RESUME

Bibekananda Sahoo
Mobile No: +91-7206545836
E-mail Id: [email protected]
Correspondence Address: Dharuhera, Haryana
Permanent Address: Koraput (Odisha)

PROFESSIONAL SYNOPSIS: -
 Total experience 11.5 Years in Process Quality and Customer Quality Assurance.
 Presently associated with HITACHI ASTEMO GURUGRAM POWERTRAIN SYSTEM PVT.LTD.
NEEMRANA, Rajasthan.
 Proficient in leading dedicated teams for running successful process operations along with quality
compliance measures.
 Specialized Professional Knowledge of GD&T, QUALITY-CIRCLE, SPC, PFME, PPAP, 7-QC TOOL, WHY-
WHY ANALYSIS, Rejection Analysis, Kaizen, IATF 16949.
 Professional knowledge of working area Assembly section, CNC Machining, press shop, Die Casting,
Welding & Heat Treatment.

COMPANY PROFILE:
Present Organization: -
Hitachi Astemo Gurugram Powertrain Systems Pvt. Ltd. Formerly known as Keihin India Manufacturing Pvt.
Ltd.- Green Field Project.
Hitachi Astemo is a joint venture between Hitachi, Ltd. and Honda Motor Co. Neemrana plant is a Market
leader in manufacturing of high precision INJECTOR & FUEL FEED PUMP. Ours customers are Hero Moto
Corp. Ltd. Honda Motorcycle & Scooter India Ltd., TVS, Bajaj, Piaggio.

JOB RESPOSONSIBILITY
Sr. Engineer as Quality Assurance, Since: Feb 2019 to (till date)

 Conduct thorough pre-delivery inspections of products to ensure quality and reliability.

 Identify and report defects, non-conformities, or areas for improvement.
 Collaborate with cross-functional teams to resolve issues and implement corrective actions.
 Develop and maintain inspection procedures, checklists, and documentation.
 Analyze data and metrics to identify trends and opportunities for process improvements.
 Implement lean manufacturing principles and continuous improvement initiatives.
 Provide technical support and training to production staff.
 Ensure accurate and timely documentation of inspection results and records.
 Conduct root cause analysis and implement corrective actions for defects.
 Responsible for contamination analysis through KEYENCE Microscope, SEM-Scanning Electron
microscope, FTIR-Fourier transform infrared.

 Responsible for PPAP documentation of preparation of new products development (Quality

documents like PFD, PFMEA, CONTROL PLAN) etc.

 Responsible for SPC & MSA, In- process inspection as per system.
 Keeping proper communication with customer regarding quality and new product development.
 Responsible for Horizontal deployment of any problem occurred in overseas plant.
 Preparing Inspection Standard Check Points and their documentation for new development parts &
suitable inspection methods for components and provide training to subordinates.
 Involvement of improvement activities like Cost saving Q.C.D Material & Process productivity
improvements.
 Problem Solving Approach- Root cause analysis, Cause Validation, Countermeasure
validation, CAPA,8D QA Matrix, Kako Tora (Past Trouble)
 Responsible for daily, weekly & monthly activity data preparation.
 Responsible for Training provide to operators for understanding of Quality problem, Customer
complaint, responsible for Rejection analysis and take counter measure action.
 Responsible machine quality verification during different new line setups and doing the same
during any layout change, machine specification change.

PREVIOUS ORGANIZATION
F.C.C CLUTCH INDIA PVT. LTD. As Japan group of Company is one of the leading Clutch manufacturers
in India. It is one of the major suppliers of clutch assemblies.
Engineer as Quality Control, Since: Feb. 2016 to Jan 2019.

 Shift In-charge responsibilities.

 Responsible for Pre-Dispatch Inspection timely & ensure the product
 Daily monitoring & analysis of Rejection levels at different stages.
 Monitoring Line Inspection & Final Inspection in process.
 Responsibility of process capability study for critical parameters in processes.

 Process audit& Product audit as per schedule.

 Handling customer complaints and taking countermeasures.
 Customer returns analysis & implemented the countermeasure to eliminate the customer return.
 Responsible for analysis of major line problems using QC tools and making an action plan.
 Preparing the schedule for improvising the skill level of team members.

PREVIOUS ORGANIZATION
JTEKT Sona Automotive India Ltd. joint-venture in JTEKT Corporation, Japan it’s a company in (Toyoda
group) manufacturing of “Column Electric Power Steering.
Process Quality Control, Since: Feb. 2013 to Jan 2016.
 First part setup inspection, layout inspection & Pre-Dispatch inspection.
 Responsible for doing SPC Online process.
 Contamination check of product, fixture & fluid (Millipore Testing).
 Daily base 4M change sheet check and update.
 Daily bases prepare Rework & Rejection Record.

TECHNICAL SKILL
 Good knowledge of Assembly, CNC Machining, press shop, Die Casting, welding & Heat Treatment.

 Good knowledge of GD&T, SPC, MSA, PFD, Control Plan, PFMEA, PPAP, PDIR & other documents.

 Analysis skill of 7QC Tools, 8D, Why-Why analysis & Quality circle.

 Certified internal auditor IATF 16949:2016 Standard Audit,

 Implementation of Poka-Yoke as line, 5’S approach, Kaizen activity.

 Knowledge of Inspection CMM, Gear Tester, Profile projector, Roundness Tester, Roughness Tester
& Contour Tester, C-EPS Test Bench, bevel protector, Vernier Caliper & Micrometer etc.

 Material Testing on SEM & FTIR (Metal and Non-Metal).

ACHIVEMENTS
 Successfully installation new line in green field project conduct of quality maturation, equipment
verification & quality verification. (HITACHI ASTEMO).

 Reduce inspection down time as line by implementing gauges online inspection.

 Reduce in-house rejection cost of Process parts through quality circle & Six Sigma implementation.
 Member of Quality Circle Team and won 1st prize internal level.
 Reduce the rejection of process as kaizen activity.

TRAININGS ATTENDED
 Training on Six Sigma Black Belt - 8 Day

 Training on 5 core tool (SPC, MSA, FMEA, APQP, PPAP) -10 Day
 Training on 7 QC TOOL- 1 Day.
 Training on Quality Circle - 1 Day.
 Training on IATF 16949:2016- 2 Day
EDUCATION QUALIFICATION
 Pursuing with B. Tech (AMIE) from IEI, Kolkata.
 Diploma (Mechanical Engg.) from SCTE&VT (ODISHA) in 2012.
 6th month course in ADCNC from CTTC (ODISHA) in 2013.
 12th from Board of CHSE ODISHA in 2009.
 10th from Board of B.S.E ODISHA in 2007.
PERSONAL DETAILS
 Father’s Name: - Mr. Nanda Kishore Sahoo
 Date of Birth: - 27th Jun 1992
 Date of Birth: - 27th Jun 1992
 Sex: - Male
  Marital Status: - Married
 Permanent Address: -Koraput (Odisha)

Date: -
Place: - Dharuhera (Haryana)
Bibekananda Sahoo