Okamoto Precision Grinding Solutions
Okamoto Precision Grinding Solutions
PERFECTION
IN FORM & TECHNOLOGY
WORLD OF OKAMOTO
Okamoto Machine Tool Works Ltd. Japan, as well as Okamoto Machine Tool Europe GmbH is a customer-orien-
Okamoto Singapore ted, internationally operating company - a modern service provider with high service quality. Our full service
Pte. Ltd strategy focuses on the customer with his needs. The aim is to provide our customers with innovative products
with the highest precision, reliability, quality and handling. In our modern demonstration and application center
at Okamoto Machine Tool Europe GmbH in Langen, we present an interesting cross section of our product
range.
We rely on a long-term, reliable, successful, trusting and partnership-based cooperation with our customers
and partners.
Okamoto
Machine Tool Europe GmbH
Frankfurt (Germany)
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WORLD OF OKAMOTO
Proximity to customers
Always in line with customers’ needs – that makes all the difference.
Efficient advice and after-sales-service.
Okamoto Machine Tool Works Ltd. Japan and Okamoto Machine Tool Europe GmbH, is a customer-oriented,
internationally operating company – a modern service provider with high service quality. Our full service stra-
tegy focuses on the customer and their needs. Our aim is to provide our customers with top quality innovative
products that offer the highest precision, a high degree of reliability, and easy operation. In our modern de-
monstration and application centre at Okamoto Machine Tool Europe GmbH in Langen, Germany, we are ready
to demonstrate a wide selection of the products in our delivery programme.
We put great emphasis on a long-term, reliable, successful, trusting and fair cooperation with our customers
and partners.
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WORLD OF OKAMOTO
Internationality
Worldwide security and competence.
Our grinding machines set international standards.
Based in the centre of Europe, Okamoto Machine Tool Europe GmbH employs staff from several different
European countries as well as Germany and Japan. Together with our partners and dealers in each European
country, we are able to understand the cultural and application-specific characteristics of all of our customer’s
needs. Because you know that we speak your language, and because you know that we understand your local
market, you can be sure that you will save time and money when buying an Okamoto machine. Okamoto Europe
and our partners provide a noticeable competitive advantage. With us you can feel “at home”.
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WORLD OF OKAMOTO
Quality
Long Life through Top Quality.
Guarantees for the safety of your production.
1. Uncompromising competence
Any company that makes so many machines per year and which offers such a wide range of grinding machines,
must be able to master each production step precisely. Okamoto has 4 different factories in and around Japan,
and these factories share production seamlessly. All castings are made by Okamoto Thailand. Medium sized
machined parts are made by Okamoto Singapore. Our largest and most sophisticated machines are made by
Okamoto Japan. All Okamoto factories share the assembly of different machine ranges. The quality of Okamoto
machines is overseen from casting to the end product. All Okamoto facilities follow the guidelines of DIN EN ISO
9001:2008. The perfect interaction between motivated and competent employees is not only what makes our
company stand out, but also an existential component of our company philosophy.
3. Documentation
We continuously document our quality control, not only in order to secure quality, but also to further optimise it.
Because the same goes for us: anyone who stops getting better, has stopped being good.
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Cylindrical Grinding Machine
UGM 5V UGM 5V
Description Unit UGM 5V
Swing on the table mm Ø 550
Precision vertical universal cylindrical grinding machine with B axis Grinding inner diameter mm Ø 75~400
Capacity Grinding outer diameter mm to Ø 550
With the introduction of this new universal series of vertical and internal grinding machines, Okamoto
Maximum grinding length mm 300
combines its extensive know-how in the field of internal and external grinding in an entirely new design.
