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EnduroFlow™ Series EF10

Ultrasonic Transit-Time Flowmeter For Permanent Installation

Applications
• Water / Wastewater
• Hot / Chilled Water / Mixture of Water and Glycol
• Chemical Liquids and Solvents
• Petroleum Products
• Oil / Crude Oil / Fuel Oil / Diesel / Lubricant
Oil /Hydraulic Oil
• Water management in buildings, metropolitans areas,
water / wastewater treatment plants, irrigation
systems, and more
• Flow monitoring and control in desalination plants, steel
plants, power plants, machining plants
• Liquid process control in chemical plants and
industrial automation
• Oil / fuel / chemicals and other liquid transfer
• Retrofit capability, to upgrade or augment existing systems
• Automated batching and scheduling • Beverage, food and pharmaceutical processors where
• Efficiency monitoring and improvement of liquid-based non-contact is essential
heating / cooling systems, including solar / geothermal systems • Remote flow monitoring network and leakage detection

Features and Benefits

• Accurate bi-directional flow measurement • Compatible with various types of transducers:
• Economical and non-intrusive ■ Clamp-on transducer: non-contact, non-invasive, easy

• No moving parts to tear and wear. and economical installation, no pipe work needed
No maintenance required ■ Insertion transducer: sturdy, excellent long-term

• NIST-traceable factory calibration stability, hot-tapping installation, no need to shut down

• Suitable for pure liquids and liquids with less than 1% the flow
particle concentration and particle size < 75um ■ Flow-cell transducer: most accurate and robust. Plug

• No dependency on conductivity and play. Excellent long-term performance

• Suitable for all commonly used metal and plasic pipes • Velocity, flowrate, volumetric total, scheduler, batch
• Built-in daily and monthly data log. Optional SD data logger. controller and more
• Easy to use and set up • Compatible with Spire Metering’s uGalaxy wireless
• Communication: RS485/MODBUS. Optional GPRS, telemetry system
BACnet / MSTP
DS-EF10-170807_Rev.8

Spire Metering Technology LLC, 249 Cedar Hill Street, Marlborough, MA 01752, USA
Tel +1 978 263-7100 / 888 738-0188 (toll-free) Fax +1 978 418-9170 [email protected] www.SpireMT.com
EnduroFlow™ Series EF10
Ultrasonic Transit-Time Flowmeter For Permanent Installation

Transducer Pairing and Wetted

Calibration
As QUALITY is of crucial importance, all
transducers are carefully paired, and all
flowmeters are wet-calibrated on a flow
loop in the factory to further ensure the
A member of the EnduroFlowTM Series, system’s accuracy and reliability.
the EF10 General Purpose Wall-Mount
Ultrasonic Flowmeter is the first member of Versatile Interfaces
the 3rd generation ultrasonic flow meters EF10 provides versatile input / output
from Spire Metering. Compared with its interfaces, such as digital and relay outputs,
predecessors, the 3rd generation flowmeters batch control, alarm and flow totalizing,
offer better performance and a richer 4-20mA output and optional thermal energy
feature set. measurement, which can be easily used by a
host computer, PLC or a flow controller for
The EF10 ultrasonic flowmeter is designed process monitoring and control. Additionally,
to be installed at a fixed location for the built-in isolated RS-485 port and the
long-term flow measurement on a closed optional BACnet / GPRS module make
pipe carrying pure liquids or liquids with remote flow monitoring easy and reliable.
some suspended particles (no more than
1% and particle size less than 75um. EF10 Non-intrusive. Non-obstructive
can be equipped with clamp-on or wetted With clamp-on transducers, the installation
(insertion or flow-cell) type transducers becomes very simple and easy. No pipe work
to meet various application challenges. is required and there is no risk of leaking or
contamination. With wetted transducers,
Signal Quality Tracking there is no obstruction to the flow, thus,
The EF10 flowmeter utilizes cutting-edge there is no pressure drop.
technologies such as advanced transducer
design, low voltage transmission, digital Economical to Operate
signal processing, self adaptation, and Economical to Own
others, to achieve high performance. Its The ultrasonic transducers are made from
proprietary quality tracking mechanism crystal, and there are no moving parts to
analyzes the quality of the received wear and tear. The whole meter system is
signal and automatically tunes the meter completely solid state, and therefore, the
system to its optimized condition. This EF10 is both a robust and reliable system. It
mechanism leads the system to be easily does not require maintenance or downtime
adaptable to pipe material variations and which eliminates any potential incurred costs.
liquid property changes.

