F96VTN and G96VTN

Two-Stage, Non-Communicating, Variable-Speed ECM, Multipoise, Condensing

Gas Furnace

Installation, Start-up, Operating and

Service and Maintenance Instructions
NOTE: Read the entire instruction manual before starting the installation.
TABLE OF CONTENTS
Rate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
REQUIRED NOTICE FOR MASSACHUSETTS Table 21 – Gas Rate (CU ft./hr). . . . . . . . . . . . . . . . . . . . . . . . . . 59
INSTALLATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 SERVICE AND MAINTENANCE PROCEDURES. . . . . . . . . . . . 59
SAFETY CONSIDERATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 WINTERIZATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
Table 1 – Minimum Clearances to Combustible Materials for All Units SEQUENCE OF OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
5 PARTS REPLACEMENT INFORMATION GUIDE . . . . . . . . . . . 72
INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 MODEL NOMENCLATURE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
Table 2 – Loose Parts Bag . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
CODES AND STANDARDS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
ELECTROSTATIC DISCHARGE (ESD) PRECAUTIONS PROCE-
! WARNING
DURE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 CARBON MONOXIDE POISONING HAZARD
ACCESSORIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Failure to follow this warning could result in personal injury and/or
LOCATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 death.
AIR FOR COMBUSTION AND VENTILATION . . . . . . . . . . . . . . 8 Carbon Monoxide (CO) is a colorless, odorless, and tasteless poisonous
CONDENSATE TRAP. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 gas that can be fatal when inhaled. Follow all installation, maintenance,
Table 3 – Minimum Free Area Required for Each Combustion Air and service instructions. See additional information below regarding
Opening or Duct to Outdoors. . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 the installation of a CO Alarm.
Table 4 – Minimum Space Volumes for 100% Combustion, Ventila-
tion and Dilution Air from Outdoors . . . . . . . . . . . . . . . . . . . . . . 10 Most states in the USA and jurisdictions in Canada have laws that
CONDENSATE DRAIN CONNECTION . . . . . . . . . . . . . . . . . . . . 13 require the use of Carbon Monoxide (CO) alarms with fuel burning
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 products. Examples of fuel burning products are furnaces, boilers, space
Table 5 – Opening Dimensions - In. (mm) . . . . . . . . . . . . . . . . . 17 heaters, generators, water heaters, stoves/ranges, clothes dryers,
Table 6 – Air Filter Selection and Duct Sizing - In. (mm) . . . . . 19 fireplaces, incinerators, automobiles, and other internal combustion
Table 7 – Filter Media Pressure Drop (Clean) Versus Airflow - In. engines. Even if there are no laws in your jurisdiction requiring a CO
W.C. (Pa) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 Alarm, it’s highly recommended that whenever any fuel burning product
Table 8 – Filter Media Pressure Drop (Clean) Versus Face Velocity- is used in or around the home or business that the dwelling be equipped
In. W.C. (Pa) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 with a CO Alarm(s). The Consumer Product Safety Commission
Table 9 – Cooling4 and Heating Air Delivery - CFM (Bottom Return5 recommends the use of CO Alarm(s). The CO Alarm(s) must be
with Filter) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 installed, operated, and maintained according to the CO Alarm
AIR DUCTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 manufacturer’s instructions. For more information about Carbon
GAS PIPING. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 Monoxide, local laws, or to purchase a CO Alarm online, please visit the
Table 10 – Maximum Capacity of Pipe . . . . . . . . . . . . . . . . . . . . 25 following website. [Link]
ELECTRICAL CONNECTIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Table 11 – Electrical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
VENTING. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Table 12 – Vent Termination Kit for Direct Vent (2-pipe) Systems33
Table 13 – Approved Combustion-Air and Vent Pipe, Fitting and Ce-
ment Materials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Table 14 – Maximum Equivalent Vent Length - Ft. . . . . . . . . . . 42
Table 15 – Deductions from Maximum Equivalent Vent Length - Ft.
(M) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Table 16 – Maximum Allowable Exposed Vent Lengths in Uncondi- Use of the AHRI Certified TM Mark indicates
a manufacturer's participation in the program.
tioned Space Insulation Table - Ft. / M . . . . . . . . . . . . . . . . . . . . 44 For verification of certification for individual
products, go to [Link] .
Table 17 – Hanger Spacing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
START-UP, ADJUSTMENT, AND SAFETY CHECK . . . . . . . . . 52
Table 18 – Altitude Derate Multiplier for USA. . . . . . . . . . . . . . 54 A200326
Table 19 – Blower Off Delay Setup Switch . . . . . . . . . . . . . . . . 57
Table 20 – Orifice Size and Manifold Pressure (In. W.C.) for Gas Input
Portions of the text and tables are reprinted from NFPA 54/ANSI Z223.1E, with permission of National Fire Protection Association, Quincy, MA
02269 and American Gas Association, Washington DC 20001. This reprinted material is not the complete and official position of the NFPA or ANSI
on the referenced subject, which is represented only by the standard in its entirety.
F96VTN and G96VTN: Installation, Start-up, Operating and Service and Maintenance Instructions

