Installation Guidelines

8 - 22 kW Air-Cooled Generators

* NOT INTENDED FOR USE IN CRITICAL

LIFE SUPPORT APPLICATIONS.

* ONLY QUALIFIED ELECTRICIANS OR

CONTRACTORS SHOULD ATTEMPT
INSTALLATION!

* DEADLY EXHAUST FUMES! OUTDOOR

INSTALLATION ONLY!

This manual should remain with the unit.

This manual must be used in conjunction
with the appropriate owner’s manual.

To locate in Spanish, go to http://www.generac.com/service‐support/product‐support‐lookup

To locate in French, go to http://www.generac.com/service‐support/product‐support‐lookup

FREQUENTLY ASKED QUESTIONS

This list of Frequently Asked Questions (FAQs) are the frequently asked installation questions
that pertain to ALL Home Standby models.
Some questions may not be applicable to the model(s) covered in this publication.

Please review the Safety Section of your product’s Owners or Installation Manual before operating your Home
Standby Generator.

Q: Do I have to supply the generator with the 100% loaded BTU rated fuel supply and pipe size?
A: Yes, the generator needs the 100% loaded BTU fuel rating to start, run and handle loads. The fuel pipe must
be sized for 100% load, regardless of the load.

Q: Can I use a fuel shut off valve that is not “Full Flow Rated”?
A: No, it must be a Full Flow Rated valve and must also match the required fuel pipe ID dimensions.

Q: Do pipe elbows, tees, drip legs, etc. affect pipe size and flow?
A: Yes, they are restrictions to gas flow. You must add 2.5 ft. (.76 m) per each elbow, tee, etc. to the overall cal-
culated distance from the source to the generator.

Q: Can I leave the unit on the shipping pallet and install it?
A: No, it must be installed per local jurisdiction, code and the instructions as outlined by the manufacturer.

Q: Can the generator be mounted indoors or in a structure?

A: No, it is designed, manufactured and sold for outdoor use only!

Q: Can I run the Main AC and Control Wires in the same conduit?
A: Yes, this wiring can be run in the same conduit if the appropriate rated wire and insulation is used and it
meets code.

Q: Can the Transfer Switch be mounted outdoors?

A: Only if it’s a NEMA 3R rated transfer switch.

WARNING!
California Proposition 65
Engine exhaust and some of its constituents are known to the state of California to cause cancer,
birth defects, and other reproductive harm.

WARNING!
California Proposition 65
This product contains or emits chemicals known to the state of California to cause cancer,
birth defects, and other reproductive harm.

ii Installation Guidelines for Air-Cooled Generators

 Table of Contents
Frequently Asked Questions...................................................................................ii

Section 1 Safety and General Information

1.1 Introduction ............................................................................................................................. 1
1.1.1 Read This Manual Thoroughly ..................................................................................................................... 1
1.1.2 How to Obtain Service .................................................................................................................................. 2
1.2 Safety Rules ........................................................................................................................... 2
1.2.1 General Hazards .......................................................................................................................................... 2
1.2.2 Electrical Hazards ......................................................................................................................................... 3
1.2.3 Fire Hazards ................................................................................................................................................. 3
1.2.4 Explosion Hazards ........................................................................................................................................ 4
1.3 General Rules ........................................................................................................................ 4
1.3.1 Before You Begin ......................................................................................................................................... 4
1.3.2 NEC Requirements ....................................................................................................................................... 4
1.3.3 Standards Index ........................................................................................................................................... 5

Section 2 Unpacking and Inspection

2.1 General ................................................................................................................................... 7
2.2 Required Tools ....................................................................................................................... 7
2.3 Unpacking .............................................................................................................................. 7
2.4 Parts Shipped Loose ............................................................................................................ 11

Section 3 Site Selection and Preparation

3.1 Site Selection ....................................................................................................................... 13
3.1.1 Installation Guidelines ................................................................................................................................ 14
3.2 Site Preparation .................................................................................................................... 15
3.2.1 Material sufficient for level installation ........................................................................................................ 16

Section 4 Generator Placement

4.1 Generator ............................................................................................................................. 17
4.2 Fascia Installation (If Applicable) .......................................................................................... 18

Section 5 Fuel Conversion/Gas Connections

5.1 Fuel Conversion ................................................................................................................... 19
5.2 Fuel Requirements and Recommendations ......................................................................... 19
5.3 Fuel Consumption ................................................................................................................ 20
5.4 Fuel Line Sizing .................................................................................................................... 21
5.4.1 Natural Gas Pipe Sizing ............................................................................................................................. 21
5.4.2 LP Vapor Pipe Sizing .................................................................................................................................. 22
5.4.3 Gas Installation Summary .......................................................................................................................... 22
5.5 Installing and Connecting Gas Lines .................................................................................... 22

Installation Guidelines for Air-Cooled Generators iii

Table of Contents

Section 6 Electrical Connections

6.1 Generator Connections ........................................................................................................27
6.2 Control Wiring .......................................................................................................................27
6.3 Main AC Wiring .....................................................................................................................28
6.4 Battery Requirements ...........................................................................................................29
6.5 Battery Installation ................................................................................................................29

Section 7 Control Panel

7.1 Control Panel Interface .........................................................................................................31
7.1.1 Using Auto/Manual/Off Buttons .................................................................................................................. 31
7.1.2 Display Interface Menus ............................................................................................................................. 31
7.2 Generator Activation .............................................................................................................32
7.2.1 Setting Exercise Timer ................................................................................................................................ 32
7.3 Before Initial Start-Up ...........................................................................................................35
7.3.1 Installation Wizard ...................................................................................................................................... 35
7.3.2 Interconnect System Self Test Feature ...................................................................................................... 37
7.3.3 Before Starting ............................................................................................................................................ 37
7.4 Check Manual Transfer Switch Operation ............................................................................37
7.5 Electrical Checks ..................................................................................................................37
7.6 Generator Tests Under Load ................................................................................................38
7.7 Checking Automatic Operation .............................................................................................39
7.8 Installation Summary ............................................................................................................39

Section 8 Troubleshooting
8.1 System Diagnosis .................................................................................................................41

Section 9 Quick Reference Guide

9.1 System Diagnosis .................................................................................................................43

Section 10 Accessories
10.1 Descriptions ........................................................................................................................45

Section 11 Diagrams
11.1 Interconnection Diagram ....................................................................................................47
11.2 Installation Diagram ............................................................................................................49

iv Installation Guidelines for Air-Cooled Generators

Section 1 Safety and General Information
1.1 — Introduction
Thank you for purchasing this compact, high performance, air-cooled, engine-driven generator. It is designed to auto-
matically supply electrical power to operate critical loads during a utility power failure.
This unit is factory installed in an all-weather, metal enclosure that is intended exclusively for outdoor installation. This
generator will operate using either vapor withdrawn liquid propane (LP) or natural gas (NG).
NOTE: When sized properly, this generator is suitable for supplying typical residential loads such as Induction
Motors (sump pumps, refrigerators, air conditioners, furnaces, etc.), Electronic Components (computer, moni-
tor, TV, etc.), Lighting Loads and Microwaves.

1.1.1— Read This Manual Thoroughly

If any portion of this manual is not understood, contact the nearest independent Dealer for starting, operating and ser-
vicing procedures.
Throughout this publication and on tags and decals affixed to the generator, DANGER, WARNING, CAUTION and
NOTE blocks are used to alert personnel to special instructions about a particular operation that may be hazardous if
performed incorrectly or carelessly. Observe them carefully. Their definitions are as follows:

Indicates a hazardous situation or action that, if not avoided, will result in death or serious
injury.

Indicates a hazardous situation or action that, if not avoided, could result in death or seri-
ous injury.

Indicates a hazardous situation or action that, if not avoided, could result in minor or mod-
erate injury.
NOTE: Notes provide additional information important to a procedure or component.
These safety warnings cannot eliminate the hazards they indicate. Observing safety precautions and strict compliance
with the special instructions while performing the action or service are essential to preventing accidents.
Four commonly used safety symbols accompany DANGER, WARNING, and CAUTION boxes and the type of informa-
tion each indicates:

 This symbol points out important safety information that, if not followed, could
endanger personnel and/or property.

$ This symbol represents the potential for an Explosion Hazard.

! This symbol represents the potential for a Fire Hazard.

+ This symbol represents the potential for an Electrical Shock Hazard.

The operator is responsible for proper and safe use of the equipment. The manufacturer strongly recommends that if
the operator is also the owner, to read their Owner’s Manual and thoroughly understand all instructions before using
this equipment. The manufacturer also strongly recommends instructing other users to properly start and operate the
unit. This prepares them if they need to operate the equipment in an emergency.

Installation Guidelines for Air-Cooled Generators 1

Safety and General Information

1.1.2— How to Obtain Service

When the generator requires servicing or repairs, contact a Dealer for assistance. Service technicians are factory-
trained and are capable of handling all service needs. For assistance locating a dealer, call our dealer locater at 800-
333-1322 or visit us at www.generac.com/dealer-locator.
When contacting a Dealer about parts and service, always supply the complete model number and serial number of the
unit as given on its data decal, which is located on the generator. See section “The Generator” for decal location.
Model No. _____________________ Serial No. __________________________

1.2 — Safety Rules

 Save These Instructions – The manufacturer suggests that these rules for safe oper-
ation be copied and posted near the unit’s installation site. Safety should be
stressed to all operators and potential operators of this equipment.
Study these SAFETY RULES carefully before installing, operating or servicing this equipment. Become familiar with
this Installation Manual and with the unit. The generator can operate safely, efficiently and reliably only if it is properly
installed, operated and maintained. Many accidents are caused by failing to follow simple and fundamental rules or pre-
cautions.
The manufacturer cannot anticipate every possible circumstance that might involve a hazard. The warnings in this
manual and on tags and decals affixed to the unit are, therefore, not all-inclusive. If using a procedure, work method or
operating technique the manufacturer does not specifically recommend, ensure that it is safe for others. Also, make
sure the procedure, work method or operating technique utilized does not render the generator unsafe.

Despite the safe design of this generator, operating this equipment imprudently, neglecting its mainte-
 nance or being careless can cause possible injury or death. Permit only responsible and capable per-
sons to install, operate and maintain this equipment.

+ Potentially lethal voltages are generated by these machines. Ensure all steps are taken to render the
machine safe before attempting to work on the generator.
 Parts of the generator are rotating and/or hot during operation. Exercise care near running generators.

