GB Air Compressor Instruction manual

F Compresseur d’air Manuel d’instructions

D Druckluftkompressor Betriebsanleitung
I Compressore Istruzioni per l’uso
NL Luchtcompressor Gebruiksaanwijzing
E Compresor de aire Manual de instrucciones
P Compressor pneumático Manual de instruções
DK Luftkompressor Brugsanvisning
S Luftkompressor Bruksanvisning
N Kompressor Bruksanvisning
FIN Ilmakompressori Käyttöohje
GR Αεροσυμπιεστής Οδηγίες χρήσης
PL Sprężarka Instrukcja obsługi
LV Gaisa kompresors Lietošanas rokasgrāmata
EE Õhukompressor Kasutusjuhend
LT Oro kompresorius Eksploatacijos instrukcija
HU Légsűrítő Használati utasítás
RO Compresor de aer Manual de instrucţiuni
SK Vzduchový kompresor Návod na obsluhu
CZ Vzduchový kompresor Návod k obsluze
UA Повітряний компресор ІнструкцІЇ з експлуатацІЇ
RU Воздушный компрессор Инструкцию по эксплуатации

AC310H
ENGLISH

Explanation of general view

1. Air Tank pressure gauge
2. Regulated pressure gauge “HP” 5
1 2
3. Air regulator “HP”
4. Quick coupler “HP” (Air outlet)
5. Regulated Pressure gauge “RP”
6. Air regulator “RP” 9
7. Quick coupler “RP” (Air outlet)
8. Drain valve 7 4
9. Pressure Switch

6
3

SPECIFICATIONS
Model AC310H
MAX Input Power 1800 W
SCFM @ 40 PSIG (L/min @ 2.8 bar) 3.7 (106 L)
SCFM @ 90 PSIG (L/min @ 6.2 bar) 3.6 (101 L)
SCFM @ 300 PSIG (L/min @ 21 bar) 2.7 (77 L)
Cut-In Pressure 2.3 MPa (23 bar)
Cut-Out Pressure 2.8 MPa (28 bar)
62 mm x 31 mm x 1
Bore x Stroke x Qty
45 mm x 10 mm x 1
Voltage -Single Phase 220 - 240 V AC
Hz 50 Hz
Motor RPM 1420 min-1
Lubrication Oil-Less
Tank Size 1.6 gal (6.2 L)
Weight 36 kg (79.4 lb)
Dimensions (L x H x W) 18-3/4” x 14-3/4” x 20" (476 x 375 x 507 mm)
Outlet Max Pressure “HP“
2.6 MPa (26 bar)
(Exclusively for High Pressure Pneumatic Use)
Outlet Max Pressure “RP“
0.9 MPa (9 bar)
(Exclusively for Regular Pressure Pneumatic Use)
Noise LWA 90 dB

• Due to our continuing programme of research and development, the specifications herein are subject to change without
notice.
• Note: Specifications may differ from country to country.
IMPORTANT
Read the Safety Guidelines and ALL instructions carefully before operating.

2
Symbols 2. Do not operate power tools in explosive
The following show the symbols used for the atmospheres, such as in the presence of
equipment. flammable liquids, gases, or dust. Power tools
Be sure that you understand their meaning before create sparks which may ignite the dust or fumes.
use. 3. Keep bystanders, children, and visitors away
while operating a power tool. Distractions can cause
you to lose control. Protect others in the work area
............. Read instruction manual. from debris such as chips and sparks. Provide barriers
or shields as needed. Children should never be
allowed in the work area.
4. The adequate room tempreture is +5°C to +30°C.
............. Risk of electric shock.
(0°C to + 40°C at Maximum)
Caution: before doing any work on the
compressor it must be disconnected
WARNING
form the power supply. IMPROPER OPERATION OR MAINTENANCE OF THIS
PRODUCT COULD RESULT IN SERIOUS INJURY AND
PROPERTY DAMAGE.
............. Risk of high temperatures.
READ AND UNDERSTAND ALL WARNINGS AND
Caution: the compressor contains
OPERATING INSTRUCTIONS BEFORE USING THIS
some parts which might reach high EQUIPMENT.
temperatures.

