We appreciate for both your purchasing and utilizing

this stationary screw compressor made by

Shenzhen Sullair Asia Industrial Co., Ltd.

The various types of stationary screw compressors made by Sullair

are expected to work to your satisfaction.

Read this manual carefully prior to operation and maintenance by

you or your working staffs.

Sullair Asia reserves the right of research and improvement of its

products, is not be responsible for modifications to improve its previous

products.

Compressor Model:
Compressor Serial Number:

I
II
 Foreword

This manual provides detailed functional and structural descriptions, operation,

and maintenance of AS3700 stationary screw compressors.
Prior to operation and maintenance of the compressor, read this manual carefully
and make sure the functional structure and safety precautions of this machine are
fully understood.
Special lubricant provided by Sullair must be used. Never mix lubricant of
different types.
Contents in this manual may vary from actual condition after a period of time
due to the ongoing improvement of our products. Please be aware of such
possibilities.
If you encounter any problem during operation that is not clearly described in
this manual, contact local Sullair dealer, or Sullair Asia After-sales Department
directly.

Editor

January 2010

III
IV
 Table of Contents
Foreword
Chapter I Safety .............................................................................................................................1
1.1 Overview......................................................................................................................1
1.2 Safety Equipment ........................................................................................................1
1.3 Fire and Explosion Protection .....................................................................................1
1.4 Moving Parts................................................................................................................2
1.5 Hot Surfaces, Sharp Edges and Corners....................................................................2
1.6 Toxic and Irritative Substances....................................................................................2
1.7 Electric Shock Protection.............................................................................................2
1.8 Hoisting and Transportation.........................................................................................3
1.9 Miscellaneous ..............................................................................................................3
Chapter II Compressor Structure...................................................................................................4
2.1 Overview......................................................................................................................4
2.2.1 Working procedure of inlet system...................................................................7
2.2.2 Air filter..............................................................................................................7
2.2.3 Inlet valve..........................................................................................................7
2.3 Discharge system ........................................................................................................7
2.3.1 Working procedure of discharge system..........................................................7
2.3.2 Min pressure valve ...........................................................................................7
2.3.3 Automatic blowdown valve ...............................................................................7
2.3.4 Relief valve .......................................................................................................7
2.4 Lubrication System ......................................................................................................8
2.4.1 Working procedure of lubrication system .........................................................8
2.4.2 Oil filter..............................................................................................................8
2.4.3 Oil return pipe ...................................................................................................8
2.5 Cooling system ............................................................................................................8
2.6 Oil/air separator ...........................................................................................................8
2.6.1 Function of oil/air separate ...............................................................................8
2.6.2 Filter element replacement...............................................................................9
2.6.3 Oil filling port and sight glass............................................................................9
2.7 Air volume adjustment system ....................................................................................9
2.9 Microprocessor controller ............................................................................................9
Chapter III Installation of Compressor.........................................................................................10
3.1 Machine Installation...................................................................................................10
3.2 Ventilation ..................................................................................................................10
3.3 Rotation Direction of Motor........................................................................................10
Chapter IV Compressor Operation ..............................................................................................12
4.1 Safety Operation Procedure......................................................................................12

V
 4.2 Preparation before Initial Starting ..............................................................................12
4.3 Normal Operation ......................................................................................................12
4.4 Stop............................................................................................................................12
Chapter V Maintenance and Service...........................................................................................13
5.1 Overview....................................................................................................................13
5.2 Daily Service..............................................................................................................13
5.3 Service after 50 Operation Hours..............................................................................13
5.4 Service after every 1000 Operation Hours................................................................13
5.5 Changing Fluid...........................................................................................................13
5.6 Maintenance of Oil Filter............................................................................................14
5.7 Maintenance of Air Filter............................................................................................15
5.8 Maintenance of Oil/air Separator...............................................................................16
5.9 Maintenance of Min Pressure Valve..........................................................................16
5.10 Maintenance of Blowdown Valve.............................................................................17
5.11 Maintenance of Solenoid .........................................................................................18
5.12 Installation and Maintenance of Coupling................................................................18
5.13 Maintenance of Sullair Compressor Specific Motor ................................................19
Chapter VI Schematics ................................................................................................................21
6.1 Machine Schematics...................................................................................................21
Chapter VII Trouble Shooting ......................................................................................................22
7.1 Overview....................................................................................................................22
7.2 Possible compressor fault and actions are listed in the following table....................22
Chapter VIII Spare Parts List .......................................................................................................24
Chapter IX Parts List....................................................................................................................25
9.1 Motor & Air End System ............................................................................................25
9.2 Oil/air Separation System..........................................................................................27
9.3 Inlet System ...............................................................................................................29
9.4 Lubrication System ....................................................................................................31
9.5 Cooling Fan System ..................................................................................................33
9.6 Discharge System .....................................................................................................35
9.7 Control System ..........................................................................................................37
9.8 Enclosure System......................................................................................................39
9.9 Decal System.............................................................................................................41

VI
VII
AS3700 Screw Compressor Operation Manual Chapter I Safety

Chapter I Safety

1.1 Overview
Sullair Asia designs and manufactures its products so that they can be operated safely. However, the
responsibility for safe operation rests with those who use and maintain these products. The following safety
precautions are offered as a guide, which, if conscientiously followed, will minimize the possibility of
accidents throughout the useful life of this equipment.
Only those who have been trained and delegated to do so, and who have read and understood this
manual should operate the air compressor. Failure to follow the instructions, procedures and safety
precautions in this manual can result in accidents and injuries. Read this manual prior to start-up. Never
start the air compressor unless it is safe to do so. Do not attempt to operate the compressor with a known
unsafe condition. Tag the compressor and render it inoperative by disconnecting all source of power so that
others who may not know of the unsafe condition will not attempt to operate it until the condition is
corrected.
Installation and operation of the machine shall follow national and local laws and regulations.
Do not modify the devices and control unless approved by the manufacturer in written.

1.2 Safety Equipment

Before installation and operation, all installers and operators shall be familiar with and follow the
safety regulations, national and local laws and standards. Safety equipment shall be provided, such gears to
protect eyes, faces and respiration, protection clothes, boards and electrician protection devices, noise
monitoring & control system, sound insulation equipment, etc.