 Installation must always comply with applicable codes, standards, laws and regulations.
A running generator gives off carbon monoxide, an odorless, colorless poison gas. Breathing in carbon
 monoxide can cause headaches, fatigue, dizziness, nausea, vomitting, confusion, fainting, siezures or
death.

1.2.1— General Hazards

• For safety reasons, the manufacturer recommends that this equipment be installed by an independent Sales or
Service Dealer or other competent, qualified electrician or installation technician who is familiar with applicable
codes, standards and regulations. The operator also must comply with all such codes, standards and regula-
tions. Only an Independent Authorized Service Dealer is allowed to perform warranty service on this unit.
• The engine exhaust fumes contain carbon monoxide, which can be DEADLY. This dangerous gas, if breathed in
sufficient concentrations, can cause unconsciousness or even death. Do NOT alter or add to the exhaust system
or do anything that might render the system unsafe or in noncompliance with applicable codes and standards.
• Install a battery-operated carbon monoxide alarm indoors, according to manufacturer’s instructions/recommen-
dations.

2 Installation Guidelines for Air-Cooled Generators

 Safety and General Information

• Adequate, unobstructed flow of cooling and ventilating air is critical to correct generator operation. Do not alter
the installation or permit even partial blockage of ventilation provisions, as this can seriously affect safe operation
of the generator. The generator MUST be installed and operated outdoors only.
• Keep hands, feet, clothing, etc., away from drive belts, fans, and other moving or hot parts. Never remove any
drive belt or fan guard while the unit is operating.
• When working on this equipment, remain alert at all times. Never work on the equipment when physically or men-
tally fatigued.
• Inspect the generator regularly, and contact the nearest Dealer for parts needing repair or replacement.
• Before performing any maintenance on the generator, disconnect its battery cables to prevent accidental start up.
Disconnect the cable from the battery post indicated by a NEGATIVE, NEG or (–) first, then remove the POSI-
TIVE, POS or (+) cable. When reconnecting the cables, connect the POSITIVE cable first, the NEGATIVE cable
last.
• Never use the generator or any of its parts as a step. Stepping on the unit can stress and break parts, and may
result in dangerous operating conditions from leaking exhaust gases, fuel leakage, oil leakage, etc.

1.2.2— Electrical Hazards

• All generators covered by this manual produce dangerous electrical voltages and can cause fatal electrical
shock. Utility power delivers extremely high and dangerous voltages to the transfer switch, as does the standby
generator when it is in operation. Avoid contact with bare wires, terminals, connections, etc., while the unit is run-
ning. Ensure all appropriate covers, guards and barriers are in place, secured and/or locked before operating the
generator. If work must be done around an operating unit, stand on an insulated, dry surface to reduce shock
hazard.
• Do not handle any kind of electrical device while standing in water, while barefoot, or while hands or feet are wet.
DANGEROUS ELECTRICAL SHOCK MAY RESULT.
• The National Electrical Code (NEC) requires the frame and external electrically conductive parts of the generator
to be connected to an approved earth ground. Local electrical codes also may require proper grounding of the
generator electrical system.
• After installing this home standby electrical system, the generator may crank and start at any time without warn-
ing. When this occurs, load circuits are transferred to the STANDBY (generator) power source. To prevent possi-
ble injury if such a start and transfer occur, always set the generator to the OFF mode, remove the 7.5A fuse
from the generator control panel, and disconnect the battery before working on equipment.
• In case of accident caused by electric shock, immediately shut down the source of electrical power. If this is not
possible, attempt to free the victim from the live conductor. AVOID DIRECT CONTACT WITH THE VICTIM. Use
a nonconducting implement, such as a dry rope or board, to free the victim from the live conductor. If the victim is
unconscious, apply first aid and get immediate medical help.
• Never wear jewelry when working on this equipment. Jewelry can conduct electricity resulting in electric shock,
or may get caught in moving components causing injury.

1.2.3— Fire Hazards

• For fire safety, the generator must be installed and maintained properly. Installation must always comply with
applicable codes, standards, laws and regulations. Adhere strictly to local, state and national electrical and build-
ing codes. Comply with regulations the Occupational Safety and Health Administration (OSHA) has established.
Also, ensure that the generator is installed in accordance with the manufacturer’s instructions and recommenda-
tions. Following proper installation, do nothing that might alter a safe installation and render the unit in noncom-
pliance with the aforementioned codes, standards, laws and regulations.
• Keep a fire extinguisher near the generator at all times. Extinguishers rated “ABC” by the National Fire Protection
Association are appropriate for use on the standby electric system. Keep the extinguisher properly charged and
be familiar with its use. Consult the local fire department with any questions pertaining to fire extinguishers.

Installation Guidelines for Air-Cooled Generators 3

Safety and General Information

1.2.4— Explosion Hazards

• Do not smoke around the generator. Wipe up any fuel or oil spills immediately. Ensure that no combustible mate-
rials are left in the generator compartment, or on or near the generator, as FIRE or EXPLOSION may result.
Keep the area surrounding the generator clean and free from debris.
• Gaseous fluids such as natural gas and liquid propane (LP) gas are extremely EXPLOSIVE. Install the fuel sup-
ply system according to applicable fuel-gas codes. Before placing the home standby electric system into service,
fuel system lines must be properly purged and leak tested according to applicable code. After installation, inspect
the fuel system periodically for leaks. No leakage is permitted.

1.3 — General Rules

• Follow all safety precautions in the Owner’s Manual, Installation Guidelines manual and other documents
included with your equipment.
• Refer to NFPA 70E for safety equipment required when working with a live system.
• Never energize a new system without opening all disconnects and breakers.
• Always consult your local code for additional requirements for the area in which the unit is being installed.

 Improper installation can result in personal injury and damage to the generator. It
may also result in the warranty being suspended or voided. All the instructions
listed below must be followed including location clearances and pipe sizes.

1.3.1— Before You Begin

• Contact the local inspector or City Hall to be aware of all federal, state and local codes that could impact the
installation. Secure all required permits before starting the job.
• Carefully read and follow all of the procedures and safety precautions detailed in the installation guide. If any por-
tion of the installation manual, technical manual or other factory-supplied documents is not completely under-
stood, contact a dealer for assistance.
• Fully comply with all relevant NEC, NFPA and OSHA standards as well as all federal, state and local building and
electric codes. As with any generator, this unit must be installed in accordance with current NFPA 37 and NFPA
70 standards as well as any other federal, state, and local codes for minimum distances from other structures.
• Verify the capacity of the natural gas meter or the LP tank in regards to providing sufficient fuel for both the gen-
erator and other household and operating appliances.

1.3.2— NEC Requirements

Local code enforcement may require that Arc Fault Circuit Interrupters (AFCIs) be incorporated into the transfer switch
distribution panel. The Transfer Switch provided with this generator has a distribution panel that will accept AFCIs (pre-
wired transfer switches only).
Siemens Part No. Q115AF - 15A or Q120AF - 20A can be obtained from a local electrical wholesaler and will simply
replace any of the single pole circuit breakers supplied in the pre-wired transfer switch distribution panel.

4 Installation Guidelines for Air-Cooled Generators

 Safety and General Information

1.3.3— Standards Index

Applicable national, state or local laws, codes and regulations pertaining to the installation of engine-generator power
systems must be strictly complied with. Always use the current acceptable version or edition of the applicable code or
standard which applies to your jurisdiction. In the absence of pertinent local laws and standards, the following pub-
lished booklets may be used as a guide (these apply to localities which recognize NFPA and IBC):
1. National Fire Protection Association (NFPA) 70: The NATIONAL ELECTRIC CODE (NEC) *
2. NFPA 10: Standard for Portable Fire Extinguishers *
3. NFPA 30: Flammable And Combustible Liquids Code *
4. NFPA 37: Standard for Stationary Combustion Engines And Gas Turbines *
5. NFPA 54: National Fuel Gas Code *
6. NFPA 58: Standard for Storage And Handling Of Liquefied Petroleum Gases *
7. NFPA 68: Standard On Explosion Protection By Deflagration Venting *
8. NFPA 70E: Standard For Electrical Safety In The Workplace *
9. NFPA 99: Health Care Facilities Code *
10. NFPA 101: Life Safety Code *
11. NFPA 110: Standard for Emergency and Standby Power Systems *
12. NFPA 211: Standard for Chimneys, Fireplaces, Vents, and Solid Fuel Burning Appliances *
13. NFPA 220: Standard on Types of Building Construction *
14. NFPA 5000: Building Code *
15. International Building Code **
16. Agricultural Wiring Handbook ***
17. ASAE EP-364.2 Installation and Maintenance of Farm Standby Electric Power ****
This list is not all-inclusive. Check with the Authority Having Local Jurisdiction (AHJ) for any local codes or standards
which may be applicable to your jurisdiction. The above listed standards are available from the following internet
sources:
* www.nfpa.org
** www.iccsafe.org
*** www.rerc.org Rural Electricity Resource Council P.O. Box 309 Wilmington, OH 45177-0309
**** www.asabe.org American Society of Agricultural & Biological Engineers 2950 Niles Road, St. Joseph, MI 9085

 The installation of this product must comply strictly with applicable codes, stan-
dards and regulations. This product can be installed by the homeowner. However, if
you are uncomfortable with the skills or tools required, have a qualified electrician
or contractor perform the installation.

 If this generator is used to power electrical load circuits normally powered by a util-
ity power source, it is required by code to install a transfer switch. The transfer
switch must effectively isolate the electrical system from the utility distribution sys-
tem when the generator is operating (NEC 700, 701 & 702). Failure to isolate an elec-
trical system by such means will result in damage to the generator and also may
result in injury or death to utility power workers due to backfeed of electrical energy.

Installation Guidelines for Air-Cooled Generators 5

Safety and General Information

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6 Installation Guidelines for Air-Cooled Generators

Section 2 Unpacking and Inspection
2.1 — General
NOTE: After unpacking, carefully inspect the contents for damage. It is advised to unpack and inspect the unit
immediately upon delivery to detect any damage that may have occurred in transit. Any claims for shipping
damage need to be filed as soon as possible with the freight carrier. This is especially important if the genera-
tor will not be installed for a period of time.
• This standby generator set is ready for installation with a factory supplied and pre-mounted base pad and has a
weather protective enclosure that is intended for outdoor installation only.
• This UL listed standby generator set may be packaged with an automatic transfer switch with built-in load center.
The combination transfer switch and load center is pre-wired with a two foot and 30 foot conduit. The pre-wired
switch is rated for indoor use only. Circuit breakers for emergency circuit connections are included (if equipped).
• This UL listed, 2-pole switch is rated at 50, 100 or 200 amps, Service Rated at 250 volts maximum. The 200 Amp
transfer switch is for indoor/outdoor use (if equipped).
• If any loss or damage is noted at time of delivery, have the person(s) making the delivery note all damage on the
freight bill or affix their signature under the consignor’s memo of loss or damage.
• If a loss or damage is noted after delivery, separate the damaged materials and contact the carrier for claim pro-
cedures.
• “Concealed damage” is understood to mean damage to the contents of a package that is not evident at the time
of delivery, but is discovered later.

