Mainpage

Control
panel
Instruction of
control panel
Manual oil pump
start/stop button

[Link] the button

and the light on, the
oil pump will start.

[Link] the button

again and the light
off, the oil pump will
stop.
Manual mode

In manual mode, you can

operate different
movements via different
buttons on the
control panel.
Adjusting mode

In adjusting mode, you can

operate different
movements via control
panel at the same pressure
and speed(always
20%speed and
80%pressure)，it is used
during mold
load/unloading or machine
maintenance.
Auto mode

In auto mode, after

pushing the auto button，
the machine will run
automatically，and the
cycle time will be
displayed on the panel.
Auto start

Push this button，

the machine will
start to run
automatically.
Cushion
In/Out

1. Spin the knob to left,

the cushion block will
move in.

2. Spin the knob to right,

the cushion block will
move out.
Manual vacuum pump
start/stop button

Press this button，the

vacuum pump will work.
Manual suck
back

With pressing this

button，the injection
piston will move up
Manual mold
moving in/ out

[Link] this knob to left,

the machine will move
the mold in.

[Link] this knob to right,

the machine will move
the mold out.
Manual ejector1
up/down

[Link] this knob to left,

the ejector 1 will move
down.

[Link] this knob to right,

the ejector 1 will move
up.
Manual top mold
up/down

[Link] this knob to left,

the top mold will move
down.

[Link] this knob to right,

the top mold will move
up.
Manual
injecting/
plasticizing

[Link] this knob to left,

the machine will inject.

[Link] this knob to right,

the machine will
plasticize.
Manual injection unit
up/down

[Link] this knob to left,

the injection unit will
move down.

[Link] this knob to right,

the injection unit will
move up.
Manual bottom mold
up/down

[Link] this knob to left,

the bottom mold will
move down.

[Link] this knob to right,

the bottom mold will
move up.
Manual
Clamping

Push this button, the

clamping piston will
press the
mold with high
pressure.
Manual mold
Open/Close

[Link] this knob to left,

the movable plate will
move down.

[Link] this knob to right,

the movable plate will
move up.
End of this chapter
Interface Operating Instruction
 Main Page

[Link] touch screen

[Link] switches
（CN-EN）

[Link] interface---
1 2 3 main page

The first page after power on

 Touch screen adjusting interface

Press the crossing to adjust the touch screen，and

press any position on the screen when the count down
appears to ensure the adjustment is valid.
Monitor interface 1.0
 Monitor interface 1.0

Monitor the machine running status, the clamping force, set

position of the third stage of plasticizing, set curing time and cycle
time of curing, temperature of barrel, nozzle, upper and lower plate.
 Monitor interface 1.1

Total cycling time for one shot

Total automatic cycle counts
Total degassing counts for one shot
Position of movable plate

Position of injection piston

Set speed of current movement

Set pressure of current movement

Set time of current movement

Actual time of current movement

 Monitor interface 1.2
1 2 4 5
[Link] status，
3
6 gray is “off”,red
7 is “on”
[Link] status：
manual mode
8 auto mode
set mode .
[Link] status
10 9
11 [Link] time

5. Alarm clear button.

6. Total time for motor running.
 Monitor interface 1.3
1 2 4 5
[Link] temp. &
3
6 actual temp. of
7 barrel and nozzle.

[Link] temp. &

8 actual temp. of
upper heating
10
9 plate and lower
11
heating plate.

10. Set time for curing. [Link] temp. & actual

11. Actual time for curing. temp. of spare1 and
spare2.
 Fast Modifying Interface

Main parameter fast modification includes set value of each temp.

zone, time of releasing pressure, clamping & curing, parameters of
plasticizing, suck back, injection, holding stage, mold open &
close. This interface is convenient to make some parameter
modification.
 Alarming Record Interface

Alarming history record

Remark: only one alarm display for each time, the rest needs to
switch to this page for viewing.
 Main page interface

Movements setting interface

End of this chapter
Instruction of Program Flow
 Program Flow Monitor Interface 1