............. Risk of accidental start-up. WARNING

Attention, the compressor could start Risk of Unsafe Operation
automatically in case of a black-out
WHAT CAN HAPPEN
and subsequent reset.
Unsafe operation of your air compressor could lead to
serious injury to you or others.
............. Wear safety glasses. HOW TO PREVENT IT
• Review and understand all instructions and warnings in
this manual.
............. Only for EU countries • Become familiar with the operation and controls of the
Do not dispose of electric equipment air compressor.
together with household waste • Keep operating area clear of bystanders, pets and
obstacles
material!
• Keep children away from the air compressor at all
In observance of European Directive
times.
2002/96/EC on waste electrical and
• Do not operate the product when fatigued or under the
electronic equipment and its
influence of alcohol or drugs. Stay alert at all times.
implementation in accordance with • Never defeat the safety features of this product.
national law, electric equipment that • Do not operate machine with missing, broken, or
have reached the end of their life must unauthorised parts.
be collected separately and returned
to an environmentally compatible
recycling facility. WARNING
Risk of Air Tank Bursting
IMPORTANT SAFETY WHAT CAN HAPPEN
INSTRUCTIONS The following conditions could lead to a weakening of the
tank, and RESULT IN A VIOLENT TANK EXPLOSION
WARNING RESULTING IN SERIOUS INJURY TO YOU OR
OTHERS:
READ AND UNDERSTAND ALL • Failure to properly drain condensed water from the
INSTRUCTIONS tank, causing rust and thinning of the tank wall.
Failure to follow all instructions listed below • Modifications or attempted repairs to the tank.
may result in electric shock, fire, and/or serious • Unauthorised modifications to the pressure switch,
injury. safety valve, or any other components, which control
tank pressure.
SAVE THESE INSTRUCTIONS. HOW TO PREVENT IT
WORK AREA • Drain air tank daily or after each use. If air tank
1. Keep your work area clean and well lit. Cluttered develops a leak, replace it immediately with a new tank
and dark areas invite accidents. or replace the entire compressor.

3
• Do not drill into, weld or otherwise modify air tank or it
will weaken. The tank can rupture or explode. Replace
with a new air tank. WARNING
• Follow the equipment manufacturers recommendation
and never exceed the maximum allowable pressure Risk to Breathing
rating of attachments. Never use the compressor to WHAT CAN HAPPEN
inflate small low-pressure objects such as children’s • The compressed air from your compressor is not safe
toys, footballs, basketballs, etc. for breathing.
The air stream may contain carbon monoxide or other
vapours, or particles from the tank or other
WARNING components.
• Sprayed materials such as paint, paint solvents, paint
Risk of Attachments and Accessories
remover, insecticides, weed killers, etc., contain
Bursting harmful vapors and poisons.
WHAT CAN HAPPEN • Breathing compressor or sprayed materials vapor can
Exceeding the pressure rating of air tools, spray guns, air result in serious injury.
operated accessories, tyres AND other inflatables can
HOW TO PREVENT IT
cause them to explode or fly apart, and could result in • Never inhale air from the compressor, either directly or
serious injury to you and others. from a breathing device connected to the compressor.
Work in an area equipped with good cross ventilation.
• Read and follow the safety instructions provided on the
WARNING label or safety data sheet for the material you are
spraying.
Risk of Electric Shock Use an approved respirator designed for use with your
WHAT CAN HAPPEN specific application.
• Your air compressor is powered by electricity. Like any
other electrically powered device, if it is not used WARNING
properly, it may cause electrical shock.
• Electrical grounding: failure to provide adequate Risk from Noise
grounding to this product could increase the risk of
electric shock.
Risk from Compressed Air
HOW TO PREVENT IT
• Any electrical wiring or repairs required to this product WHAT CAN HAPPEN
should be performed by qualified service personnel or The compressed air stream can cause soft
a qualified electrician, in accordance with national and tissue damage, and can propel dirt, chips, loose particles
local electrical codes. and small objects at high speed, resulting in property
• Make certain that the electrical circuit to which the damage or personal injury.
compressor is connected provides proper electrical HOW TO PREVENT IT
grounding, correct voltage, and adequate fuse • Always wear approved safety glasses with side shields
protection. when using or maintaining the compressor.
• Never operate the compressor outdoors when it is • Never point any nozzle or sprayer toward any part of
raining, or in a wet environment. the body or at other people or animals.
• Never operate the compressor with guards or covers • Always turn the compressor off and bleed pressure
which are damaged or removed. from the air line before attempting maintenance,
attaching tools or accessories.