2.2 — Required Tools

• General SAE and Metric hand tools
– Wrenches
– Sockets
– Screwdrivers
• Standard electrician’s hand tools
– Drill and bits for mounting and routing conduits
• 4mm Allen wrench (for access to customer connections)
• 3/16 Allen wrench (test port on fuel regulator)
• Manometer (for fuel pressure checks)
• Meter capable of measuring AC/DC Voltage and Frequency

2.3 — Unpacking
1. With the box removed, you can see that this unit came with an automatic transfer switch. The transfer switch is
an option and may not be included.
2. Remove the wood frame and lift the transfer switch, if present, off the top of the generator.

Installation Guidelines for Air-Cooled Generators 7

Unpacking and Inspection

Figure 2-1. Crated Generator

3. Remove bolts and clamps. Exercise caution when removing the generator. Dragging it off the pallet WILL dam-
age the base. The generator must be lifted from the wooden pallet to remove.

Lid

Front
Access Panel

Remove Crating Clamps (4)

Figure 2-2. Generator on Pallet

4. The lid will be locked. A set of keys is located behind the breaker door. Open the breaker door and cut the zip tie
to remove the keys. Use the keys to open the lid of the generator.

8 Installation Guidelines for Air-Cooled Generators

 Unpacking and Inspection

Figure 2-3. Circuit Breaker Box and Keys (As Shipped)

5. There are two locks securing the lid, one on each side. To properly open the lid, press down, on the lid, above the
side lock and unlock the latch.
6. Repeat for the other side. If pressure is not applied from the top, the lid may appear stuck.
NOTE: Always verify that the side locks are unlocked before attempting to lift the lid.
7. Once the lid is open, remove the front access panel by lifting it up and out. Also remove the black panel, indi-
cated by the arrow, over top of the customer connection area.
8. Perform a visual inspection for any hidden freight damage. If damage is present, contact the freight carrier.

Figure 2-4. Inspect for Damage

Installation Guidelines for Air-Cooled Generators 9

Unpacking and Inspection

Connection Area (Under Control Panel)

Fuel
Regulator

Battery Compartment Loose Parts

Figure 2-5. Customer Connection Area/Loose Parts Location

9. Figure 2-5 illustrates the following:

• Customer connection area (underneath and behind the control panel)
• Fuel regulator
• Battery compartment
• Location of “Loose Shipped Parts”

8-16 kW Main AC/Control Wiring 20-22 kW MAIN AC/Control Wiring

Conduit Hole(1/2 inch) with Cap Plug Conduit Hole (3/4 inch) with Cap Plug

Fuel Connection Hole Base Fascia (If Equipped)

Figure 2-6. Generator Back View

10 Installation Guidelines for Air-Cooled Generators

 Unpacking and Inspection

2.4 — Parts Shipped Loose

• Rubber Mounts (only for units that include fascia)
• Flex Fuel Line
• Battery Terminal Cap
• Wire Shielding to separate AC from DC control wires
• Main Line Circuit Breaker (MLCB) Terminal Caps
• Wire Nuts (for pre-wired switches only)
• Main Line Circuit Breaker (MLCB) Locking Mechanism
• Install / Owner’s Manual (not shown) (CD if applicable)
• Keys

Flex Fuel Line

Rubber Mounts (Cable Strapped to Battery Cable or Alternator Bolt)

Battery
Terminal Cap Wire Shielding

MLCB
Terminal Caps

MLCB
Locking Mechanism Wire Nuts

Keys

Figure 2-7. Loose Parts

Installation Guidelines for Air-Cooled Generators 11

Unpacking and Inspection

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12 Installation Guidelines for Air-Cooled Generators

Section 3 Site Selection and Preparation
3.1 — Site Selection

No operable windows or openings in the wall permitted

within 5 ft (1.52 m) from any point of the generator.

Existing Wall
18 in (457 mm)
60 in (1524 mm) Minimum Distance 60 in (1524 mm)

Clearance from operable 36 in 36 in Clearance from operable

windows, doors or any Top of Generator
(914 mm) (914 mm) windows, doors or any
openings in the wall. openings in the wall.

These guidelines are based upon fire Clearance from the ends and front of the gener-
testing of the generator enclosure and 36 in ator must be 36 in (914 mm). This would
the manufacturer’s requirement for air (914 mm) include shrubs, bushes or trees. Clearance at
flow for proper operation. Local codes the top should be a minimum of 60 in (1524
may be different and more restrictive mm) from any structure, overhang or projec-
than what is described here. tions from the wall. The generator should not
be placed under a deck or other structure that
is closed in and would limit or constrain air flow.

60 in (1524 mm) Minimum

60 in (1524 mm)
Required
Minimum From Ends
to openings in walls

Generator

18 in (457 mm)
Minimum

Figure 3-1. Installation Guidelines

Installation Guidelines for Air-Cooled Generators 13

Site Selection and Preparation

Install the generator set, in its protective enclosure, outdoors, where adequate cooling and ventilating air is always
available (Figure 1.9). Consider these factors:
• The installation of the generator must comply strictly with NFPA 37, NFPA 54, NFPA 58 and NFPA 70 standards.
• Install the unit where air inlet and outlet openings will not become obstructed by leaves, grass, snow, etc. If pre-
vailing winds will cause blowing or drifting, consider using a windbreak to protect the unit.
• Install the generator on high ground where water levels will not rise and endanger it. It should not operate in or be
subjected to standing water.
• Allow sufficient room on all sides of the generator for maintenance and servicing. This unit must be installed in
accordance with current applicable NFPA 37 and NFPA 70 standards, as well as any other federal, state and
local codes for minimum distances from other structures. DO NOT install under wooden decks or structures
unless there is at least 5 ft (1.52 m) of clearance above the generator, 3 ft (.91 m) of clearance on sides and front,
and a minimum of 18 in (457 mm) of clearance at the back of the unit.
• Install the unit where rain gutter down spouts, roof run-off, landscape irrigation, water sprinklers or sump pump
discharge does not flood the unit or spray the enclosure, including any air inlet or outlet openings.
• Install the unit where services will not be affected or obstructed, including concealed, underground or covered
services such as electrical, fuel, phone, air conditioning or irrigation. This could affect Warranty Coverage.
• Where strong prevailing winds blow from one direction, face the generator air inlet openings to the prevailing
winds.
• Install the generator as close as possible to the fuel supply to reduce the length of piping. REMEMBER THAT
LAWS OR CODES MAY REGULATE THE DISTANCE AND LOCATION.
• Install the generator as close as possible to the transfer switch. REMEMBER THAT LAWS OR CODES MAY
REGULATE THE DISTANCE AND LOCATION.
• The generator must be installed on a level surface. The generator must be level within a .5 in (13mm) all around.
• The generator is typically placed on pea gravel, crushed stone or a concrete pad. Check local codes to see what
type is required. If a concrete pad is required, all federal, state and local codes should be followed.

3.1.1— Installation Guidelines

The National Fire Protection Association has a standard for the installation and use of stationary combustion engines.
That standard is NFPA 37, its requirements limit the spacing of an enclosed generator set from a structure or wall (Fig-
ure 1.10).
NFPA 37, Section 4.1.4, Engines Located Outdoors: Engines, and their weatherproof housings if provided, that are
installed outdoors shall be located at least 5 ft (1.52 m) from openings in walls and at least 5 ft (1.52 m) from structures
having combustible walls. A minimum separation shall not be required where either of the following conditions exist:
1. The adjacent wall of the structure has a fire resistance rating of at least 1 hour.
2. The weatherproof enclosure is constructed of noncombustible materials and it has been demonstrated that a fire
within the enclosure will not ignite combustible materials outside the enclosure.

Annex A — Explanatory Material

A4.1.4 (2) Means of demonstrating compliance are by means of full scale fire test or by calculation procedures.
Because of the limited spaces that are frequently available for installation, it has become apparent that exception (2)
would be beneficial for many residential and commercial installations. With that in mind, the manufacturer contracted
with an independent testing laboratory to run full scale fire tests to assure that the enclosure will not ignite combustible
materials outside the enclosure.
NOTE: Southwest Research Institute testing approves 18 in (457 mm) installation minimum from structure.
Southwest Research is a nationally recognized third party testing and listing agency.
The criteria was to determine the worst case fire scenario within the generator and to determine the ignitability of items
outside the engine enclosure at various distances. The enclosure is constructed of non-combustible materials, and the
results and conclusions from the independent testing lab indicated that any fire within the generator enclosure would
not pose any ignition risk to nearby combustibles or structures, with or without fire service personnel response.

14 Installation Guidelines for Air-Cooled Generators

 Site Selection and Preparation

Figure 3-2. Southwest Research Institute Decal

Southwest Research Institute Decal (located inside the generator, next to the generator’s data decal)
http://www.swri.org/4org/d01/fire/listlab/listprod/director.htm
Based on this testing and the requirements of NFPA 37, Sec 4.1.4, the guidelines for installation of the genera-
tors listed above are changed to 18 in (457 mm) from any point of the generator enclosure to a stationary wall,
building or structure. The required distance for maintenance and airflow clearance, the area above the generator
should be at least 5 ft (1.52 m) with a minimum of 3 ft (.91 m) at the front and ends of the enclosure. This would include
trees, shrubs and bushes. Vegetation not in compliance with these clearance parameters could obstruct air flow. In
addition, exhaust fumes from the generator could inhibit plant growth. See Figure 3.1 and the installation drawing within
the owner’s manual for details.
Generator exhaust contains DEADLY carbon monoxide gas. This dangerous gas can cause unconsciousness or
death. Do not place the unit near windows, doors, fresh air intakes (furnaces, etc.) or any openings in the building or
structure, including windows and doors of an attached garage.