Maximum load (on table) kg 500
Ø 200 x 40 x 50.8
Specifications of wheel used mm
Ø 50-100 x 50 x 22.5
Wheel spindle Revolution speed min-1 500-8000
CNC universal vertical grinding machine Automatic Tool Changer for 4 wheels Maximum circumferential speed m/sec 50
Pivoting wheel head (B axis) Roundness 0.9 μm Taper hole BT40 two-face contact (without drive key)
X-axis maximum travel amount mm 1100
Wheel spindle infeed Minimum setting unit mm Ø 0.0001
(X-axis) Grindinq feed rate mm/min 0.001 - 20000
Rapid feed rate (manual, automatic) mm/min 20000
Z-axis maximum travel amount mm 450
Longitudinal wheel feed Minimum setting unit mm 0.0001
(Z-axis) Grindinq feed rate mm/min 0.001 - 15000
Rapid feed rate (manual, automatic) mm/min 15000
Wheel head (B-axis) B-axis maximum swivel angle Degree 0 or 30
Table size mm Ø 500
Work spindle Revolution speed min-1 10~150
T slot mm 18 x 8s lot
Discharge pressure MPa 11.0
Hydraulic unit
Tank capacity L 60
For wheel spindle (AC built-in motor) kW 11 (βil112S/15000)
Work spindle (AC servomotor) kW 5.5 (αiS40/4000-B)
Wheel infeed (AC servomotor) kW 4.5 (αiS22/4000-B)
Longitudinal wheel feed (AC servomotor) kW 5.5 (αiS30/4000-B)
For drivinq the ATC (AC servomotor) kW 0.5 (βiS1/6000-B-B)
Hydraulic pump kW 5
Motor For drivinq the dresser (option) W /P/min-1 (Hz) 60/2/2650/3200 (50/60)
Grinding coolant injection pump (option) kW/P 1.1/2
Dressing coolant injection pump (option) W/P 250/2
Pump-up pump (option) W/P 250/2
Magnetic separator (option) W/P 25/2
Automatie liquid temperature controller (option) W max. 1160
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Cylindrical Grinding Machine
T-shaped machine bed with direct drive Wheel spindle (AC motor) kW 11.0/4 (Direct drive)
Temperature-stabilized spindles Directly powered ball screws Internal grinding spindle (AC motor) kW 3.7
Workhead Spindle (C-axis/AC motor) kW 1.8 (βiS12/3000HV)
Table feed (Z-axis/AC motor) kW 4.5 (αiS/4000HV)
Motors Wheelhead infeed (X-axis / AC servo motor) kW 3.0 (αiF12/4000HV)
Wheelhead swivel Motor (B-axis / AC servo motor) kW 5.6 (Direct drive: DiS250/250)
Lubricant pump W/P 3/4
Oil temperature controller W 2800
Oil temperature controller pump W 400/1500W(O.P)
Size (Outside - Ø x B x Inside - Ø) mm Ø 510 x 63 (OP80) x Ø 203.2
Grinding wheel Rotational speed min. min -1 900~3200
Max. peripheral wheel speed m/sec 60
X-axis stroke mm 360
Feed axis
Min. input increment mm 0.0001
(X-axis)
Rapid traverse mm/min 10000
Swivel angle Degree 2 Spindle (+0~-180°), 3 Spindle (+0~-240°)
Swivel Axis
Min. input increment mm 0.0001
(B-axis)
Rapid traverse min -1 15
Z-axis stroke mm 850 1250
Swivel angle Degree 0 ~8.5 0 ~6.0
Table (Z-axis)
Min. input increment mm 0.0001
Rapid traverse mm/min 20000
Power consumption kVA 33 36
Programming software iCAM / EDELAC Win Work height High floor - Centre workpiece mm 1135
Space requirement Width x Depth x Height mm 2780 x 2750 x 1900 3650 x 2750 x 1900
Total weight net kg 7000 7900
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Cylindrical Grinding Machine
Standard software with 10-step grinding program. Software for profile grinding optionally available. Entry of Capacity Max. grinding diameter mm 200 200 300 300 300 300 300 300
grinding data via touchscreen. Wheel and work spindles driven by Fanuc AC servomotors. Shoulder locator Between centres kg 50 50 150 150 150 150 150 150
and gap eliminator are included in the standard equipment. Max. weight Chuck (face plate +
kg 20 20 40 40 40 40 40 40
chuck + load)
Size (Outside - Ø x B x Inside - Ø) mm Ø 355 x 38 x Ø 127 Ø 305 x 25 x Ø 127 Ø 455 x 50 x Ø 127 Ø 405 x 38 x Ø 127
Grinding wheel Rotational speed min -1
1610/1780/1980 1880/2110/2210 1570/1742 1767/1996
External / universal cylindrical Sizes from 500 mm to 1500 mm Max. peripheral wheel speed m/sec 45 45 45 45 45 45 45 45
grinding machine between centres Stroke mm 215 215 300 300 300 300 300 300
Swivel angle degree Degree Fixed ±30 Fixed ±30