[Link] flow is checked on this page，and select

to modify the program flow.
[Link] the finished actions can be checked on this page and
will be displayed in green.
 Program Revision Interface 1

If program modification is required, please press the rectangle

frame and select the action from the pull‐down menu,
“[Link]” button is for standard program flow.
Program Flow revision
 Program Flow revision
Optional actions
top mold up
—————— top mold down
wait order [Link] up
curetime start [Link] down
curetime end mold move in
functime1 mold move out
functime2 ejector1 up
functime3 ejector1 down
vacuum start ejector2 up
vacuum end ejector2 down
pre mold close ejector3 up
mold close ejector3 down
clamping degas
unclamping core in
mold open core out
injection limittime start
hold air start
air end
before suck start motor
meter stop motor
after suck [Link]
[Link] down
[Link] up
End of this chapter
Statistics interface
 Statistic interface

[Link]: real time statistics

0. Statistics of real time cycle
1. Statistics of last cycle
[Link] [Link]: End
position of metering,
it indicates the
injection amount.
 Statistic interface

[Link]: History statistics

You can find the

history statistics by
selection .
End of this chapter
Interface of vacuum & air blowing
 Vacuum/air blow interface

Vacuum time can

be set when the
function of location
vacuum is off.

Air blowing time

can be set here.
Press this icon, vacuum
can be unloaded.

If machine is equipped with vacuum pump or air valve, vacuum or air

blowing time can be set in this interface, vacuum start and stop, air
blow start and stop can be selected in the process flow.
End of this chapter
Top mold lifting and bottom
mold ejecting device
 Top Mold lifting and bottom mold
ejecting interface
Top mold lifting interface
[Link] lifting mode: up and
down.
[Link] adjustable from 0-
100%, pressure adjustable
from 0-220 bar.
[Link], we set speed
30%-50%,pressure 30bar-
[Link] depends on the
actual situation to increase
or decrease.

[Link] top mold down: The top mold will go down automatically according
to the process flow if the function is on.
[Link] top mold down(open syn): The top mold will go down while the
mold is opening, it means they will act synchronically if the function is on.
 Top Mold lifting and bottom mold
ejecting interface
Bottom mold ejecting interface
[Link] mold ejecting：
up and down.
[Link] adjustable from 0
to100%，pressure
adjustable from 0 to 220
bar.
[Link],we set speed
30%-50%,pressure 30bar-
[Link] depends on the
actual situation to increase
or decrease.

Auto bottom mold up: The bottom mold will go up automatically according
to the process flow if the function is on.
End of this chapter
Ejector 1
 Ejector Interface
[Link] mode：up and
down.
[Link] adjustable from 0-
100%，pressure adjustable
from 0-220 bar.
[Link],we set speed
30%-50%,pressure 30bar-
[Link] depends on the
actual situation to increase
or decrease.

Ejector parameters can be set in this interface if machine

is equipped with ejector.
Auto ejector up: The ejector will go up automatically according to the
process flow if the function is on.
End of this chapter
Instruction of Mold move
 Mold move interface

Move in: Two stages for moving in, fast and slow,
normally speed is set 10-20% and pressure is set 30-
[Link] can adjust the speed and the pressure, but
low speed and low pressure are more suitable here.
 Mold move interface

Move out: Two stages for moving out, fast and slow, normally
speed is set 10-20% and pressure is set [Link] can
adjust the speed and the pressure, but low speed and low
pressure are more suitable here.

Auto mold move out: This function is used for the mold moving
out automatically in auto mode. You must choose it on when
you need the mold to move out during producing.

