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Flange Connection Standards ISO 23212

ISO 23212:2021 specifies the basic dimensions and technical requirements for flange connections used in fuel and lubrication oil bunkering for ships. The document outlines classifications, dimensions, pressure ratings, materials, and installation requirements for these connections. It is not applicable to connections for liquefied natural gas systems.

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158 views10 pages

Flange Connection Standards ISO 23212

ISO 23212:2021 specifies the basic dimensions and technical requirements for flange connections used in fuel and lubrication oil bunkering for ships. The document outlines classifications, dimensions, pressure ratings, materials, and installation requirements for these connections. It is not applicable to connections for liquefied natural gas systems.

Uploaded by

pholchatalex
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

INTERNATIONAL ISO

STANDARD 23212

First edition
2021-03

Ships and marine technology — Flange


connection for fuel and lubrication oil
bunkering — Basic dimensions and
technical requirements

iTeh STANDARD PREVIEW


([Link])
ISO 23212:2021
[Link]
066157079abf/iso-23212-2021

Reference number
ISO 23212:2021(E)

© ISO 2021
ISO 23212:2021(E)


iTeh STANDARD PREVIEW


([Link])
ISO 23212:2021
[Link]
066157079abf/iso-23212-2021

COPYRIGHT PROTECTED DOCUMENT


© ISO 2021
All rights reserved. Unless otherwise specified, or required in the context of its implementation, no part of this publication may
be reproduced or utilized otherwise in any form or by any means, electronic or mechanical, including photocopying, or posting
on the internet or an intranet, without prior written permission. Permission can be requested from either ISO at the address
below or ISO’s member body in the country of the requester.
ISO copyright office
CP 401 • Ch. de Blandonnet 8
CH-1214 Vernier, Geneva
Phone: +41 22 749 01 11
Email: copyright@[Link]
Website: [Link]
Published in Switzerland

ii  © ISO 2021 – All rights reserved


ISO 23212:2021(E)


Contents Page

Foreword......................................................................................................................................................................................................................................... iv
1 Scope.................................................................................................................................................................................................................................. 1
2 Normative references....................................................................................................................................................................................... 1
3 Terms and definitions...................................................................................................................................................................................... 1
4 Classification............................................................................................................................................................................................................. 1
5 Basic dimensions.................................................................................................................................................................................................. 2
6 Technical requirements................................................................................................................................................................................. 5
6.1 Dimensions.................................................................................................................................................................................................. 5
6.2 Pressure rating......................................................................................................................................................................................... 6
6.3 Fasteners....................................................................................................................................................................................................... 6
6.4 Materials........................................................................................................................................................................................................ 6
6.5 Coatings.......................................................................................................................................................................................................... 6
6.6 Marking.......................................................................................................................................................................................................... 6
6.7 Packaging...................................................................................................................................................................................................... 7
6.8 Installation................................................................................................................................................................................................... 7

iTeh STANDARD PREVIEW


([Link])
ISO 23212:2021
[Link]
066157079abf/iso-23212-2021

© ISO 2021 – All rights reserved  iii


ISO 23212:2021(E)


