Indian Institute of Technology Bombay
Department of Metalurgical Engineering and Materials Science
MM 680: Science and Technology of Welding
24th October 2024
Quiz 2 Examination
(Maximum Marks 10)
Time 1 hr.
Answer all questions briefly. Each question carries 2 marks each
ROLL NUMBER: Madl Arns wer Shee
1
Schematic of bead on plate welding along the line Xwith the welding arc moving at constant speed (v) as
shown below. Draw the schematic of a) temperature and b) corresponding thermally induced residual stress
(o x) for the following regions i) A-A (section ahead of welding source, not
experienced any temperature
gradient) ii) B-B section passing through the arc ii) C-C section after some time since the arc has passed and
iv) D-D section the temperature has nearly dropped back near that before welding has
begun.
Explain the exact reasons for this stress across the D-D region.
370
X
A A
B B
C
Melted..C Region
Plastic Defomation
Qcçurs During
Welding
-
D.
M
a. Weld
Ctras
Mars
D to thenow
dyoy bas mh
Q.2
A, BandCmelting points are 1000 °c.900 °C and 750 °C respectively. The constituent binary
Systems of the ternary ABC show complete solubility in both liquid and solid states and the liquid
and solidus surfaces donot exhibit a maxima or minima. The data is shown in the Table below.
Composition (wt.%) Temperature (°C)
A B C Liquidus Solidus
50 50 975 950
50 50 920 850
50 50 840 800
Based on the above data, draw the following
1) An isotherm at 950°C
Avertical section joining Ato the midpoint of BC. Assume that there are no minima or maxima
in either the solidus and liquidus
4
Issthe
A
2
Q.3
30.0 wt.%C
d ternary isotherm ABC, a ternaryalloy of composition 40.0 wt.% A, 30.0 wt.% B and
cOnsist at aparticular temperature of three compositions of equilibrium phases as follows.
Liquid phase 50 %A,40 %B and 10%C
a-solid solution 85%A, 10%B and 5%C
y-solid solution 10%A, 20%B and 70%C
Mark all the compositions in the ternary plot given below.
(a) Calculate the portion of weight %of liquid, a, y in this alloy
which will consist of equal
(b) For the same temperature, deduce the composition of the alloy
liquid phase.
portions of the a and y phases of the composition stated above but with no
)TAs Can do
100%
A themSel VAs
pltu
20 80
Weight
percent
B
40 60
40
80 20
100% 20 40 60 80 I00%
B
Weight percentC
3
Q.4
(G) and growth rate (R),?.
Draw the solidification maps consisting of temperature gradient
Briefly explain the significance of this map.
conditions under which
Taking specificvalues for G and Rfor the TIGW process, explain the
schematic
solidification morphology changes from the central line (CL) to the fusion line (FL). Draw a
of this weld region.
across the CL to the FL in the
In addition, explain, how the spacing between the dendrite arms changes
fusion zone.
L
p l e n g o
cdumng
() Mom
strut-e.
3
( Aeo)
PL
;plens
W2
C
J
Q.5.
approximation consider the solidus
pldse alagrams of Al-Mg and Al-Cu are piven below. As an
is complete and negligible in
did iqUidus lines to be straight lines. Assume solute diffusion in liquid
solid.
autogenous weld of Al-6.3wt.% Mg and
vwnat traction of eutectic in the fusion zone of an
Al-6.3 wt. Cu?
wt.%Cu.
b) Explain why the fraction of eutectic is much less in Al-6.3
Al-Mg
700 650:
660.4C
Temperature,
(C)600 33
500 33 437C
(AD (Mgi 63
400
Al,,M,:
R
3
300 Annealing Temp.
300C
200 Al,Mg, oo34
100
AI 10 20 30 40 50 60 70 80 90 Mg
Weight % Magnesiun
700
T°C
Temperature,
660 L
ATmax=96.6°C
600 a.t L L+ 0
Te=548°C 33.2
500
5.65
, +0
400
0 (AlzCu)
300 huuiuluuuuluuluuuulu
363
Al 10 20 30 40 50
wt % Cu
-k
AceovdtI