[Link] in: This

function is no use for
V440L, please ensure
it is off always.
 Mold move interface

time limit s: This is time limitation for mold to move in and

move out. If the mold can not move in or move out within the
time limitation, it will alarm, and then you have to check if there
is something abnormal. Normally 25s is OK .
End of this chapter
Injection unit interface
 Injection unit interface

Move down: Two stages for moving down, down1 and down2,
normally speed is set 20-25% and pressure is set [Link]
can adjust the speed and the pressure, but low speed and low
pressure are more suitable here. Injection moving down is
controlled by time, 2s-3s is suitable for it to move down.
设置射台的动作参数。可选择自动射台上功能。功能为关闭时，程序流程的动作将不执行。
Injection unit action parameter setting，injection unit auto up available，action will not execute
during the flow when its off.
 Injection unit interface

Move up: Normally speed is set 20-25% and pressure is set 80-
[Link] can adjust the speed and the pressure, but low
speed and low pressure are suitable here. Injection moving up
is controlled by time, 2s-3s is suitable for it to move up.

设置射台的动作参数。可选择自动射台上功能。功能为关闭时，程序流程的动作将不执行。
Injection unit action parameter setting，injection unit auto up available，action will not execute
during the flow when its off.
 Injection unit interface

Auto injection unit up: This function is used for the injection
unit to move up automatically in auto mode. 90% molds don’t
need this function, so just turn it off.

设置射台的动作参数。可选择自动射台上功能。功能为关闭时，程序流程的动作将不执行。
Injection unit action parameter setting，injection unit auto up available，action will not execute
during the flow when its off.
End of this chapter
Instruction of injection
 Injection interface

End position
for injection 4,
we usually set
it 2-5mm, it’s
the position to
start holding .

Injectiong1-4: There are 4 stages for injection, from

402mm to 390mm is injection1, from 390mm to
50mm is injection2, and so on. Normally we set 40-
50% speed and 130-160bar pressure, it depends on
which rubber you use, you can make some
adjustment which will fit better.
 Injection interface

Hold1-3: After injection, it will start to

hold pressure, there are 3 stages for End position
holding.Holding1 is from the position for injection 4,
2mm and lasts for 3 seconds, after we usually set
holding1 it continues to holding2,and it 2-5mm, it’s
it will last for 2 seconds….. the position to
start holding
pressure .

Injection process
including holding:
This function needs
to be on if you want
the machine to hold
pressure after
injection. If not, there
is no holding
pressure.
 Injection interface

[Link] s: It’s time limitation for

injection. If it takes more time than
the set value, it will alarm, usually
we can set it 100s and of course you
can adjust it.

Purge: Before another cycle

begins, we need to purge the
old rubber out, so this is the
function for it.
End of this chapter
Metering interface
 Metering interface

[Link] s:It limits the metering time for every

metering, if metering time exceeds the set limited
metering time, it will alarm. It means something
is abnormal, it needed to be checked.

For example, if the metering time is 300s you can

set the metering time limit 400s.
 Metering interface

[Link] oil: It means delay cooling oil. During

metering, the temperature of barrel will increase
because of the shear heat from the screw and the
rubber. Sometimes shear heat is needed to make
it easier for metering, so we delay to cool down
the barrel temperature, we can have 10s or 15s
delay. But normally we set it “0”
 Metering interface

Before suck: Before metering, we need to move

the injection piston upward a little to release the
back pressure and make it easier for metering,
we always set the speed 30-50%, pressure 100-
120bar, and position 2-3mm. It only functions in
auto mode.
 Metering interface
Meter1: Meter1 is used for metering a little rubber in, it’s a stage
for starting, 30%-40% speed, 100-120bar pressure, 10-15mm
position is normal setting.

Meter2: Meter2 is used for metering the rubber at fast speed. 50-
60% speed, 110-140bar pressure is normal, and the position is
always set 10-15mm less than the full amount, for example, if the
full amount is 402mm, we need to set the position 390mm.

Meter3: Meter3 is used for metering the rest rubber. It’s a stage
before metering stops, 30%-40% speed, 100-120bar pressure is
normal setting, for example, if the full amount is 402mm, we
need to set the position 402mm.
 Metering interface

After suck: After finish metering, we need to move the

injection piston up to release the back pressure again.
we always set the speed 30-50%, pressure 100-120bar,
and position 2-3mm more than the full amount. For
example, if the full amount is 402mm, we set the position
405mm. It only functions in auto mode.
 Metering interface

Meter function: This function is only used in auto mode.