FANUC touchscreen control Wheelhead
Min. Increment mm 0.0001 0.0001 0.0001 0.0001 0.0001 0.0001 0.0001 0.0001
featuring easy to use software Rapid traverse m/min 4 4 4 4 4 4 4 4
Stroke mm 762 762 870 1270 1870 870 1270 1870
Swivel angle Degree 0 - -9 0 - -9 0 - -10 0 - -8.5 0 - -5 0 - -10 0 - -8.5 0 - -5
Table
Min. Increment mm 0.0001 0.0001 0.0001 0.0001 0.0001 0.0001 0.0001 0.0001
Rapid traverse m/min 8 8 10 10 10 10 10 10
Spindle type High-strength combined live & dead spindle
Centre taper MT Nr. 3 Nr. 3 Nr. 4 Nr. 4 Nr. 4 Nr. 4 Nr. 4 Nr. 4
Workhead Through bore mm Ø 18 Ø 18 Ø 20 Ø 20 Ø 20 Ø 20 Ø 20 Ø 20
Spindle speed min -1 10 - 500 10 - 500 10 - 500 10 - 500 10 - 500 10 - 500 10 - 500 10 - 500
Swivel angle Degree 30 ~ -90 Fixed 30 ~ -90
Tailstock sleeve Taper control type
Tailstock Sleeve stroke mm 20 20 30 30 30 30 30 30
Taper MT Nr. 3 Nr. 3 Nr. 4 Nr. 4 Nr. 4 Nr. 4 Nr. 4 Nr. 4
Wheel spindle kW 3.7 5.5 (opt. 7.5)
Workhead kW 1,8 (AC servomotor)
Table feed kW 1,2 (AC servomotor)
Motors
Wheelhead infeed kW 1,2 (AC servomotor)
Lubricant pump W 3
Coolant pump W/P 180/2 180/2 180/2 180/2 180/2 180/2 180/2 180/2
Required power consumption kVA 15 15 20 20 20 20 20 20
ADDITIONAL EQUIPMENT Height floor - Centre workpiece mm 980 980 1000 1000 1000 1000 1000 1000
Total weight net kg 3300 3300 4600 5000 6000 4600 5200 6000
Self centring 3-jaw chuck Series EX III Series NC III
with adaptor Ø 200 mm 250 350 390 3150 250 350 390 3150
Paper filter coolant system Width mm 2920 3400 4200 5600 2920 3400 4200 5600
Space
with 120 litre tank requirement
Depth mm 2010 2330 2330 2330 2010 2330 2330 2330
Height mm 1950 1950 1950 1950 1950 1950 1950 1950
Work light LED
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Cylindrical Grinding Machine
Internal grinding machine with single or twin spindles Description Unit IGM15NCIII IGM15NCIII-2
Standard software with 10-step grinding program Software for plain bore, taper and contour grinding with Swing on the table mm Ø 600
2-axis control. Entry of grinding data via touchscreen with easy to use software. Wheel and workhead spind- Swing under the chuck cover mm Ø 260
Capacity
les are driven by AC servomotors. High precision is further optimized via thermally stabilized infeed ball screw. Maximum grinding inner diameter mm Ø 6 to 150 Ø 6 to 100
Maximum grinding length mm 125
X-axis maximum travel amount (infeed) mm 170 300
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Cylindrical Grinding Machine
The stable design of the spindle head together with double-V table slideways provides for a robust machine Max. workpiece weight (between centres) kg 60
with long-term precision. The intuitive operation of the controls simplifies usage and increases productivity Diameter x Width x bore mm Ø 305 x 25 x 127
considerably. Grinding wheel Rotational speed rpm 2087/2357
Max. peripheral grinding speed m/sec 33
Infeed stroke mm 203
Swivel range +/- 30°
Proven PLC type Okamoto DX control AC motor ball screw table drive mounted
With internal grinding unit in the on a T-shaped cast iron machine bed Grinding Smallest input increment mm 0,001
spindle head Feed speed mm/min 1000
standard equipment
Electronic hand wheel mm 0.001 / 0.01
Spark out sec. strokes 0-10
Stroke mm 640
Swivel range mm +4° / -9°
Table axis Smallest input increment mm 0,001
Max. table speed mm/min. 50 - 4000
Feed per hand wheel rotation mm 7.5
Work Spindle Taper M.T. No. 3
Spindle through bore mm 14
Workhead
Rotational speed rpm (3 steps) 150/250/400
Swivel range +30° / -90°
Sleeve travel mm 20
Tailstock
Taper M.T. No. 3
Wheel spindle kW 1.5
Workhead kW 0.4
Table drive kW (AC servomotor) 0.4
Motors
Workhead kW (AC servomotor) 0.4
Internal grinding unit kW 0.75
ADDITIONAL EQUIPMENT Power supply kVA 7
LxWxH mm 2880 x 1851 x 1640
Set of 6 Automatic driving dogs 5-80 mm capacity Dimensions
Total weight net kg 1900
Static Balancing unit with arbour
Table angle measuring system
Internal grinding unit
Self-centring chuck