Foreword
ISO (the International Organization for Standardization) is a worldwide federation of national standards
bodies (ISO member bodies). The work of preparing International Standards is normally carried out
through ISO technical committees. Each member body interested in a subject for which a technical
committee has been established has the right to be represented on that committee. International
organizations, governmental and non-governmental, in liaison with ISO, also take part in the work.
ISO collaborates closely with the International Electrotechnical Commission (IEC) on all matters of
electrotechnical standardization.
The procedures used to develop this document and those intended for its further maintenance are
described in the ISO/IEC Directives, Part 1. In particular the different approval criteria needed for the
different types of ISO documents should be noted. This document was drafted in accordance with the
editorial rules of the ISO/IEC Directives, Part 2.
Attention is drawn to the possibility that some of the elements of this document may be the subject of
patent rights. ISO shall not be held responsible for identifying any or all such patent rights. Details of
any patent rights identified during the development of the document will be in the Introduction and/or
on the ISO list of patent declarations received.
Any trade name used in this document is information given for the convenience of users and does not
constitute an endorsement.
For an explanation of the voluntary nature of standards, the meaning of ISO specific terms and
expressions related to conformity assessment, as well as information about ISO's adherence to the
iTeh STANDARD PREVIEW
World Trade Organization (WTO) principles in the Technical Barriers to Trade (TBT), see www​.iso​.org/​
iso/​foreword​.html. ([Link])
This document was prepared by Technical Committee ISO/TC 8, Ships and marine technology,
Subcommittee SC 3, Piping and machinery. ISO 23212:2021
[Link]
Any feedback or questions on this document should be directed to the user’s national standards body. A
066157079abf/iso-23212-2021
complete listing of these bodies can be found at www​.iso​.org/​members​.html.

iv  © ISO 2021 – All rights reserved


INTERNATIONAL STANDARD ISO 23212:2021(E)

Ships and marine technology — Flange connection for fuel


and lubrication oil bunkering — Basic dimensions and
technical requirements

1 Scope
This document specifies the basic dimensions of PN 10 flanged connections for bunker fuel and
lubricating oil transfer to ships from bunkering vessels or onshore facilities, and the technical
requirements for the design of such connections.
This document is not applicable to connections of the ship's fuel system for the reception of liquefied
natural gas.

2 Normative references
The following documents are referred to in the text in such a way that some or all of their content
constitutes requirements of this document. For dated references, only the edition cited applies. For
undated references, the latest edition of the referenced document (including any amendments) applies.
iTeh STANDARD PREVIEW
ISO 4014, Hexagon head bolts — Product grades A and B
([Link])
ISO 4032, Hexagon regular nuts (style 1) — Product grades A and B
ISO 7005-1, Pipe flanges — Part 1: Steel flanges for industrial and general service piping systems
ISO 23212:2021
[Link]
ISO 7091, Plain washers — Normal series — Product grade C
066157079abf/iso-23212-2021
ISO 7483, Dimensions of gaskets for use with flanges to ISO 7005

3 Terms and definitions


No terms and definitions are listed in this document.
ISO and IEC maintain terminological databases for use in standardization at the following addresses:
— ISO Online browsing platform: available at [Link] ww​.iso​.org/​obp
— IEC Electropedia: available at [Link] ww​.electropedia​.org/​

4 Classification

4.1 The flange connections are classified as follows depending on the medium:

— Type F – flange connections for bunker fuel reception;


— Type L – flange connections for lubricating oil reception.

4.2 The flange connections are classified as follows depending on the execution (arrangement):

— Execution 1 – blind flange without handle;


— Execution 2 – blind flange with one handle;
— Execution 3 – blind flange with two handles.

© ISO 2021 – All rights reserved  1


ISO 23212:2021(E)


5 Basic dimensions

5.1 The main dimensions of the flange connections shall be as shown in Figure 1 and in Table 1.
Dimensions in millimetres

iTeh STANDARD PREVIEW


([Link])
Key
1 receiving flange 7 gasketISO 23212:2021
2 pipe [Link]
8 handle
066157079abf/iso-23212-2021
3 bolt
4 nut a Execution 1 (blind flange without handle).
5 washer b Execution 2 (one handle).
6 blind flange c Execution 3 (two handles).

Figure 1 — Flange connections for bunker fuel and lube oil transfer

Table 1 — Basic dimensions of flange connections


Dimensions in millimetres
Execution Nominal Outside Diameter between Number of Bolts
diameter diameter the centres of the handles on a
bolt holes blind flange Number of bolts
Thread
DN D D1 Type F Type L
1 50 165 125 — 4 4
М16
100 220 180 8
2 1
150 285 240 8
200 340 295
— М20
3 250 395 350 2
12
300 445 400

2  © ISO 2021 – All rights reserved


ISO 23212:2021(E)


5.2 The dimensions of the main parts of the flange connections for receiving bunker fuel and lube oil
shall be as shown in Figures 2 to 5 and in Tables 2 and 3. The inner diameter D2 may vary according to
the flange design.