REQUIRED NOTICE FOR MASSACHUSETTS

INSTALLATIONS
IMPORTANT
The Commonwealth of Massachusetts requires compliance with regulation 248 CMR as follows:
5.08: Modifications to NFPA-54, Chapter 10
2) Revise 10.8.3 by adding the following additional requirements:
a. For all side wall horizontally vented gas fueled equipment installed in every dwelling, building or structure used in whole or in part for
residential purposes, including those owned or operated by the Commonwealth and where the side wall exhaust vent termination is less than
seven (7) feet above finished grade in the area of the venting, including but not limited to decks and porches, the following requirements shall
be satisfied:
1. INSTALLATION OF CARBON MONOXIDE DETECTORS. At the time of installation of the side wall horizontal vented gas fueled equipment,
the installing plumber or gasfitter shall observe that a hard wired carbon monoxide detector with an alarm and battery back-up is installed on the
floor level where the gas equipment is to be installed. In addition, the installing plumber or gasfitter shall observe that a battery operated or hard
wired carbon monoxide detector with an alarm is installed on each additional level of the dwelling, building or structure served by the side wall
horizontal vented gas fueled equipment. It shall be the responsibility of the property owner to secure the services of qualified licensed
professionals for the installation of hard wired carbon monoxide detectors
a. In the event that the side wall horizontally vented gas fueled equipment is installed in a crawl space or an attic, the hard wired carbon monoxide
detector with alarm and battery back-up may be installed on the next adjacent floor level.
b. In the event that the requirements of this subdivision can not be met at the time of completion of installation, the owner shall have a period of
thirty (30) days to comply with the above requirements; provided, however, that during said thirty (30) day period, a battery operated carbon
monoxide detector with an alarm shall be installed.
2. APPROVED CARBON MONOXIDE DETECTORS. Each carbon monoxide detector as required in accordance with the above provisions shall
comply with NFPA 720 and be ANSI/UL 2034 listed and IAS certified.
3. SIGNAGE. A metal or plastic identification plate shall be permanently mounted to the exterior of the building at a minimum height of eight (8)
feet above grade directly in line with the exhaust vent terminal for the horizontally vented gas fueled heating appliance or equipment. The sign
shall read, in print size no less than one-half (1/2) inch in size, ”GAS VENT DIRECTLY BELOW. KEEP CLEAR OF ALL OBSTRUCTIONS”.
4. INSPECTION. The state or local gas inspector of the side wall horizontally vented gas fueled equipment shall not approve the installation unless,
upon inspection, the inspector observes carbon monoxide detectors and signage installed in accordance with the provisions of 248 CMR
5.08(2)(a)1 through 4.
5. EXEMPTIONS: The following equipment is exempt from 248 CMR 5.08(2)(a)1 through 4:
(1.) The equipment listed in Chapter 10 entitled ”Equipment Not Required To Be Vented” in the most current edition of NFPA 54 as adopted
by the Board; and
(2.) Product Approved side wall horizontally vented gas fueled equipment installed in a room or structure separate from the dwelling, building
or structure used in whole or in part for residential purposes.
a. MANUFACTURER REQUIREMENTS - GAS EQUIPMENT VENTING SYSTEM PROVIDED. When the manufacturer of Product
Approved side wall horizontally vented gas equipment provides a venting system design or venting system components with the equipment, the
instructions provided by the manufacturer for installation of the equipment and the venting system shall include:
1. Detailed instructions for the installation of the venting system design or the venting system components; and
2. A complete parts list for the venting system design or venting system.
a. MANUFACTURER REQUIREMENTS - GAS EQUIPMENT VENTING SYSTEM NOT PROVIDED. When the manufacturer of a Product
Approved side wall horizontally vented gas fueled equipment does not provide the parts for venting the flue gases, but identifies “special
venting systems”, the following requirements shall be satisfied by the manufacturer:
3. The referenced “special venting system” instructions shall be included with the appliance or equipment installation instructions; and
4. The “special venting systems” shall be Product Approved by the Board, and the instructions for that system shall include a parts list and detailed
installation instructions.
a. A copy of all installation instructions for all Product Approved side wall horizontally vented gas fueled equipment, all venting instructions, all
parts lists for venting instructions, and/or all venting design instructions shall remain with the appliance or equipment at the completion of the
installation.
For questions regarding these requirements, please contact the Commonwealth of Massachusetts Board of State Examiners of Plumbers and Gas
Fitters, 239 Causeway Street, Boston, MA 02114. 617-727-9952.