1.3 Fire and Explosion Protection

1.3.1. Clean up spills of lubricant or inflammable substances immediately;
1.3.2. Avoid spark, flame or inflammable substance. Never smoke near the machine when observing or
filling lubricant. Service shall be carried out when the machine is stopped and compressor completely cools
down;
1.3.3. Do not permit lubricant to splash on acoustical material or accumulate on compressor, lower
surfaces and inside of fence. Wipe down using an aqueous industrial cleaner or steam – clean as required. If
necessary, replace acoustical material and clean all surfaces. Any acoustical material with a protective
covering that has been damaged should be replaced immediately to prevent accumulation of fluid within
the material. Do not use inflammable detergent;
1.3.4. Disconnect all power supplies prior to attempting any repairs or cleaning inside the enclosure;
1.3.5. Keep the electrical system (including terminals and contactors) in good condition. If the cable is
damaged, scratched, deteriorating in insulation performance, lead aging, fading in color or corroded,
replace immediate. Keep the wire lead and contactor clean;
1.3.6. Keep grounded and/or conductive objects (such as tools) away from exposed live electrical parts
(such as terminals) to avoid arcing, which might serve as a source of ignition;
1.3.7. In case welding is necessary when repairs, clear acoustical materials and other inflammables or
heat sensitive articles out of site;

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AS3700 Screw Compressor Operation Manual Chapter I Safety

1.3.8. Sufficient number of fire extinguishers shall be provided when servicing or operating the
compressor;
1.3.9. Clean inflammable materials such as oil cloth or scrap of paper near the compressor;
1.3.10. If the cooling system or lubrication system is not working property (poor circulation of cooling
air or lubricant), do not start the machine;
1.3.11. Do not operation the compressor in a dangerous circumstance unless it is designed to do so.

1.4 Moving Parts

1.4.1. Keep hands, arms and other parts of the body and also clothing away from couplings, fans and
other moving parts;
1.4.2. Do not attempt to operate the compressor with the fan, coupling or other guards removed;
1.4.3. Wear snug-fitting clothing and confine long hair when working around this compressor,
especially when exposed to hot or moving parts;
1.4.4. Keep access doors, if any, closed except when making repairs or adjustments;
1.4.5. Make sure all personnel are out of and/or clear of the compressor prior to attempting to start or
operate it;
1.4.6. Disconnect all power supplies and make sure all circuits are powered off when servicing or
adjusting the machine. This is especially important in remote control mode;
1.4.7. Keep hands, feet, floors, and controls and walking surfaces clean and free of fluid, water, or
other liquids to minimize the possibility of slips and falls.

1.5 Hot Surfaces, Sharp Edges and Corners

1.5.1. Do not contact hot oil, coolant, surface or sharp edge/corner;
1.5.2. Keep your body away from the air discharge outlet;
1.5.3. Wear safety equipment such as gloves or helmet, etc. when operating within or around the
machine;
1.5.4. Keep a first-aid kit handy. Seek medical assistance promptly in case of injury. Do not ignore
small cuts and burns as they may lead to infection.

1.6 Toxic and Irritative Substances

1.6.1. Do not use discharged air for breathing purpose unless it meets the requirement of relevant laws;
1.6.2. Operate the compressor only in open or well-ventilated areas;
1.6.3. No toxic or caustic gas shall present around the compressor;
1.6.4. The lubricant is unique in the industry. Avoid skin contact or swallow. In case of swallow, see
a doctor immediately. In case of skin contact, wash with soap and water.

1.7 Electric Shock Protection

1.7.1. Installation and maintenance of the compressor shall follow national and local laws, standards
and regulations (including national electric codes and other regulations on safety grounding), and shall be
down by qualified personnel;
1.7.2. Keep all parts of the body and any hand-held tools or other conductive objects away from
exposed live parts of electrical system. Maintain dry footing, stand on insulating surface and do not contact

2
AS3700 Screw Compressor Operation Manual Chapter I Safety

any other portion of the compressor when making adjustment or repairs to expose live parts of the electrical
system. Operate with only one hand such that the current will not flow through your heart even if the
electric shock occurs;
1.7.3. Maintain the compressor at a clean, dry and well lighting place;
1.7.4. Do not leave the machine until the electric box is wired up. Set up notification labels to avoid
unintentional operation if leaving the machine is inevitable;
1.7.5. Before servicing or adjusting moving parts or handling ungrounded conductors, disconnect the
power and set up notification on the power supply;
1.7.6. Before starting the compressor once it is installed, please dehumidify and test all circuits.

1.8 Hoisting and Transportation

1.8.1. A forklift is recommended for transportation. If forklift is used, forklift hole or dedicated tray
shall be used. Remove the baffle for forklift on the chassis and secure the compressor motor and oil/air
separator as required to avoid damage to shock absorber during transportation;
1.8.2. Make sure the forklift is secure and slanting backward before moving. Inspect and make sure
the supporting bolts on the oil/air separator plate are secured against bottom surface;
1.8.3. Lift the machine just above obstacles. Travel with the lowest gear when cornering;
1.8.4. If a plate support is used, secure the compressor with bolts or other means to prevent the
compressor from dropping in case of bumping road or sudden brake;
1.8.5. Do not use the bolt eyes on compressor for hoisting. Hoist the entire compressor body. Use
chain when hoisting with a helicopter. Be aware that governmental and local regulations and laws shall
always be complied with;
1.8.6. Inspect each connection point before hoisting to see if there is cracked weld, deformed or
corroded parts, and loose bolts/nuts;
1.8.7. Make sure entire hoisting, rigging and supporting structure has been inspected, is in good
condition and has a rated capacity of at least the weight of the compressor. If you are unsure of the weight,
then weigh compressor before hoisting;
1.8.8. The hook should be equipped with a safety buckle, which securely locks lugs or hoist chain
during hoisting;
1.8.9. Use guide ropes or equivalent to prevent twisting or swinging of the compressor once it has
been lifted clear of the ground;
1.8.10. Do not hoist in strong wind;
1.8.11. No person is allowed under the compressor or crane once the compressor has been lifted;
1.8.12. Lift the compressor no higher than necessary;
1.8.13. Hoisting operator shall be always at the site once the compressor has been lifted;
1.8.14. Set compressor down only on a level surface capable of safely supporting at least its weight
and its loading unit.

1.9 Miscellaneous
1.9.1. If it is necessary to enter the enclosure to perform service adjustments, inform other personnel
before doing so and setup notification. Block the door to avoid the possibility of others closing the door;
1.9.2. Make sure all personnel are out of compressor before closing the door.
3
AS3700 Screw Compressor Operation Manual Chapter II Compressor Structure

Chapter II Compressor Structure

2.1 Overview
Presented to you is a stationary screw compressor for power purpose. It has single stage compressing
unit, oil inject, air cooler and driving motor. The machine comprises the air end, motor, oil/air separator, oil
cooler, aftercooler, cooling fan assembly, chassis assembly, etc. enclosed in a soundproof cover. An electric
control cabinet is equipped on one side of the soundproof cover. The machine is compact, elegant and easy
to operate.
Main specifications of the machine are listed in the table below.
Main specifications of AS3700 compressor

Model AS3707 AS3708 AS3710 AS3712

Capacity 6.8 6.3 5.8 5.1
m3/min (CFM) (240) (222) (204) (180)
Rated discharge 7.0 8.0 10 12
pressure Bar (psi) (100) (115) (145) (175)
Max. working 9.0 9.0 11 12.7
pressure bar (psi) (130) (130) (160) (185)
Relief valve 10 10 12 14
threshold bar (psi) (145) (145) (175) (200)
Weight kg 1020(IP23) / 1050(IP55)
L x W x H mm 1600x860x1440
Air end
Type Oil injection dual-screw compressor
Configuration Single stage gear transmission/built-in inlet regulation valve
Bearing Antiwear
Lubricant model SRF
Lubricant volume L 22
Electric motor
Type 326TSC-4 (TEFC/ODP)
Power rating 37 (50)
kW(HP)
Speed rating rpm 1470
Voltage/Frequency 380/415V 50HZ, 230V/380V/460V 60HZ
Service factor 1.15
Ambient ≤40
temperature
Starting mode℃ Y-△
Service connector
Rc 1 1/2
(inner thread)

