DOC1
DOC1
ABSTRACT This paper proposes a novel parameter tuning method topology for inductive power trans-
fer (IPT) system with excellent load-independent current output. Based on LCC-S compensation topology,
detailed derivations of parameters to realize load-independent current output is systematically analyzed.
The realizations of zero voltage switching (ZVS) and reactive power demand are discussed by theoretical
deduction and numerical simulation. Moreover, from the perspective of maintaining stable transmission
power, the parameters detuning method to enhance misalignment tolerance is presented. Theoretical analysis
shows that the appropriate detuned resonant tank is advantageous in performance, especially the smoothing
of current output to variation of coupling coefficient. The novel LCC-S compensation topology holds high
design freedom and high efficiency, while the robust power characteristic against wide misalignment region
minimizes the need of complex control. Finally, the IPT prototype is built and test to validate the feasibility
of the proposed topology. The efficiency of system is always higher than 86% in tuned parameters and 73%
in detuned condition. The fluctuation of current is less than 7.5% when the coupling coefficient varies almost
170% (from 0.293 to 0.5).
INDEX TERMS Inductive power transfer (IPT), compensation network, zero voltage switching (ZVS),
misalignment tolerance.
This work is licensed under a Creative Commons Attribution 4.0 License. For more information, see https://creativecommons.org/licenses/by/4.0/
VOLUME 8, 2020 191309
J. Yang et al.: Design of LCC-S Compensation Topology and Optimization of Misalignment Tolerance for IPT
namely, serial-serial (SS), serial-parallel (SP), parallel-serial an IPT system. It is necessary to balance the voltage on the
(PS), and parallel-parallel (PP), are widely used in many two support capacitors. The composite circuits and additional
scenarios. Among these four topologies, SS compensation components lessen the system controllability. A µ-controller
topology possesses more desirable characteristics: achieving designed in [27] is used to set up a closed-loop system for SP
zero voltage switching and near zero reactive power, without topology. Robust stability and performance are obtained for
suffering from bifurcation phenomena [14]. Only two com- coils misalignment in 3-D directions. In practice, a great deal
pensation capacitors are necessary for SS topology, resulting of loads, such as batteries need stable current charging profile
in less power loss, smaller size, higher power density and against coupling coefficient. A detuning optimization method
lower cost. However, once the transformer is determined, the is applied in SS topologies [28], composing the primary
transfer performance of converter is almost fixed unless a inductively and secondary capacitively tuned (PISC) system.
new LTC is replaced. Moreover, when relative position of two The modified method needs two-sided adjustment and does
coils changes, the performance of IPT system deteriorates not take into account variable load. Therefore, a novel LCC-S
rapidly. When the coupling coefficient of the employed LCT compensation topology with the characteristic of excellent
decreases to zero, the equivalent load for the voltage source is constant current output is provided in this paper. It has the
also close to zero. Infinite currents through primary capacitor advantages of high design freedom, easy ZVS achievement
and inductor are created, resulting in an additional protection and no control circuit required. By optimizing of two primary
circuit in such system [15]. Low design freedom and high side detuning parameters, the transmit power against varied
sensitivity to misalignment highly restrict the practical pro- load and misalignment simultaneously can be maintained.
motion of SS-compensated IPT system. This paper is structured as follows. The excellent load-
In order to solve the problem of ultra-large current in SS constant current output (CCO) characteristic and the realiza-
topology, higher order compensation methods, such as LCL tion of ZVS are analyzed in Section II firstly. Considering
compensation topology is proposed [16]. The added com- robustness and steady performance, the method to enhance
pensation inductance balance the power transaction between misalignment tolerance is proposed in Section III. A 100-W
inverter and resonant tank. The primary coil current behaves practical IPT prototype is designed and manufactured in
like a current source, providing stable voltage for the sec- Section IV. Finally, Section V concludes this paper.
ondary side through magnetic coupling. Hou et al. [17]
developed an alternative model to realize soft switching
and decrease reactive power. The determined compensation
inductance is selected to equal to the self-inductance of coils,
which is quite large and deficient of low design freedom. This
deficiency was solved in [18]–[21] by introducing another
capacitor in series with coupling coils, which usually named
LCC topology. Many works [20], [22], [23] have adopted this
strategy and demonstrate higher and stable efficiency. The
LCC compensation topologies provide many desirable per- FIGURE 1. Circuit diagram of LCC-S compensated IPT system.