Manufacturer reserves the right to change, at any time, specifications and designs without notice and without obligations.
2
F96VTN and G96VTN: Installation, Start-up, Operating and Service and Maintenance Instructions

NOTE: ALL DIMENSIONS IN INCH (MM) U.S. ECCN: Not Subject to Regulation (N.S.R.) SD5660-4 REV. -

A210210
A B C D SHIP WT.
FURNACE SIZE
CABINET WIDTH OUTLET WIDTH BOTTOM INLET WIDTH AIR INTAKE LB (KG)
0401410 14-3/16 (361) 12-1/2 (319) 12-9/16 (322) 7-1/8 (181) 123 (55.8)
0601714 17-1/2 (445) 15-7/8 (403) 16 (406) 8-3/4 (222) 139 (63.0)
0801716 17-1/2 (445) 15-7/8 (403) 16 (406) 8-3/4 (222) 147 (66.7)
1002120 21 (533) 19-3/8 (492) 19-1/2 (495) 10-1/2 (267) 170 (77.1)
1002122 21 (533) 19-3/8 (492) 19-1/2 (495) 10-1/2 (267) 171 (77.6)
1202422 24-1/2 (622) 22-7/8 (581) 23 (584) 12-1/4 (311) 190 (86.2)

Fig. 1 – Dimensional Drawing

SAFETY CONSIDERATIONS
! WARNING
! WARNING FIRE, EXPLOSION, ELECTRICAL SHOCK, AND
FIRE, INJURY, OR DEATH HAZARD CARBON MONOXIDE POISONING HAZARD
Failure to follow this warning could result in property damage, personal Failure to follow this warning could result in dangerous operation,
injury, or death. personal injury, death, or property damage.
This furnace was manufactured to operate with natural gas. When fuel Improper installation, adjustment, alteration, service, maintenance, or
supply is Liquid Propane (LP), this furnace must be converted with a use can cause carbon monoxide poisoning, explosion, fire, electrical
factory approved LP conversion kit. See furnace rating plate for shock, or other conditions which may cause personal injury or property
approved conversion kit. damage. Consult a qualified service agency, local gas supplier, or your
distributor or branch for information or assistance. The qualified
service agency must use only factory-authorized accessories and
replacement parts when installing and servicing this product.

Manufacturer reserves the right to change, at any time, specifications and designs without notice and without obligations.
3
F96VTN and G96VTN: Installation, Start-up, Operating and Service and Maintenance Instructions

exceed certain local codes and ordinances, especially those that may not
! WARNING have kept up with changing residential construction practices. We
require these instructions as a minimum for a safe installation.
FIRE, EXPLOSION, ELECTRICAL SHOCK, AND Follow all safety codes. Wear safety glasses, protective clothing, and
CARBON MONOXIDE POISONING HAZARD work gloves. Have a fire extinguisher available. Read these instructions
Failure to follow this warning could result in dangerous operation, thoroughly and follow all warnings or cautions included in literature and
personal injury, death, or property damage. attached to the unit.
Furnaces shall NOT be twinned (i.e. tandem or staged operation) unless
approved in factory technical specifications literature for the furnace.
A factory authorized, field-supplied Twinning Kit MUST be used.
! CAUTION
Consult furnace pre-sale literature for specific models approved for CUT HAZARD
twinning and the correct twinning kit. Twinned furnaces must be Failure to follow this caution may result in personal injury.
installed on both a common supply AND a common return duct system Sheet metal parts may have sharp edges or burrs. Use care and wear
as shown in the Twinning Kit Installation Instructions. Only two appropriate protective clothing, safety glasses and gloves when
furnaces can be twinned on a common supply and return duct system
handling parts, and servicing furnaces.
using a factory authorized twinning kit.
This is the safety-alert symbol . When you see this symbol on the

