Installation & Maintenance Instructions SERIES

2 POSITION, 3-WAY AND 4-WAY FUNCTION 8401

ADAPTER BASE MOUNTED SOLENOID PILOTED VALVES
I&M No.V6844R3 - Sec.1
FOR KEYSTONE, NAMUR AND GH-BETTIS AIR ACTUATORS - 1/4I NPT (Section 1 of 2)

NOTICE: See Installation and Maintenance Instructions, I&M No. V6844R3 - Section 2 of 2 for exploded isometric views.

DESCRIPTION OPERATION
Series 8401 valves are solenoid piloted, adapter base S 3-Way Function
mounted 3-way and 4-way function valves designed for air Solenoid De-energized: Flow is from Port 4 to Port 5. Ports
actuator service. These valves are designed with a special 1 and 3 are closed.
flow gasket which allows valve to function in a 3-way or
Solenoid Energized: Flow is from Port 1 to Port 4 and from
4-way mode depending upon requirements. When
Port 2 to Port 5.
installed, the flow gasket is indexed to the desired function
(3 or 4 way) by locating the long tab on the flow gasket in the
appropriate slot in the adapter base. The adapter base, 3-Way Flow Diagrams
valve body, and pilot valve body are made of nylon. Internal
valve parts are designed for low friction, high strength, and De-Energized Energized
long life. A built-in manual operator allows manual
operation when desired or during an electrical power 4 2 4 2
outage.
Series 8401 valves may be provided with the following
solenoids: 513 513
S Open-Frame
S General Purpose/Raintight/Watertight
S Raintight/Watertight/Explosionproof S 4-Way Function
Solenoid De-energized: Flow is from Port 4 to Port 5 and
NOTE: See separate installation and maintenance from Port 1 to Port 2. Port 3 is closed.
instructions for General Purpose/Raintight/Watertight or Solenoid Energized: Flow is from Port 1 to Port 4 and from
Raintight/Watertight/ Explosionproof Solenoids. Port 2 to Port 3. Port 5 is closed.

Two Valve Constructions Available: 4-Way Flow Diagrams

S For use with GH-Bettis Model RP Actuators De-Energized Energized
S For use with Namur or Keystone Actuators 4 2 4 2
Optional Electrical Connectors
DIN Plug Connector Kit No. K226061: The open-frame 513 513
solenoid with spade terminal connections may be used with
the plug connector kit providing a 2-pole with grounding
contact 3 x DIN 46244 (Pg 9P), Industrial Type (11 mm).

Conduit Connector Kit No. K224735: The open-frame NOTE: A loss of main line pressure will not cause the valve
solenoid with lead wires may be provided with a gasket to shift in either the energized or de-energized solenoid
threaded conduit hub for watertight construction (see mode.
Figure 6 on page 3). IMPORTANT: Main inlet pressure must be a minimum of
20 psig. Maximum pressure 150 psig.

e
Page 1 of 8 (Section 1 of 2)
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Manual Operation Adjustment
Manual operator provides manual operation when desired or When the valve leaves the factory, the
during an electrical power outage. To operate valve manually, metering stem is backed out
insert a screwdriver into stem slot and push in, then release. counterclockwise (toward plus +) as
This action will operate the valve momentarily. To maintain far as possible to give full unrestricted
this position, push in stem and rotate it clockwise 90_; stem will flow. Before starting, check this
remain in the engaged position. Valve will now be in the same adjustment to verify that the
position as when the solenoid is energized. To disengage metering stem is backed out fully
manual operator, rotate operator stem counterclockwise 90_; counterclockwise.
stem will return upward.

CAUTION: To prevent malfunction be sure to turn

stemāĂ counterclockwiseĂ toĂ the ĂupĂ position CAUTION: Metering stem turns easily and should
(disengaging manual operator) before operating not be forced once it stops.
valve electrically.

S Metering Stem Adjustment - Side with solenoid:

With solenoid de-energized, turn metering stem clockwise
manual operator (toward minus -) to meter flow from Port 4 to Port 5 and from
To Open To Disengage Port 1 to Port 2.
Push in and Turn 90 _
turn 90 _ counter- S Metering Stem Adjustment - Side without solenoid:
clockwise clockwise With solenoid energized, turn metering stem clockwise
(toward minus -) to meter flow from Port 1 to Port 4 and from
Port 2 to Port 3.

