PNEUMATIC ACTUATORS

DOUBLERACK AND PINION

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ELFOR CONTROLS

ELFOR
Engineering
ØA1
U Sq.
= =
B1 'W' DEEP

ØT
ØT
'V' DEEP

B
ØA SHAFT CONNECTION
4 SHAFT CONNECTION
(OPTIONAL) (FOR 210 & 270)

4
M6 x 12mm DEEP

ØN (C)
C (ØK)

(M1)
L

(M)
'A' ØK

(S)
M1

M
S

'Z' DETAIL-'A'
(FOR 115 TO 160 ACT.)
H

M6 x 8mm DEEP
(2 NO'S)
G
R

D
= =
J E F
= =

Ø12
32
= = (2 NO'S)
136
(P)
= =

M5 x 8 mm DEEP = = (FOR 270)

'X' Z
(4 NO'S)
= = 24
SIDE PORT = = CENTRAL PORT
=
(30)
=
=

32
30

Q
=
=

M5 x 8mm DEEP
ØY = (4 NO'S)
(FOR 052 TO 210)
P DETAIL-'X' DETAIL-'Z'
= = (FOR 115 TO 160 ACT.)
SOLENOID VALVE CONNECTIONS TO NAMUR
Dimensions (mm)
SIZE ØA ØA1 B B1 C D E F G H J ØK L M M1 ØN P Q R S ØT U V Sq W ØY Z
(NPT) (Min)

052 42 70 M5 x 8mm M8 x 8mm 47.5 63 31.5 40 36.6 79.1 150 10 8 12.5 14 17 80 1/8 25 20 14 10 32.5 11 12 -- --

065 42 70 M5 x 8mm M8 x 10mm 58 63 36.5 48 44.7 96.4 184 14 10 12.5 14 26.5 80 1/4 28.7 20 14 10 32.5 14 16 -- --

075 50 70 M6 x 8mm M8 x 10mm 59 63 41.5 52 51.6 111 205 14 10 12.5 14 26.5 80 1/4 31.6 20 19 13 32.5 17 19 -- --

085 50 70 M6 x 8mm M8 x 10mm 67 75 47.5 58 54.2 119.2 253 17.5 14 12.5 14 26.5 80 1/4 34.2 20 19 13 32.5 17 19 -- --

100 70 102 M8 x 10mm M10 x 12mm 75 88 55 67 62.7 141 260 17.5 14 12.5 14 26.5 80 1/4 40.2 20 22 16 32.5 22 24 -- --

115 70 125 M8 x 10mm M12 x 12mm 100 110 63 77.5 71.3 143.8 310 26 20 12.5 13.5 -- 130 1/4 48.8 30 22 16 32.5 22 24 89.4 96

125 70 125 M8 x 10mm M12 x 12mm 100 110 68 82.5 76.3 154.3 368 26 20 12.5 13.5 -- 130 1/4 53.8 30 30 22 54 22 24 89.4 96

160 -- 125 -- M12 x 12mm 116.4 116.4 87.5 108 99 198 471.5 32 27 20 32 -- 130 1/4 76.5 50 30 22 54 27 29 105.8 110.2

210 -- 125 -- M12 x 18mm 205 -- 118.5 143 133 266 668 42 32 30 50 163 130 1/4 110.5 77.5 35 -- 54 36 38 -- --

270 -- 165 -- M20 x 36mm 270 -- 176.5 176.5 199 376 775 56 44 35 50 207.5 130 Ø12 157 80.9 50 -- 70 46 48 -- --
Torques (N-m)
Actuator Speeds (sec.) Double Acting Actuator Torque Data (N-m)
Size 052 065 075 085 100 115 125 160 210 270
Air Supply Pressure (bar)
Open Stroke/ 0.3 0.35 0.45 0.6 0.8 1.0 1.3 2.0 3.8 5.0 Size
Close Stroke 3 4 5.5 6 7 8
052 11 15 21 23 27 31
Actuator Weights (Kgs) 065 22 29 39 50 57
Size
43
052 065 075 085 100 115 125 160 210 270
075 32 42 58 64 75 86
Double Acting 1.3 2.2 2.7 3.8 5.5 8.1 10.2 19.4 48.5 90.0
Spring Return 1.4 2.5 3.2 4.4 6.5 9.5 12.3 24.1 62.0 113.0 085 47 63 88 96 112 129
100 76 102 140 153 178 204
Actuator Volumes (cm3) 115 125 167 231 252 294 337
Size 052 065 075 085 100 115 125 160 210 270 125 166 221 304 331 387 442
Counter Clockwise 100 180 315 460 750 1195 1520 3340 6240 14800
160 326 434 597 651 760 869
Clockwise 160 350 526 840 1164 1760 2420 5240 9860 21500
Actuator Speeds are at 5.5 bar & Orifice dia. of approx 4mm
210 786 1047 1440 1571 1833 2095
270 1550 2067 2842 3100 3617 4133