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 EnduroFlow™ Series EF10
Ultrasonic Transit-Time Flowmeter For Permanent Installation

Measurement Principle

The EnduroFlowTM Series flowmeters are The sensors are commonly mounted with the
based on the transit-time measurement Z-method or the V-method. With the Z-meth-
principle. The system utilizes a pair of sen- od, the two sensors are installed on opposite
sors (A and B in figure below) that function side of a pipe. This method offers shorter
as both ultrasonic transmitter and receiver. sound path, thus, better signal strength. It is
The sensors are installed on the pipe wall, often used for large size pipes where signal
either clamped on the outside of the pipe or strength is more important. With the V-meth-
inserted into the pipe at a specific distance od, the two sensors are installed on the same
from each other, and the flow meter operates side of the pipe. The sound path is doubled,
by alternately transmitting and receiving a and as a result, the measurement accuracy is
coded burst of sound energy between those better. This method is often used for small and
two sensors and measuring the transit time medium size pipes.
it takes for sound to travel between the two
sensors. The difference in the transit time is For insertion and flow-cell type transducers,
directly related to the velocity of the liquid in however, only the Z-method is used.
the pipe. The flowrate is then calculated based
on the transit-time difference, the geometry
of the pipe and the fluid dynamics formula.

Upstream
Transducer
Clamp Fixture
Flow
L

Downstream
Transducer
Z-method

Upstream Downstream
Transducer Spacing Transducer

Sound
Path

Flow
Clamp Fixture
V-method

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EnduroFlow™ Series EF10
Ultrasonic Transit-Time Flowmeter For Permanent Installation

Typical Transducer Installation

The four figures below illustrate how the (1 ½”) or smaller, PI-type transducer (figure c)
transducers are installed on a pipe.The clamp- is used, where its pipe joint could be threaded
on transducer (figure a) is mounted on the or flanged. For size DN50 (2”) or larger, the
outside of a pipe with a mounting fixture using transducer is a standard spool-piece with two
the V-method.The insertion transducer (figure ultrasonic sensors installed using the Z-method
b) is hot-tapped or cold tapped onto the pipe (figure d) where it is normally connected to a
using the Z-method.The flow-cell (spool-piece) pipe line using a flange connection.
transducer comes in two varieties: for size DN40

Transducer Mounting Site Selection

The site of the transducer installation is very important. Here are some recommendations for
selecting the right site:
• In order to achieve good accuracy, it is recommended to have 15D straight-pipe run:
upstream 10D and downstream 5D, where D is pipe diameter.
• If there is a valve upstream and the valve is not fully open, it could generate flow
disturbance. A longer upstream straight pipe is recommended.
• If there is a pump upstream, we recommend to have 25D straight pipe run.
• If the pipe is vertical, make sure the flow is going upward, not downward. Downward flow
could have air gaps if the flow is free fall.
• If the pipe is horizontal, make sure the pipe is full! The transducers should be installed on
the side of the pipe, not on the top or bottom of the pipe.
5D

OK a
10D

10D 5D
Bad 10D 5D

OK b
10D 5D 5D OK
10D

OK
Bad
c

Installation Site Examples

d

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 EnduroFlow™ Series EF10
Ultrasonic Transit-Time Flowmeter For Permanent Installation

Specifications: Flow Transmitter (Main Unit)