See Figure 1 and Figure 2 for the layout and system flowchart of AS3700.
A pair of delicately machined rotors engages each other inside compressor's body. The male rotor has
four teeth, while the female rotor has six teeth. Motor drives the male rotor through an elastomer coupling
and the male rotor drives the female one at high speed. As the space between teeth is getting smaller, air
from air filter is compressed and pressure increased. When the teeth chamber reaches discharge port of
compressor, compressed air is pushed into oil/air separator through discharge port for separation. Separated
air then flows through min pressure valve, aftercooler and drain valve until it is utilized by user. Separated
fluid is settled to the bottom of oil/air separator. Once cooled, it is recycled to air end working chamber
under pressure difference.
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AS3700 Screw Compressor Operation Manual Chapter II Compressor Structure

Oil/air Cooling fan system

separation system

Lubrication Air end &

system motor assembly

Inlet system

Discharge system

Electric control system Enclosure assembly

Figure 1 AS3700 machine layout

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AS3700 Screw Compressor Operation Manual Chapter II Compressor Structure

3/ 8" PI PE

10
3

1/4"PIPE
15
M

12 7
1 5 P1
8
AIR INLET
16 9
2
11
14
G
17

6 13 T1 18
TEMP. SETTING:113°C

4
19

20

20 88290022-142 SW,PRESS 1
19 02250054-605 FLTR,OIL 1
18 88290002-836 PLUG,TANK 1
17 88290006-366 PLUG,SIGHT GLASS 1
16 88290021-301 TANK 1
15 ----------- VALVE,RELIEVE 1
14 ----------- COMPRESSOR 1
13 88290014-534 XDCR,PT1000 1
12 88290014-514 SNSR,PRESSURE 1
11 88290022-253 WATER TRAP 1
10 88290015-890 FLTR,OIL-RETURN 1
9 250034-116 ELEMENT,TANK 1
8 02250097-598 VALVE,MINIMUM PRESSURE 1
7 88290021-446 AIR COOLER 1
6 250003-869 INDICATOR 1
5 88290002-119 GA,PRES 1
4 88290021-446 OIL COOLER 1
3 88290021-946 CTRL,ASSY 1
2 --------- VALVE,AIR INLET 1
1 88290006-012 FLTR,AIR INLET 1
NO. PART NUMBER DESCRIPTION QTY.

Figure 2 AS3700 system flowchart

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AS3700 Screw Compressor Operation Manual Chapter II Compressor Structure

2.2 Inlet System

2.2.1Working procedure of inlet system
Inlet system is composed of air filter, air intake elbow, inlet valve and compressor air end, etc.
When the machine is running, air is sucked from air filter and flows to compressing chamber through
inlet valve. It is compressed by male/female rotors revolving at high speed and its pressure is increased.
When the teeth chamber reaches discharge port of compressor, compressed air is pushed into oil/air
separator through discharge port.
2.2.2Air filter
Air filter is used to filter intake air and provide clean air to compressor. Impurities in air will cause
wear on rotor surface and pollution in fluid. Not following the air filter service requirement or not using
original filter element will cause early failure of fluid and oil/air separator element and warranty void.
2.2.3Inlet valve
Inlet valve of this series of compressor is integrated into the air end. Inlet valve is used to control
intake air volume using loading/unloading mechanism.

2.3 Discharge system

2.3.1Working procedure of discharge system
Discharge system is composed of compressor, oil/air separator, min pressure valve, relief valve,
blowdown valve, aftercooler, water trap (option) and connection pipeline.
Compressed oil/air mixture from compressor enters oil/air separator through the discharge port of
compressor. Fluid in compressed air is separated and clean compressed air is obtained.
Compressed air after oil/air separation flows through min pressure valve, aftercooler and water trap in
sequence. Aftercooler is used to cool hot air. Water trap is not equipped with this series. User may select
the water trap when purchasing the machine or treat the discharged air otherwise.
Service connector of the machine is NPT1 1/2” with inner thread. User shall prepare a check valve on
external air pipeline. Do not expose aftercooler to stress when piping.
Air tank is recommended to reduce the loading/unloading action of the compressor and extend the life
of components.
2.3.2Min pressure valve
The min pressure valve is located on the top cap of oil/air separator. It is used to maintain pressure in
oil/air separator above 0.34MPa to ensure fluid flow in oil pipeline. It also reduces oil consumption.
Therefore only when pressure in oil/air separator is above 0.34MPa and higher than pipeline pressure, the
min pressure valve will be opened. In parallel working mode, min pressure valve works as a check valve to
prevent compressed air from back flowing to separator and air end during compressor blowdown.
2.3.3Automatic blowdown valve
An automatic blowdown valve is equipped in the control line. When the compressor is unloading or
being stopped, blowdown valve opens automatically to allow compressed air in oil/air separator into inlet
pipe, thus release pressure.
2.3.4Relief valve
A relief valve is equipped on oil/air separator. When pressure in separator exceeds threshold, relief
valve will open to discharge pressure and make sure the machine is safe.
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AS3700 Screw Compressor Operation Manual Chapter II Compressor Structure

The machine also features a high pressure stop switch. When pressure in separator exceeds threshold,
the machine will stop automatically. Therefore relief valve will not open under normal circumstances.

2.4 Lubrication System

2.4.1Working procedure of lubrication system
Lubrication system is composed of compressor, oil/air separator, thermal valve, oil cooler, oil filter
and connection pipeline.
Fluid in oil/air separator flows into oil cooler through thermal valve. Cooled oil enters air end working
chamber through oil filter. Then it is compressed along with intake air and enters oil/air separator for a
complete cycle. Fluid serves for three roles:
(1) Coolant - Fluid injected into the machine absorbs large amount of heat generated during
compressing as a coolant.
(2) Lubricant - Fluid forms an oil layer between the rotors, avoiding direct contact between male
and female rotors. Therefore the wear between rotor surfaces is minimized. In addition, fluid flows to
lubrication positions through internal lubrication to lubricate bearings and gears.
(3) Sealant - Fluid with appropriate viscosity can fill up the gaps between rotor-rotor and between
rotor-casing. It reduces leakage loss and enhances the cubage efficiency of compressor.
2.4.2Oil filter
Oil filter clears the impurity in fluid and ensure that clean oil is transported to air end working
chamber and lubrication positions. Impurity in fluid will cause wear on rotor/gear engaging surfaces and
bearing, and reduces the life of compressor.
Oil filter element should be replaced regularly to ensure good oil circulation.
2.4.3Oil return pipe
An oil return pipe is located on the cap of oil/air separator. Small amount of oil on the bottom of
prefilter element and second grade filter element is recycled to compressor through the pipe.