If you choose the function off, it will not meter for next
shot, so if you want to stop after this shot, you can
choose the function off.
 Metering interface

Screw rev: This function is used for cleaning the old

rubber, if you choose the function on, the screw will
rotate reversely and the old rubber will go out from the
inlet.

Screw [Link] s: Time for the screw reversing, normally

we set it 20s.
Feeding setting interface

Feeding function is for

the machine equipped
with silicon rubber
feeding barrel. For
V440L machine, it is not
equipped with silicon
rubber feeding barrel.
Feeding function is not
necessary here.
Feeding setting interface

Feeding check: Feeding

check is used for
checking if the rubber
strip is broken and
alarm you to feed the
rubber strip again.
End of this chapter
Clamping interface
 Clamping interface
Mold Close interface
There are four stages of mold
closing:stage1,stage2,stage3,stage4.

Stage1: For example, now the movable plate position is

501.9mm, from 501.9mm to 450mm is stage1, the movable plate
will move up with 30%speed and 100bar pressure. To start with
low speed and low pressure, 30%speed and 100bar pressure is
normal.
 Clamping interface
Mold Close interface

Stage2: From 450mm to 125mm, the movable plate

moves up with 80% speed and 120bar pressure. In
this stage, we use a higher speed and a higher
pressure to move the plate faster in order to shorter
the cycling time.
 Clamping interface
Mold Close interface
Stage3: From 125mm to 50mm, the movable plate
moves up with 30% speed and 120bar pressure, how
much pressure it needs depends on the weight of the
mold, the heavier of the mold, the more pressure it
needs. In this stage, we use a low speed to slow
down the plate.
 Clamping interface
Mold Close interface
Stage4: From 50mm to 10mm, the movable plate
moves up with 15% speed and 100bar pressure, how
much pressure it needs depends on the weight of the
mold, the heavier of the mold, the more pressure it
needs. In this stage, we use a lower speed than
30%speed to slow down the plate to prepare for
clamping.

[Link].t.s: It’s time limitation for

the movable plate moves from
stage3 to stage4 , if it exceeds the
set time, it will alarm, there may be
something abnormal. Usually, 15s-
20s is suitable.
 Clamping interface
Mold Close interface

time limit s: It’s time limitation for

the movable plate moves from
stage1 to stage4 , if it exceeds the
set time, it will alarm, there may be
something abnormal. Usually, 25s-
30s is suitable.
 Clamping interface
Mold Close interface

Clamping: There are two stages of clamping, we

always set the speed and pressure the same.
Normally, 70-80% speed and full pressure 220bar
are suitable, also pressure here is the target
clamping pressure. And 6-8s for clamping is
suitable.

Clamping type:
[Link]: Machine will clamp for a set time, for
example, if you set a total clamping time 7s, after
7s it will stop clamping no matter it reaches to
target pressure or not
 Clamping interface
Mold Close interface

Clamping type:
[Link]: Machine will stop clamping as soon
as it reaches to the target pressure. For example,
if we set clamping time 7s and clamping type
pressure, if machine reaches to 220bar with 5s, it
will stop clamping at once even we set the
clamping time 7s.
 Clamping interface
Mold Close interface

Clamping type:
3. All: Machine will keep clamping for the set
time and will stop clamping only when the
machine reach to the target pressure. For
example, if you set the clamping time 7s and
target pressure 220bar, machine will stop
clamping after 7s with a 220bar clamping
pressure, or else it will go on clamping for
another round.
 Clamping interface
Mold Close interface

low [Link] : This is a function

used during vulcanization, if the
clamping pressure deceases to
200bar, the machine will clamp
again to keep the clamping
pressure at 220bar.
 Clamping interface
Mold Close interface

[Link] motor : This is a function

used during vulcanization, if the
clamping pressure deceases to
200bar, the machine will clamp again
to keep the clamping pressure at
[Link] compensation, the
motor will stop.
 Clamping interface
Mold Close interface

[Link] [Link]: This function is

not equipped here, please always
make the value 0.0.
 Clamping interface
Mold Open interface

There are five stages of mold opening: releasing

pressure,stage1,stage2,stage3,stage4.