 If the generator is not set to the OFF mode, it can crank and start as soon as the bat-
tery cables are connected. If the utility power supply is not turned off, sparking can
occur at the battery posts and cause an explosion.

3.2 — Site Preparation

• Locate the mounting area as close as possible to the transfer switch and fuel supply.
• Leave adequate room around the area for service access (check local code), and place high enough to keep ris-
ing water from reaching the generator.
• Choose an open space that will provide adequate and unobstructed airflow.
• Place the unit so air vents won’t become clogged with leaves, grass, snow or debris. Make sure exhaust fumes
will not enter the building through eaves, windows, ventilation fans or other air intakes (see the “Site Selection”
section).
• Select the type of base, gravel or concrete, as desired or as required by local laws or codes. Verify your local
requirements before selecting.

Installation Guidelines for Air-Cooled Generators 15

Site Selection and Preparation

3.2.1— Material sufficient for level installation

• Dig a rectangular area approximately 5 in (127 mm) deep and about 6 in (152 mm) longer and wider than the
footprint of the generator. Fill with pea gravel, crushed stone or any other non-combustible material sufficient for
level installation. Compact and level the material. A concrete pad can be poured if desired or required. The pad
should be 4-5 in (102-127 mm) thick and extend 6 in (152 mm) beyond the outside of the generator in all direc-
tions.
NOTE: If a concrete pad is required, follow all applicable Federal, State or local codes.

Figure 3-3. Compacted Gravel Site

Figure 3-4. Concrete Pad Site

16 Installation Guidelines for Air-Cooled Generators

Section 4 Generator Placement
4.1 — Generator
With the Site Selection and Preparation performed, proceed with placement and installation of the generator itself.
All of the air-cooled generators come with a composite pad. The composite pad elevates the generator and helps pre-
vent water from pooling around the bottom of the generator (Figure 3.1). You can place the generator with a composite
pad on 4 in (102 mm) of pea gravel that is compacted or on a concrete pad. Check local codes to see what type of site
base is required. If a concrete pad is required, all federal, state and local codes should be followed. Place the generator
on its mounting pad and position correctly as per the dimensional information given in Section 2.
NOTE: Generator must be level within 0.5 in (13 mm).
NOTE: If the composite pad is removed for concrete mounting, the fascia kit will not fit.

Figure 4-1. Composite Pad

When mounting the generator to concrete, there are four mounting holes available for securing the generator, if codes
require (two holes inside the front of the generator compartment and two holes in the back). See Figure 4.2.
NOTE: The top of the generator carton has a template that can be used to mark the concrete pad to pre-drill
the mounting holes.

Figure 4-2. Mounting Hole Location

Installation Guidelines for Air-Cooled Generators 17

Generator Placement

4.2 — Fascia Installation (If Applicable)

• Locate the four (4) threaded black rubber bumpers located in the Owner’s manual bag.
• Remove the four (4) bumpers from the bag and screw them into threaded holes located inside the end pieces of
the fascia (two each) opposite one another (A).
• Once the bumpers are installed, snap one of the end pieces into one of the front / rear pieces of fascia. Repeat
this action with the other two remaining pieces of fascia.
NOTE: Do not assemble all four pieces together at this point (B).
• Place both assemblies at the base of the generator and fit the rubber bumpers into the lifting holes in the gener-
ator base (C).
• Once aligned, snap together the two remaining connection points.

Figure 4-3. Fascia Installation

18 Installation Guidelines for Air-Cooled Generators

Section 5 Fuel Conversion/Gas Connections
5.1 — Fuel Conversion
The generator was configured for natural gas operation at the factory. Switching over to LP Vapor is a simple proce-
dure.
NOTE: The fuel selection (LP/NG) must be updated, on the controller, during initial power up using the Instal-
lation Wizard.
NOTE: The orange fuel conversion knob is located on the top of the fuel mixer on the V-twin engine and under
the fuel mixer on the single cylinder engine.
Turn the valve towards the marked fuel source arrow until it stops. If needed, use pliers to break free in correct direction
of arrow. Fuel knob will rotate 180° and slide into the mixer body when converting to LP.

FUEL KNOB LOCATIONS SHOWN FROM GENERATOR AIR BOX SIDE VIEW
8 kW GENERATOR
FUEL KNOB

11-22 kW GENERATORS
ORANGE FUEL FUEL KNOB
CONVERSION KNOB

Figure 5-1. Fuel Conversion Knob Locations

5.2 — Fuel Requirements and Recommendations

With LP gas, use only the vapor withdrawal system. This type of system uses the vapors formed above the liquid fuel in
the storage tank.
The engine has been fitted with a fuel carburetion system that meets the specifications of the 1997 California Air
Resources Board for tamper-proof dual fuel systems. The unit will run on natural gas or LP gas, but it has been factory
set to run on natural gas. Should the primary fuel need to be changed to LP gas, the fuel system needs to be reconfig-
ured. See the Fuel Conversion section for instructions on converting the fuel system.
Recommended fuels should have a Btu content of at least 1,000 Btus per cubic foot (37.26 megajoules per cubic
meter) for natural gas; or at least 2,500 Btus per cubic foot (93.15 megajoules per cubic meter) for LP gas. Ask the fuel
supplier for the Btu content of the fuel.
Required fuel pressure for natural gas is 3.5-7 in water column (7-13 mm mercury). Required fuel pressure for for liquid
propane vapor is 10-12 in water column (19-22 mm mercury). The primary regulator for the propane supply is NOT
INCLUDED with the generator.

Installation Guidelines for Air-Cooled Generators 19

Fuel Conversion/Gas Connections

NOTE: All pipe sizing, construction and layout must comply with NFPA 54 for natural gas applications and
NFPA 58 for liquid propane applications. Once the generator is installed, verify that the fuel pressure NEVER
drops below it’s required fuel pressure rating. For further information regarding NFPA requirements refer to
their website at www.nfpa.org.
Prior to installation of the generator, the installer should consult local fuel suppliers or the fire marshal to check codes
and regulations for proper installation. Local codes will mandate correct routing of gaseous fuel line piping around gar-
dens, shrubs and other landscaping to prevent any damage.
Special considerations should be given when installing the unit where local conditions include flooding, tornadoes, hur-
ricanes, earthquakes and unstable ground for the flexibility and strength of piping and their connections.
Use an approved pipe sealant or joint compound on all threaded fittings.
All installed gaseous fuel piping must be purged and leak tested prior to initial start-up in accordance with local codes,
standards and regulations.

5.3 — Fuel Consumption

NOTE: Required fuel pressure for natural gas is 3.5-7 in water column (7-13 mm mercury). The required fuel
pressure for LP Vapor is 10-12 in water column (19-22 mm mercury).
These are approximate values, use the appropriate spec sheet or owner’s manual for specific values.

Natural Gas LP Vapor

Generator 1/2 Load Full Load 1/2 Load Full Load
8 kW 78 / 2.21 121 / 3.43 0.87 / 3.29 1.42 / 5.37

11 kW 124 / 3.51 195 / 5.52 1.18 / 4.45 1.92 / 7.28

16 kW 193 / 5.47 312 / 8.83 1.9 / 7.2 3.19 / 12.07

20 kW 205 / 5.8 308 / 8.72 2.08 / 7.87 3.85 / 14.57

22 kW 184 / 5.21 281 / 7.96 2.16 / 8.16 3.68 / 13.94

* Natural gas is in cubic feet per hour / cubic meters per hour.
** LP is in gallons per hour / liters per hour.
*** Values given are approximate.

Verify that gas meter is capable of providing enough fuel flow to include household appliances and all other loads.

 Gaseous fuels such as natural gas and liquid propane (LP) gas are highly explosive.
Even the slightest spark can ignite such fuels and cause an explosion. No leakage of
fuel is permitted. Natural gas, which is lighter than air, tends to collect in high areas.
LP gas is heavier than air and tends to settle in low areas.
NOTE: A minimum of one approved full flow manual shut-off valve must be installed in the gaseous fuel sup-
ply line. The valve must be easily accessible. Local codes determine the proper location.
NOTE: The gas supply and pipe MUST be sized at 100% Load BTU / megajoule rating.

20 Installation Guidelines for Air-Cooled Generators

 Fuel Conversion/Gas Connections

5.4 — Fuel Line Sizing

• First, determine what size pipe is required. Refer to NFPA 54 for NG or NFPA 58 for LP for further information.
• Always refer to the owner’s manual for the proper BTU / megajoule and required gas pressures. To calculate
BTU or Megajoules:
– Natural Gas: BTU = Cubic feet / hour x 1000
Megajoules = Cubic meters / hour x 37.26
– Liquid Propane Vapor: BTU = Cubic feet / hour x 2500
Megajoules = Cubic meters / hour x 93.15
• Start by measuring the distance from the generator to the gas source. The generator should be plumbed directly
from the source, not off the end of an existing system.
• When measuring the pipe length, add 2.5ft. (.76m) for every angle or bend in the pipe and add that to the overall
pipe distance.

5.4.1— Natural Gas Pipe Sizing

To properly use this chart, find the kW rating of the generator in the left column, and trace to the right. The number to
the right is the maximum length (measured in feet / meters) allowed for the pipe sizes on top. The pipe sizes are mea-
sured by inside diameter (ID) to include any fittings, valves (must be full flow), elbows, tees or angles. Add 2.5 ft (.76 m)
per any bend, tee or angle in the pipe to the overall distance.

Pipe Size (in. / mm)

kW .75 / 19 1 / 25 1.25 / 32 1.5 / 38 2 / 51

8 55 / 16.76 200 / 60.96 820 / 249.94

11 20 / 6.1 85 / 25.91 370 / 112.78 800 / 243.84

16 40 / 12.19 190 / 57.91 425 / 129.54

20 20 / 6.1 130 / 39.62 305 / 92.96 945 / 288.04

22 20/6.1 130 / 39.62 305 / 92.96 945 / 288.04

For 5-7 in of water column (9-13 mm mercury).

Pipe Size (in. / mm)

kW .75 / 19 1 / 25 1.25 / 32 1.5 / 38

8 20 / 6.1 60 / 18.29 175 / 53.34

11 30 / 9.14 125 / 38.1 200 / 60.96

16-20 10 / 3.05 60 / 18.29 125 / 38.1

22 10 / 3.05 60 / 18.29 125 / 38.1

For pressures below 5 in of water column (9 mm mercury) down to 3.5” of water

column (7mm mercury).