! WARNING furnace and in instructions or manuals, be alert to the potential for

personal injury.
FIRE HAZARD Understand the signal words DANGER, WARNING, and CAUTION.
Failure to follow this warning could result in personal injury, death, or These words are used with the safety-alert symbol. DANGER identifies
property damage. the most serious hazards which will result in severe personal injury or
Solvents, cements and primers are combustible. Keep away from heat, death. WARNING signifies a hazard which could result in personal
sparks and open flame. Use only in well-ventilated areas. Avoid injury or death. CAUTION is used to identify hazards which may result
breathing in vapor or allowing contact with skin or eyes. in minor personal injury or product and property damage. NOTE and
NOTICE are used to highlight suggestions which will result in enhanced
installation, reliability, or operation.

! CAUTION 1. Use only with type of gas approved for this furnace. Refer to the
furnace rating plate.
FURNACE RELIABILITY HAZARD 2. Install this furnace only in a location and position as specified in the
Failure to follow this caution may result in unit component damage. “Location” section of these instructions.
Application of this furnace should be indoors with special attention 3. Provide adequate combustion and ventilation air to the furnace
given to vent sizing and material, gas input rate, air temperature rise, space as specified in “Air for Combustion and Ventilation” section.
unit leveling, and unit sizing. 4. Combustion products must be discharged outdoors. Connect this
furnace to an approved vent system only, as specified in the
“Venting” section of these instructions.
! WARNING 5. Never test for gas leaks with an open flame. Use a commercially
available soap solution made specifically for the detection of leaks
FIRE, INJURY, OR DEATH HAZARD to check all connections, as specified in the “Gas Piping” section.
Failure to follow this warning could result in property damage, personal 6. Always install furnace to operate within the furnace’s intended
injury, or death. temperature-rise range with a duct system which has an external
Do not bypass any of the safety controls in the furnace, including but static pressure within the allowable range, as specified in the
not limited to the main limit switch, rollout or burner thermal switch, “Start-Up, Adjustments, and Safety Check” section. See furnace
and pressure switch/pressure transducer. rating plate.
7. When a furnace is installed so that supply ducts carry air circulated
Improper installation, adjustment, alteration, service, maintenance, or by the furnace to areas outside the space containing the furnace, the
use can cause explosion, fire, electrical shock, or other conditions which return air shall also be handled by duct(s) sealed to the furnace
may cause death, personal injury, or property damage. Consult a casing and terminating outside the space containing the furnace.
qualified installer, service agency, or your distributor or branch for See “Air Ducts” section.
information or assistance. The qualified installer or agency must use
8. A gas-fired furnace for installation in a residential garage must be
factory-authorized kits or accessories when modifying this product.
installed as specified in the warning box in the “Location” section.
Refer to the individual instructions packaged with the kits or accessories
when installing. 9. The furnace may be used for construction heat provided that the
furnace installation and operation complies with the first
Installing and servicing heating equipment can be hazardous due to gas
CAUTION in the LOCATION section of these instructions.
and electrical components. Only trained and qualified personnel should
install, repair, or service heating equipment. Untrained personnel can 10. These Multipoise Gas-Fired Furnaces are CSA design-certified for
perform basic maintenance functions such as cleaning and replacing air use with natural and propane gases (see furnace rating plate) and for
filters. All other operations must be performed by trained service installation in alcoves, attics, basements, closets, utility rooms,
personnel. When working on heating equipment, observe precautions in crawlspaces, and garages. The furnace is factory-shipped for use
literature, on tags, and on labels attached to or shipped with furnace and with natural gas. A CSA (A.G.A. and C.G.A.) listed accessory gas
other safety precautions that may apply. conversion kit is required to convert furnace for use with propane
gas.
These instructions cover minimum requirements and conform to existing
national standards and safety codes. In some instances, these instructions 11. See Table 1 for required clearances to combustible construction.