WARNING
Risk of Explosion or Fire WARNING

WHAT CAN HAPPEN Risk from Moving Parts

It is normal for electrical contacts within the motor and WHAT CAN HAPPEN
pressure switch to spark, whenever the compressor starts The compressor cycles automatically when the pressure
or stops. Never operate the compressor in an atmosphere switch is in the on/auto position. If you attempt repair or
where flammable vapours are present. Doing so can maintenance while the compressor is operating or
result in serious injury to you or others. plugged in, you can expose yourself to moving parts.
These moving parts can cause serious injury.
HOW TO PREVENT IT
• Always operate the compressor in a well-ventilated HOW TO PREVENT IT
area, free of gasoline or solvent vapours. • Always unplug the compressor and release air
• If spraying flammable materials, locate compressor at pressure from the tank and any attachments before
least 6.1 m away from spray area. attempting any maintenance or repair.
• Store flammable materials in a secure location away • Never operate the compressor with guards or covers
from compressor. which are damaged or removed.

4
• Keep your hair, clothing, and gloves away from moving DUTY CYCLE
parts. Loose clothes, jewellery, or long hair can be
caught in moving parts. All Makita manufactured air compressors are
• Air vents may cover moving parts and should be recommended to be operated at no more than a 50% duty
avoided as well. cycle. This means an air compressor that pumps air more
than 50% of one hour is considered misuse because the
air compressor is undersized for the required air demand.
WARNING
GENERAL INFORMATION
Risk of Burn
This air compressor is equipped with an Oil-Less pump
designed for durability and no maintenance.
WARNING
Do not operate the portable compressor The compressor can be used for properly rated pneumatic
with the doors or enclosures open! nailers and staplers. An air pressure regulator is supplied
for these applications.
WARNING
Do not open the cock before the air hose is WARNING:
attached! Never use compressor for applications other than to
operate a properly rated nailer or stapler. Use of the
WHAT CAN HAPPEN compressor for other applications could result in property
Contact with hot parts such as the compressor head or damage and personal injury.
outlet tubes could result in a serious skin burn.
Separate air filter regulators combine the functions of air
HOW TO PREVENT IT regulation and/or moisture and dirt removal should be
• Never touch hot components during or immediately used where applicable.
after operation of the compressor. Do not reach around
protective shrouds or attempt maintenance until unit ON-RECEIPT INSPECTION
has been allowed to cool. DAMAGE: Each air compressor outfit is carefully tested
• The handling and lifting: hold the handle only when and checked before shipment. With improper handling,
move or transport the compressor. damage may result in transit and cause problems with
• To avoid injuring, do not touch the cylinder, cylinder compressor operation.
head or exhaust hose and other over-heated parts
when the compressor is in use or shuts off within one Immediately upon arrival, check equipment for both
hour. concealed and visible damages to avoid expenses being
incurred to correct such problems. This should be done
WARNING regardless of any visible signs of damage to the shipping
container. If this product was shipped directly to you,
Transport report any damages to the carrier and arrange for
a The maximum bevel during traction is at least 30°. inspection of goods immediately.
b Do not apply vehicles for traction.
c Do not place compressor under inflammable, explosive
or erosive service. STORAGE
Before you store the air compressor, make sure you do
GLOSSARY the following:
1. Review the “Maintenance” and “Operating
CFM: Cubic feet per minute. Procedures” sections and perform maintenance as
SCFM: Standard cubic feet per minute; a unit of measure necessary. Be sure to drain water from the air tank.
of air delivery. 2. Protect the electrical cord and air hose from damage
(such as being stepped on or run over).
PSIG: Pounds per square inch gauge; a unit of measure Store the air compressor in a clean and dry location.
of pressure.
CUT-IN PRESSURE: While the motor is off, air tank DESCRIPTION OF OPERATION
pressure drops as you continue to use your accessory or DRAIN VALVE: The drain valve is located at the bottom of
air tool. When the tank pressure drops to a certain level the air tank and is used to drain condensation from the
the motor will restart automatically. This is called “cut-in tank at the end of each use or daily.
pressure”.
THERMAL CIRCUIT BREAKER:
CUT-OUT PRESSURE: When you turn on your air
The electric motor has a manual reset thermal circuit
compressor, it begins to run, air pressure in the air tank
breaker. If the motor overheats for any reason, the circuit
begins to build. It builds to a certain pressure before the
breaker will shut off the motor. Turn pressure switch to the
motor automatically shuts off - protecting your air tank
“off” position and wait for unit to cool before pushing the
from pressure higher than its design rating. The pressure
reset button and restarting the compressor.
at which the motor shuts off is called “cut-out pressure”.