formances, such as ZPA operations, high freedom of design,
but more resonant elements, resulting in complex tune and
the increase of system size and cost. II. TOPOLOGY DESIGN
Another focus of researches is to improve misalignment Composed of three parts, power supply, resonant tank and
tolerance. The relative position between the primary and load, the topology scheme of the LCC-S compensated IPT
secondary coils is normally changeable, introducing varia- system is shown in Fig. 1. LP and LS are the self-inductances
tions in inductances and coupling coefficient of the LCT. of the transmitting and receiving coils and M is the mutual
In [24], with complicated parameter optimization, LCC com- inductance between the two coils. S1 -S4 consist of full bridge
pensation topology presents more robust voltage output char- inverter. LP1 , CP1 and CP2 are the primary side resonant
acteristic: the power drop is less than 20% against 200% elements, forming the LCC compensation network. CS1 is
variation of coupling coefficient (from 0.16 to 0.32 or from the secondary side compensation component, in series with
0.15 to 0.3). However, three compensation elements in the receiving coil. Here, Ud is original DC input voltage source,
primary side need to be optimized, where the compensa- while UAB and IAB are high frequency output voltage and
tion inductance and series capacitance are designed to sat- current of inverter. RO is the load resistance. D1 -D4 are the
isfy ZVS, and parallel capacitance is employed to meet the secondary-side rectifier diodes and Cf is filter capacitor.
output power demand. Dependent on the designed coupling In order to simplify the analysis, the parasitic resistances in
coefficient, a high misalignment tolerant S/SP type compen- the inductors and capacitors are omitted.
sation topology is lucubrated [25]. The robust reaction to Owing to the filtering function of compensation net-
both coupling coefficient and load variation are analyzed. work, the fundamental harmonic approximation (FHA) is
In [26], full-bridge dual resonant tank topology is proposed employed. When the duty cycle of the inverter is 50%, the
to improve efficiency when lateral misalignment occurs in relationship between input voltage UAB of resonant tank and
the input DC voltage Ud can be expressed as follow According the characteristic of an LC resonant tank, i.e.
√ constant voltage input convert to constant current output, CP1 ’
2 2
UAB = Ud (1) is selected to resonate with LP1 at ωS as
π
The ac load RE , including the diode rectifier, filter capacitor, 0 1
CP1 = 2 (6)
and resistive load, can be calculated as ωS LP1
8 and the load-independent current output ILCP1 ’ after CP1 ’ can
RE = 2 RO (2)
π be yielded as
In the IPT system, the loosely coupled transformer (LCT) 0 UAB
plays a key role in the output characteristics and efficiency. ILCP1 = −j (7)
ωS LP1
Two well-known models of the LCT called mutual inductance
Since compensated capacitance CP2 and the transmitting
model (M-model) and T-model are widely used. In LCC-S
coil are connected in series, the current flowing through the
compensation topology, to clarify the resonance relation in
transmitting coil can be calculated as follows:
parameters design, T-model shown in Fig. 2 is employed. The
R0E
apostrophe symbol ‘‘ 0 ’’ indicates the corresponding variables 0
ILP = ICP2 = ILCP1 +1
of the secondary side converted to primary side. jωS LM
UAB nUAB RE
= −j − (8)
ωLP1 kωS2 LP1 LP
Equation 8 suggests that the current across transmitting
coil increase with the load, different from conventional pri-
mary LCC compensate topology.
Theoretically, when all resonances satisfy in (5), the cur-
rent IRE ’ over RE ’ is the same as ILCP1 ’. In terms of the
relationship between primary-referred value of RE ’ and the
FIGURE 2. T equivalent model of LCC-S compensation topology.
actual load RE , the realistic current IRE can be yielded
0 nUAB
IRE = nIRE = −j (9)
A. LOAD-INDEPENDENT CURRENT OUTPUT ωS LP1
CHARACTERISTICS The output current IRO through RO can be yielded
Base on T-mode of the LCT, LP ’ and LS ’ in Fig. 2 are the 8 nUd
reflected leakage inductances of primary and secondary coils IRO = 2 (10)
π ωS LP1
respectively while LM stands for the primary reflected mutual
inductance and k is the coupling coefficient. n denotes turns Equation (10) implies IRO has nothing to do with RO . The
ratio of ideal transformer. In terms of circuit principles, the LCC-S compensated IPT system possesses one more degree
following equations can be obtained of freedom—LP1 , which gets rid of strict coil size limitations.