Installation Guidelines for Air-Cooled Generators 21

Fuel Conversion/Gas Connections

5.4.2— LP Vapor Pipe Sizing

To properly use this chart, find the kW rating of the generator in the left column, and trace to the right. The number to
the right is the maximum length (measured in feet / meters) allowed for the pipe sizes on top. The pipe sizes are mea-
sured by inside diameter (ID) to include any fittings, valves (must be full flow), elbows, tees or angles. Add 2.5 ft (.76 m)
per any bend, tee or angle in the pipe to the overall distance.
NOTE: Pipe sizes are using a second stage regulator.
NOTE: The minimum LP tank size is 250 gallons (946 L), unless unit calculations dictate use of a larger tank.
Vertical tanks, which are measured in pounds (or kilograms), will not usually meet the minimum tank size
requirement. A 1050 lb (476 kg) vertical tank size minimum is required.

Pipe Size (in. / mm)

kW .75 / 19 1 / 25 1.25 / 32

7-8 165 / 50.29 570 / 173.74

11 70 / 21.33 255 / 77.72 1000 / 304.8

16 25 / 7.62 130 / 39.62 540 / 164.59

20 15 / 4.57 115 / 35.05 480 / 146.3

22 15 / 4.57 115 / 35.05 480 / 146.3

5.4.3— Gas Installation Summary

Gas pipe sizing is one of the most commonly made mistakes. A properly sized gas pipe is critical to the proper opera-
tion of the generator. The generator inlet size has no bearing on the proper gas pipe size.
NOTE: The gas supply and pipe MUST be sized at 100% Load BTU / megajoule rating.

5.5 — Installing and Connecting Gas Lines

NOTE: 8-16 kW unite utilize a 1/2 in connection. 20-22 kW units utilize a 3/4 in connection.
1. Both natural gas and LP Vapor are highly volatile substances, so strict adherence to all safety procedures,
codes, standards and regulations is essential.
Gas line connections should be made by a certified plumber familiar with local codes. Always use AGA-approved gas
pipe and a quality pipe sealant or joint compound.
Verify the capacity of the natural gas meter or the LP tank in regards to providing sufficient fuel for both the generator
and other operating appliances.
• Fuel Regulator installed per laws or regulator manufacturer’s specifications
• AGA approved gas pipe
• Flexible fuel line
– Do not bend!!!
– Do not attach directly to generator
– Check all connections for leaks
• Sediment trap near generator (if applicable or required by code)
• Full flow rated shut-off near generator per local jurisdiction or code
2. Most applications will require an external manual full flow shutoff valve on the fuel line.

22 Installation Guidelines for Air-Cooled Generators

 Fuel Conversion/Gas Connections

Figure 5-2. Full Flow Shutoff Valve / Accessory Valve with Manometer Port

NOTE: Figure 5-2 illustrates a full flow shutoff valve and a Generac accessory valve with a manometer port for
making fuel pressure checks. This accessory valve permits making pressure checks without going into the
generator enclosure.

Sediment
Trap

Figure 5-3. Sediment Trap

Installation Guidelines for Air-Cooled Generators 23

Fuel Conversion/Gas Connections

Figure 5-4. Incorrect Routing of Flexible Hose

3. When connecting the gas line to the generator, use the provided section of UL Listed or AGA-approved flexible
fuel line in accordance with local regulations. The purpose of the flexible fuel line is to ensure that vibration from
the generator does not cause a gas leak at one of the connection points, so it’s important that the line be installed
with as few bends as possible. Configure the sediment trap (if applicable or required by code) as illustrated.
4. Never bend the flexible fuel line to avoid using an elbow. Bending the flexible line decreases its ability to absorb
vibrations and defeats its purpose, as well as constricts the actual fuel flow. See Figure 5-4.
5. Check for leaks by spraying all connection points with a soap solution made of dishwashing soap and water. You
should not see the solution be “blown away” or form “bubbles”. Next, check the gas pressure at the regulator in
the generator by following these steps.
– Close gas supply valve.
– Remove the top gas pressure test port from the regulator, and install the gas pressure tester (manometer). See
Figure 5-5.
– Open the gas supply valve and ensure that the pressure is within the specified values.
6. Close gas valve when completed.

Top Gas Pressure Test Por

Fuel Regulator

Gas Pressure Manometer

Figure 5-5. Checking Pressure with Manometer

24 Installation Guidelines for Air-Cooled Generators

 Fuel Conversion/Gas Connections

BTU and Pressure Decal

BEST PRACTICE SPECIFIED BY THE REGULATOR GAS METER CAPABLE OF
MANUFACTURER PROVIDING NATURAL GAS
AT THE REQUIRED VOLUME

MANUAL SHUT
OFF VALVE
11 kW and Below = 0000001
5"-7" WC REGULATOR
16 kW and Above =
TRAP 3.5"-7" WC REGULATOR

GAS MAIN
2-5 PSI
NG BTU = CUBIC FEET/HOUR X 1000

Figure 5-6. Typical Natural Gas Vapor Installation

PRIMARY REGULATOR
BEST PRACTICE SPECIFIED BY THE REGULATOR
MANUFACTURER (SUPPLIED BY INSTALLING
CONTRACTOR)

MANUAL SHUT
FUEL PRESSURE OFF VALVES
10-12” WC

TRAP

LP BTU = CUBIC FEET/HOUR X 2520

Figure 5-7. Typical LP Vapor Installation

Installation Guidelines for Air-Cooled Generators 25

Fuel Conversion/Gas Connections

NOTE: When sizing a secondary regulator for LP or high pressure natural gas applications be sure to note the
maximum individual load capabilities which will be lower than total capacity. This could impact generator start-
ing performance if sized too small.
NOTE: It is not recommended to reduce the fuel pipe size exiting the secondary regulator unless necessary to
accommodate the ½” or ¾” flexible fuel line that is shipped with the generator. This may potentially cause
starting or performance issues.

26 Installation Guidelines for Air-Cooled Generators

Section 6 Electrical Connections
6.1 — Generator Connections
NOTE: Control wiring may be already wired on pre-wired generators. If so, tighten the 5’ whip conduit inside of
the enclosure. If not, wiring must be in accordance with local jurisdiction and codes.
1. Remove the appropriate Main AC/Control Wiring Knock-out Plug from the back of the generator.
2. Install the conduit and Main AC and Control Wires between the generator and the transfer switch. See Figure 2.6
for knockout locations (verify specific transfer switch wiring/connections per model).
NOTE: These wiring connections may be present on pre-wired models.
NOTE: This wiring can be run in the same conduit if the appropriate insulation rated wire is used.
3. Seal the conduit at the generator and in compliance with any codes.
4. Strip the insulation from the ends of the wires. Do not remove excessive insulation.
5. To connect the control wires, push down on the spring loaded connection point with a flat head screwdriver, insert
wire and release.
NOTE: No wire insulation should be in the connection point, only bare wire.

6.2 — Control Wiring

Control Wire Recommended Length and Size

Maximum Wire Length Recommended Wire Size
1-115 ft (1-35 m) No. 18 AWG

116-185 ft (36-56 m) No. 16 AWG

186-295 ft (57-89 m) No. 14 AWG

296-460 ft (90-140 m) No. 12 AWG

Control Panel Connections

Terminal Numbering Decal Wire Numbers

A YELLOW #1 & #2 N1 & N2 - 240 VAC - Sensing for Utility Dropout and Pickup

B WHITE #3 T1 - Fused 120VAC for Battery Charger

(see NOTE beneath Fig. 6-1 on the following page)

C BLACK #3 0 - DC (-) Common Ground Wire

D RED #4 194 - DC (+) 12 VDC for Transfer Controls

E WHITE #5 23 - Transfer Control Signal Wire

Installation Guidelines for Air-Cooled Generators 27

Electrical Connections

Figure 6-1. Control Wiring (Behind Control Board)

NOTE: Wires 23, 194 and 0 must be run through the provided wire shielding provided in the manual bag to sep-
arate the low voltage from the high voltage wires unless the requirement of 300.3(c)(1) of the NEC are met (see
the Parts Shipped Loose section).
NOTE: Must be connected to keep battery charged whether unit is running or not.

6.3 — Main AC Wiring

Figure 6-2. Main AC Wiring

NOTE: Main AC (E1, E2 and Neutral) wiring must be in accordance with local jurisdiction and codes.
1. Strip the insulation off the wire ends. Do not remove excessive insulation.

28 Installation Guidelines for Air-Cooled Generators

 Electrical Connections

2. Remove the two cap plugs located behind the breaker door and to the right of the Main Breaker.
3. Loosen the lugs of the Main Breaker through the access holes.
4. Insert a power wire (E1 or E2) through the opening in the back cover and into the bottom lug. Torque to the
proper specification.
NOTE: There are three (3) screws inside the top of the breaker panel (behind the breaker door). Removing
these screws will allow the entire breaker box to be carefully pulled out. When reinstalling, be certain that the
tabs on the bottom lock into place.
5. Connect the Neutral wire to the Neutral Lug and torque to the required specification. See Figure 6-1.
6. Connect the Ground wire to the Ground Lug and torque to the required specification. See Figure 6-1.
NOTE: Neutral Bonding - For installations that require the neutral to be bonded to the ground, this is to be
done on the customer connections terminals inside the generator. Connect a suitably sized wire from the neu-
tral bar to the ground bar. This is normally required when the generator is the source in a separately derived
system. It is not required when the generator is a backup source in a utility supplied electrical system with a 2-
pole transfer switch. See Figure 6-1.
NOTE: Torque all wiring lugs, bus bars and connection points to the proper torque specifications. Torque
specifications for the Main Line Circuit Breaker (MLCB) can be found on a decal located on the inside of the
Main Line Circuit Breaker Door.

6.4 — Battery Requirements

Group 26R, 12V, 525 CCA (Minimum CCA)

6.5 — Battery Installation

Fill the battery with the proper electrolyte fluid if necessary and have the battery fully charged before installing it.
Before installing and connecting the battery, complete the following steps:
1. Verify that the generator has been turned OFF.
2. Turn off utility power supply to the transfer switch.
3. Remove the 7.5A fuse from the generator control panel.

Battery cables were factory connected at the generator. See Figure 6-3. Connect cables to battery posts as follows:
4. Connect the red battery cable (from starter contactor) to the battery post indicated by a positive, POS or (+).
5. Connect the black battery cable (from frame ground) to the battery post indicated by a negative, NEG or (—).
6. Install the red battery post cover (included).
NOTE: Dielectric grease should be used on battery posts to aid in the prevention of corrosion.
NOTE: Damage will result if battery connections are made in reverse.