Releasing pressure: Before opening the mold, the clamping

pressure should be released first. Here 10-20%speed and 10-
20bar pressure are normal.

[Link].s: This the time for releasing pressure.2-3s is enough.

 Clamping interface
Mold Open interface
Stage1: After releasing pressure, the mold will open
with a low speed and low pressure like the starting of
a car. We can set a 30%speed and 100bar pressure to
open the mold for a short distance, for example,
30mm.
 Clamping interface
Mold Open interface
Stage2: After stage1, we increase the speed for
opening the mold. We usually set the 50%speed,
130bar pressure and 100mm position. It means from
30mm to 100mm, the mold opens with 30%speed and
130bar pressure.
 Clamping interface
Mold Open interface

Stage3: After stage2, we need a high speed to mold

the mold to decrease the cycling time. We usually set
80%speed, 130bar pressure and 400mm position. It
means from 100mm to 400mm, the mold opens with
a 80%speed and 130bar pressure.
 Clamping interface
Mold Open interface

Stage4: After stage3, we need to decrease the speed

in order to stop the movable plate. We usually set
30%speed, 100bar pressure. The position setting is
based on the thickness of the mold.
 Clamping interface
Mold Open interface

time limit s: It’s time limitation for opening the mold. It’s normal to set
it [Link] it opens the mold for more than 25s, it will alarm, there may be
something abnormal. It needs to be checked.

auto open: It’s the function used in process flow. You must choose it
on if you want the mold to open automatically after releasing pressure.
End of this chapter
Degassing interface
 Degas setting interface 1

Degas clamp: After degassing, the mold will close and clamp again,
if it only degases for one time, the clamping pressure and time will
be the same as set in clamp interface; if more than one time, the
parameters of the last time will be the same as set in the clamp
interface, and the others will function per the parameters in the red
rectangles.
 Degas setting interface 1

[Link]: The mold will open during degassing, the

parameters of mold opening can be set as 20-50% speed
and 100-130bar pressure because it doesn’t need high
speed and high pressure for mold opening.
 Degas setting interface 1

Degassing stand time（s）:The mold will open during

degassing, after opening the mold will hold for some time
and you can set the time, normally 1s or 2s is enough.
 Degas setting interface 1

Degas count: You can set times of degassing in the

dialog box, normally one or two times is OK.
 Degas setting interface 1

Degas count You can set times of degassing in the

dialog box, normally one or two times is OK.
 Degas setting interface 1

Degas obj: The mold will open during degassing, and

this function is used for setting the plate which will open
during degassing. For 90% molds, mld.p and cld.p
opening is OK.
 Degas setting interface 1

Degas gap mm: It is used for setting the gap between

the plates while mold is opening, normally 0-2mm is
suitable.
 Degas setting interface 2

Degas(Injection): This function is used for injection1 and

injection2. If you choose the function on, it will degas
when the injection piston reaches to the injection1
positon and injection2 position.
 Degas setting interface 2

If you choose the degas(Injection) function on, it

will degas for both injection1 and injection2 stage
for the same times as you set in the dialog box,
and the degas gap also can be set in the dialog
box.
End of this chapter
Instruction of Password
 Password setting interface
Password setting interface
 Password setting interface
Password log off time setting

You can change the password

in the dialog box and press OK
to finish changing password.

You can change the logoff

time and press OK to finish
changing logoff time.
 Password setting interface

Except the “I/O check”, “statistics” & “program flow” in the main menu, password is
needed for the first time to operate the machine. There are three groups of users and
passwords, user1 is password for basic parameter revision, user2 is password for function
revision，user3 is password for machine parameter revision. Press to exit.
End of this chapter
Function/time interface
Cycle time limit: It limits the cycle time for every shot, if the
full cycle time exceeds the set limited cycle time, it will
alarm. It means something is abnormal, and it needs to be
checked.