2.5 Cooling system

The machine equips an axial flow cooling fan. Cooling air enters the machine through louver on both
sides by axial flow fan, exchanging heat with cooler before leaving the machine.

2.6 Oil/air separator

2.6.1Function of oil/air separate
Oil/air separator is composed of a tan and a filter element. It has the following functions:
(1) Prefilter .
Oil/Air Mixture from air end enters the oil/air separator and crashes on the wall of separator to
lower its speed. Large oil drops are formed due to lower speed. Most of the oil drops set to the bottom
of separator under gravity.
(2) An oil reservoir of the compressor to store fluid.
(3) Filter element.
After collision separation, oil/air mixture flows through filter element for fine separation. Minor
fluid residue in compressed air is separated and accumulated on the bottom of filter element. Then the
oil is returned back to compressor's intake port and working chamber through the oil return pipe.
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AS3700 Screw Compressor Operation Manual Chapter II Compressor Structure

(4) Pressure regulation.

Certain amount of air inside the oil/air separator effectively stabilizes pipeline pressure.
2.6.2Filter element replacement
Impurities exist in the lubrication system. Filter element will be clogged up after a period. Resistance
of filter element to compressed air will increase and machine operation will be compromised. Operator
should replace filter element according to the signal on monitor on time. Note: Filter element may only be
replaced instead of being repaired.
2.6.3Oil filling port and sight glass
Oil filling port and sight glass are equipped on the outer side of oil/air separator.
Since discharged air contains oil more or less, the oil level of separator will drop and need to be added.
The normal oil level shall be observable from the sight glass when the compressor is running at full load.

2.7 Air volume adjustment system

Air volume adjustment system automatically adjusts the open/close of inlet valve based on air demand
to minimize fluctuation in service pressure.
The control system loads/unloads the compressor based on air demand. The control system comprises
solenoid valve, inlet valve, blowdown valve and control line.
When air demand equals to or is higher than machine rating, the machine will run at full load. In such
a case, the starting/unloading solenoid valve is energized, cutting off the control line. Inlet valve of the air
end is fully opened under vacuum.
When air demand is lower than rating, line pressure of the machine builds up slowly. Once the
discharge pressure reaches unloading setting of the machine, the compressor will change into unloading
mode. The starting/unloading solenoid valve is de-energized, opening the control line. In such a case, the
inlet valve is closed through the control line. Meanwhile, the blowdown valve is opened to release the
pressure in oil/air separator tank (to intake port) until pressure in separator is stabilized to 15-25PSI. Now
the machine runs at a lower pressure with no load. The machine will keep running for a preset time period
at unloading mode before stop. Once the pressure in user air line drops to the lower limit set in the
microprocessor controller, the compressor will enter loading mode from unloading mode again, i.e. the
starting/unloading solenoid valve is energized, cutting off the control line. Inlet valve of the air end is fully
opened under vacuum.

2.9 Microprocessor controller

The machine is equipped with microprocessor controller. For detail information on controller, see
88290021-984 EC2000 Controller Operation Manual.

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AS3700 Screw Compressor Operation Manual Chapter III Installation of Compressor

Chapter III Installation of Compressor

3.1 Machine Installation

The machine should be mounted on supporting ground or foundation with sufficient strength. To
ensure that the transmission and internal piping work properly, the machine should be level and firmly
contacting the ground. A rubber plate is suggested under the machine with thickness of 10~20mm.
Air in/out interface is ready on the enclosure. See Dimension and Installation Diagram for detailed
size. Arrange ductworks when designing the equipment room.
See Figure 3 for the dimension and installation of the machine.

3.2 Ventilation
To ensure compressor's normal operation, equipment room must be well ventilated with room
temperature no more than 40℃. No object shall be placed within 1m range of the compressor for the
convenience of ventilation and service. Room design should also satisfy ambient temperature requirement
for starting in winter, which is 32°F (0℃).

3.3 Rotation Direction of Motor

User should check if motor rotation direction matches the mark as follows once the machine is
powered on.
Pull out emergency stop button from monitor's control panel and press "I" button (start) followed by
"O" button (stop) immediately. Let motor revolve for a moment. If motor rotates in the same direction of
marked arrow, it means wiring is correct. If not, cut off power and exchange any two power cables. Then
test again.
Machine with phase sequence protector may not be started if the phase sequence is wrong. Please
observe the message shown on the controller.
Never put the motor in reverse rotation direction!

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AS3700 Screw Compressor Operation Manual Chapter III Installation of Compressor

11
AS3700 Screw Compressor Operation Manual Chapter IV Compressor Operation

Chapter IV Compressor Operation

4.1 Safety Operation Procedure

To avoid injury and machine damage, customer shall make detailed safety operation procedure. Please
refer to the following:
(1) Operator must be well trained before operation, and has read and understood this manual.
(2) The installation and operation of machine shall comply with national and local laws and
regulations.
(3) Never modify machine structure and control mode, unless approved by manufacturer in written.
(4) If abnormal condition is encountered, stop the machine immediately and shut down all power
supply.
(5) No inflammable, explosive, toxic and erosive gas shall be stored in the vicinity.
(6) Blowdown the compressor and shut down all power supply before maintenance or adjustment
operation.

4.2 Preparation before Initial Starting

(1) Check if electric connection is safe and reliable;
(2) Set operation parameters according to the manual of accompanied computer controller;
(3) Observe oil/air separator level. Normally oil level should be visible from sight glass;
(4) If ventilation tunnel is installed, make sure it is clean and clear;
(5) Open discharge check valve;
(6) Power on the machine. Start the machine then stop immediately to check if motor rotates in the
same direction of marked arrow. Reset the machine if direction is wrong;
(7) Start the compressor again and close check valve gradually. Check if unloading pressure coincides
with settings. Reset the machine if not.
(8) Check if all systems work properly. Check for oil, air and water leakage and abnormal sound;
(9) If ambient temperature is too low, user must increase room temperature above 0℃ to start the
machine and keep its operation;
(10) Stop the machine.

4.3 Normal Operation

Once a new machine has been tested according to the first starting test procedures, it may be used for
normal operation. Check oil level before starting. Press "I" button to start the machine.

4.4 Stop
Press “O” button to stop the machine.

12
AS3700 Screw Compressor Operation Manual Chapter V Maintenance and Service

Chapter V Maintenance and Service

5.1 Overview
Besides daily maintenance and inspections every 1000 hours, maintenance works are grouped according
to time interval (operation hours). The microprocessor controller has a programmable service timer. Once the
setting in the service timer has been reached, LCD status column of the controller will give corresponding
minor fault alarm message in rotation, reminding user of service. Reset the service timer after service
operation. See 88290021-984 EC2000 Controller Operation Manual for detail. Normal operation of the
machine relies on good maintenance and service.
Warning
Do not carry out maintenance or service work when the power supply has not been cut off.
Do not disassemble any part when the compressor is running or pressurized. Shut down the
machine, bleed internal pressure to zero and cut off external pressure before disassembling.
Sullair genuine parts must be used when servicing Sullair compressor in accordance with the
requirements in Operation Manual. Otherwise, warranty may void.

