Engine Control System 1. General: Engine - 2Jz-Ge Engine 41
Engine Control System 1. General: Engine - 2Jz-Ge Engine 41
1. General
The engine control system has newly adopted the ETCS-i and VVT-i systems and a function to communicate
with the multiplex communication system. In addition, the fuel pump control system’s fuel pump speed
control has been changed from the 2-step to the 3-step type. Furthermore, the engine Immobiliser system
and the cruise control system have been enclosed in the engine ECU.
The engine control systems of the new 2JZ-GE engine and previous 2JZ-GE engine are compared below.
2. Construction
The configuration of the engine control system in the 2JZ-GE engine of the new GS300 is as shown in
the following chart. Shaded portions differ from the 2JZ-GE engine of the previous GS300.
SENSORS ACTUATORS
VG
AIR FLOW METER SFI
#10
CRANKSHAFT POSITION SENSOR No. 1 INJECTOR
NE #20 No. 2 INJECTOR
D Engine Speed Signal #30
D Crankshaft Angle Signal No. 3 INJECTOR
#40
No. 4 INJECTOR
#50
CAMSHAFT POSITION SENSOR No. 5 INJECTOR
G2 #60
D Crankshaft Angle Signal No. 6 INJECTOR
D Camshaft Angle Signal
(Continued)
44 ENGINE — 2JZ-GE ENGINE
STP
STOP LIGHT SWITCH AIR CONDITIONING CONTROL
ACMG
MAGNETIC CLUTCH RELAY
TRC
ABS & TRAC & VSC ECU ENG
EVAP CONTROL
TXCT PRG
VSV
TRANSPONDER KEY RXCK
AMPLIFIER CODE IMLD
THEFT DETERRENT INDICATOR LIGHT
KSW
UNLOCK WARNING SWITCH MREL
EFI MAIN RELAY
SIL W
DATA LINK CONNECTOR 3 CHECK ENGINE LAMP
TC
+B BATT, BM
EFI MAIN RELAY BATTERY
Fuel
Pump
Engine ECU
Accelerator Pedal
Position Sensor
Mass Air Flow Charcoal
Meter Canister
VSV (for EVAP)
EG
Throttle Throttle
Control Motor
Position
Igniter Sensor
Intake Air *2
Temp.
Sensor
Ignition
Heated Oxygen Coil
Sensors*3
*1
Vaccum Tank
Injector
TWC* 3
TWC* 3
Knock Sensors
Crankshaft Position
Water Temp. Sensor Sensor
Heated Oxygen
Sensors*3
Ignition Coil
Crankshaft
Position Sensor
ENGINE — 2JZ-GE ENGINE
Camshaft Position
Sensor
Camshaft Timing
Oil Control Valve Igniter
Water Temp.
Sensor
Engine Variable Resister*2
ECU
Injector Knock Sensor
Knock Sensor
*1: Only for Europe and Australia VSV (for ACIS) 143EG08
*2: Only for G.C.C. Countries
ENGINE — 2JZ-GE ENGINE 47
General
The following table compares the main components of the 2JZ-GE engine in the new and previous models.
The hot wire type air flow meter has been changed
to the plug-in type. Its basic operation is the same
as that of the previous type.
Hot-Wire
Intake Air Thermistor
Temp. Sensor
150EG29
48 ENGINE — 2JZ-GE ENGINE
Camshaft Position
Sensor 150EG23
Engine ECU
D On the previous model, the engine ECU was installed on the passenger’s floor. However, on the new
GS300, the engine ECU is installed in the ECU box in the engine compartment. As a result, the wiring
harness has been shortened, thus realizing weight reduction.
D Utilizing the vacuum that is generated by the radiator coolingfan, airflow is introduced through the ECU
box to restrain theincrease in the temperature in the ECU box.
Engine
Cooling Fan ECU
Exhaust Duct
Engine ECU
Air Flow Side Member
Intake Duct
General
The VVT-i system is designed to control the intake camshaft within a wide range of 60 (of crankshaft
angle) to provide a valve timing that is optimally suited to the engine condition, thus realizing improved
torque in all the speed ranges and fuel economy, and reduce exhust emissions.
Crankshaft Position EG
Sensor
Engine
ECU
Oil Pump 150EG26
The intake camshaft timing pulley comprises the outer gear that is driven by the timing belt, the inner
gear that is affixed to the camshaft and a movable piston that is placed between the outer gear and
inner gear. Having helical splines (twisted, vertical grooves) on its inner and outer periphery, the piston
moves in the axial direction to shift the phase of the outer gear and inner gear, thus causing the valve
timing to change continuously.