Manual type 2- and 3-point steady rests ING
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Surface & Profile Grinding Machine
Power consumption
(incl. chuck and kVA 21 31
coolant system)
ADDITIONAL EQUIPMENT
Coolant system
Mist collector
Temperature stabilization
Cleaning cycle during
measurement
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Surface & Profile Grinding Machine
UPZ 52 Li UPZ 52 Li
Description Unit UPZ 52Li
Ultra Precision surface and profile grinding machine Work table size mm 550 × 220
handling, quick and precise small part production. The robust cast iron construction and linear guideways Magnetic chuck size (Length x Width x Height) mm 500 × 200 × 80
in both table and crossfeed provide for fast and accurate grinding. The intuitive operation of the controls Max. table load kg 60 (41)
simplifies usage and increases productivity considerably. Feed m/min Feed 0.1 ~ 25 (average)
CCD camera wheel spindle head Wheel speed mm 0.1 / 0.1 / 1.0 / 5.0
Hydraulic overhead dresser with requirement Height mm 2203 2203 2203 2275 2275 2203 2203 2203 2275 2275
Total weight net kg 4950 5500 7000 6300 7300 4950 5500 7000 6300 7500
compensation
Coolant system with paper filter
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Surface & Profile Grinding Machine
Cross
Cont. movement mm/min 0 ~ 2000
movement
Hand wheel division. mm 0.001 / 0.01 / 0.05
LxWxH mm 3710 x 3300 x 2200 3950 x 3300 x 2200 4500 x 3300 x 2200 4440 x 3650 x 2280
Space
requirement
Total weight net kg 4500 5500 7000 7500
ADDITIONAL EQUIPMENT
Hydraulic oil temperature controller
Wheel flange
Balancing unit with arbour
Electromagnetic chuck
Coolant systems
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Surface & Profile Grinding Machine
Table Max. load kg 4600 6900 5400 8100 10800 9200 12300
Longitudinal Max. traverse path mm 2250 3250 2250 3250 4250 3250 4250
movement Feed m/min 2-30
Grinding wheel size (opt.) mm Ø 510 (option: Ø 610) x 100 x Ø 203.2 Ø 610 x 100 x Ø 203.2
Total weight net kg 18500 21000 21500 24500 28000 35000 40000
ADDITIONAL EQUIPMENT
Elektro-permanent magnetic chuck
Paper band filter coolant system
Overhead dresser with compensation
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Surface & Profile Grinding Machine
Double column machine Stable construction for the very highest Longitudinal feed
Chuck size (Length x Width) mm 2000 x 800 2500 x 800 3500 x 800
PC control with touchscreen geometry requirements Longitudinal feed rate m/min 2~30
Simple data input via symbols Mechanically adjustable cross slideways Max. travel feed mm 910
Minimum increment mm 0.0001
Max. rapid feed mm/m 6000
Crossfeed
Automatic feed Continuous feed rate mm/min 0~1000
Hand feed per revolution mm 0.01/0.1/1.0
Manual feed
Graduation of hand wheel mm/m 0.0001/0.001/0.01
Max. travel feed mm 620
Minimum increment mm 0.0001
Max. rapid feed mm/m 2000
Vertical feed Rough grinding
Automatic feed mm 0.0001~0.9999
Fine grinding
Hand feed per revolution 0.01/0.1/1.0
Hand adjustment mm
Graduation of hand wheel 0.0001/0.001/ 0.01
Ø 510 x 100 x Ø 127
Size (OD x W x ID) mm
(Option: 610 x 50 x 127)
Grinding wheel
Spindle speed mm-1 400~1600
Motor kW/P 22/4
Machine space Length x Width x Height mm 6570 x 3850 x 3550 7750 x 3850 x 3550 10200 x 3850 x 3550
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Surface & Profile Grinding Machine
ACC GX ACC GX
Standard size of magnetic chuck (L x W x H) mm 500 x 200 x 90 600 x 300 x 90 600 x 400 x 90 600 x 500 x 90 800 x 400 x 90 1000 x 500 x 90
Hydraulic surface grinder with automatic feed
Moving saddle design Max. table load (incl. magnt.) kg 200 420 420 700 700 700
Space
OPTIONAL EQUIPMENT requirement
Length x Width x Height mm 3030x1593x1800 3350x1929x1800 3350x2180x1800 3350x2450x2060 4220x2205x2060 4870x2264x2060
Electro-permanent magnetic chuck Total weight net kg 2100 2800 3000 3500 3900 4800
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Surface & Profile Grinding Machine
ACC SA1