Installation Guidelines for Air-Cooled Generators 29

Electrical Connections

Red Lead
From Starter
Contactor
Black Lead
To Frame

Red (+)
Black (-)

12VDC System
12VDC

Figure 6-3. Battery Cable Connections

NOTE: In areas where temperatures regularly fall below 32 °F (0 °C), a pad type battery heater and engine oil
warmer are required to be installed to aid in cold climate starting. This is available as a cold weather kit
through an independent authorized service dealer and is also available on Generac.com.

30 Installation Guidelines for Air-Cooled Generators

Section 7 Control Panel
7.1 — Control Panel Interface

7.1.1— Using Auto/Manual/Off Buttons

With AUTO mode active, the engine may crank and start at any time without warning.
 Such automatic starting occurs when utility power source voltage droops below a
preset level or during the normal exercise cycle. To prevent possible injury that
might be caused by such sudden starts, always push the OFF button, remove the
fuses, and disconnect the battery before working on or around the generator or
transfer switch. Then, place a “DO NOT OPERATE” tag on the generator panel and
on the transfer switch.

LCD Screen

Up Arrow Button

Enter Button
Auto Button

Manual Button
OFF Button
Down Arrow Button
Escape

Figure 7-1. Control Panel Keypad and LCD Screen

7.1.2— Display Interface Menus

The LCD display is organized as detailed below:

Button Description of Operation

Auto Selecting this button activates fully automatic system operation. Automatic operation allows the unit to automatically start
and exercise the generator according to the exercise timer settings (see Setting the Exercise Timer section).

Off This button shuts down the generator and also prevents automatic operation and exercise of the unit.

Manual This button will crank and start the generator. Transfer to standby power will not occur unless there is a utility
failure.

Installation Guidelines for Air-Cooled Generators 31

Control Panel

7.2 — Generator Activation

When battery power is applied to the generator during the installation process, the controller will light up. However, the
generator still needs to be activated before it will automatically run in the event of a power outage.
Activating the generator is a simple, one-time process that is guided by the controller screen prompts. Once the prod-
uct is activated, the controller screen will not prompt you to activate again, even if you disconnect the generator battery.
After obtaining your activation code, please complete the following steps at the generator’s control panel in the Activa-
tion Chart.
Upon first power up of the generator, the display interface will begin an installation wizard. The installation wizard will
prompt the user to set the minimum settings to operate the generator. These settings are: Current Date/Time and Exer-
cise Day/Time. The maintenance intervals will be initialized when the exercise time is entered.
The exercise settings can be changed at any time via the “EDIT” menu.
If the 12 volt battery is disconnected or the fuse removed, the installation wizard will operate upon power restoration.
The only difference is the display will only prompt the customer for the current Time and Date.

7.2.1— Setting Exercise Timer

This generator is equipped with a configurable exercise timer. There are two settings for the exercise timer. One is Day/
Time. Once it is set, the generator will start and exercise for the period defined, on the day of the week and at the time
of day specified. During this exercise period, the unit runs for approximately 5 or 12 minutes, depending on the model,
(see Table 7-1) and then shuts down. The other is for the exercise frequency (how often the exercise will take place). It
can be set to WEEKLY, BIWEEKLY or MONTHLY. If MONTHLY is selected, the day of the month must be selected from
1-28. The generator will exercise on that day each month. Transfer of loads to the generator output does not occur
during the exercise cycle unless utility power is lost.
IF THE INSTALLER TESTS THE GENERATOR PRIOR TO INSTALLATION, PRESS THE “ENTER” BUTTON TO SKIP
SETTING UP THE EXERCISE TIMER.
Table 7-1 details the exercise information and programming options for all Home Standby generators. Figure 7-2 illus-
trates the engine speed profile during a typical exercise cycle for 22 kW generators. Figure 7-3 shows the engine
speed profile for 16-20 kW generators. 8-11 kW generators exercise at a constant 3600 rpm. While providing the nec-
essary periodic exercise operation, the lower rpm also reduces fuel consumption, engine wear and noise.
NOTE: The exercise feature will operate only when the generator is placed in the AUTO mode and will not work
unless this procedure is performed. The current date/time will need to be reset every time the 12 volt battery is
disconnected and then reconnected, and/or when the fuse is removed.

Generator Size 8 kW 11 kW 16 kW / 20 kW 22 kW
Exercise Speed n/a* n/a* 2400 rpm 1950 rpm
Exercise Frequency Weekly/Bi-Weekly/Monthly Weekly/Bi-Weekly/Monthly Weekly/Bi-Weekly/Monthly Weekly/Bi-Weekly/Monthly
Options
Exercise Time Length 12 minutes 12 minutes 5 minutes 5 minutes
* exercise at 3600 rpm
Table 7-1. Generator Exercise Characteristics

32 Installation Guidelines for Air-Cooled Generators

 Control Panel

Low Speed Exercise ProĮůe - 22 kW Generators

3800

3600

3400

Exerrcise Speed (RPM)

3200

3000

2800

2600

2400

2200

2000

1800
0 sec 5s 10 s 15 s 20 s 25 s 30 s 35 s 40 s 45 s 1 min 5 min
Exercise Time

Figure 7-2. Engine speed during exercise - 22 kW Units

3200
Low Speed Exercise PrŽĮůĞ - 16 to 20 kW Generators

3000
Exerccise Speed (RPM)

2800

2600

2400

2200

2000
0 sec 5s 10 s 1 min 5 min
Exercise Time

Figure 7-3. Engine speed during exercise - 16-20 kW Units

Installation Guidelines for Air-Cooled Generators 33

Control Panel

ACTIVATION CHART

Display Reads: Generator Active is displayed on the If the wrong language is selected, it may be changed
Up Arrow = (+) LCD screen when the unit is first later using the Edit menu.
powered up. After displaying firmware
and hardware version codes, as well as
Language
- English + other system information, the Installation
Wizard is launched, and the Language
screen is displayed.

Use the ARROW keys to scroll to desired

language.

Press ENTER.
Down Arrow = (-)

Display Reads: Press ENTER. Press the ESCAPE key to abort the activation
sequence. NOT ACTIVATED is displayed and the
generator will run in manual mode only. Disconnect and
Activate me (ENT) or reconnect the negative battery cable to restart the
ESC to run in manual activation routine. If power is removed after a
successful activation, no data is lost, but the time and
date must be updated.

Display Reads: Go to www.activategen.com or call 1-

888-9ACTIVATE (922-8482, US & CA
only) if activation passcode is not avail-
To Activate go to able.
www.activategen.com
If activation pass code is available, wait a
few seconds for the next display.

Display Reads: Use ARROW keys to increment or Press the ESCAPE to return to preceding digits if a
decrement the digit to correspond to the correction becomes necessary.
first number of the pass code.
SN 1234567890 If attempts to enter the activation code are
PASS CODE XXXXX Press ENTER. unsuccessful, check the number against the code
given on activategen.com. If it is correct, contact 1-888-
Repeat step to enter remaining digits. 9ACTIVATE (922-8482, US & CA only).

Figure 7-4. Activation Sequence

34 Installation Guidelines for Air-Cooled Generators

 Control Panel

7.3 — Before Initial Start-Up

NOTE: These units have been run and tested at the factory prior to being shipped and do not require any type
of break-in.

Never operate the engine with the oil level below the “Add” mark on the dipstick.
 Doing this could damage the engine.

NOTE: This unit comes filled with 30 weight organic oil from the factory. Check the oil level and add the appro-
priate viscosity and amount if necessary.

7.3.1— Installation Wizard

Once activation is complete, the Installation Wizard immediately follows. It allows the user to input generator settings
upon power-up. Figure 7-5.
The Installation Wizard will start every time power (both AC and DC) are removed and re-applied to the generator.

Installation Guidelines for Air-Cooled Generators 35

Control Panel

This will only come up the Įrst Ɵme the generator is powered. If ESC is pressed to skip the
acƟvaƟon process, the baƩĞry must be disconnected to allow acƟvaƟon again and this process
"Generator"
will reiniƟĂůŝze. If power is removed aŌĞr a successful acƟvaƟon, the data is remembered and the
"AcƟve"
acƟvaƟon steps are skipped.
ENTER
"Install Wizard" IF NOT YET ACTIVATED ENTER
"......."
"AcƟvate me (ENT) or" ESCAPE
ENTER "NOT ACTIVATED !"
"ESC to run in manual"
"Language" ENTER
"<- XXXXX ->" Note1: Can run in MANUAL only
"To acƟvate go to" if NOT ACTIVATED
Note1: Language only shows up "www.acƟvategen.com"
Įƌst Ɵme it is powered unless
"- English +" enter is pressed to skip through 3 sec delay Note2: Must disconnect baƩĞry
"- Espanol +" to allow acƟvaƟon again
the install wizard
"- Francois +"

" Fuel SelecƟon"

"Serial 1234567890" wrong entry "Wrong Passcode"
"<- XX ->" Note: Set Fuel Type "PASSCODE xxxxx" "Try Again"
"- LP +"
"- NG +"
"Select Hour (0-23)"
"Select Minute (0-59)"
"Select Month (1-12)" Note: Set Generator Time
"Select Date (1-31)"
"Select Year (0-99)"
ENTER

"Install Wizard"

"Set Exercise"

ENTER
"- NO +" Note: Low speed
"Quiet Test Mode"
"YES +" exercise selecƟŽn
ENTER
"- WEEKLY +"
"Select Frequency" - BIWEEKLY +" Note: Set Exercise Time
MONTHLY +"
"Select Hour (0-23)"
"Select Minute (0-59)"
If Freq=Weekly or Biweekly
"Select Day"
"Sunday" If Freq=Monthly
"Monday" Select "1- 28"
"Tuesday"
"Wednesday"
"Thursday"
"Friday"
"Saturday"
ENTER
"XXXXX"
"XXXXX"
Note: Finishes at status screen

Figure 7-5. Installation Wizard Menu

36 Installation Guidelines for Air-Cooled Generators

 Control Panel

7.3.2— Interconnect System Self Test Feature

Upon power up, the controller will go through a system self test which will check for the presence of utility voltage on
the DC circuits. This is done to prevent damage if the installer mistakenly connects AC utility power sense wires into
the DC terminal block. If utility voltage is detected, the controller will display a warning message, indicating a mis-wire,
and lock out the generator, preventing damage to the controller. Power to the controller must be removed to clear this
warning.
Utility voltage must be turned on and present at the N1 and N2 terminals inside the generator control panel for this test
to be performed and pass.
NOTE: The generator is to be run with all appropriate panels in place, including during troubleshooting by a
technician.