Flow Velocity ± 12 m/s (± 40 ft/s). Bi-directional
Accuracy ±1% of reading ±0.008m/s (±0.03ft/s) in velocity*
Repeatability 0.2%
Response Time 0.5s. Configurable between 0.5s and 99s
LCD with backlight. 2 x 20 letters. 4 x 4 tactile-feedback membrane keypad.
Display/Keypad Displays instantaneous flow rate, flow total (positive, negative and net),
velocity, time, temperature, energy, analog outputs/inputs
Units English (U.S.) or Metric
Physical Quantity Volumetric flow rate, total flow, velocity, analog inputs
Positive totalizer, negative totalizer, net totalizer, daily totalizer, monthly
Totalizers
totalizer, yearly totalizer, manual totalizer
Security Keypad can be locked with password
Outputs See below for outputs
0/4-20mA isolated output for flowrate, velocity or sound speed.
• Current Output
Impedance 0-1k. Accuracy 0.1%
Optically isolated OCT (Open Collector Transistor) output. Up to
0.5A load. Can be programmed as:
• Pulse signal for flow totalization
• Digital Output • ON/OFF signal for special event such as overflow, no flow, reverse
flow, leakage alarming, and more
• START/STOP signal for batch control
Can be used to drive pulse counter, external relay, alarm, PLC counter
1A@125VAC or 2A@30VDC. Can be programmed as:
• Pulse signal for flow totalization
• ON/OFF signal for special event such as overflow, no flow, reverse
• Relay Output flow, leakage alarming, and more
• START/STOP signal for batch control
Can be used to drive pulse counter, external relay, alarm, PLC counter,
or, to control pump, valve, light

One sound alarm, programmable to specific event such as overflow,

• Sound Alarm
no flow, reverse flow, leakage alarming

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EnduroFlow™ Series EF10
Ultrasonic Transit-Time Flowmeter For Permanent Installation

One 4-20mA input for temperature, pressure or liquid level

transmitter
Inputs
Two temperature channels for accommodating two PT100 4-wire
temperature sensors. This function is only available upon request

Automatically records the daily total of the last 512 days and the
monthly total of the last 128 months
Recording
Optional SD data logger (2GB space) for recording velocity, flow,
status, etc.
Isolated RS-485 with power surge protection. Supports the MODBUS
Communication protocol
Interface Optional BACnet / GPRS module for networking, remote monitoring
and remote control
Software StufManager PC software available upon request

Telemetry uGalaxy_GPRS wireless telemetry systems are available upon request**

Enclosure Standard (EF10-x-A) Enhanced (EF10-x-B)

• Protection IP65 IP66 (NEMA 4X)
280mm x 190mm x 54mm 305mm x 254mm x 102mm
• Dimensions
(11” x 7.5” x 2.1”) (12” x 10” x 4”)
Weather-proof
Weather-proof
• Features Polycarbonate. High-impact, UV
Aluminum, power coded
resistant. UL-50/c-UL Listed
Weight 5kg (10lbs) 7.5kg (15lbs)
Environment
Temp 60°C (140°F) 60°C (140°F)

12-24 VDC, 90-260 VAC 50/60 Hz 12-24 VDC, 90-260 VAC 50/60 Hz
Power sources
<2W @12VDC <2W @12VDC

Notes:
* Under reference condition and velocity should be above 0.15m/s (0.5ft/s) Flowrate is calculated by
multiplying velocity with the inner cross-section area of the pipe.
** For uGalaxy Telemetry System solution, please contact [email protected].

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 EnduroFlow™ Series EF10
Ultrasonic Transit-Time Flowmeter For Permanent Installation

How To Order Flow Transmitter (Main Unit)

Please select one option (ID) from each category.

EF10 - -1

Enclosure ID
Standard IP65 A Attention
Enhanced IP66 B
You must order both flow
Stainless Steel, IP65 C transmitter (main unit) and
Transducer pair to make a
complete flowmeter system.
Both flow transmitter and
transducer should have the
same frequency.

Required Accessories
Power Supply Cable Model No.
USA Standard Plug WA-PWC-1
British Standard Plug WA-PWC-2

Optional Accessories
External Adapter Model No.
485-USB (to connect to a PC) WA-485USB
485-BACnet / MSTP (to connect to a BACnet Gateway) WA-BACMSTP
485-GPRS (Must select the Enhanced IP66 Enclosure option) WA-YR228
PC Software (485-USB or 485-Ethernet adapter required for PC software use) Model No.
StufManager (for real-time data acquisition) SW-STMGR
uGalaxy Telemetry System Please contact us
Data Logger Model No.
2GB SD data logger (for recording flow, temperature, and energy) WA-SD

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EnduroFlow™ Series EF10
Ultrasonic Transit-Time Flowmeter For Permanent Installation

Specifications: Clamp-On Transducer

Model Picture Description
Standard temperature, clamp-on WITH mounting rail, 1MHz
Type: RM1
Temperature 32˚F~300˚F (0˚C~150˚C)
TWC-RM1: 1MHz transducer WITH mounting rail for pipe size DN65-
PN#: TWC-RM1
700 (2 ½”-28”)