Figure 2 — Bunker fuel and lube oil transfer flange


iTeh STANDARD PREVIEW
([Link])
Table 2 — Basic dimensions of type F and type L flanges
ISO 23212:2021 Dimensions in millimetres
Nominal Outside Diam- Flange Diameter Flange Thickness Diam-
[Link] Number of
diameter diameter eter 066157079abf/iso-23212-2021
inner di- protrusion thick- of ledge eter bolt holes
between ameter ness of bolt
the holes
centres
of bolt
holes
DN D D1 D2 D3 b h d Type Type
Flange Tube F L
32 43,5
50 40 165 125 49,5 102 20 4 4
50 61,5
3 18
65 77,5
100 80 220 180 90,5 158 22 8
100 116
8
125 141,5
150 285 240 212
150 170,5 24
3
200 200 340 295 221,5 268 22 —
250 250 395 350 276,5 320
26 12
300 300 445 400 327,5 370 4

© ISO 2021 – All rights reserved  3


ISO 23212:2021(E)


Figure 3 — Blind flange execution 1

Dimensions in millimetres

iTeh STANDARD PREVIEW


([Link])
ISO 23212:2021
[Link]
066157079abf/iso-23212-2021

Key
1 blind flange
2 handle

Figure 4 — Blind flange execution with one handle, DN 100 to DN 150, execution 2

4  © ISO 2021 – All rights reserved


ISO 23212:2021(E)


Dimensions in millimetres

Key
1 blind flange
2 handle

Figure 5 — Blind flange with two handles, DN 200 to DN 300, execution 3


iTeh STANDARD PREVIEW
Table 3 — Basic dimensions blind flange
([Link])
Dimensions in millimetres
ISO 23212:2021
Execution Nominal Outside Diameter Flange Diameter Number of holes Number
[Link]
diameter diameter between thickness of bolt under bolts of handles
066157079abf/iso-23212-2021
the axes holes of staples
of the bolt
holes
DN D D1 b d Type F Type L
1 50 165 125 18 4 4 —
18
100 220 180 20 8 1
2
150 285 240 22 8 1
200 340 295 24 2
22 —
3 250 395 350
26 12
300 445 400

6 Technical requirements

6.1 Dimensions

6.1.1 The dimensions of the flange connections and the main connections shall be in accordance with
Clause 5.

6.1.2 The dimensions of the sealing surfaces of the flange connections shall be in accordance with
ISO 7005-1.

6.1.3 The dimensions of the flat gaskets shall be in accordance with ISO 7483.

© ISO 2021 – All rights reserved  5


ISO 23212:2021(E)


6.2 Pressure rating


The flange shall have a minimum pressure rating of not less than 1 MPa.

6.3 Fasteners
Fasteners shall be in accordance with Table 4.

Table 4
Nominal Hexagon head bolts Hexagon nuts, normal, Washers
diameter conforming to ISO 4014 conforming to ISO 4032 conforming to ISO 7091
DN
50
М16×70 - 8.8 М16 - 6 16 - 100 HV
100
150 М20×80 - 8.8
200
М20 - 6 20 - 100 HV
250 М20×90 - 8.8
300

6.4 Materials

iTeh STANDARD PREVIEW


6.4.1 Flanges should be made of steel with a tensile strength of at least 400 MPa, or of a material with
an equivalent strength. The quality of the material used to make the flanges shall be confirmed in the
manufacturer's certificate. ([Link])
ISO 23212:2021
6.4.2 Fasteners: bolts, nuts and washers shall be made of steel, the strength class of which shall be at
[Link]
least as indicated in Table 4. 066157079abf/iso-23212-2021
6.4.3 Gaskets should be made of an elastic material, resistant to oil products, ensuring the tightness of
flange connections at an ambient temperature from –40 °C to +50 °C. Sheet gaskets are acceptable.