INSTALLATION
Figure 1. Partial view of pilot valve (top) to
show location of manual operator. Check nameplate for correct catalog number, pressure,
voltage, frequency, and service. Never apply incompatible
fluids or exceed pressure rating of the valve. Installation and
Flow Controls (metering) valve maintenance to be performed by qualified personnel.
Each valve is provided with two independent metering
devices. Each device meters the flow of two valve ports. The
side of the valve with the solenoid meters flow from Port 1 to Future Service Considerations
Port 2 and from Port 4 to Port 5. The side of the valve without Provision should be made for performing seat leakage,
the solenoid meters flow from Port 2 to Port 3, and from Port external leakage, and operational tests on the valve with a
1 to Port 4. nonhazardous, noncombustible fluid after disassembly and
reassembly.

metering device Temperature Limitations

(side with solenoid)
S Maximum ambient temperature 135_F for AC service;
metering device 77_F for DC service.
(side without solenoid)
S Maximum fluid temperature 135_F; minimum 0_F.

NOTE: For temperature below 32_F moisture-free air

Meters flow Meters flow must be used.
from from
Port 1 to Port 2 Port 2 to Port 3
and from and from
Port 4 to Port 5 Port 1 to Port 4 Positioning
Valve may be mounted in any position.

Figure 2. Identification of metering devices to

ports being metered.

Page 2 of 8 (Section 1 of 2) I&M No.V6844R3 - Sec. 1

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Positioning of Flow Gasket for 3-Way or 4-Way S Keystone Actuator (see Figure 4) - Align solenoid valve
Function. See illustration in Figure 3. on actuator. Then install four socket head cap screw one
in each corner hole. Hand thread screws a few turns into
S For 3-Way function locate long tab of gasket in slot of actuator. Then tighten screws securely in a crisscross
adapter base next to marking 3/2. manner using a 5/32I hex key wrench.
S For 4-Way function locate long tab of gasket in slot of
adapter base next to marking 5/2.
Flow Gasket shown installed with long tab
in 5/2 slot in adapter base for 4-way
valve function.

Special Port 4 Gasket

designed for GH-Bettis
Actuator Model Nos.
.103 R RPB 5000 and RPB 11000.
4 places

Install long tab of Install long tab of

flow gasket in slot flow gasket in slot
5/2 for 4-way function 3/2 for 3-way function
1.062
4-way function shown 27,0

Figure 3. Partial view showing positioning of flow

gasket in adapter base for 3-way or 4-way valve
function.
2.992
76,0
Mounting Solenoid Valve to Actuators
Gasket arrangement for GH-Bettis Actuator
For mounting to Namur or Keystone Actuator refer to Model Nos. RPB 5000 and RPB 11000.
Figure 4 below; for GH-Bettis Actuator, see Figure 5.
Flow Gasket shown installed with long tab
in 5/2 slot in adapter base for 4-way
valve function.
Corner holes (4) for mounting
to Keystone Actuator
Offset center holes (2) for Special Port 4 Gasket designed
mounting to Namur Actuator Adapter for GH-Bettis Actuator
Base Model Nos. RPB 250, RPB 450
2.000 RPB 1000 and RPB 2250
50,8

1.338
34,0 1.260
32,0

.945 Gasket arrangement for GH-Bettis

24,0 Model Nos. RPB 250, RPB 450, RPB 1000 and RPB 2250.
Adapter
Base
Flow Gasket shown Figure 5. Bottom views (partial) of adapter base with
install with long tab in 5/2 slot in Gasket
Port 4 gaskets for mounting on GH-Bettis Actuators.
adapter base for 4-way valve function.
S GH-Bettis Actuator (see Figure 5) - Two Port 4 gaskets
are supplied with solenoid valve, one gasket designed for
Figure 4. Bottom view (partial) of adapter base with Models Nos. RPB 5000 and RPB 11000. The other Port
gaskets for mounting on Namur or Keystone Actuator. 4 gasket is designed for Model Nos. RPB 250, RPB 450,
RPB 1000 and RPB 2250. Determine correct gasket for
S Namur Actuator (see Figure 4) - Align solenoid valve on installation and disgard remaining gasket. Align solenoid
actuator. Then install two socket head cap screws in valve on actuator. Then install four hex head mounting
offset center holes on either side of adapter base. Hand screws in slots on adapter base. Hand thread screws a few
thread screws a few turns into actuator. Then tighten turns into actuator. Then tighten screws securely in a
screws evenly using a 4 mm hex key wrench. crisscross manner using a 5/16I wrench.