High temperature, clamp-on WITHOUT mounting rail, 1MHz

Type: S1HT
High temperature 32˚F~300˚F (0˚C~150˚C)
TWC-S1HT: 1MHz high temp transducer WITHOUT mounting rail
PN#: TWC-S1HT
for pipe sizes DN40-100 (1 ½” -4”)

How To Order Clamp-on Transducer

Please select one option (ID) from each category.
TWC -

Transducer Type ID
1MHz transducer WITH mounting rail for pipe sizes DN65-700 (2 ½”-28”) RM1
1MHz high temp transducer WITHOUT mounting rail for pipe sizes DN40-100 (1 ½” -4”) S1HT

Required Accessories (choose one from each category)

Transducer Cable Model No.
5m (15ft) shielded transducer cable (in pair) TW-CBL-5M
15m (50ft) shielded transducer cable (in pair) TW-CBL-15M
50m (150ft) shielded transducer cable (in pair) TW-CBL-50M
100m (300ft) shielded transducer cable (in pair) TW-CBL-100M
Clamp Fixture Model No.
Metal clamp for DN20-50 (¾"-2") pipe TW-CLP-1
Metal clamp for DN50-100 (2"-4") pipe TW-CLP-2
Metal clamp for DN125-200 (5"-8") pipe TW-CLP-3
Metal clamp for DN250-300 (10"-12") pipe TW-CLP-4
Metal clamp for DN350-400 (14"-16") pipe TW-CLP-5
Metal clamp for DN450-500 (18"-20") pipe TW-CLP-6

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 EnduroFlow™ Series EF10
Ultrasonic Transit-Time Flowmeter For Permanent Installation

Specifications: Insertion Transducer

Model Picture Description
Insertion transducer, vertical type, 1MHz.
Type: INS For pipe size 3” - 40” (DN80-1000)
PN#: TWI-V Temperature range 32˚F - 300˚F
(0˚C - 150˚C).
Type: Hot-tapping tool kit for insertion transducer
PN#: TWI-HTK installation
 

• Drilling Bit

• O-Ring

• Mounting Base
• Ball Valve
• Insertion Transducer
• Driver (Not included)
• Drilling Rod
• Locating Sleeve

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EnduroFlow™ Series EF10
Ultrasonic Transit-Time Flowmeter For Permanent Installation

How To Order Insertion Transducer

Please select one option (ID) from each category.

TWI - - - -

Type ID
Vertical V

Pipe Size ID
3”- 40” (DN80-DN1000mm) 1
40” -120” (DN1000-DN3000mm) 2

Pipe Material ID
Steel 1
Plastic (Saddle is required. SpireMT does not provide.) 2
Concrete (Saddle is required. SpireMT does not provide.) 3

Pressure ID
0.6MPa (87psig) A
1MPa (145psig) B
1.6MPa (232psig) C

Required Accessories
Cable Length Model No.
5m (15ft) TW-CBL-5M
15m (50ft) TW-CBL-15M
50m (150ft) TW-CBL-50M
100m (300ft) TW-CBL-100M
Hot-tapping Tool Kit TW-HTT

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 EnduroFlow™ Series EF10
Ultrasonic Transit-Time Flowmeter For Permanent Installation

Specifications: Flow-Cell Transducer

Flow Cell Pipe Size Range Temperature Range Flow Vel. Range Pipe Joint
PI-type ⅜” - 1 ½” (DN10-40) 32° - 266°F (0° - 130°C) ±15ft/s (±5m/s) Thread/Flange
Standard-type 2” - 40” (DN50-1000) 32° - 266°F (0° -130°C) ±24ft/s (±8m/s) Flange

Unit: mm
PI Type Flow-cell Transducer Max Pressure Rating: 2.5MPa (362psig)

Nominal Size DN Flange Dimension (DIN) Flange

Length
Thickness
L
mm in D D1 D-Φ D2 f C
10 ⅜” 300 90 60 4-14 41 2 14
15 ½” 320 95 65 4-14 46 2 14
20 ¾” 360 105 75 4-14 56 2 16
25 1” 390 115 85 4-14 65 3 16
32 1 ¼” 450 140 100 4-18 76 3 18
40 1 ½” 500 150 110 4-18 84 3 18

L
c
D1
D

Notes :
• The above flange is DIN type. ANSI flange is available upon request.
• Threaded pipe joint, BSP or NPT, is available upon request.