Timing Pulley
Outer Gear
Intake Camshaft
Helical Spline
(Inner Gear)
Helical Spline
150EG30
D By the command of the engine ECU, when the Exhaust Variable Angle (60_)
camshaft timing oil control valve is in the posi- Valve
tion given in Fig. 1, hydraulic pressure is ap-
Valve Lift
plied from the left side of the piston, which Intake
causes the piston to move to the right. Because Valve
of the twist in the helical splines that are cut
out in the piston, the intake camshaft rotates
in the advance direction in relation to the cam- Crankshaft Angle
shaft timing pulley. When the camshaft timing
Valve Timing
oil control valve is in the position given in Fig.
2, the piston moves to the left and rotates in 150EG31
Piston
Camshaft Timing
Oil Control Valve
Intake
Camshaft
Drain Drain
Fig. 1 Fig. 2
150EG32 150EG33
ENGINE — 2JZ-GE ENGINE 51
3) Engine ECU
In proportion to the engine speed, intake air volume, throttle position and coolant temperature, the engine
ECU searches an optimal valve timing under each driving condition and control the camshaft timing
oil control valve, in addition, the engine ECU uses signal from the camshaft position sensor and the
crankshaft position sensor to detect the actual valve timing, thus performing feedback control to achieve
the target valve timing.
Range 4 Range 5
EG
Engine Load
Range 2
Range 1 , 3
Engine Speed
150EG34
General
D The ETCS-i system, which realizes excellent throttle control in all the operating ranges, has been
adopted.
D In the conventional throttle body, the throttle valve opening is determined invariably by the amount of
the accelerator pedal effort. In contrast, the ETCS-i uses the engine ECU to calculate the optimal throttle
valve opening that is appropriate for the respective driving condition and uses a throttle control motor
to control the opening.
D The ETCS-i controls the ISC (Idle Speed Control) system, the cruise control system, and the VSC (Ve-
hicle Stability Control).
D A duplicate system is provided to ensure a high level of reliability, and the system shuts off in case of
an abnormal condition. Even when the system is shut off, the accelerator pedal can be used to operate
the vehicle in the limp mode.
Accelerator Pedal
Position Sensor Throttle Valve
Throttle Position
Sensor
Throttle Control
Motor
Magnetic
Clutch
150EG41
ENGINE — 2JZ-GE ENGINE 53
Construction
Accelerator Pedal
Position Sensor
Throttle Valve
Magnetic Clutch
Throttle Control Motor
EG
Throttle Position Sensor
150EG36
The accelerator pedal position sensor, which is mounted on the throttle body, is integrated with the throttle
lever, which is connected to the cable that extends from the accelerator pedal.
The accelerator pedal position sensor converts the amount of accelerator pedal effort into two types of
electrical signals with distinct output characteristics. The signals are then input into the engine ECU.
V
Close 5
Output Voltage
VPA2
Open
VPA
0
E2 VPA2 VPA VC Close Open
150EG40 150EG39
Accelerator Pedal Depressed Angle
The throttle position sensor converts the throttle valve opening into an electrical signal and inputs into
the engine ECU. The output characteristics are the same as those of the accelerator pedal position sensor.
3) Throttle Control Motor
A DC motor with excellent response and minimal power consumption is used for the throttle control
motor. The engine ECU performs the duty ratio control of the direction and the amperage of the current
that flows to the throttle control motor in order to regulate the opening of the throttle valve.
54 ENGINE — 2JZ-GE ENGINE
4) Magnetic Clutch
Ordinarily, the magnetic clutch engages the clutch to enable the throttle control motor to open and close
the throttle valve. In case that a malfunction occurs in the system, this clutch is disengaged to prevent
the throttle control motor to open and close the throttle valve.
Operation
The engine ECU drives the throttle control motor by determining the target throttle valve opening in accor-
dance with the respective operating condition.
1) Non-linear Control
2) Idle Speed Control
3) Shift Shock Reduction Control
4) TRC Throttle Control
5) VSC Coordination Control
6) Cruise Control
1) Non-linear Control
D Controls the throttle to an optimal throttle valve opening that is appropriate for the driving condition
such as the amount of the accelerator pedal effort and the engine speed in order to realize excellent
throttle control and comfort in all operating ranges.
: With Control
: No Control
Vehicle’s
Longitudinal G
0
Throttle Valve
Opening Angle
Ignition Timing
0
Time
150EG37
ENGINE — 2JZ-GE ENGINE 55
D In situations in which low- surface conditions can be anticipated, such as when driving in the snow,
the throttle valve can be controlled to help vehicle stability while driving over the slippery surface.
This is accomplished by turning ON the SNOW switch, which, in response to the amount of the acceler-
ator pedal effort that is applied, reduces the engine output from that of the normal driving level.*
" Control Example During Startoff Acceleration in 1st Gear on Packed Snow Surface (TRC OFF) A
: Amount of Slippage
Throttle Valve Opening Angle
: Actual Throttle
Rear Wheel Valve Opening
Angle
Wheel Speed
Throttle
Front Valve
Wheel Amount of Accelerator
Pedal Effort
0 0
Normal Mode Snow Mode EG
*: Except for the G.C.C. Countries Models
151EG40
Previously, a step motor type ISC valve was used to perform idle speed control such as fast idle during
cold operating conditions and idle-up. In conjunction with the adoption of the ETCS-i, idle speed control
is now performed by the throttle control motor, which controls the throttle valve opening.