Manufacturer reserves the right to change, at any time, specifications and designs without notice and without obligations.
4
F96VTN and G96VTN: Installation, Start-up, Operating and Service and Maintenance Instructions

Table 1 – Minimum Clearances to Combustible Materials for All

Units 80 Ý&
SUPPLY AIR
POSITION CLEARANCE
Rear 0 (0 mm)
Front (Combustion air openings in
1 in. (25 mm)
furnace and in structure)
Required for service *24 in. (610 mm)
All Sides of Supply Plenum *1 in. (25 mm)
Sides 0 (0 mm)
60 Ý&
Vent 0 (0 mm) SEE PRODUCT DATA FOR
Top of Furnace 1 in. (25 mm) ACCESSORY CONDENSATE
TRAP HEATER AND CONDENSATE
DRAIN LINE PROTECTION.
*Consult local building codes.
A150573
12. Maintain a 1-in. (25 mm) clearance from combustible materials to Fig. 3 – Freeze Protection and Return Air Temperature
supply air ductwork for a distance of 36 in. (914 mm) horizontally The furnace should be sized to provide 100 percent of the design heating
from the furnace. See NFPA 90B or local code for further load requirement plus any margin that occurs because of furnace model
requirements. size capacity increments. None of the furnace model sizes can be used if
13. These furnaces SHALL NOT be installed directly on carpeting, the heating load is 20,000 BTU or lower. Use Air Conditioning
combustible tile, or any other combustible material other than wood Contractors of America (Manual J and S); American Society of Heating,
flooring. In downflow installations, factory accessory floor base Refrigerating, and Air-Conditioning Engineers; or other approved
MUST be used when installed on combustible materials and wood engineering method to calculate heating load estimates and select the
flooring. Special base is not required when this furnace is installed furnace. Excessive oversizing of the furnace may cause the furnace
on a manufacturer’s specified coil assembly or coil box (see furnace and/or vent to fail prematurely, customer discomfort and/or vent
clearance label). freezing.
Failure to follow these guidelines is considered faulty installation and/or
! NOTICE misapplication of the furnace; and resulting failure, damage, or repairs
may impact warranty coverage.
IMPORTANT INSTALLATION AND START-UP PROCEDURES
For accessory installation details, refer to the applicable instruction
Failure to follow this procedure may result in a nuisance smoke or odor
literature.
complaint.
The manifold pressure, gas rate by meter clocking, temperature rise and NOTE: Remove all shipping materials, loose parts bag, and literature
operation must be checked after installation. Minor smoke and odor before operating the furnace. See Table 2.
may be present temporarily after start-up from the manufacturing
process. Some occupants are more sensitive to this minor smoke and ! WARNING
odor. It is recommended that doors and windows be open during the
first heat cycle. FIRE HAZARD
Failure to follow this warning could result in personal injury, death
INTRODUCTION and/or property damage.
Do not install the furnace on its back or hang furnace with control
THE BLOWER IS compartment facing downward. Safety control operation will be
adversely affected. Never connect return-air ducts to the back of the
LOCATED BELOW THE
BURNER SECTION, AND

furnace. See Fig. 4.

CONDITIONED AIR IS
DISCHARGED UPWARD.
THE BLOWER IS LOCATED
TO THE RIGHT OF THE
BURNER SECTION, AND
CONDITIONED AIR IS
DISCHARGED TO THE LEFT.

THE BLOWER IS THE BLOWER IS

LOCATED ABOVE THE LOCATED TO THE LEFT
BURNER SECTION, AND OF THE BURNER SECTION,
CONDITIONED AIR IS AND CONDITIONED AIR IS
DISCHARGED DOWNWARD DISCHARGED TO THE RIGHT.

A12181
Fig. 2 – Multipoise Orientations
This 4-way multipoise Category IV condensing furnace is CSA
design-certified as a direct-vent (2-pipe) or non-direct vent (1-pipe)
furnace. See Fig. 2. The furnace is factory-shipped for use with natural
gas. The furnace can be converted in the field for use with propane gas
when a factory-supplied conversion kit is used. Refer to the furnace
rating plate for conversion kit information.
This furnace is not approved for installation in mobile homes,
recreational vehicles, or outdoors.
This furnace is designed for minimum continuous return-air temperature
of 60°F (15°C) db or intermittent operation down to 55°F (13°C) db such
as when used with a night setback thermostat. Return-air temperature
must not exceed 80°F (27°C) db. Failure to follow these return-air
temperature limits may affect reliability of heat exchangers, motors, and
controls. See Fig. 3.