Flow Cell Pipe Size Range Temperature Range Flow Vel. Range Pipe Joint

PI-type ⅜” ~ 1 ½” 32° - 266°F ±15ft/s Thread/Flange

Standard-type 2” ~ 40” 32° - 266°F ±24ft/s Flange

Unit: IN
PI Type Flow-cell ANSI 150# Flange Transducer Max Pressure Rating: 362psig

Nominal Size Length Flange Dimension ANSI RF#150 Flange Thickness

in L D D1 D-Φ D2 f C
⅜”
½” 12.60 3½ 2⅜ 4*½ 1⅜ 1/16 7/16
¾” 14.17 3⅞ 2¾ 4*½ 1-11/16 1/16 ½
1” 15.35 4¼ 3⅛ 4*½ 2 1/16 9/16
1 ¼” 17.72 4⅝ 3½ 4*½ 2½ 1/16 ⅝
1 ½” 19.69 5 3⅞ 4*½ 2⅞ 1/16 11/16

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EnduroFlow™ Series EF10
Ultrasonic Transit-Time Flowmeter For Permanent Installation

Unit: mm
Standard Type Flow-cell DIN Flange Transducer Max Pressure Rating: 1.6MPa (232psig)

Nominal Size Sealing

length Flange Dimension (DIN) Thickness
DN Face
L
mm in D D1 ΦXn D2 f C
50 2” 200 165 125 18x4 99 3 20
65 2 ½” 200 185 145 18x4 118 3 20
80 3” 225 200 160 18x4 132 3 20
100 4” 250 220 180 18x8 156 3 22
125 5” 250 250 210 18x8 184 3 22
150 6” 300 280 240 22x8 211 3 24
200 8” 350 340 295 22x12 266 3 24
250 10” 450 405 355 26x12 319 3 26
300 12” 500 460 410 26x12 370 4 28
350 14” 550 520 470 26x12 429 4 30
400 16” 600 580 525 26x12 480 4 32
450 18” 700 640 585 30x20 548 4 34
500 20” 800 715 650 33x20 609 4 36
600 24” 1000 840 770 36x20 702 5 38
700 28” 1100 910 840 36x24 794 5 40
800 32” 1200 1025 950 39x24 901 5 42
900 36” 1300 1125 1050 39x28 1001 5 44
1000 40” 1400 1255 1170 42x28 1112 5 46

C ø

80mm
D2
D1
D

Notes :
• The above flange is DIN type.
• We also offer ANSI RF150 flange, see next page for details.
• For sizes larger than DN500 (20”), please consult us before placing order.

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 EnduroFlow™ Series EF10
Ultrasonic Transit-Time Flowmeter For Permanent Installation

Unit: IN
Standard Type Flow-cell ANSI 150# Flange Transducer Max Pressure Rating: 232psig

Nominal Size length Flange Dimension ANSI RF#150 Flange Thickness

in L D D1 D-Φ D2 f C
2” 7.87 6 4¾ 4*⅝ 3⅝ 1/16 ¾
2 ½” 7.87 7 5½ 4*⅝ 4⅛ 1/16 ⅞
3” 8.86 7½ 6 4*⅝ 5 1/16 15/16
4” 9.84 9 7½ 8*⅝ 6-3/16 1/16 15/16
5” 9.84 10 8½ 8*¾ 7-5/16 1/16 15/16
6” 11.81 11 9½ 8*¾ 8½ 1/16 1
8” 13.78 13 ½ 11 ¾ 8*¾ 10 ⅝ 1/16 1⅛
10” 17.72 16 14 ¼ 12 * ⅞ 12 ¾ 1/16 1-3/16
12” 19.69 19 17 12 * ⅞ 15 1/16 1¼
14” 21.65 21 18 ¾ 12 * 1 16 ¼ 1/16 1⅜
16” 23.62 23 ½ 21 ¼ 12 * 1 18 ½ 1/16 1-7/16
18” 27.56 25 22 ¾ 16 * 1 ⅛ 21 1/16 1-9/16
20” 31.50 27 ½ 25 20 * 1 ⅛ 23 1/16 1-11/16
24” 39.37 32 29 ½ 20 * 1 ¼ 27 ¼ 1/16 1⅞

C ø

80mm
D2
D1
D

Notes :
• The above flange is ANSI type.
• For sizes larger than 20”, please consult us before placing order.