5.2 Daily Service

Check oil level before starting the machine. Add fluid if level is low. Check if displayed parameters are
correct after the machine is started. Check operation condition of various systems after the machine is warmed
up, and check for leakage and abnormal sound.

5.3 Service after 50 Operation Hours

Check and proceed with the following after 50 operation hours:
(1) Clean oil return pipe filter;
(2) Replace oil filter element.

5.4 Service after every 1000 Operation Hours

(1) Clean oil return pipe filter;
(2) Replace oil filter element as required;
(3) Replace air filter element as required.

5.5 Changing Fluid

(1) In order to minimize service operation and reduce cost, AS3700 series compressor has been tested
and filled with SRF fluid before delivery.
(2) Use non-Sullair fluid in compressor will void all Sullair warranties.
(3) Do not mix different type fluid. Mix dirty mineral oil may cause poor performance of the air end. It
could also cause bubble, filter element clogging and nozzle or pipe clogging.
(4) Note: Clean oil way system before changing oil. If ambient temperature exceeds range or use fluid
above its life, please contact Sullair dealer.
(5) Maintenance interval and guidance

13
AS3700 Screw Compressor Operation Manual Chapter IV Compressor Operation

Fluid change Oil filter change Oil/air separator

Fluid Air filter
interval interval element change interval
SRF 1/4000 6 months or 1000hrs 6 months or 4000hrs 2000hrs
4000hrs
(whichever comes first) In case the compressor is running in a dusty environment, service the filter more
frequently.

5.6 Maintenance of Oil Filter

Replace oil filter element and gasket every 1000 hours or if indicated so by the pressure drop indicator of
oil filter.

Figure 4 Oil filter

See Figure 4 for the maintenance of oil filter.

1. Remove filter element and gasket with a belt wrench;
2. Clean sealing surface;
3. Apply a layer of clean fluid on the new gasket;
4. Screw up the new element with hand. Make sure the new gasket is in place. Avoid deformation, damage or
press to the gasket;
5. Tighten another 1/2-3/4 circle with hand;
6. Start the machine and see if there is oil leakage.

14
AS3700 Screw Compressor Operation Manual Chapter IV Compressor Operation

5.7 Maintenance of Air Filter

Figure 5 Replacement of air filter

Maintenance of air filter

See Figure 5. In case the service indicator of air filter is in red zone when the machine is running at full
load, or the machine has been operated for 2000 hours, replace air filter element as described below:

Replacing filter element:

1. Stop the machine and bleed pressure;
2. Clean the shell of filter;
3. Loosen the clamp;
4. Screw off the rubber ring inside the dust cover and dust off;
5. Loosen the wing cap and remove element;
6. Clean the inside of the shell. Do not use compressed air;
7. Install new filter element;
8. Reassemble the filter;
9. Reset the service indicator.

Check filter element

1. Put a light source in the filter element. Light will irradiate through the pore on the element if it is
damaged;
2. Check all gaskets and mounting surface of the gasket. Replace damaged gasket immediately;
3. Spare filter element should be stored in a clean container;
4. With the element installed, check and tighten all connection parts before starting the machine.

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AS3700 Screw Compressor Operation Manual Chapter IV Compressor Operation

5.8 Maintenance of Oil/air Separator

Maintenance of oil/air separator is mostly about replacing oil/air separator element. See Figure 6.
Replace oil/air separator element every 4000 hours or in case pressure drop is greater than 10psi
(0.7bar).
Note: Oil/air separator element may be replaced only. Do not clean it.
Replace oil/air separator element as described below:
(1) Stop the machine and discharge pressure;
(2) Disconnect the pipeline linked to top cap and remove the top cap;
(3) Take out the element and replace with new one.
Note: do not touch the sealing pad on filter element flange. Do not remove the metal holding screw
from sealing pad. Metal holding screw also serves as grounding function to prevent fire in separator caused
by static;
(4) Clean the inside surface of top cap and put in the new filter. Fasten bolts and pressing cap;
(5) Connect pipelines linked to top cap.
Note: Oil return pipe must be inserted to the bottom of filter element to ensure oil return.

Oil/air separator element

P/N: 250034-116

Figure 6 Oil/air separator system

5.9 Maintenance of Min Pressure Valve

See Figure 7 for the structure of min pressure valve. Normally only O-ring needs to be replaced.
Maintenance procedure is described below:
(1) Disconnect pipelines linked to min pressure valve and remove it from the top cap of oil/air
separator;
(2) Screw off the top cap of valve and remove the piston assembly in the valve;
16
AS3700 Screw Compressor Operation Manual Chapter IV Compressor Operation

(3) Clean the valve and piston assembly carefully

(4) Replace with a new O-ring. Apply a layer of grease on O-ring and piston;
(5) Apply a layer of Loctite gasket maker on top cap and reassemble in reverse sequence;
(6) Install the reassembled min pressure valve to the cap of oil/air separator and reconnect pipelines.

Inner hex screw

Check valve spring
Anti-loose washer
Washer
Top cap

Check
valve
assembly
Washer Piston guide pole
Anti-loose washer
Piston components

ALLEN fixing screw

Spring

Positioning ring

Piston assembly

Valve body O-ring

Figure 7 Min pressure valve

5.10 Maintenance of Blowdown Valve

See Figure 8 for the structure of blowdown valve. Maintenance of blowdown valve is mainly about
replacing O-ring. See the following procedures:
(1) Screw off the four 1/4〃×3/4〃 bolts and remove top cap:
(2) Remove spring, piston, O-ring, etc.;
(3) Replace fluoro rubber washer and all O-rings;
(4) Reassemble the blowdown valve.

17
AS3700 Screw Compressor Operation Manual Chapter IV Compressor Operation

O-ring
Cap
Piston
* Locking nut
PTFE base *
* Washer
Washer *
Piston
* PTFE base
Positioning
pole Bolt *

Cap

Valve body

Figure 8 Blowdown valve

*Service P/N 02250049-634

5.11 Maintenance of Solenoid

Solenoid needs little service. However it should be cleaned regularly. Generally if working voltage is
right and the solenoid is acting slowly or is leaking, it should be cleaned.

5.12 Installation and Maintenance of Coupling

See Figure 9 for the structure of coupling.
Motor end sleeve Elastomer Air end sleeve

Figure 9 Coupling
Installation of coupling:
(1) Mount the motor end sleeve and air end sleeve on motor spindle and air end shaft, respectively. Air
end disc end shall contact the shoulder of air end shaft. Slide the elastomer into the disc for coupling
installation.
18
AS3700 Screw Compressor Operation Manual Chapter IV Compressor Operation

(2) Coupling shall be mounted such that the gap between the end surfaces of the two discs is 2 to
3mm.
(3) Tighten the set screw on the discs.