5
MOTOR THERMAL OVERLOAD TANK PRESSURE GAUGE:
PROTECTOR: The tank pressure gauge indicates the air pressure in the
When the current rating of the motor is exceeded the tank.
thermo-protector will open and shut off the motor
automatically.
REGULATOR:
The motor must be allowed to cool down before restarting. The air pressure coming from the air tank is controlled by
The compressor will automatically restart after the motor the regulator knob. Turn the knob clockwise to increase
has cooled down. pressure and counter-clockwise to decrease pressure. To
avoid minor re-adjustment after making a change in
ON/AUTO - OFF SWITCH: pressure setting, always approach the desired pressure
Turn this switch to “on” to provide automatic power to the from a lower pressure. When reducing from a higher to a
pressure switch and to “off” to remove power when lower setting, first reduce the pressure less than the
finished using the compressor or when compressor will be desired pressure. Depending on the air requirements of
left unattended. each particular accessory, the outlet regulated air
pressure may have to be adjusted while you are operating
AIR INTAKE FILTER: the accessory.
This filter is designed to clean air coming into the
compressor pump. This filter must always be clean and COMPRESSED AIR OUTLET; “HP” marking
free from obstructions. See “Maintenance”. For High Pressure Pneumatic Tool Exclusive Use
Outlet Max Pressure; 2.6 MPa (26 bar)
AIR COMPRESSOR PUMP:
To compress air, the piston moves up and down in the COMPRESSED AIR OUTLET; “RP” marking
cylinder. On the down stroke, air is drawn in through the For Regular Pressure Pneumatic Tool Use
air intake valve. The exhaust valve remains closed. Outlet Max Pressure; 0.9 MPa (9 bar)
On the upstroke of the piston, air is compressed. The
intake valve closes and compressed air is forced out INSTALLATION AND BREAK-IN
through the exhaust valve, through the outlet tube,
through the check valve and into the air tank. Useable air
PROCEDURES
is not available until the compressor has raised the air LOCATION OF THE AIR COMPRESSOR
tank pressure above that required at the air outlet.
Locate the air compressor in a clean, dry and well-
ventilated area. The air filter must be kept clear of
CHECK VALVE:
obstructions, which could reduce air delivery of the air
When the air compressor is operating, the check valve is
compressor. The air compressor should be located at
“open”, allowing compressed air to enter the air tank. least 0.3 m away from the wall or other obstructions that
When the air compressor reaches “cut-out” pressure, the would interfere with the flow of air. The air compressor
check valve “closes”, allowing air pressure to remain
head and shroud are designed to allow for proper cooling.
inside the air tank. If humidity is high, an air filter can be installed on the air
outlet adapter to remove excessive moisture. Follow the
PRESSURE SWITCH UNLOADING VALVE:
instructions packaged with the air filter for proper
The pressure switch unloading valve located on the side installation.
of the pressure switch, is designed to automatically Place the air compressor on a level surface so that it rests
release compressed air from the compressor head and
securely on the rubber feet.
the outlet tube when the air compressor reaches “cut-out”
pressure.
LUBRICATION
PRESSURE SWITCH: This air compressor is equipped with an Oil-Less pump
The pressure switch automatically starts the motor when designed for durability and no maintenance.
the air tank pressure drops to the factory set “cut-in”
pressure. It stops the motor when the air tank pressure Power supply
reaches the factory set “cut-out” pressure. Operate the compressor at voltages specified on the
nameplate, the allowable tolerance range must remain
SAFETY VALVE: within ±5%. If using the compressor at a higher voltage
If the pressure switch does not shut off the air compressor than the rated voltage, it will result in abnormally fast
at its "cut-out" pressure setting, the safety valve will motor speed and may damage the unit and burn out the
protect against high pressure by “popping out” at its motor.
factory set pressure which is slightly higher than the
pressure switch “cut-out” setting.