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EnduroFlow™ Series EF10
Ultrasonic Transit-Time Flowmeter For Permanent Installation

How To Order Flow-Cell Transducer

Please select one option (ID) from each category.

TWF - - - -

Flow-cell Size ID ID
⅜” (DN10) 01 8” (DN200) 13
½” (DN15) 02 10” (DN250) 14
¾” (DN20) 03 12” (DN300) 15
1” (DN25) 04 14” (DN350) 16
1 ¼” (DN32) 05 16” (DN400) 17
1 ½” (DN40) 06 18” (DN450) 18
2” (DN50) 07 20” (DN500) 19
2 ½” (DN65) 08 24” (DN600) 20
3” (DN80) 09 28” (DN700) 21
4” (DN100) 10 32” (DN800) 22
5” (DN125) 11 36” (DN900) 23
6” (DN150) 12 40” (DN1000) 24

Pipe Joint ID
BSP Threading (only available for size <DN50/2”) A
NPT Threading (only available for size <DN50/2”) B
DIN Flange C
ANSI 150# Flange D
Other, please specify E

Flow-cell Material ID
Carbon Steel (default) 1
Stainless Steel 2

Pressure ID
0.6MPa (87psig) (for sizes >DN500/20”) A
1MPa (145psig) (for sizes from DN300/12” to DN500/20”) B
1.6MPa (232psig) (for sizes from DN50/2” to DN250/10”) C
2.5MPa (362psig) (for sizes <DN50/2”) D
Other, please specify E

Required Accessories
Cable Length Model No.
5m (15ft) TW-CBL-5M
15m (50ft) TW-CBL-15M
50m (150ft) TW-CBL-50M
100m (300ft) TW-CBL-100M

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 EnduroFlow™ Series EF10
Ultrasonic Transit-Time Flowmeter For Permanent Installation

Dimensions
Standard Enclosure (EF10-A)

Enhanced Enclosure (EF10-B)

13.69”

12.75”

8.00”
10.54”
0.82”

10.1”
10.1”

4.71”
5.35” 4.23”

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EnduroFlow™ Series EF10
Ultrasonic Transit-Time Flowmeter For Permanent Installation

Application Examples

Example 1: Chiller System Example 2: Geothermal System

Company A has a chiller pipe, 8” size, carbon Company B has a geothermal hot water
steel, schedule 40. They want to monitor system. They need to measure how much
the flowrate in the pipe with clamp-on hot water has been generated each day. The
technology. There is a 10ft straight pipe run main pipe is a 4” copper pipe with the water
after an elbow and the flow transmitter (main temperature being around 160°F (71.1 °C).
unit) will be installed in a control room which They want to use a non-intrusive method to
is 15 feet away from the transducer location. measure the flow, and the flow data needs to
be logged every 5 minutes for 3 months.
In this application, the customer needs to use
the following: The operator of this geothermal plant wants
to use their cell phone to check the flow so to
Flow transmitter: further monitor the system status anywhere
EF10-A-1 they go. Also, in case the flow is over the
WA-PWC-1 limit or below certain flowrate requirements,
which could indicate a pump failure, the
Clamp-on Transducer (pair): operator wants to receive an alarm message
TWC-RM1 from the flowmeter immediately.
TW-CBL-5M
TW-CLP-IN008 In this application, the customer needs to use
the following: EF10-C clamp-on flowmeter
with GPRS wireless option.

Flow transmitter:
EF10-B-1
WA-PWC-1
WA-YR280
WA-SD

Clamp-on Transducer (Pair):

TWC-RM1
TW-CBL-5M
TW-CLP-IN004

About Spire Metering Technology

Spire Metering is a global leader in flow and energy management solutions.Through continuous
innovation, we transform cutting-edge technologies into affordable, reliable solutions for accurate
flow and energy measurement. Spire Metering offers water, heat, electricity and gas meters as well as
AMR/AMI solutions.To find out how we can help today, please tell us about your application.

16 MEASURE TODAY. ENSURE TOMORROW.