Manufacturer reserves the right to change, at any time, specifications and designs without notice and without obligations.
5
F96VTN and G96VTN: Installation, Start-up, Operating and Service and Maintenance Instructions

Table 2 – Loose Parts Bag

DESCRIPTION QUANTITY
Outlet Restrictor Plate (provided with 40K BTUH
1
furnaces only; see Note)
Air Intake Pipe Flange 1
Vent Pipe Flange 1
Pipe Flange Gaskets 2
Sharp Tip Screws (Vent and Inlet Flanges) 10
Vent Pipe Coupling 1
Vent Pipe Coupling Clamps 2
Pressure Switch Tube 1
Rubber Drain Elbow 1 18-IN. (457.2 mm)
Drain Tube Clamps 4 MINIMUM TO BURNERS
1/2-in. CPVC to 3/4-in. PVC Pipe Adapter 1 A93044
Gas Line Grommet 1 Fig. 5 – Installation in a Garage
Junction Box Cover 1 Safety
Junction Box Base 1
Green Ground Screw 1 • US: Current edition of National Fuel Gas Code (NFGC) NFPA
Blunt Tip Screws (Junction Box) 3 54/ANSI Z223.1 and the Installation Standards, Warm Air Heating
Thermostat Wire Grommet 1 and Air Conditioning Systems ANSI/NFPA 90B
Drain Extension Tube (Z-pipe) (Provided separately in • CANADA: Current edition of National Standard of Canada, Natural
1
furnace) Gas and Propane Installation Code (NSCNGPIC) CAN/CSA B149.1
NOTE: The 40K models are the only furnaces that receive the outlet General Installation
restrictor in loose parts bag. See Maximum Equivalent Vent Length • US: NFGC and the NFPA 90B. For copies, contact the National Fire
Table for usage. Protection Association Inc., Batterymarch Park, Quincy, MA 02269;
or for only the NFGC contact the American Gas Association, 400 N.
Capitol, N.W., Washington DC 20001
• CANADA: NSCNGPIC. For a copy, contact Standard Sales, CSA
International, 178 Rexdale Boulevard, Etobicoke (Toronto), Ontario,
M9W 1R3, Canada
Combustion and Ventilation Air
BACK POSITIONED
DOWNWARD
• US: Section 9.3 of the current edition of NFPA54/ANSI Z223.1 Air
AIR RETURN
for Combustion and Ventilation
BACK POSITIONED
CUT IN BACK • CANADA: Part 8 of the current edition of CAN/CSA B149.1, Venting
UPWARD Systems and Air Supply for Appliances
Duct Systems
• US and CANADA: Air Conditioning Contractors Association
(ACCA) Manual D, Sheet Metal and Air Conditioning Contractors
National Association (SMACNA), or American Society of Heating,
Refrigeration, and Air Conditioning Engineers (ASHRAE)
Fundamentals Handbook
A12182
Fig. 4 – Prohibited Installations Acoustical Lining and Fibrous Glass Duct
• US and CANADA: Current edition of SMACNA, NFPA 90B as tested
! WARNING by UL Standard 181 for Class I Rigid Air Ducts
FIRE, INJURY OR DEATH HAZARD Gas Piping and Gas Pipe Pressure Testing
Failure to follow this warning could result in personal injury, death • US: Current edition of NFPA 54/ANSI Z223.1 NFGC; Chapters 5, 6,
and/or property damage. 7, and 8 and national plumbing codes.
When the furnace is installed in a residential garage, the burners and CANADA: Current edition of CAN/CSA-B149.1, Parts 4, 5, 6, and 9.
burner ignition devices must be located at least 18 in. (457 mm) above In the state of Massachusetts:
the floor. The furnace must be located or protected to avoid damage by • This product must be installed by a licensed plumber or gas fitter.
vehicles. When the furnace is installed in a public garage, airplane • When flexible connectors are used, the maximum length shall not
hangar, or other building having a hazardous atmosphere, the furnace exceed 36 in. (914 mm).
must be installed in accordance with the current edition of NFPA • When lever type gas shutoffs are used they shall be T-handle type.
54/ANSI Z223.1 or CAN/CSA B149.2. See Fig. 5. • The use of copper tubing for gas piping is not approved by the state of
Massachusetts.
CODES AND STANDARDS Electrical Connections
Follow all national and local codes and standards in addition to these • US: Current edition of National Electrical Code (NEC) NFPA 70.
instructions. The installation must comply with regulations of the • CANADA: Current edition of Canadian Electrical Code CSA C22.1
serving gas supplier, local building, heating, plumbing, and other codes.
In absence of local codes, the installation must comply with the national Condensate Drain Connection
codes listed below and all authorities having jurisdiction. • US: Current edition of National Standard Plumbing Code, Section 8.7.
In the United States and Canada, follow all codes and standards for the • Canada: Current edition of National Plumbing Code of Canada.
following:

Manufacturer reserves the right to change, at any time, specifications and designs without notice and without obligations.
6
F96VTN and G96VTN: Installation, Start-up, Operating and Service and Maintenance Instructions

ELECTROSTATIC DISCHARGE (ESD) • Laundry rooms

PRECAUTIONS PROCEDURE • Hobby or craft rooms
• Chemical storage areas

! CAUTION If air is exposed to the following substances, it should not be used for
combustion air, and outdoor air may be required for combustion:
FURNACE RELIABILITY HAZARD • Permanent wave solutions
Failure to follow this caution may result in unit component damage. • Chlorinated waxes and cleaners
• Chlorine based swimming pool chemicals
Electrostatic discharge can affect electronic components. Take
• Water softening chemicals
precautions during furnace installation and servicing to protect the
• De-icing salts or chemicals
furnace electronic control. Precautions will prevent electrostatic
• Carbon tetrachloride
discharges from personnel and hand tools which are held during the
• Halogen type refrigerants
procedure. These precautions will help to avoid exposing the control to
• Cleaning solvents (such as perchloroethylene)
electrostatic discharge by putting the furnace, the control, and the
• Printing inks, paint removers, varnishes, etc.
person at the same electrostatic potential.
• Hydrochloric acid
1. Disconnect all power to the furnace. Multiple disconnects may be • Cements and glues
required. DO NOT TOUCH THE CONTROL OR ANY WIRE • Antistatic fabric softeners for clothes dryers
CONNECTED TO THE CONTROL PRIOR TO DISCHARGING • Masonry acid washing materials
YOUR BODY’S ELECTROSTATIC CHARGE TO GROUND. All fuel-burning equipment must be supplied with air for fuel
2. Firmly touch the clean, unpainted, metal surface of the furnace combustion. Sufficient air must be provided to avoid negative pressure
chassis which is close to the control. Tools held in a person’s hand in the equipment room or space. A positive seal must be made between
during grounding will be satisfactorily discharged. the furnace cabinet and the return-air duct to prevent pulling air from the
3. After touching the chassis, you may proceed to service the control burner area.
or connecting wires as long as you do nothing to recharge your
body with static electricity (for example; DO NOT move or shuffle
your feet, do not touch ungrounded objects, etc.).
4. If you touch ungrounded objects (and recharge your body with
static electricity), firmly touch a clean, unpainted metal surface of
the furnace again before touching control or wires.
5. Use this procedure for installed and uninstalled (ungrounded)
furnaces.
6. Before removing a new control from its container, discharge your
body’s electrostatic charge to ground to protect the control from
damage. If the control is to be installed in a furnace, follow items 1
through 4 before bringing the control or yourself in contact with the
furnace. Put all used and new controls into containers before
touching ungrounded objects.
7. An ESD service kit (available from commercial sources) may also
be used to prevent ESD damage.

ACCESSORIES
See Specification Sheet for a list of accessories for this product.