OUTLET PRESSURE GAUGE:

The outlet pressure gauge indicates the air pressure
available at the outlet side of the regulator. This pressure
is controlled by the regulator and is always less or equal
to the tank pressure. See “Operating Procedures”.

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Extension Cords
If an extension cord must be used:
To avoid voltage drop, power loss, and overheating of the • Make sure the extension cord is in good condition.
motor, use extra air hose instead of an extension cord.
Low voltage can cause damage to the motor.

Please see the chart below for the MINIMUM extension cord gauge requirements:

Total Length of Cord in Meter

Amp Rating Range (220 - 240 V) 10 m 15 m 20 m 30 m 50 m 60 m
25 ft. 50 ft. 75 ft. 100 ft. 150 ft. 200 ft.
0-5A 1.5 mm2 1.5 mm2 1.5 mm2 2.5 mm2 4 mm2 4 mm2
5.1 - 8 A 1.5 mm2 1.5 mm2 2.5 mm2 4 mm2 4 mm2 4 mm2
8 - 12 A 2.5 mm2 2.5 mm2 4 mm2 Not Recommended

Piping When you are finished:

Plastic or PVC pipe is not designed for use with
compressed air. Regardless of its indicated pressure DISCONNECTING HOSES
rating, plastic pipe can burst from air pressure. Use only
metal pipe for air distribution lines. If a pipe line is WARNING:
necessary, use pipe that is the same size, or larger than, Risk of unsafe operation. Firmly grasp hose in hand
the air tank outlet. Piping that is too small will restrict the when installing or disconnecting to prevent hose
flow of air. If piping is over 100 feet long, use the next whip.
larger size. Bury underground lines below the frost line Losing control of the hose may result in personal
and avoid pockets where condensation can gather and injury and property damage.
freeze. Apply pressure before underground lines are 6. Set the pressure switch lever to “OFF”. Ensure
covered to make sure all pipe joints are free of leaks. compressor is disconnected from the mains supply.
7. Using the air tool or accessory, bleed the tank
DANGER: pressure down to zero.
Improper grounding can result in electrical shock. Do not 8. Remove the air tool or accessory.
modify the plug that has been provided. If it does not fit 9. Drain water from air tank by opening drain cock valve
the available outlet, the correct outlet should be installed on bottom of tank. WATER WILL CONDENSE IN THE
by a qualified electrician. AIR TANK. IF NOT DRAINED, WATER WILL
CORRODE AND WEAKEN THE AIR TANK CAUSING
OPERATING PROCEDURES A RISK OF AIR TANK RUPTURE.

Daily Start-up Checklist Note:

If drain valve is plugged, release all air pressure. The
valve can then be removed, cleaned, then reinstalled.
CONNECTING HOSES
10. After the water has been drained, close the drain
valve. The air compressor can now be stored.
WARNING:
Risk of unsafe operation. Firmly grasp hose in hand
WARNING:
when installing or disconnecting to prevent hose
Drain Air Tank Properly. Improper draining of the air
whip.
tank can result in corrosion and possible bursting of
Losing control of the hose may result in personal
the tank. Tank bursting could lead to personal injury
injury and property damage.
and property damage.
1. Before attaching air hose or accessories, make sure
the pressure switch lever is set to “OFF” and the air
regulator or shut-off valve is closed. Ensure
compressor is disconnected from the mains supply.
2. Attach hose and accessories. Too much air pressure
causes a hazardous risk of bursting. Check the
manufacturer's maximum pressure rating for air tools
and accessories. The regulator outlet pressure must
never exceed the maximum pressure rating.
3. Turn the pressure switch lever to “ON/AUTO” and
allow tank pressure to build. Motor will stop when tank
pressure reaches “cut-out” pressure.
4. Open the regulator by turning it clockwise. Adjust the
regulator to the correct pressure setting. Your
compressor is ready for use.
5. Always operate the air compressor in well-ventilated
areas; free of gasoline or other solvent vapors. Do not
operate the compressor near the spray area.
7
MAINTENANCE conditions under which your compressor is used. The
modifications will depend upon the hours of operation and
the working environment. Compressor units in an
WARNING: extremely dirty and/or hostile environment will require a
Never use the air compressor which is operating greater frequency of all maintenance checks.
abnormally.
If the air compressor appears to be operating ROUTINE MAINTENANCE SCHEDULE
unusually, making strange noises or vibration, 1. Drain water from the air tank, any moisture separators
stop using it immediately and arrange for repairs or air filter regulators.
by a Makita authorized service center. 2. Check for any unusual noise and/or vibration.
3. Manually check all safety valves to make sure they are
WARNING: operating properly.
Use only genuine Makita replacement parts.
Replacement parts not manufactured by Makita WARNING: Risk of bursting.
may void your warranty and can lead to Check Safety Valve. If safety valve does not operate
malfunction and result in injuries. Genuine Makita properly over pressurization of the air tank may result
parts are available from an authorized dealer. in rupture or explosion causing personal injury and
property damage.
WARNING: 4. Inspect air filter, replace if necessary.
UNIT CYCLES AUTOMATICALLY WHEN
5. Inspect air lines and fittings for leaks; correct as
POWER IS ON. WHEN DOING MAINTENANCE, necessary.
YOU MAY BE EXPOSED TO VOLTAGE SOURCES,
Each year of operation or if a problem is suspected:
COMPRESSED AIR OR MOVING PARTS.
• Check condition of air compressor pump intake and
PERSONAL INJURIES CAN OCCUR. BEFORE
exhaust valves.
PERFORMING ANY MAINTENANCE OR REPAIR,
• Check condition of check valve. Replace if
UNPLUG THE COMPRESSOR AND BLEED OFF
ALL AIR PRESSURE. damaged or worn out.
6. Keep all screws, bolts, and covers properly tightened.
To ensure efficient operation and longer life of the air Check their conditions periodically.
compressor unit, a routine maintenance schedule should
be prepared and followed. The following routine WARNING:
maintenance schedule is geared to a unit in a normal Keep All Screws, Bolts and Covers Properly
working environment operating on a daily basis. If Tightened. If screws, plates or covers become loose
necessary, the schedule should be modified to suit the personal injury or property damage may occur.

1) TROUBLE SHOOTING
PROBLEM CAUSE CORRECTION
Will not start Fuse blown or circuit breaker tripped; Check for cause and replace or reset; Check
Loose electrical connections; wiring connections Max.15m/50ft., min.
Extension cord not correct; 14ga; Use reset button/wait for automatic
Overheated motor reset
Low pressure Air leak in safety valve Check valve manually: pull up ward on rings.
If condition persists, replace valve; Clean or
Restricted air filter replace air filter; Replace check valve.
Defective check valve

Safety valve releasing Defective pressure switch or improper Check for proper adjustment and if problem
adjustment persists, replace pressure switch

2) WARNING!
Wrong way to transport and lift will lead machine damaged.
Daily maintenance C Clean the air filter.
1. Before each use: 4. Monthly maintenance:
A Be sure all nuts and bolts are tight. A Inspect air system for leaks by applying soapy
B Check for unusual noise or vibration. water to all joints. Tighten those joints if leakage is
2. After each use: observed.
Exhaust all the air in the air storage tank. Open the B Check that all nuts and bolts stay tight.
drain cock at the bottom of the air storage tank to drain C Replace the air filter with a new one.
condensation from tank. D Clean surface of air compressor.
5. Quarterly maintenance:
3. Weekly maintenance:
A Check the cylinder and piston see to if wore.
A Check performance of safety valve.
B Check the air switch the designed rated pressure
is 2.8 Mpa.
8