MIDOG Flow Control Proportional Valves J866 Series pareJ866 Series Two Stage Proportional Valves for Industrial applications 866 Series flow control proportional valves are throttle valves for 3- and preferably 4-way applications. They are a high performance, two-stage design that covers the range of rated flows from 10 to 80 LUmin at 7.0MPa valve drop. The output stage is a closed center, four-way, sliding spool. The pilot stage is a symmetrical double-nozzle and flapper, driven by a double air gap, dry torque motor. Mechanical feedback of the spool position is provided by a cantilever spring. The valve design is simple and rugged for dependable, long life operation, These valves are suitable for Industrial Robots and Manipulators application with high stability and high repeatability. Principle of operation % An electrical command signal is applied to the torque motor coils and creates a magnetic force, which acts on the ends of the pilot stage armature. + This causes a deflection of armature/flapper assembly within the flexure tube. Deflection of the flapper restricts fluid flow through one nozzle, which is carried through to one Coil, UPper polepiece grmature spool end, displacing the spool. slexure tube “ — * Movement of the spool opens the | Magneticnull J] aie supply pressure port (P) to one control . port while simultaneously opening the Nozzle— P = ywer poleplece tank port(T) to the other control port. | net orifice “Flapper The spool motion also applies a force _ | inlet fitter to the coil spring. % Once the coil spring force becomes th) equal to one nozzle pressure, and the spool is held open in a state of =< = equilibrium until the command signal Conta ort) oe Return nae on changes to a new level. ressure por control por il spring & In summary, the spool position is proportional to the input current, With constant pressure drop actos the valve, flow to the load is proportional to the spool position. Valve Features I 2-stage design with dry torque motor lll High resistance to contamination by larger I Low friction double nozzle pilot stage _internal clearance & longer spool stroke BH High spool control forces Rugged, long-life design The actual flow is dependent upon electrical command signal and valve pressure drop. The flow for a given valve pressure drop can be calculated using the square root function for sharp edge orifices: QUmin = calculated flow AP Q\ Umin = rated flow Q=Qn vy DPN AP MPa = actual valve pressure drop APy MPa = rated valve pressure drop PeJ866 Series General Technical Data Proof Pressure PAandB port 31.5 MPa 200) T port 21.0 MPa_ (Static pressure) Temperature Range al Fluid -10~80°C Ambient -10~80°C. Seal Material * NBR Operating Fluid (Static pressure) 30 al ‘Compatible with common hydraulic fluids, other fluids on request. Flow Rate [Umin] Recommended Viscosity 10~400mm2/S System Filtration High pressure filter (without bypass, but with dirt alarm) mounted in the main flow and if possible, directly upstream of the valve. Refer to Moog filtration catalog for recommended filtration scheme. 7 Valve Pressure Drop AP [MPa] 10 100 Class of Cleanliness Valve Flow Diagram Vahe lw far maximum valve aperng (100% command signal) a function of the ake presen. The cleanliness of the hydraulic fluid greatly effects the performance (spool positioning, high resolution) and wear (metering edges, pressure gain, leakage) of the vovalve. Recommended Cleanliness Class For normal operation : ISO 4406 < 14/11 For longer life ISO 4406 < 13/10 Filter Rating Recommended For normal operation: B10 = 75 (10 um absolute) For longer life 85275 (Sum absolute) Any position, fixed or movable 10g, 3 axes 2.1kg Delivered with an oil sealed shipping plate. Installation Operations Vibration Weight Shipping Plate + Other seal material upon request PsJ866 Series Technical Data Condition Unit Speciation Rated Supply Pressure MPa 21.0 Operating Pressure Range MPa T=20 Proof Pressure ‘Supply! MPa 315 Proof Pressure ten MPa 210 Rated Current eres ore mA E10 Nominal Coll Resistance Aco 200) Null Bias j@2iea % 30 @21MPa, 25% input 80° phase lag He 350 Temperature Range c “10~80 Operating Fluid EES Viscosity Range of Operating Fluid [Peereleumbare mms To—400 Connector Direction B Port Weight ig 2 lf No-Load Flow Gain characterisfic Eontrol ow supply Pressure lither Signal : 200H2, ama p-p Teputcurert 21MPa == -14MPa i Change in Control Flow with Current and Load Pressure pa Toke Pressure BropInstallation Drawing Note 1The mounting manifold must conform to DIN 24340 A10 Mounting Manifold tN PSElectrical Connections Mi Rated current and coil resistance Only one type is available for 1866 Series Proportional valves. 1m Coil connections A four-pin electrical box connector (that mates with an MS3106A-14S-2S cable connector) is standard. All four torque motor leads are available at the connector so external connection can be made for series, parallel or single coil operation. I Servoamplifier The servoamplifier responds to input current, so a servoamplifier that has high internal impedance (as obtained with current feedback) should be used. This will reduce the effects of coil inductance. Electrical Connections (Examples with typical 1866 Series coil) Parallel Single (0) (00) AB CD (asc) res f i Tal Coil Resistance ite) 100 400 200 Rated Current [mA] £20 +10 +20 Coil Inductance {H] 15 47 16 Electrical Power [W] 0.04 0.04 0.08 Polarity for valve opening Aand Cl+) Ale),De) A(4),B(-) or PART B and Dt) C+),.00) PSJ866 Series Ordering Information Standard Model Rated Flow Internal Leakage Rated Current Nominal Coil Model (Vale Drop7.0MPa) _|(system Pressure 21.0MPa) | (Series Connection) | Resistance (Umin) (Umin) (ma) (0) 1866-1000 10 13 10 200 7866-1001 20 16 70 200) 1866-1002, 40 22 10 200 1866-1003 60 28 10 200 1866-1004 30 34 10 200 Model Number Jesse | — Type Designation Spare parts and Accessories Part Size Part Number (O-Rings (included in delivery) PABT asseeora | 047622004 Mounting Bolts included in delivery) 6x 60mm (apieces) A04001-006-060 Mating Connector (not included in delivery) MS3105A14525 (MS31064-145-25) Clamp for Mi 1 Connector (not inckided in delivery) MS3057-68 Flushing Block (not inchided in delivery) €82092-001 P71866-DE0-25050004 Australia Austria Brazil China Finland France Germany India Ireland Italy Japan Korea Luxembourg Norway Russia Singapore South Africa Spain Sweden United Kingdom USA MOOG Moog Japan Ltd 1-8-37 Nishi Shinndo,Hiratsuka, Kanagawa-ken,Japan 254-0019 Tel : +81-463-55-3615, Fax: +81-463-54-4709 For the location nearest you, contact, [Link]