3) Shift Shock Reduction Control
The throttle control is synchronized to the ECT (Electronically Controlled Transmission) control during
the shifting of the transmission in order to reduce the shift shock.
4) TRC Throttle Control
As part of the TRC system, the throttle valve is closed by a demand signal from the ABS & TRC &
VSC ECU if an excessive amount of slippage is created at a driving wheel, thus facilitating the vehicle
in ensuring stability and driving force.
5) VSC Coordination Control
In order to bring the effectiveness of the VSC system control into full play, the throttle valve opening
angle is controlled by effecting a coordination control with the ABS & TRC & VSC ECU.
6) Cruise Control
Previously, the vehicle speed was controlled by the cruise control actuator, which opened and closed
the throttle valve. Along with the adoption of the ETCS-i, the vehicle speed is now controlled by the
throttle control motor, which controls the throttle valve.
56 ENGINE — 2JZ-GE ENGINE
Fail-Safe
If an abnormal condition occurs with the ETCS-i, the Check Engine Lamp illuminates to alert the driver.
At the same time, the current to the throttle control motor and magnetic clutch are cut off in order not
to operate the ETCS-i. This enables the return spring to close the throttle valve.
Even in this situation, the accelerator pedal can be used to operate the limp mode lever, which operates
the throttle valve to enable the vehicle to be driven in the limp mode.
Throttle
Control
Motor
Magnetic
Clutch
Throttle
Valve
Accelerator Pedal
Position Sensor
150EG42
Diagnosis
If the diagnostic trouble code 89 is being output to the check engine lamp, it means that the engine ECU
has detected a malfunction in the ETCS-i, and outputs the diagnostic trouble code of the ETCS-i to the
“Snow” indicator light*.
Also, the diagnostic trouble code can be output to a hand-held tester via the data link connector 3.
For details, refer to the Lexus GS300 Repair Manual (Pub. No. RM588E).
The fuel pump speed control has been changed from the 2-step type of the previous model to the 3-step
type.
The transponder key computer, which was previously separate, is now enclosed in the engine ECU. For
details, see page 136.
The engine ECU communicates with the meter ECU, air conditioning ECU, body ECU, etc., of the multiplex
communication system.
The main output signals from the engine ECU are as follows:
D Signals to the Indicator Lights in the Speedometer (Oil Pressure Signal, Oil Level Signal and Alternator
L Terminal Signal)
D Engine Coolant Temp. Signal
D Engine Speed Signal
D Signals related to the Air Conditioning System (Refrigerant Pressure Signal and Compressor Speed Sig-
nal)
The main input signals to the engine ECU are as follows:
D Air Conditioning Signal
The M-OBD (Multiplex On-Board Diagnostic) system that has been adopted in the 2JZ-GE engine is a
system that has been improved upon the previous diagnostic system in order to perform troubleshooting
in a more efficient and accurate manner.
The functions of the M-OBD system can be fully utilized through the use of a hand-held tester.
The following table compares the diagnostic system fo the new and previous 2JZ-GE engine.
Engine
New Previous
Item
The TDCL has been discontinued, and The check connector and TDCL are
a DLC3 (Data Link Connector 3) has provided.
been newly provided. In addition, the
check connector terminals TE1, TE2, " Check Connector A
and IG have been discontinued.
" DLC3 A TE2
E1 IG
TC TAC
TE1
Furthermore, on the 2JZ-GE engine, the functions listed below can be utilized by connecting the hand-held
tester to the DLC3.
Function Details
The system can output 5-digit diagnostic trouble codes to the tester, which
are more detailed than the previous 2-digit diagnostic trouble codes, thus
making it easier to identify the location of the problem.
Diagnostic Trouble Example:
Code
Code 28 (Oxygen Sensor) P0130 (Oxygen Sensor)
P0135 (Oxygen Sensor Heater)
The system can output freeze-frame data to the tester. This data (which
depicts the condition of the engine control system and the vehicle) is stored
Freeze-Frame Data
in the engine ECU at the very moment when the engine ECU has detected
its last data of malfunction.
Through the use of the tester, the actuators (VSV, fuel pump, VVT-i system,
EG
Active Test
etc.) can be activated to a desired state.
Through the use of the tester, trouble codes that are stored in the engine ECU
Trouble Code Clear
can be cleared.
D For details on the diagnostic trouble codes, active test, etc. described above, refer to the Lexus GS300
Repair Manual (Pub. No. RM588E).
D For details of the hand-held tester, refer to the Hand-Held Tester Operator’s Manual.