7.3.3— Before Starting

Complete the following:
1. Ensure that the generator is OFF.
2. Set the generator’s main circuit breaker to the OFF (or OPEN) position.
3. Turn off all breakers that will be powered by the generator.
4. Check the engine crankcase oil level and, if necessary, fill to the dipstick FULL mark with the recommended oil.
Do not fill above the FULL mark.
5. Check the fuel supply. Gaseous fuel lines must have been properly purged and leak tested in accordance with
applicable fuel-gas codes. All fuel shutoff valves in the fuel supply lines must be open.
During initial start up only, the generator may exceed the normal number of start attempts and experience an “over-
crank” fault. This is due to accumulated air in the fuel system during installation. Reset the control board by pushing the
OFF button and ENTER key, and restart up to two more times if necessary. If unit fails to start, contact a local dealer for
assistance.

7.4 — Check Manual Transfer Switch Operation

Refer to the “Manual Transfer Operation” section of the owner’s manual for procedures.

Do not attempt manual transfer switch operation until all power voltage supplies to
 the transfer switch have been positively turned off. Failure to turn off all power volt-
age supplies will result in extremely hazardous and possibly fatal electrical shock.

7.5 — Electrical Checks

Complete electrical checks as follows:
1. Ensure that the generator is OFF.
2. Set the generator’s main circuit breaker to the OFF (or OPEN) position.
3. Turn OFF all circuit breakers/electrical loads that will be supplied by the generator.
4. Turn on the utility power supply to the transfer switch using the means provided (such as a utility main line circuit
breaker).

The transfer switch is now electrically “hot.” Contact with “hot” parts will result in
 extremely hazardous and possibly fatal electrical shock. Proceed with caution.

5. Use an accurate AC voltmeter to check utility power source voltage across transfer switch terminals N1 and N2.
Nominal line-to-line voltage should be 240 volts AC. If it’s not, verify AC output and wiring from utility source to
N1 and N2 lugs at transfer switch.
6. Check utility power source voltage across terminals N1 and the transfer switch neutral lug; then across terminal
N2 and neutral. Nominal line-to-neutral voltage should be 120 volts AC. If it’s not, verify AC output and wiring
from utility source to N1 and N2 lugs at transfer switch.

Installation Guidelines for Air-Cooled Generators 37

Control Panel

7. When certain that utility supply voltage is compatible with transfer switch and load circuit ratings, turn OFF the
utility power supply to the transfer switch to simulate a power outage.
NOTE: Do not remove the N1 and N2 fuses in order to simulate an outage.
8. On the generator panel, push the MANUAL button. The engine should crank and start.
9. Let the engine warm up for about five minutes to allow internal temperatures to stabilize. Then, set the genera-
tor’s main circuit breaker to its ON (or closed) position.

Proceed with caution! Generator power voltage is now supplied to the transfer
 switch. Contact with live transfer switch parts will result in dangerous and possibly
fatal electrical shock.
10. Connect an accurate AC voltmeter and a frequency meter across transfer switch terminal lugs E1 and E2. Volt-
age should be 238-242 at a frequency of 59.5-60.5 Hertz. If it’s not, verify that the MLCB is closed and verify AC
output and frequency (Hertz or Hz) at the MLCB. Also verify wiring from generator to E1 and E2 lugs at transfer
switch.
11. Connect the AC voltmeter test leads across terminal lugs E1 and neutral; then across E2 and neutral. In both
cases, voltage reading should be 119-121 volts AC. If it’s not, verify that the MLCB is closed and verify AC output
between the E1 and E2 of the MLCB and Neutral at the generator. Also, verify wiring from generator to E1, E2
ans Neutral lugs at transfer switch.
12. Set the generator’s main circuit breaker to its OFF (or OPEN) position.
13. Push the generator’s OFF button. The engine should shut down.
NOTE: It is important not to proceed until certain that generator AC voltage and frequency are correct and
within the stated limits.

7.6 — Generator Tests Under Load

To test the generator set with electrical loads applied, proceed as follows:
1. Ensure that the generator is OFF.
2. Turn OFF all breakers/electrical loads that will be powered by the generator.
3. Turn OFF the utility power supply to the transfer switch, using the means provided (such as a utility main line cir-
cuit breaker).

Do not attempt manual transfer switch operation until all power voltage supplies to
 the transfer switch have been positively turned off. Failure to turn off all power volt-
age supplies will result in extremely hazardous and possibly fatal electrical shock.
4. Manually set the transfer switch to the STANDBY position, i.e., load terminals connected to the generator’s E1/
E2 terminals. The transfer switch operating lever should be down.
5. Push the generator’s MANUAL button. The engine should crank and start immediately.
6. Let the engine stabilize and warm up for a few minutes.
7. Set the generator’s main circuit breaker to its ON (or CLOSED) position. Loads are now powered by the standby
generator.
8. Turn ON the circuit breaker/electrical loads that are powered by the generator one by one.
9. Connect a calibrated AC voltmeter and a frequency meter across terminal lugs E1 and E2. Voltage should be
approximately 240 volts and frequency should be 60 Hz. If the voltage and frequency are rapidly dropping as the
loads are applied, the generator may be overloading or there may be a fuel issue. Check amperage value of
loads and/or fuel pressure.
10. Let the generator run at full rated load for 20-30 minutes. Listen for unusual noises, vibration or other indications
of abnormal operation. Check for oil leaks, evidence of overheating, etc.
11. Verify gas pressure while under full load.
12. When testing under load is complete, turn OFF electrical loads.

38 Installation Guidelines for Air-Cooled Generators

 Control Panel

13. Set the generator’s main circuit breaker to the OFF (or open) position.
14. Let the engine run at no-load for 2-5 minutes.
15. Push the generator’s OFF button. The engine should shut down.

7.7 — Checking Automatic Operation

To check the system for proper automatic operation, proceed as follows:
1. Ensure that the generator is OFF.
2. Install front cover of the transfer switch.
3. Turn ON the utility power supply to the transfer switch, using the means provided (such as a utility main line cir-
cuit breaker).
NOTE: Transfer Switch will transfer back to utility position.
4. Set the generator’s main circuit breaker to its ON (or CLOSED) position.
5. Push the generator’s AUTO button. The system is now ready for automatic operation.
6. Turn OFF the utility power supply to the transfer switch.
With the generator ready for automatic operation, the engine should crank and start when the utility source power is
turned OFF after a 5 second delay (factory default setting). After starting, the transfer switch should connect load cir-
cuits to the standby side after a five (5) second delay. Let the system operate through its entire automatic sequence of
operation.
With the generator running and loads powered by generator AC output, turn ON the utility power supply to the transfer
switch. The following should occur:
• After approximately 10 seconds, the switch should transfer loads back to the utility power source.
• Approximately one minute after re-transfer, the engine should shut down.

7.8 — Installation Summary

1. Ensure that the installation has been properly performed as outlined by the manufacturer and that it meets all
applicable laws and codes.
2. Test and confirm proper operation of the system as outlined in the appropriate installation and owner’s manuals.
3. Educate the end-user on the proper operation, maintenance and service call procedures.
IMPORTANT! If the end user ever finds it necessary to turn the generator off during prolonged utility outages
to perform maintenance or conserve fuel, educate them on these simple, but important steps:
To turn the generator OFF (while running in AUTO and online):
1. Turn OFF (or OPEN) the main Utility disconnect.
2. Turn OFF (or OPEN) the Main Line Circuit Breaker (MLCB) on the generator.
3. Turn the generator OFF. If the generator will remain off for more than an hour, remove the 7.5 Amp fuse from the
control panel to avoid draining the strating battery, if utility is not present.
To turn the generator back ON:
1. Put the generator back into AUTO and allow to start and warm-up for a few minutes.
2. Turn ON (or CLOSE) the MLCB on the generator.
The system will now be operating in its automatic mode. The main utility disconnect can be turned ON (or CLOSED),
but to shut the unit off, this complete process must be repeated.

Installation Guidelines for Air-Cooled Generators 39

Control Panel

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40 Installation Guidelines for Air-Cooled Generators

Section 8 Troubleshooting
8.1 — System Diagnosis

Problem Cause Correction

Engine will not crank. 1. Fuse blown. 1. Correct short circuit condition by
replacing 7.5 Amp fuse in generator
control panel.
2. Loose, corroded or defective battery 2. Tighten, clean or replace as necessary.*
cables.
3. Defective starter contact. 3. *See #2.
4. Defective starter motor. 4. *See #2.
5. Dead Battery. 5. Charge or replace battery.

Engine cranks but will not 1. Out of fuel. 1. Replenish fuel / Turn on fuel valve.
start. 2. Defective fuel solenoid (FS). 2. *
3. Defective spark plug(s). 3. Clean, re-gap or replace plug(s).
4. Valve lash out of adjustment. 4. Reset valve lash.

Engine starts hard and runs 1. Air cleaner plugged or damaged. 1. Check / replace air cleaner.
rough. 2. Defective spark plug(s). 2. Clean, re-gap or replace plug(s).
3. Fuel regulator not set. 3. Set fuel regulator.
4. Fuel pressure incorrect. 4. Confirm fuel pressure to regulator is 10-
12” water column (19-22mm mercury)
for LP, and 3.5 - 7” water column (9-
13mm mercury) for natural gas.
5. Fuel selector in wrong position. 5. Move selector to correct position.
6. Choke remains closed. 6. Verify choke plate moves freely.

Generator is set to OFF, but 1. Controller wired incorrectly 1. Repair wiring or replace controller*
the engine continues to run. 2. Defective control board. 2. Replace controller

No AC output from genera- 1. Main line circuit breaker is in the OFF 1. Reset circuit breaker to ON (or
tor. (or OPEN) position. CLOSED).
2. Generator internal failure. 2. *

No transfer to standby after 1. Defective transfer switch coil. 1. *

utility source failure. 2. Defective transfer relay. 2. *
3. Transfer relay circuit open. 3. *
4. Defective control logic board. 4. *

Unit consumes large 1. Engine over filled with oil. 1. Adjust oil to proper level.
amounts of oil. 2. Engine breather defective. 2. *
3. Improper type or viscosity of oil. 3. See “Engine Oil Recommendations”.
4. Damaged gasket, seal or hose. 4. Check for oil leaks.

