AQUA CHILL SYSTEMS INDIA PVT LTD
HOT AND COLD WELL TANK
150 m3 (9000Lx4200Wx4000H)
Bottom Design
Reference: ROARK'S Formulas for Stress & Strain Table 11.4 : Case8 : Outer Edge Fixed and supported with
uniformly distributed load
Rectangular tank Bottom plate material Stiffener material IS 2062 GR B IS
Design pressure inside of tank 2062 GR A
Pd =
Full of Liuid + 0,1 bar g 0.4514 bar g = 0.04514 N/mm2
Design temperature of tank Td =
Yield strength of Bottommaterial at design temp Sy1 =
Yield strength of stiffener material at design temp Sy2 =
Specific gravity of fluid inside G =
Density of Bottom plate material rho =
Young's modulus of Bottom plate material E =
Length of the tank ( Longer dimension) L =
Width of the tank (Shorter dimension) W =
Thickness of the Bottomplate t =
Corrosion allowance for Bottom plate c =
No of stiffeners provided - Width wise n1 =
No of stiffeners provided - Length wise n2 =
Max.stiffener length - Length wise L1 =
Max.stiffener length - Width wise (Primary member) L2 =
Radiography Spot
Joint Efficiency E =
Total weight of stiffeners Ws =
Total area of Bottom Ar =
Internal design pressure Pd =
Dead load due to self wt of Bottom & stiffeners Pdw =
Live load acting on Bottom( Assumed) Plw =
Total pressure acting on the end plate q1 = Pd + Pdw + Plw q1 =
So the Weight of Pump in Nozzle Nw =
The Additional Pressure Pn =Nw/ Ar Pn =
So adding above Values Net Pressure q =q1+ Pn q =
Bottom plate thickness check
Stiffeners are provided in such a way that Bottom plate is divided in to panels
Panel dimension a =
b =
As per stress & strain by roark's formula, Table.11.4 case 8 Plate Fixed all sides and uniformly distributed
load
a/b =
Ref Table 11.4 case 1 β =
er Edge Fixed and supported with
0.416782 Bar g
= 0.04514 N/mm2
50 Deg C
117.2 N/mm2
117.2 N/mm2
1
7850 Kg/m3
190000 N/mm2
9000 mm
4200 mm
12 mm
2 mm
7
12
818 mm
700 mm
0.7
0 Kg
37800000 mm2
0.0451 N/mm2
0.0009 N/mm2
0.0000 N/mm2
0.0461 N/mm2
0.0 Kg
0.0000 N/mm2
0.0461 N/mm2
818 mm
700 mm
sides and uniformly distributed
1.17
0.17298857
So maximum bending stress induced on the plate S1 = 55.78 N/mm2 S1 = beta x q x b2 /
(t-c)2
Allowable bending stress Sa1 = 78.13 N/mm2 Sa1 = 2/3 x Sy1
As the induced bending stress is within the allowable limit, so provided thickness is sufficient
Bottom Stiffener calculation
Primary member check
Primary member is assumed as simply support at ends and uniformly distributed load
Length of primary member L2 =
Load acting on primary member w2 = L2 x L1 * q / L2 w2 =
Max.bending moment acting on primary member M2 = w2 x M2 =
L2^2 / 8
Allowable bending stress Sa2 = 2/3* Sy2 Sa2 =
Required section modulus Zr2 = M2 / Sa2 Zr2 =
Selected size of ISMC 100 Za2 =
Check for Section Modulus of ( ISMC 102 H X 50.8 WX tw6.1 x tf 7.6)
10.2
5.08
0.76
d = cm
b = cm
t = cm
h = 8.68 cm
0.61
13.0164
s = cm
Area = cm2
Section Modulus of Rafter Za = bd3 -
h3 (b - t) / 6 d Za = 41.924 cm3
bd3 - h3 (b - t) 2565.777
6*d 61.200
150 x 9.5 Za = 41.924 cm3
As actual Section Mod.(Z) < permissible 40.336 < 41.924 cm 3
Section Mod.(Za)
So provided structural member is suffcient
Secondary member check
Secondary member is assumed as simply support at ends and uniformly distributed load
Length of secondary member L1 = 700 mm
Load acting on secondary member w3 = 32 N/mm w3 = L1
x b * q / L1
Max.bending moment acting on secondary member M3 = 1974998 N-mm M3 = w3
x L1^2 / 8
= 55.78 N/mm2 S1 = beta x q x b2 /
= 78.13 N/mm2 Sa1 = 2/3 x Sy1
ficient
ad
818 mm
37.68 N/mm
3151610 N-mm
78.13 N/mm2
40 cm3
41.924 cm3
load
= 700 mm
= 32 N/mm w3 = L1
= 1974998 N-mm M3 = w3
Allowable bending stress Sa3 = 78.13 N/mm2 Sa3 = 2/3* Sy2
Required section modulus Zr3 = 25 cm3 Zr3 = M3 / Sa3
Selected size of ISMC 100 Za3 = 41.924 cm3
Check for Section Modulus of ( ISMC 102 H X 50.8 WX tw6.1 x tf 7.6)
10.2
5.08
0.76
d = cm
b = cm
t = cm
h = 8.68 cm
0.61
13.0164
s =
Area =
Section Modulus of Rafter Za = bd3 -
h3 (b - t) / 6 d Za = 41.924 cm3
bd3 - h3 (b - t) 2565.777
6*d 61.200
Permissible Section Modulus for I Beam 170Ht
x 200W x 20Thk web x10Thk Flange
As actual Section Mod.(Z) < permissible
Za = 41.924 cm3
Section Mod.(Za)
25.277 < 41.924 cm 3
So provided structural member is suffcient
weight of Horizontal Members 643.72606 Kg weight of Vertical Members 514.98085 Kg Bottom Plate
Weight 3560.76
weight of Total Bottom Frame 4719.4669 Kg
Sa3 = 78.13 N/mm2 Sa3 = 2/3* Sy2
Zr3 = 25 cm3 Zr3 = M3 / Sa3
Za3 = 41.924 cm3
50.8 WX tw6.1 x tf 7.6)
= cm
= cm
= cm
= 8.68 cm
cm
cm2
1.924 cm3
777
924 cm3
< 41.924 cm 3
.72606 Kg weight of Vertical Members 514.98085 Kg Bottom Plate
9.4669 Kg