Spring Return Actuator Torque Data (N-m)

Air Supply Pressure (bar)
Springs /
Size 3 4 5.5 6 7 8 Spring stroke
Piston
PB PE PB PE PB PE PB PE PB PE PB PE SB SE
3 7 4.7 10.8 8.6 16.5 14.3 6 4.1
4 9.3 6.3 15 12.1 16.9 14 20.8 17.8 7.3 5.4
052
5 13.5 9.8 15.4 11.7 19.3 15.6 23.1 19.4 10.1 6.8
6 12 7.6 13.9 9.5 17.8 13.3 21.6 17.1 12.1 8.1

3 14 7.5 21.1 14.5 31.9 25.5 11.3 6.8

4 18.6 11 29.4 21.5 33 25 40.1 32 14.1 9
065 5 26.9 17.5 30.4 21 37.6 28 44.8 35 18.8 11.3
6 24.3 13 27.9 16.5 35.1 24 42.3 31 22.6 13.6

3 17.7 8.0 28.8 19.1 45.5 36.3 22.0 13.1

4 23.6 10.8 40.3 28.0 45.9 33.0 57.0 44.7 30.0 17.5
075 5 35.1 18.7 40.6 24.0 51.8 35.5 62.9 46.5 37.4 23.1
6 29.8 10.8 35.4 16.0 46.5 27.0 57.6 38.2 44.0 27.0

3 31.0 17.0 47.4 33.9 71.9 58.4 28.3 15.2

4 41.4 23.4 65.9 47.9 74.1 56.1 90.4 72.4 37.0 20.6
085 5 58.9 37.4 67.1 45.6 84.4 61.9 100.7 78.3 47.2 26.0
6 53.9 26.4 62.1 34.1 78.4 51.4 94.7 67.8 56.7 31.4

3 44.0 25.5 69.5 50.9 107.7 89.1 45.0 28.1

4 58.7 34.0 96.9 72.1 109.6 84.9 135.1 110.3 58.0 37.5
100 5 86.1 55.2 98.9 67.9 124.3 93.3 149.8 118.8 76.3 47.0
6 75.4 38.2 88.1 50.9 113.5 76.4 139.0 101.8 91.6 57.1

3 77.4 49.0 119.5 91.1 182.6 154.2 68.0 42.0

4 103.2 65.4 166.3 128.5 187.3 149.5 229.4 191.6 88.0 56.0
115 5 150.0 102.8 171.1 123.8 213.1 165.9 255.2 207.9 113.0 71.0
6 133.8 77.1 154.8 98.1 196.9 140.2 238.9 182.2 136.0 85.0

3 100.6 64.6 155.8 119.8 238.6 202.6 91.0 58.6

4 134.1 86.1 216.9 168.9 244.5 196.5 299.8 251.8 119.0 78.1
125 5 195.2 135.2 222.8 162.8 278.1 218.1 333.3 273.3 151.7 97.7
6 173.5 101.5 201.1 129.1 256.4 184.4 311.6 239.6 182.0 115.0

3 201.0 125.4 309.6 234.0 472.4 396.8 180.3 110.3

4 268.0 167.2 430.8 330.0 485.1 384.3 593.7 492.9 240.4 147.7
160 5 389.3 263.3 443.5 317.5 552.1 426.1 660.7 534.7 300.5 187.1
6 347.7 196.5 402.0 250.8 510.5 359.3 619.1 467.9 360.6 224.5

