLLER COMBI CONTROLLER
A3

11
XA3_A/ 6

CANL CANH
120R
XA3_A/ 14

12
X66
XA1/ 42
CANL CANH
A1

13
X67
XA1/ 27
NCLRXD

XA1/ 29 X25/9

14
DISTANCE FROM X76/X77 TO X24 MAX 50mm
DISTANCE FROM A2 TO X76/X77 MAX 50mm
DISTANCE FROM A1 TO X66/X67 MAX 50mm

NCLTXD

XA1/ 1 X25/7
PCLTXD

XA1/ 2 X25/8
BOOTRSTAP

15
XA1/ 40 X25/1
2/16
J9

X25/4

16
X25/6
2006-05-05
DATE:

ENCODER CARD
J10

A2
2/16

X25/3

17
DISPLAY

X24.1/1
X76 X77
A2

XA7_1/3
CANH XA7_J2L/ 1 XA2_C/ 4
X24.1/2

TERM
CAN
XA7_1/4
CANL XA7_J2L/ 2 XA2_C/ 5

18
120R
X24/1
X26/3 XA2_C/ 7

CANH CANL
CIRCUIT DIAGRAM

X24/2
X26/4 XA2_C/ 6

19
XA7_1/2
XA7_J1L/ 2 0V

9M1
1/25
X23/1 X23/1
XA7_J2L/ 5 CAN TERM

20
XA7_J2L/ 6 CAN TERM X23/ 2 X23/2
XH2/2 XH2/1
H2 +

XA7_J1L/ 14

21
TS1250308

XA7_J1L/ 17 RANGE SELECT

COLD STORAGE APPLICATION

XA7_J1L/ 13 KEY

22
X68

3/15
J3

OPTION LCD HEATER

XA7_1/1

JUMPER ADDED IF
XA7_J1L/ 1 12-80V
XA7.1/2 XA7.1/1 LCD HEATER
XA7_J1L/ 19

23
S55

XS55/2 XS55/1
XA7_J1L/ 7 UP
3

1
S56
DISPLAY AND CONTROL CIRCUITS
NSR12N,NSR16N(I),NSR20N

XS56/2 XS56/1 24
XA7_J1L/ 8 DOWN
3

1
S57

XS57/2 XS57/1
XA7_J1L/ 9 LEFT
25
3

1
S58

XS58/2 XS58/1
XA7_J1L/ 10 RIGHT
3

26
S59

XS59/2 XS59/1
XA7_J1L/ 11 ENTER
3

1
S60

27

XS60/2 XS60/1
XA7_J1L/ 12 ESC
3

1
S61

XS61/2 XS61/1
XA7_J1L/ 3 MAINTENANCE
28
3

XA7_J1L/ 4 BATTERY VOLTAGE

J13
3/14

XA7_J1L/ 5 XA7_2/2
3-6951
6 / 10

BATTERY MIDPOINT VOLTAGE

29

XA7_J1L/ 15
CONTROL
DIMMER

XA7_J1L/ 20
REV

30
C
 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

8L1 8L2 J4 J5 8L3 J8

3/15
1/23 1/23 3/13 3/11 1/23

X18/ 1
X20/8
X72 NOTE! IF SM2 IS USED SM2 1
FANS MUST BE CONNECTED t K13 4 S13 13
TO X52B/2 10/22
+50°C 2
3 14

X18/ 2
X70 X71 X20/9

X6/ X7/
1 1 X94
XH7/1
A1 (M1) A1 (M2) A1 (M3) A1 (M4) A1 (M5) A1 (M6) A1 (M7) RED RED
2Y1 2Y2 2Y3 2Y4 2Y5 2Y6 2Y7 1 A1
K13 added

K
M4 M5 H7 V5 H1
CHANGE:

A2 A2 A2 A2 A2 A2 A2 CONTROLLER
FAN A
MOTOR 2 A2
FAN
BLK BLK
X96 X97 XH7/2
X6/ X7/
2 2
X52/1
2008-03-18

X17/1 X17/5 X69

3/28 3/27
DATE:

J22 J21

K11 4 K12 4 X52/2 X52B/2

REV

10/25 10/26
C

3 3

X17/2 X17/6 1M2

1/16
XA1/ 15

XA1/ 28

XA1/ 39

XA1/ 16

XA1/ 32

XA1/ 14
X101
XA1/ 4

XA1/ 3

1/24 IF MULTIPURPOSE OUTPUT IS

USED TO ANYTHING ELSE THAN
J25 FAN CONTROL, FANS MUST BE
MOVED FROM X52/ TO X52B/
10M1
1/26

MULTIPURPOSE WARNIGN SOUND

VALVE SUPPLY LOWER VALVE SIDESTAB.DOWN INIT.LIFT DUAL PUMP CONTROL OUTPUT HORN
(YODALARM)
A1
COMBI CONTROLLER LIFT/LOWER SIDESTAB. UP INIT.LOWER

REV
DATE: 7 / 10 C
2006-05-05
NSR12N,NSR16N(I),NSR20N
CIRCUIT DIAGRAM
TS1250308 HYDRAULICS, AUX. DEVICES 3-6951
11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

AUX. DEVICES SUPPLY 12V / 8A

FLASHING WARNING LIGHT

WORKING LIGHT 12L2

1/28
12L1
1/28

S18 2 S17 2

3 3
XH5/ 1

XH3/ 1

AUX. DEVICES
G1 Vi+ Vo+

24V 12V/8A

H5 H3
Gi- Go-
XH5/ 2

XH3/ 2

12M2
1/28

12M1
1/28

REV
DATE: 8 / 10 C
2006-05-05
NSR12N,NSR16N(I),NSR20N
CIRCUIT DIAGRAM
TS1250308 AUX. DEVICES 3-6951
 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

+24V
12L3
1/28

COM
t S351
20° NC
(RL494220)
circuit finalizing

X304: X305:
1 1
CHANGE:

MINILEVERS & STEERING WHEEL

HYDRAULICS VALVE
2008-03-20

1 1
DATE:

R304 R305
HEATING CABLE = RL461852 26.8R/1m 2 26.8R/1m 2
REV
C

X304: X305:
2 2

12M3
1/28

0V

REV
DATE: 9 / 10 C
2006-05-05
NSR12N,NSR16N(I),NSR20N
CIRCUIT DIAGRAM
TS1250308 COLD STORAGE 3-6951
 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

THROTTLE SENSOR LIFT/LOWER SIGNAL HORN INIT. LIFT/LOWER SIDESTAB.

S4
R13 R12

CENTER SW
S6 S7

S5 S8 COM S5 COM S4 COM S6 COM S7 COM

CENTER SW
NO NO NO NO NO

POT LOW

POT LOW

SIDESTAB. DOWN
0-5V

0-5V
S8

SIDESTAB. UP
B+

B+
K13 added. X16.1/ removed

SIGNAL HORN

INIT: LOWER
INIT. LIFT
CHANGE:

LOWER
(0,5V)

R13
BACKW FORW
(0,5V) (4,5V)
X14/2

X14/3

X15/2

X15/4

X15/3

X16/2

X16/1

X16/3

X16/8

X16/9

X16/6

X16/7
X14/1

X15/1
2008-03-18

R12
DATE:

LIFT
(4,5V)
REV

X98 X99
C

X62 3/28 3/29

J16 J17
X74 3/15 3/29 3/30
X18/ 3 J15 X17/3 X17/7 J18 J19
XA1/ 26

XA1/ 24

XA1/ 41

XA1/ 25

XA1/ 18

8 8 8
K13 24V K11 24V K12 24V
1 1 1

CPOT CPOT
TRACTION0V LIFT/LOWER X18/ 4 X17/4 X17/8
A1 COMBI CONTROLLER
X100

1/24
J24

REV
DATE: 10 / 10 C
2007-05-10
NSR12N,NSR16N(I),NSR20N
CIRCUIT DIAGRAM
TS1250308 OPTION JOYSTICK 3-6951