5.13 Maintenance of Sullair Compressor Specific Motor

1. Operation condition of Sullair compressor motor (may vary by the destination country of exported
model):
Ambient temperature ≤40℃
Altitude ≤1000m
See the name plate of motor and the following requirements for other conditions.
2. Operation of Sullair compressor motor:
1) Motor shall be properly grounded. The ground line of Sullair compressor specific motor is normally
linked to electric cabin and is connected to the cabin. Securely attach user ground line to the
terminal.
2) Sullair compressor specific motor leads are cleared marked:
3) Wiring of Sullair compressor motor is clearly marked on nameplate.
4) When voltage and frequency of Sullair compressor specific motor are maintained as described on
nameplate, motor may output a power of power rating multiplied by service factor. If frequency
variation exceeds 1%, or voltage variation exceeds 10% of the value on nameplate, such power
output is not guaranteed.
5) Sullair compressor specific motor works well when imbalance among three phases does not exceed
1%.
6) Thermal relay is normally equipped in Sullair compressor electric distribution cabin as motor
overload protection component.
7) Intermittent or abnormal sound and vibration shall not be observed when motor is running with or
without load.
3. Maintenance and service of Sullair compressor motor:
1) Environment should be dry. Motor surface should be clean and air-in port should not be obstructed
by dust or fiber, etc.
2) If thermal relay is activated, find and correct fault causes before restarting.
3) Make sure bearings are well lubricated during operation. Generally, grease should be added or
replaced every 2000H (enclosed bearing does not need grease replacement during its life). If grease
is too hot or is deteriorated during operation, it should be replaced. Add grease after cleaning
bearing and cap slot. Different motor uses different type of grease. See motor nameplate or call
Sullair After-sales Department.
4) When bearing life is coming to its end, shock and noise will increase drastically, and the bearing
should be replaced.
5) User is recommended to contact Sullair or Sullair dealer when motor has problem.
4. Regular inspection:
Motor should be inspected every year or half a year based on its condition.
If the motor is exposed to one of the following conditions, it should be inspected every half a year:
1) Caustic or conducting dust.
19
AS3700 Screw Compressor Operation Manual Chapter IV Compressor Operation

2) Velveteen or extremely dirty environment. Accumulated dust may impede normal ventilation.
3) Chemical smoke, steam, salt mist or oil mist.
4) Humid or extremely dry, radiation heat, bug hazard or mildew cultivating atmosphere, or running
under one of the following conditions:
1) Variation to voltage and/or frequency ratings regulated in Sullair Compressor Specific Motor
Operation section is constantly out of limit.
2) Poor room ventilation or ambient temperature exceeds 40℃.
3) Motor is started frequently due to air demand fluctuation.
Checklist:
1) Discharge, clean and refill fluid (grease) to bearing. If bearing is already found abnormal, then
check the bearing. See motor nameplate for fluid (grease) type.
2) Take procedures to deal with leaked oil at bearing sealing position.
3) Check end cap and top cover for condensation or accumulated water, rust or erosion. Remove end
cap and top cover if necessary.
4) Note if there is dust or other external objects accumulation.
5) Check all non-insulated electric connections for loose, over heat, arcing or erosion. Make correction
if necessary.
6) Check all bolts and nuts and make sure they are securely fastened.
7) Check all leads and see there is over heat or corona.
5. Inspect and clean the winding
Based on the type and amount of dust accumulated on winding, the following methods are listed for
reference. (If too much dust is accumulated on winding, or the winding needs to be checked and cleaned
thoroughly, the rotor must be removed from the stator.)
1) Wipe with dry rag
If the surface is easily accessible and there is dust only, then use a clean and dry down less rag to wipe
will do the work. Do not use "cotton waste" because fluff will stick to insulation and cause more dust
accumulation. Fluff is also damaging insulation of high-voltage motor due to the tendency of corona shock.
2) Brush and vacuum clean
Brush off dry dust with a short and hard brush and then use vacuum (do not use metal brush). This is
favorable because dust will not scatter onto other equipment.
3) Blow
Blow the dust off with dry compressed air only in inaccessible gap while the motor is not humid. Blow
direction shall not cause the dust being brought to deep inside of the motor, which is hard to clean and may
block air way.
Caution: Pressure of compressed air shall be no more than 0.2MPa to avoid damaging insulation. Do not
blow dust when insulation is loose. Make sure air is dry and contains no condensed water from air pipeline.
4) Solvent clean
Solvent clean is especially effective for the pitch, grease, wax and oil on electric devices. Wipe with a
rag containing solvent. Then wipe with a dry rag. (Do not use "cotton waste" because fluff will stick to
insulation.)
Sullair suggests inorganic volatile solvent or petroleum solvent. In a fire protection area, use fire
retarding methyl-chloroform, because this solvent will burn under normal conditions and is mildly toxic.
Local ventilation is required when the odor of solvent vapor is strong.
6. See 3-phase Asynchronous Motor Maintenance Manual for other inspection and service of motor.

20
 L IN E V O L T A G E

U S E R F U R N IS H P O W E R IN L E T P R O T E C T IO N
QF

P2 p T1
s
6.1 Machine Schematics
AS3700 Screw Compressor Operation Manual

21
FAN
M OTOR
M O N IT O R
Chapter VI Schematics

a
Chapter VI Schematics
AS3700 Screw Compressor Operation Manual Chapter VIII Spare Parts List

Chapter VII Trouble Shooting

7.1 Overview
Compressor's fault may be caused by multiple reasons. Therefore a systematic analysis on all causes
of the fault should be carried out before service or parts replacement. Do not disassemble the machine
without purpose. To avoid damage, visual check is necessary. Keep the following in mind:
a. Check if cable leads are loose or disconnected;
b. Check if pipeline is damaged;
c. Check if there is part damaged by over heat or short circuit. Normally phenomena are color
changing or scorch odor.

7.2 Possible compressor fault and actions are listed in the following table

Symptom Possible causes Actions

Low oil level in oil/air separator Check oil level, add oil if necessary
Cooler fin dirty Clean cooler fin
Oil filter clogged up and bypass valve
Replace oil filter
failed
High discharge Ambient temperature high Improve ventilation
air temperature 1. Enlarge exhaust duct
High resistance in exhaust duct
2. Install fan in the duct
Thermal resistor temperature transducer Check RTD connector. If the connector
RTD failure is good, replace RTD
Fan motor damaged Check and repair fan motor
(1) Reduce air demand;
Air demand higher than air supply
(2) Check for leakage on pipeline.
Air supply Air filter clogged up Replace filter element
pressure lower Check motion of inlet valve; check the
than pressure Inlet valve unable to open completely setting of pressure reducing valve and
rating pressure regulator
Check transducer's contacts. Replace
Pressure transducer fault
transducer if contacts are normal.