3 462.2 311.0 724.1 572.9 1116.9 965.7 427.1 291.0

4 616.3 414.7 1009.1 807.5 1140.0 938.4 1401.9 1200.3 589.5 388.0
210
5 901.3 649.3 1032.2 780.2 1294.1 1042.1 1555.9 1303.9 711.8 485.0
6 793.5 491.1 924.5 622.1 1186.3 883.9 1448.2 1145.8 854.1 582.0

3 955 592 1472 1109 2247 1884 900 559

4 1274 790 2049 1565 2307 1823 2824 2340 1128 745
270
5 1851 1246 2109 1504 2626 2021 1342 2537 1500 932
6 1652 927 1911 1185 2427 1702 2944 2218 1800 1118
Actual torques are in the range of ±5% of the above values.
In between torque values to be interpolated.
SE= Spring End Torque, SB= Spring Break Torque, PE= Pneumatic End Torque, PB=Pneumatic Break Torque
Specifications

5 The actuator is pneumatically operated, is capable of traveling 95 degrees in forward and back directions, and
delivers linear torque throughout the travel.
5 The travel has an external arrangement to adjust the stroke a minimum of ±50 in both open and close positions.
5 Travel stop arrangement is located outside the pressure chamber of the actuator body to prevent accidental blowouts
of the travel stop screws and to avoid leak paths.
5 The travel stop arrangement is also capable of locking out the actuator in both the fully open and fully closed
positions for performing field maintenance safely.
5 The actuator is totally enclosed in a single enclosure with no moving parts exposed. All pneumatic passageways are
integral in the housing so as to eliminate the need for external tubing. The single enclosure is extruded hard-
anodized aluminum with super-finished cylinder bore walls completely covered with end caps. The end caps are
assembled with high strength stainless steel fasteners.
5 The end caps have well-rounded external contours to prevent trapping of foreign material. The end caps are epoxy
powder coated for corrosion protection.
5 All interfacing air connections are according to NAMUR to facilitate direct mounting of a variety of solenoid valves.
5 All metallic sliding and rotating parts are mounted with bearings and guides designed for high cycle life and
permanently factory lubricated for trouble free, long service life.
5 The actuator is provided with a mechanical visual position indicator, and the shaft is designed to allow manual
override by simply removing the position indicator.
5 The standard output pinion shaft is designed and manufactured from high strength alloy steel and is electroless nickel
plated for corrosion protection.
5 The pinion output shaft has a slotted connection at the top to engage various drive connections of valve position and
control accessories. The bottom of the pinion shaft is available in a variety of shapes to accommodate several valve-
mounting options without brackets and couplings.
5 All interfacing for external accessories complies with international standards such as EN ISO 5211/
VDI/VDE 3845.
5 The springs are of high quality spring steel and are epoxy coated for corrosion protection.
5 All seals are permanently lubricated nitrile rubber, and the bearings are high-grade acetal for long life.
5 The actuator is a modular design with the same body and end caps used for double acting and spring return design. The
spring system is designed in a safely contained, pre-compressed, cartridge construction to facilitate safe and easy field
conversion from double acting to spring return and vice versa.

Sr.No. DESCRIPTION QTY. Sr.No. DESCRIPTION QTY.

01. BODY 01 16. END CAP WASHER 08

02. LEFT END CAP 01 17. C'SK SCREW(Top Plate Cover) 03
03. RIGHT END CAP 01 18. ACTUATOR GASKET 01
04. PISTON 02 19. TOP COVER PLATE 01
05. PINION 01 20. TOP COVER PLATE 'O' RING 01
06. PISTON PAD 02 21. PINION TOP O' RING 01
07. PISTON GUIDE BAND 02 22. PINION BOTTOM O' RING 01
08. BOTTOM PINION BUSH 01 23. PISTON O' RING 02
09. TOP PINION BUSH 01 24. END CAP O' RING 02
10. CAM BEARING 01 25. CIRCLIP 01
11. CAM 01 26. SPRING CARTRIDGE ASSLY 12 (MAX.)
12. STROKE ADJUSTING BOLT 02 27. IDENTIFICATION LABEL 01
13. STROKE ADJUSTING NUT 02 28. LOCAL POSITION INDICATOR 01
14. STROKE ADJUSTING WASHER 02 29. C'SK SCREW ( Indicator ) 01
15. END CAP BOLT 08 30. PLUG TRANSFER PORT 02
31. SHAFT INSERT 01