6.5 Coatings

6.5.1 Painting of external surfaces of flanges should be made consistent with the ship pipelines of the
fuel or lube oil system, as applicable.

6.5.2 Bolts, nuts and washers shall have an anti-corrosion coating applied. If fasteners are manufactured
from corrosion-resistant materials, a coating is not required.

6.6 Marking

6.6.1 The marking of the flanges for fuel and lube oil should contain the following elements:

1) name or trademark of the manufacturer;


2) a reference to this document, i.e. ISO 23212;
3) type designation and execution;
4) nominal diameter, DN;
5) nominal pressure, PN;
6) grade of flange material.

6  © ISO 2021 – All rights reserved

Common questions

Powered by AI

Conforming to specific ISO standards like ISO 23212:2021 ensures compatibility, safety, and reliability in the manufacturing and use of flange connections for fuel and lubrication oil bunkers. It provides a consistent framework that enhances interoperability, reduces risks of mechanical failure, and aligns with international trade and regulatory requirements, which is crucial for maritime operations .

The installation of flange connections according to ISO 23212:2021 involves ensuring that all specified dimensions, pressure ratings, and material properties are adhered to. Installation must ensure that components such as gaskets are correctly aligned and bolted to maintain the integrity of the connection. Compliance with these guidelines ensures operational safety and efficiency in maritime fuel and lubrication systems .

The classification of flange execution into different types, such as blind flanges with or without handles, allows for operational flexibility in different marine scenarios. Execution 1 without a handle can minimize interference in tight spaces, whereas Execution 2 and 3 with one or two handles facilitate easier handling and maintenance. Such tailored classifications optimize both the space and mechanical handling requirements specific to diverse marine operations .

ISO 23212:2021 addresses temperature variations by requiring gaskets to be made from an elastic material that is oil product resistant and ensures tightness of the flange connections across an ambient temperature range from –40 °C to +50 °C. This ensures the gaskets maintain their integrity and performance under fluctuating environmental conditions .

According to ISO 23212:2021, flanges must be marked with the manufacturer's name or trademark, a reference to the ISO 23212 standard, type designation and execution, nominal diameter (DN), nominal pressure (PN), and the grade of the flange material. These requirements ensure traceability, compliance verification, and proper identification, which are essential for quality assurance and maintenance .

According to ISO 23212:2021, flange connections are classified based on the medium as Type F for bunker fuel reception and Type L for lubricating oil reception. The executions are classified as: Execution 1 - blind flange without handle, Execution 2 - blind flange with one handle, and Execution 3 - blind flange with two handles .

ISO 23212:2021 specifies that flanges should be made from steel with a tensile strength of at least 400 MPa or equivalent strength material. Fasteners such as bolts, nuts, and washers should also be made of steel, with strength classes in accordance with standards as indicated. The gaskets must be made from elastic material, oil product resistant, ensuring tight flange connections across –40 °C to +50 °C .

ISO 23212:2021 defines several dimensions for flange connections including the outside diameter, diameter between the centers of bolt holes, flange thickness, and diameter of bolt holes. For example, a Type F flange with a nominal diameter (DN) of 50 mm has an outside diameter of 165 mm and a diameter between bolt centers at 125 mm .

ISO 23212:2021 ensures safety and adequate pressure handling of marine flange connections by stipulating that flanges must have a minimum pressure rating of not less than 1 MPa. This requirement assures that the connections can withstand the operational pressures they are likely to encounter, minimizing the risk of leaks or failures .

ISO 23212:2021 specifies that flanges should have their external surfaces painted to match the ship's pipelines of the fuel or lube oil system. Additionally, bolts, nuts, and washers should have an anti-corrosion coating unless they are made of corrosion-resistant materials, whereby a coating is unnecessary. This ensures the components remain protected from corrosive elements in marine environments .

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