I&M No.V6844R3- Sec. 1 Page 3 of 8 (Section 1 of 2)

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Piping Installation of DIN Plug Connector Kit No.
Connect piping to valve according to markings on valve K226061
body. Apply pipe compound sparingly to male pipe threads (See Figure 7 below)
only. If applied to valve threads the compound may enter
the valve and cause operational difficulty. Avoid pipe strain 1. Remove center screw from plug connector. Using a small
by properly supporting and aligning piping. When screw driver, pry terminal block from connector housing.
tightening the pipe, do not use valve or solenoid as a lever. 2. Use #12-18 AWG stranded copper wire rated at 90_C
Hand tighten pipe into valve body until it stops. Then using or greater for connections. Strip wire leads back
a wrench tighten pipe until secure. Locate wrenches applied approximately ¼I for installation in socket terminals.
to valve body or piping as close as possible to connection The use of wire-end sleeves is also recommended for
point. these socket terminals. Maximum length of wire-end
sleeves to be approximately ¼I. Tinning of the ends of
CAUTION: To avoid damage to the valve body, DO the lead wires is not recommended.
NOT OVERTIGHTEN PIPE CONNECTIONS. If
TEFLON* tape, paste, spray or similar lubricant is 3. Thread wire through gland nut, gland gasket, washer and
used, use extra care when tightening due to reduced connector housing.
friction. NOTE: Connector housing may be rotated 180_ from
NOTE: The exhaust and/or pressure lines may be restricted position shown in Figure 7 for alternate positioning of cable
to control cylinder speed. entry.
CAUTION: To protect the solenoid valve, install a 4. Check DIN connector terminal block for electrical
strainer or filter, suitable for the service involved, in the markings. Then make electrical hookup to terminal
inlet side as close to the valve as possible. Clean block. Snap terminal block into connector housing and
periodically depending on service conditions. See replace center screw.
ASCO Series 8600, 8601, and 8602 for strainers. 5. Position gasket on coil and install plug connector.
Wiring Torque center screw to 5 ± 1 in-lbs [0,6 ± 0,1 Nm].
Wiring must comply with local codes and the National
Electrical Code. The open-frame solenoid may be rotated
in 90_ increments to right or left by removing retaining clip center gland gasket
screw
or cap and coil. Then reposition coil and reinstall retaining
clip or cap. Torque retaining cap to 10-12 in-lbs
washer
[1,1-1,3 Nm] with a 21/32I socket. The open-frame
solenoid is provided with a leaded coil. connector
housing
gland nut
NOTE: Valves can be converted from alternating current
(AC) to direct current (DC), or vice-versa, by changing the
coil.
Installation of Conduit Connector Kit No. connector
terminal
K224735 (See Figure 6 following) block
1. Thread coil lead wires through connector gasket and
conduit connector. connector gasket
2. Position gasket and conduit connector against coil and
install center screw. Torque center screw to 5 ± 1 in-lbs
[0,6 ± 0,1 Nm].

coil Indicates parts supplied

coil

conduit
connector connector
gasket Note:
The DIN connector is not
included under the Underwriters
Note: Laboratories, Inc. Component Indicates parts supplied
The conduit hub is not center screw Recognition of Series 8401 valves.
included under the Underwriters
Laboratories, Inc. Component
Recognition of Series 8401 valves.
Figure 7. DIN Plug Connector Kit No. K226061
Continued on I&M No. V6844R3 - Section 2 of 2
Figure 6. Conduit Connector Kit No. K224735.
*DuPont's Registered Trademark

Page 4 of 8 (Section 1 of 2) I&M No.V6844R3 - Sec. 1

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