For example, if the full cycle time is 300s you can set the
cycle time limit 400s.
You can set the cure(vulcanization) time here, it depends
on the actual products.
Motor auto off time: If there is no movement for the
machine within the set time, it will stop the motor
automatically.

For example, if you set the motor auto off time 800s,
if there is no movement for the machine within 800s,
the motor will stop automatically.
System time: Make the function on and then make the date
and time correct according to your local situation.
Cold runner: If your machine is equipped with cold runner
you must turn on this function and then the cold runner
will maintain in low temperature. Otherwise, just keep
the function off.
Purge: This function is used to inject the rubber out when
the injection unit is on the top, it’s convenient to clean the
old rubber.
Spare temp: It means spare temperature, if you have spare
heating and thermocouple, you must make this function on.
If not ,the spare heating will not work.
Cure save screen: When it is curing, the screen will run the
screen saver.
Full auto mode: This function is used for machine testing
at YIZUMI factory, as for customers, it’s unnecessary to
make the function on. With this function on, machine will
run cycle after cycle without stopping.
Mould [Link]: If there are sensors for mid mold
checking, you must make this function on, there is no
sensors for mid mold checking for DTR machines, just
make sure it is off.
Injection unit switch: You can choose the injection unit as
CC or MM according to the actual situation.
Clear Cnt: It is used for clearing cycle counts. After one
shift production, the second shift operator can clear cycle
counts and count how many he produces.
func time 1-3: It is function time 1-3 used in the process
flow. It is delayed time between one movement and another.
You can set them according to the actual situation.

limit time: Just set it “0” here.

End of this chapter
Interface of heating plan
You can set when you want the
You can choose the function on or
machine to start heating automatically
off with this key.
as above.
End of this chapter
Mold thickness adjusting interface
 Mold thickness adjusting interface

Attention ：
[Link] function is used for
exchanging mold but it’s
not necessary if the mold
thicknesses are the same.
[Link] actual mold
thickness has to be
higher than the minimum
mold thickness of
machine.

In adjust mode, the speed is always 20%

and pressure is always 80bar, close the
mold and press the button to set
the clamping position “0”
End of this chapter
I/O Check interface
 I/OCheckingInterface

I/O means signal input to CPU and signal

output from CPU. Every status including
movements, guard door, light curtain can
be checked in this interface.
•
End of this chapter
Temperature control interface
 Temperature control interface

When it’s on, it means plate heating function is working

When it’s on, it means oil heating function(for both plasticizing

and nozzle oil) is working.

Plate heating and oil heating can work at the same time.
 Temperature control interface

set: Target temperature which you can set.

act: Actual temperature which will be detected by the thermocouples.
status:1. For plate heating, there is only one status: heating

2. For oil heating, there are two status: heating and cooling
 Temperature control interface

max: maximum limitation, if the actual temperature is higher than the

set temperature, and the tolerance exceeds the maximum limitation,
it will alarm.

min: minimum limitation, if the actual temperature is lower than the

set temperature, and the tolerance exceeds the minimum limitation, it
will alarm.
End of this chapter
Instruction of Recipe
View Interface
 Recipe Interface

[Link]: It means
current mold number Current [Link]: It
means current mold
name
 Recipe Interface

[Link]: It means mold

number M. Name: It means mold
name
 Recipe Interface

MOLD1
MOLD1

Question: How to save a recipe?

Answer: After you set all the
parameters, you can change the
[Link] and M. Name and then press
write to save a recipe. For example,
if you change the [Link] to 0 and
change the M. Name to MOLD1, after
pressing write, the recipe is saved
the the 0 blank will be MOLD1.
 Recipe Interface

MOLD1

Question: How to read a recipe?

Answer: If current mold number is 0
and you want to change another
recipe, you may change the [Link] ,
after pressing read, the recipe will be
changed. For example, if you change
the [Link] to 1, after pressing read,
the recipe of 1 will be read.
End of this chapter