Pressure transducer fault Check transducer's contacts. Replace

transducer if contacts are normal.
Pipeline pressure
Unloading components (e.g. blowdown
higher than Check if unloading components are
valve, inlet regulator valve) are not
unloading normal
working properly
pressure
Unload solenoid failure Check solenoid
Control air leakage Check if control pipeline is leaking

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AS3700 Screw Compressor Operation Manual Chapter VIII Spare Parts List

Symptom Possible causes Actions

Oil return pipe filter or nozzle

Clean filter
blocked

Separator element damaged or Check separator components and

washer displaced washer. Replace if necessary.
Oil consumption too
high Check if system pipeline is leaking
System is leaking oil
oil
Oil level too high Discharge some fluid
Too much oil foam Change fluid
Vibration and noise Isolator damaged; Replace isolator;
increased Fan or box fault; Check centrifugal fan;

23
AS3700 Screw Compressor Operation Manual Chapter VIII Spare Parts List

Chapter VIII Spare Parts List

Name Service kit no. Quantity
Oil filter02250054-605 element 250025-526 1
Heavy duty air filter 88290006-012 element 88290006-013 1
Oil/air separator element 2550034-116 1
Inlet valve mini service kit 02250155-971 1
Inlet valve complete service kit 02250155-970 1
Min pressure valve 02250097-598 service kit 001177 1
Min pressure valve cap 02250097-598 service kit 02250046-396 1
Min pressure valve 02250097-598 o-ring service kit 02250048-363 1
Min pressure valve 02250097-598piston service kit 02250051-337 1
Thermal valve (170F) service kit 88290022-023 1
Control system assembly 88290021-946 blowdown valve
250031-771 1
02250049-634 service kit
Shaft seal service kit 02250050-363 1
Shaft seal service tool kit 602542-001 1
Coupling elastomer 88290010-079 1
SRF oil (5 gallon) 250019-662 1

Note: please notify compressor model, series number and B.O.M number when ordering spare
parts to facilitate our service.

24
AS3700 Screw Compressor Operation Manual Chapter IX Parts List

Chapter IX Parts List

9.1 Motor & Air End System

25
AS3700 Screw Compressor Operation Manual Chapter IX Parts List

Motor & Air End System Parts List

S/N P/N Name Qty. Note
1 02250152-346 Shield 2
2 02250155-285 Shock absorber 4
3 88250155-882 1 AS3707 50Hz
88250152-794 1 AS3707 60Hz
88250153-367 Air end 1 AS3708 50Hz
88250152-539 1 AS3708 60Hz
4 88290021-290 50Hz 380V IP23
88290010-942 50Hz 380V IP55
88290013-619 60HZ 380V IP23
88290013-620 60HZ 380V IP55
88290012-637 Electric motor 60HZ 230/460V IP23
88290012-638 60HZ 230/460V IP55
5 88290021-477 Connection tube 1 For models not of 50Hz 380V IP23
6 88290021-964 Coupling 1
7 88812110-025 Full thread bolt 4
8 88812112-030 Full thread bolt 2
9 88812112-040 Full thread bolt 12
10 88812112-045 Full thread bolt 2
11 88813108-020 Flange bolt 8
12 88831110-020 Flat washer 4
13 88831112-025 Flat washer 12
14 88832110-026 Spring washer 4
15 88832112-031 Spring washer 16
16 88833108-022 Large flat washer 8
17 88833112-033 Large flat washer 4
18 88290012-850 Supporting plate 1
19 88290021-298 Base 1

26
AS3700 Screw Compressor Operation Manual Chapter IX Parts List

9.2 Oil/air Separation System

27
AS3700 Screw Compressor Operation Manual Chapter IX Parts List

Oil/air Separation System Parts List

S/N P/N Name Qty. Note
1 88290021-301 Oil/air separator 1
2 88290021-453 Discharge pipe DN50 1
3 88842035-058 O-ring 2
4 88290007-143 Half flange 2
5 040029 Plug 1
6 88290006-366 Sight glass 1
7 88831110-020 Flat washer 8
8 88832110-026 Spring washer 8
9 88821110-084 Nut 4
10 88812110-060 Full thread bolt 4
11 88812110-025 Full thread bolt 4
Adjustable rectangular
12 88290005-770 1
joint
88290005-468 1 1.0MPa
13 Relief valve
88290005-467 1 0.9MPa
14 88842035-025 O-ring 1
15 88812112-040 Bolt 4
16 810204-025 Joint 2
17 841215-004 Stainless steel pipe 10ft
18 88842030-044 O-ring 2
19 88290002-281 Straight joint 1
20 02250097-598 Min pressure valve 1
21 250034-116 Element 1
22 88290015-890 Return line filter 1
23 810204-012 Straight joint 2
24 88290021-693 Adaptor 1
25 88871008-044 Nipple 1
26 88290002-435 Female thread ball valve 1
27 88290002-836 Oil drain plug 1
28 88831112-025 Flat washer 4
29 88832112-031 Spring washer 4

28
AS3700 Screw Compressor Operation Manual Chapter IX Parts List

9.3 Inlet System

29
AS3700 Screw Compressor Operation Manual Chapter IX Parts List

Inlet System Parts List

S/N P/N Name Qty. Note
1 040550 Rubber elbow 1
2 040642 Hose clamp 2
3 88290006-012 Air filter 1
4 88290006-144 Air filter anchor hoop 1
5 88290021-476 Air filter holder 1
6 88812108-020 Full thread bolt 2
7 88812110-035 Full thread bolt 3
8 88821108-068 Nut 2
9 88821110-084 Nut 3
10 88831108-016 Flat washer 2
11 88831110-020 Flat washer 3
12 88832108-021 Spring washer 2
13 88832110-026 Spring washer 3

30
AS3700 Screw Compressor Operation Manual Chapter IX Parts List

9.4 Lubrication System

31
AS3700 Screw Compressor Operation Manual Chapter IX Parts List

Lubrication System Parts List

S/N P/N Name Qty. Note
1 02250152-223 Joint 1
2 250025-526 Oil filter element 1
3 88290021-503 Oil filter thermal valve 1
assembly
4 88290022-023 Thermal valve element 1
5 88290022-024 Oil line 1
6 88290022-025 Oil line 1
7 883527-012 Straight joint 3
8 88811110-135 Bolt 4
9 88831110-020 Flat washer 4
9 88832110-026 Spring washer 4
10 88842035-019 O-ring 2
11 88842035-023 O-ring 3
12 88842035-035 O-ring 1

32
AS3700 Screw Compressor Operation Manual Chapter IX Parts List

9.5 Cooling Fan System

33
AS3700 Screw Compressor Operation Manual Chapter IX Parts List

Cooling Fan System Parts List

S/N P/N Name Qty. Note
1 250018-330 Supporting frame 1
2 88290021-446 Oil cooler 1
3 88290021-450 Axial fan assembly 1 50Hz/60Hz 380V
88290022-264 60Hz 230V/460V
4 88290021-473 Supporting plate 1
5 88811108-025 Bolt 26
6 88821108-068 Nut 16
7 88831108-016 Flat washer 42
8 88832108-021 Spring washer 26

34
AS3700 Screw Compressor Operation Manual Chapter IX Parts List

9.6 Discharge System

35
AS3700 Screw Compressor Operation Manual Chapter IX Parts List

Discharge System Parts List

S/N P/N Name Qty. Note
1 88290018-064 Straight joint 1
2 88290021-608 Straight joint 1
3 88290021-609 Metal hose 1
4 88842026-040 O-ring 2
5 88842035-045 O-ring 1
6 88290022-253 Water trap 1 Option
7 88290021-484 Connection pipe 1 Option