SA ACC SA1
Description Unit 52SA1 63SA1 64SA1 65SA1 84SA1 105SA1
Next Generation Table Working Capacity mm 505×200 605×300 605×400 610×500 805×400 1016×500
Standard surface grinder series equipped with a newly developed user friendly controller Max. Table Travel mm 650×230 750×340 750×440 750×540 950×440 1150×540
Capacity Distance under new wheel to table top mm 47.5~397.5 22.5~322.5 22.5~322.5 22.5~522.5 22.5~522.5 22.5~522.5
New control with LCD touch screen allows Hand Feed per Revolution mm 0.01/0.1/1.0
Manual Feed
for easy monitoring of the machine functions Graduation of Hand Feed mm 0.0001/0.001/0.01
and grind process Vertical Automatic Feed Rate Coarse Grinding mm 0.0001~0.03
Feed (Plunge & Traverse)
(Y-AXIS) Fine Grinding mm 0.0001~0.03
mm/
Vertical Rapid Feed 1~600
min
Floor
Elektro-permanent magnetic chuck Width x Depth x Height mm 2430×2000×1850 2740×2250×1850 2740×2450×1850 2740×2600×2120 3330×2450×2120 4330×2600×2120
Space
with chuck controller
Weight Net Weight Kg 2100 2800 3000 3500 3900 4600
Paper band filter coolant system
Temperature stabilized wheelhead
Wheel balancing systems
Wheel flange
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Surface & Profile Grinding Machine
ACC 42 SAiQ
ACC SAiQ ACC SAiQ
Description Unit ACC 42 SAiQ
New model series of medium size surfacegrinding machines Table working cap. (length x width) mm 530 x 200
Maximum travel
mm 530 x 200
(manual : longitudinal x cross)
Capacity Distance new wheel – table mm 22,5 - 357,5
Better operability and repeatable accuracy are considered Standard magnetic chuck size mm 400 x 200 x 70
as the most important factor.
Table load capacity (incl. chuck weight) kg 120
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Surface & Profile Grinding Machine
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Surface & Profile Grinding Machine
Simple PLC controller Table Max Table feed, hydraulic, continuously adjustable, m/min m/min 1. ~ 20
ADDITIONAL EQUIPMENT
Electro-magnetic chuck
Balancing unit with arbour
Wheel flange
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Rotary Table Grinding Machine
Work area Distance between chuck Ø 355 Grinding wheel mm -60 ~ 250 -
Rotary table grinding machine Portal design with cast iron construction and wheel Ø 510 Grinding Wheel mm - 500
with horizontal spindle FANUC control Max. load kg 150 250 1200 1300
Variable table speed with Speed (V-constant, stepless) min -1 20 ~ 150 15 ~ 130 8 ~ 65
Table
constant cutting speed Inclination degree ±1 ±1 ±4
Drive unit AC servo motor (NC)
Stroke mm 450 550 800 860
Manual Hand wheel division mm 0.0001 (x 1), 0.001 (x 10), 0.01 (x 100)
Dimensions mm Ø 355 x 38 (max. 50) x Ø 127 Ø 510 x 50 (OP: max. 75) x Ø 127
Grinding wheel
Rotational speed min -1
1500 1000
Space Dimensions (L x W x H) mm 1665 x 2560 x 2586 1810 x 2931 x 2586 4535 x 4296 x 3581
requirement Total weight net kg 4000 5000 12800 13000
ADDITIONAL EQUIPMENT
Variable speed control for
the grinding wheel
Work light LED
Oil mist extraction
Coolant system with paper filter
and magnet separator
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Lapping Machine
Aero Lap
Aero Lap ermöglicht es, unregelmäßige Profile auf Spiegelglanz zu
polieren. Prägestempel, Formkerne für Spritzwerkzeuge, Schnittstempel,
und Matrizen können maschinell geläppt werden, was bisher fast aus-
schließlich manuell zu bewerkstelligen war.
Technologie
Ein spezielles, elastisches Medium, welches mit abrasivem Material
versetzt wird, gleitet mit hoher Geschwindigkeit über die zu bearbeiten-
de Oberfläche, ohne diese geometrisch zu verändern.
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Our locations
Blumenfeld Machines
Or Yehuda
Israel
All data contained herein is based on the technical status of the machines at the time of
printing. We reserve the right to change any detail via further development. As a result,
dimensions, weights, colours, etc. of the delivered machines may vary.
Printed in august 2019.