* Contact an independent Authorized Service Dealer for assistance.

Installation Guidelines for Air-Cooled Generators 41

Troubleshooting

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42 Installation Guidelines for Air-Cooled Generators

Section 9 Quick Reference Guide
9.1 — System Diagnosis
Table 9-1. System Diagnosis
Problem LED Things to Check Active Alarm Solution
Unit running in AUTO but GREEN Check MLCB. NONE Check MLCB if the MLCB is in the ON
no power in house. position. If it is in the ON position contact
the servicing dealer.

Unit shuts down during RED Check the LED’s / HIGH Check ventilation around the generator,
operation. Screen for alarms. TEMPERATURE intake, exhaust and rear of generator. If no
obstruction contact serving dealer.

Unit shuts down during RED Check the LED’s / OVERLOAD Clear alarm and remove household loads
operation. Screen for alarms. REMOVE LOAD from the generator. Put back in AUTO and
restart.

Unit was running and RED check the LED’s / RPM SENSE LOSS Clear alarm and remove household loads
shuts down, attempts to Screen for alarms. from the generator. Put back in AUTO and
restart. restart. It may be a fuel issue so contact
the servicing dealer.

Unit will not start in NONE See if screen says unit NOT ACTIVATED Refer to activation section in owners man-
AUTO with utility loss. not activated. ual.

Unit will not start in GREEN Check screen for start None If the start up delay is greater than
AUTO with utility loss. delay countdown. expected, contact servicing dealer to
adjust from 2 to 1500 seconds.

Unit will not start in RED Check the LED’s / LOW OIL Check Oil Level / Add Oil Per Owners
AUTO with utility loss. Screen for alarms. PRESSURE Manual. If oil level is correct contact servic-
ing dealer.

Unit will not start in RED Check the LED’s / RPM SENSE LOSS Clear alarm. Check the battery using the
AUTO with utility loss. Screen for alarms. control panel under the MAIN menu using
the BATTERY MENU option. If it states
battery is GOOD contact servicing dealer.
If it states CHECK BATTERY replace the
battery.

Unit will not start in RED Check the LED’s / OVERCRANK Check fuel line shutoff valve is in the ON
AUTO with utility loss. Screen for alarms. position. Clear alarm. Attempt to start the
unit in MANUAL. If it does not start or starts
and runs rough, contact servicing dealer.

Unit will not start in RED Check the LED’s / LOW VOLTS Clear alarm and remove household loads
AUTO with utility loss. Screen for alarms. REMOVE LOAD from the generator. Put back in AUTO and
restart.

Unit will not start in RED Check the LED’s / FUSE PROBLEM Check the 7.5amp fuse. If it is bad replace
AUTO with utility loss. Screen for alarms. it with an ATO 7.5Amp fuse, if not contact
servicing dealer.

Unit will not start in RED Check the LED’s / OVERSPEED Contact servicing dealer.
AUTO with utility loss. Screen for alarms.

Unit will not start in RED Check the LED’s / UNDERVOLTAGE Contact servicing dealer.
AUTO with utility loss. Screen for alarms.

Installation Guidelines for Air-Cooled Generators 43

Quick Reference Guide

Table 9-1. System Diagnosis (Continued)

Problem LED Things to Check Active Alarm Solution
Unit will not start in RED Check the LED’s / UNDERSPEED Contact servicing dealer.
AUTO with utility loss. Screen for alarms.

Unit will not start in RED Check the LED’s / STEPPER Contact servicing dealer.
AUTO with utility loss. Screen for alarms. OVERCURRENT

Unit will not start in RED Check the LED’s / MISWIRE Contact servicing dealer.
AUTO with utility loss. Screen for alarms.

Unit will not start in RED Check the LED’s / OVERVOLTAGE Contact servicing dealer.
AUTO with utility loss. Screen for alarms.

Yellow LED illuminated in YELLOW Check the screen for LOW BATTERY Clear alarm. Check the battery using the
any state. additional information. control panel under the MAIN menu using
the BATTERY MENU option. If it states
battery is GOOD contact servicing dealer.
If it states CHECK BATTERY replace the
battery.

Yellow LED illuminated in YELLOW Check the screen for BATTERY Contact servicing dealer.
any state. additional information. PROBLEM

Yellow LED illuminated in YELLOW Check the screen for CHARGER Contact servicing dealer
any state. additional information. WARNING

Yellow LED illuminated in YELLOW Check the screen for SERVICE A Perform SERVICE A maintenance, hit
any state. additional information. ENTER to clear.

Yellow LED illuminated in YELLOW Check the screen for SERVICE B Perform SERVICE B maintenance, hit
any state. additional information. ENTER to clear.

Yellow LED illuminated in YELLOW Check the screen for Inspect Battery Inspect Battery, hit ENTER to clear.
any state. additional information.

44 Installation Guidelines for Air-Cooled Generators

Section 10 Accessories
10.1 — Descriptions

Accessory Description
Cold Weather Kit Required in areas where temperatures regularly fall below 32 ºF (0 ºC).

Scheduled Maintenance Kit Includes all pieces necessary to perform maintenance on the generator along
with oil recommendations.

Auxiliary Transfer Switch Lockout Enables any of the transfer switches to completely lock out one large electrical
load by tying into its control system.

Fascia Skirt Wrap Standard on 22 kW units. It is available for all other current production 8 -20
kW units. It snaps together, around the base and mounting pad of the genera-
tor, to provide a smoothing, contoured look as well as rodent / insect protec-
tion. Requires use of the mounting pad shipped with the generator.

Mobile Link™ Provides a personalized web portal that displays the generator’s status, main-
tenance schedule, event history and much more. This portal is accessible via
computer, tablet or smart phone. Sends emails and/or text notifications the
moment there is any change in the generator’s status. Notification settings
can be customized to what type of alert is sent and how often. For more infor-
mation visit www.standbystatus.com.

Wireless Local Monitor Completely wireless and battery powered, the Wireless Monitor provides you
with instant status without ever leaving the house. Status lights (red, yellow
and green) alert owners when the generator needs attention. Magnetic back-
ing permits refrigerator mounting and gives a 600 foot line of sight communi-
cation.

Touch-Up Paint Kit Very important to maintain the look and integrity of the generator enclosure.
This kit includes touch-up paint and instructions.

Extended Warranty Coverage Extend your generator’s warranty coverage by purchasing the 5 year
extended warranty coverage. Covers 5 years of both parts and labor.
Extended coverage can be purchased within 12 months of the end-users
purchase date. This extended coverage is applicable to registered units and
end-user proof of purchase must be available upon request.
Available for Generac®, Guardian® and Centurion® products.
Not available for Corepower™ and EcoGen products or all international
purchases.

NOTE: Contact an independent Authorized Dealer for additional information on accessories.

Installation Guidelines for Air-Cooled Generators 45

Accessories

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46 Installation Guidelines for Air-Cooled Generators

 Section 11

NOTE: INSTALLATION MUST MEET ALL

NATIONAL, STATE AND LOCAL
ELECTRICAL CODES.
RTSR TRANSFER SWITCH - 2013 MODEL

UTILITY SUPPLY FROM

SERVICE DISCONNECT
0 GROUND

15B +12V

23 TRANSFER T1

NEUTRAL

AIR 1
CONTACTOR
1 N1 N2
AIR 2
CONTACTOR
2

PRIORITY 1 CONTACTOR
3
PRIORITY 2

PRIORITY 3
UTILITY
CONTACTOR

PRIORITY 4 4 (C1 & VR1)

N1 N2
LOAD SHED
DEVICE
N1 N2 0
T1 E1 E2
STANDBY
194 23
(C2 & VR2)
T1 T2
Diagrams

0
23
194
N1 N2 T1

Installation Guidelines for Air-Cooled Generators

T1 E1 E2 T2
11.1 — Interconnection Diagram

GROUND

GROUNDING ELECTRODE GFCI

CONNECTION BREAKER
(LOCATED ON THE
REAR OF UNIT)
NEUTRAL BLOCK

E1
E1
E2 E2
WHITE CUSTOMER LOAD
GREEN
(DISTRIBUTION PANEL)

TO GROUNDING
N1 N2 0
T1 194 23 ELECTRODE
EVOLUTION
PANEL
11.1 COMPLETED WIRING INTERCONNECTION DRAWINGS

GENERATOR OUTPUT
CIRCUIT BREAKER
2 POLE

SIDE VIEW

TOP
VIEW

47
The complete wiring is shown, depending on the configuration of the transfer switch location (Drawing 0K2516-B)
48
Diagrams

NOTE: INSTALLATION MUST MEET ALL

NATIONAL, STATE AND LOCAL
ELECTRICAL CODES.

PANELBOARD RTSY TRANSFER SWTICH - 2013 MODEL

GROUND CONNECTION

A BONDING JUMPER IS N1 N2
PROVIDED BETWEEN
THE NEUTRAL LUG
AND ENCLOSURE
AT THIS LOCATION
(FACTORY INSTALLED)
N1 N2 0
T1 194 23 LOAD SHED N1
N2
DEVICE T1

UTILITY
(C1 & VR1)

GROUND BAR DISCONNECT

BONDING
STANDBY
CONNECTION (C2 & VR2)

NEUTRAL BAR
0D9618-TO
IN PANELBOARD
0

GROUNDING ELECTRODE E1 T1 T2 E2
23
194

CONNECTION
(LOCATED ON THE
REAR OF UNIT)
UTILITY
METER
E1 GFCI SOCKET
E2
WHITE BREAKER
GREEN

TO GROUNDING
E1
N1 N2 0 E2 ELECTRODE
T1 194 23

EVOLUTION
PANEL

GENERATOR OUTPUT
CIRCUIT BREAKER
2 POLE

SIDE VIEW
TOP
VIEW

Installation Guidelines for Air-Cooled Generators

 Diagrams

11.2 — Installation Diagram

11.2 INSTALLATION DRAWING (0K7803-A)

Installation Guidelines for Air-Cooled Generators 49

Diagrams

50 Installation Guidelines for Air-Cooled Generators

Part No. 0K5804 Rev. A 04/15/2014 Printed in USA Generac Power Systems, Inc.
© Generac Power Systems, Inc. All rights reserved S45 W29290 Hwy. 59
Specifications are subject to change without notice. Waukesha, WI 53189
No reproduction allowed in any form without prior written 1-888-GENERAC (1-888-436-3722)
consent from Generac Power Systems, Inc. generac.com