36
AS3700 Screw Compressor Operation Manual Chapter IX Parts List

9.7 Control System

To min pressure valve

To TANK

Assembled on Air filter

Assembled on TANK

To inlet
valve front
To inlet
valve rear

To air end

37
AS3700 Screw Compressor Operation Manual Chapter IX Parts List

Control System Parts List

S/N P/N Name Qty. Note
1 02250054-861 Nylon conduit 7ft
2 02250099-626 Elbow 2
3 02250099-630 Nylon conduit 5ft
4 250003-869 Vacuum indicator 1
5 250018-428 Straight joint 1
6 250018-430 Elbow 3
7 810504-012 Elbow connector 1
8 841500-002 Combination connector 1
9 88290002-119 Pressure gauge 1
10 88290021-399 Electric control panel 1 50Hz 380V
assembly
88290022-086 Electric control panel 1 60Hz 230V/460V
assembly
11 88290021-440 Electric cabinet assembly 1 50Hz 380V
88290021-610 Electric cabinet assembly 1 60Hz 230V/460V
12 88290021-946 Control system assembly 1
13 88290021-986 Temperature sensor 1
14 88811110-040 Bolt 1
15 88812108-020 Full thread bolt 2
16 88831108-016 Flat washer 2
17 88832108-021 Spring washer 2
18 88832110-026 Spring washer 1
19 88833110-027 Large flat washer 1
20 88290014-514 Pressure sensor 1
21 88290002-748 Plastic-coated metal hose 2
connector
22 88290002-732 Plastic-coated hose 1

38
AS3700 Screw Compressor Operation Manual Chapter IX Parts List

9.8 Enclosure System

39
AS3700 Screw Compressor Operation Manual Chapter IX Parts List

Enclosure System Parts List

S/N P/N Name Qty. Note
1 88290021-385 Door E 2
2 88290021-386 Door B 1
3 88290021-387 Door C 2
4 88290021-388 Beam A 1
5 88290021-389 Beam B 2
6 88290021-390 Beam C 1
7 88290021-391 Door D 1
8 88290021-392 Beam E 1
9 88290021-394 Post A 1
10 88290021-395 Post B 2
11 88290021-396 Top plate A 1
12 88290021-397 Top plate B 1
13 88290021-472 Post C 1
14 88290021-489 Corner panel A 2
15 88290021-490 Corner panel B 1
16 88290021-491 Corner panel C 1
17 88290021-989 Beam D 1
18 88813108-016 Flange bolt 74
19 02250048-520 Plastic cap 16
20 02250151-635 Door gasket 4

40
AS3700 Screw Compressor Operation Manual Chapter IX Parts List

9.9 Decal System

A-direction

41
AS3700 Screw Compressor Operation Manual Chapter IX Parts List

Decal System Parts List (for domestic models)

S/N P/N Name Qty. Note
1 02250059-056 SULLAIR LOGO decal 1
2 88290001-279 Warning decal 2
3 88290001-281 Hoisting position decal 2
4 88290001-282 Electric shock warning decal 1
5 88290001-283 Auto start/stop warning decal 1
6 88290001-292 High pressure risk decal 1
7 88290001-321 Rotation direction decal 2
8 88290001-322 Grounding decal 2
9 88290001-324 Initial start label 1
10 88290004-160 Oil filling port warning decal 1
11 88290004-161 Respiration warning decal 1
12 88290004-162 Food warning decal 1
13 88290004-895 US SULLAIR decal 1
14 88290007-706 ISO decal 1
15 88290011-431 Website decal 1
16 88290016-001 SRF oil reminder decal 1
17 88290012-265 WS3700 decal 2
18 88290005-334 Nameplate 1
19 88290013-723 Rivet 4
Decal System Parts List (for export model)
S/N P/N Name Qty. Note
1 02250059-056 SULLAIR LOGO decal 1
2 049855 Warning decal 2
3 241814 Hoisting position decal 2
4 049850 Electric shock warning decal 1
5 250017-903 Auto start/stop warning decal 1
6 042218 High pressure risk decal 1
7 250021-564 Rotation direction decal 2
8 049852 Grounding decal 2
9 250021-337 Initial start label 1
10 049685 Oil filling port warning decal 1
11 250027-935 Respiration warning decal 1
12 250003-144 Food warning decal 1
13
14 88290007-706 ISO decal 1
15 88290011-431 Website decal 1
16 02250069-391 SRF oil reminder decal 1
17 88290012-265 WS3700 decal 2
18 88290013-683 Nameplate 1
19 88290013-723 Rivet 4

42
 Global Sales and Services

US: SULLAIR CORPORATION

Subsidiary of Hamilton-Sundstrand Corporation
3700 East Michigan Boulevard
Michigan City, Indiana 46360 U.S.A.
Telephone: 001-219-879-5451 or 1-800-Sullair (U.S.A. only) Fax: 001-219-874-1273

Asia: SULLAIR ASIA Website: [Link] Hotline: 800-830-3977

SULLAIR Singapore 74 Joo Koon Circle, Jurong Singapore 629093
Telephone：65-68611211 Fax：65-68612967
SULLAIR Taipei: 1, 3F, 248 Zhongshan Road, Linzhong Town, Taipei
Tel: 02-26013500 Fax: 02-26013032
Shenzhen Factory: Zuo Paotai Road, Chiwan, Shekou, Shenzhen, P. R. China 518068
Tel: 0755-26851686 Fax: 0755-26835157
Suzhou Factory: 266 Changyang Street, Singapore Industrial Park, Suzhou 215000
Tel: 0512-87162388 Fax: 0512-87162389, 87162387
Shanghai Branch: Room 1504, Ganglu Plaza, 18 Xizang Road Central, Shanghai 200001
Tel: 021-53852036, 53852038 Fax: 021-53852035
Beijing Branch: Room 1506, Block B, Xingfu Building, 3 Eastern Third Ring Road North,
Beijing 100027
Tel: 010-64629770, 64629768 Fax: 010-64629773
Chengdu Branch: 28-H, Guancheng Plaza, 308 Shuncheng Street, Chengdu 610017
Tel: 028-86527506, 86527507 Fax: 028-86527505
Shenyang Branch: Room 1601, Gaodeng International Building, 355 Zhongshan Road,
Shenhe District, Shenyang 110014
Tel: 024-22818450, 22818550 Fax: 024-22818590
Xi’an Branch: Room 701A, Jinxin International Building, 99 Heping Road, Xi’an 710001
Tel: 029-87206201, 87206202 Fax: 029-87206204
Wuhan Branch: Room 2909, Block B, Zhongshang Plaza, 7 Zhongnan Road, Wuchang,
Wuhan 430071
Tel: 027-87322745 Fax: 027-87322546
Xinjiang Branch: Unit J, 9F, National Development Bank Tower, 339 Zhongshan Road,
Urumqi 830002
Tel: 0991-2308451, 2308452 Fax: 0991-2308450
88290022-797