0 Assuming switch components are ideal and ignoring compo-
L = (1 − k)LP nents loss, the average power transferred to load can be given
P0
LS = (1 − k)n2 LS as
(3)
LM = nM 64 U 2 LP
√ PRO = 4 2 d2
RO (11)
n = LP /LS π ωS LP1 LS
The input impedance angle θ can obtained as III. TOPOLOGY DESIGN ENHANCE OF MISALIGNMENT
TOLERANCE
180◦ π 2 ωS LP1 The output current of the novel proposed LCC-S system
θ= arctan (14)
π 8n2 RE has nothing to coupling coefficient under perfect compen-
sation to leak mutual inductances. However, it is universal
It can be seen from (14) that the input impedance Zin is that transmitting and receiving coils are hardly well aligned.
always inductive and the inductance LP1 and the coil ratio Misalignment is inevitable in most cases, which changes
n exert an influence on the input impedance angle θ. Fig. 3 the mutual inductances dramatically and leads to instability
shows the actual input phase angle with respect to varied load and reduction in efficiency. Therefore, the development of
and different size combination of LP and LS . In accordance misalignment tolerance is important and significant.
with (14), it is found that the input phase angle decreases The currents across LP1 , LP and LS with respect to the
quickly with the increase of load and a larger coil ratio n coupling coefficient are shown in the Fig. 4. Two information
makes the input impedance angle smaller. This means that are exposed: The tolerance performance of misalignment is
larger LP or smaller LS is a better choice for efficiency unsatisfactory and large currents are ineluctable. The current
improvement, which are consistent with most applications. across inductances and the voltage over capacitors are both
Considering the space constraints of the coils simultaneously, accrescent dramatically. The system may be destroyed by
the self-inductance of transmitting coil is three times that of the current surges in coils and inverter. When the coupling
receiving coil, i.e. n is determined around 1.732 temporarily. coefficient drops to zero, the system is similar to SS topology.
It can be seen from Fig. 3 that when RE is greater than For a consummate IPT system, it is necessary to tolerate
70 , the impedance angle does not exceed 30◦ , while not only a large variation of load, but also a wide range of
greater than 150 , the variation of input impedance angle coupling coefficient.
is inconspicuous.
(k0 Q − j)UAB
IP = (22)
Q αk0 + (1 − αβ)(k0 − k 2 ) ZLP + [α + k0 (1 − αβ)] |ZLP |
2
FIGURE 8. Input impedance angle θ and output current IRO varied with k.
FIGURE 6. kopt (a), IRO when k = kopt (b) and IRO when k = kMAX
(c) versus α, β.
FIGURE 15. (a) Voltages over CP1 , CS1 and (b) currents through LP , LS
with tuned LCC-S compensation topology.
FIGURE 16. (a) Voltages over CP1 , CS1 and (b) currents through LP , LS
with detuned LCC-S compensation topology.
V. CONCLUSION
In this study, an optimized LCC-S compensation topology for
IPT system is proposed. Free from the constraints imposed
by the LCT, it provides excellent load-independent current
output characteristic. When load drops by 50%, the output
current only increases by 5%. The inherent ZVS character-
istics of LCC-S system drastically reduced high frequency
switching loss and simplified thermal circuit. Compared
with double-sided LCC compensation topology, less com-
pensation components are needed in LCC-S topology, which
improve system power density and efficiency. Based on the
analysis of detuned conditions on LP1 and CP1 , a stable trans-
mission power system against misalignment was identified.
Experimental results verify that the current fluctuation is no
more than 7.5% within almost 170% of coupling coefficient
variation (from 0.293 to 0.5). Another advantage is that the
currents of each branch are limited, which protects the IPT
system. The experimental results show good agreement with
theoretical analysis.
FIGURE 17. Waveforms of system when (a) k = 0.293, (b) k = 0.394,
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XU YANG (Student Member, IEEE) received
the B.Sc. degree from the School of Electrical
JUNFENG YANG (Member, IEEE) received the and Electronics Engineering, Changchun Univer-
B.S. degree in electrical engineering from Beijing sity of Technology, Jilin, China, in 2010, and
Jiaotong University, Beijing, China, in 2012, the M.Sc. degree in electrical engineering from
where he is currently pursuing the Ph.D. degree Henan Polytechnic University, Henan, China,
in electrical engineering. His research interests in 2013. He is currently pursuing the Ph.D.
include power electronics and wireless power degree with the School of Electrical Engineering,
transfer. Beijing Jiaotong University, Beijing, China. His
research interests include wireless power transfer
applications and power electronic converters.