LOCATION
General
These furnaces are shipped with materials to assist in proper furnace
installation. These materials are shipped in the main blower
compartment. See Table 2 for loose parts bag contents.
This furnace must:
• be installed so the electrical components are protected from water.
• not be installed directly on any combustible material other than wood
flooring (refer to SAFETY CONSIDERATIONS).
• be located close to the chimney or vent and attached to an air
distribution system. Refer to Air Ducts section.
• be provided ample space for servicing and cleaning. Always comply
with minimum fire protection clearances shown in Table 1 or on the
furnace clearance to combustible construction label.
The following types of furnace installations may require OUTDOOR
AIR for combustion due to chemical exposures:
• Commercial buildings
• Buildings with indoor pools

Manufacturer reserves the right to change, at any time, specifications and designs without notice and without obligations.
7
F96VTN and G96VTN: Installation, Start-up, Operating and Service and Maintenance Instructions

AIR FOR COMBUSTION AND VENTILATION

! CAUTION Introduction
PERSONAL INJURY AND/OR PROPERTY DAMAGE Direct Vent (2-pipe) Applications
HAZARD When the furnace is installed as a direct vent (2-pipe) furnace, no special
Improper use or installation of this furnace may result in premature provisions for air for combustion are required. However, other gas
appliances installed in the space with the furnace may require outside air
furnace component failure. Unless otherwise prohibited, this gas
for combustion. Follow the guidelines below to ensure that other gas
furnace may be used for heating buildings under construction provided
appliances have sufficient air for combustion.
that:
Non-Direct Vent (1-pipe) Applications
- The furnace is permanently installed with all electrical wiring,
When the furnace is installed as a non-direct vent (1-pipe) furnace, it
piping, venting and ducting installed according to these
will be necessary to ensure there is adequate air for combustion. Other
installation instructions. A return air duct is provided, sealed to
gas appliances installed with the furnace may also require air for
the furnace casing, and terminated outside the space containing combustion and ventilation in addition to the amount of combustion air
the furnace. This prevents a negative pressure condition as and ventilation air required for the furnace. Follow the guidelines below
created by the circulating air blower, causing a flame rollout to ensure that the furnace and other gas appliances have sufficient air for
and/or drawing combustion products into the structure. combustion.
- The furnace is controlled by a thermostat. It may not be “hot Ventilated Combustion Air Applications (for U.S. Only)
wired” to provide heat continuously to the structure without When the furnace is installed using the ventilated combustion air option,
thermostatic control. the attic or crawlspace must freely communicate with the outdoor to
- Clean outside air is provided for combustion. This is to provide sufficient air for combustion. The combustion air pipe cannot be
minimize the corrosive effects of adhesives, sealers and other terminated in attics or crawlspaces that use ventilation fans designed to
construction materials. It also prevents the entrainment of operate during the heating season. If ventilation fans are present in these
drywall dust into combustion air, which can cause fouling and areas, the combustion air pipe must terminate outdoors as a Direct Vent/
plugging of furnace components. 2-Pipe system.
- The temperature of the return air to the furnace is maintained All air for combustion is piped directly to the furnace from a space that is
well ventilated with outdoor air (such as an attic, crawl space or
between 55°F (13°C) and 80°F (27°C), with no evening setback
equipment closet) and the space is well isolated from the living space or
or shutdown. The use of the furnace while the structure is under
garage. In addition, other gas appliances installed in the space with the
construction is deemed to be intermittent operation per our furnace may require outside air for combustion. Follow the guidelines
installation instructions. below to ensure that the roof or crawlspace walls have sufficient free
- The air temperature rise is within the rated rise range on the area to provide sufficient air for combustion and ventilation for the
furnace rating plate, and the gas input rate has been set to the furnaces. The guidelines below can be used to ensure that other gas
nameplate value. appliances have sufficient air for combustion.
- The filters used to clean the circulating air during the Provisions for adequate combustion, ventilation, and dilution air must be
construction process must be either changed or thoroughly provided in accordance with:
cleaned prior to occupancy. • USA Installations: Section 9.3 of the current edition of NFPA
- The furnace, ductwork and filters are cleaned as necessary to 54/ANSI Z223.1, Air for Combustion and Ventilation and applicable
provisions of the local building codes.
remove drywall dust and construction debris from all HVAC
system components after construction is completed. The requirements for combustion and ventilation air depend upon
whether or not the furnace is located in a space having a volume of at
- Verify proper furnace operating conditions including ignition,
least 50 cubic feet per 1,000 BTUh input rating for all gas appliances
gas input rate, air temperature rise, and venting according to installed in the space.
these installation instructions. • Spaces having less than 50 cubic feet per 1,000 BTUh (4.8 cubic
meters per kW) require the Outdoor Combustion Air Method.

! WARNING
• Spaces having at least 50 cubic feet per 1,000 BTUh (4.8 cubic meters
per kW) may use the Indoor Combustion Air, Standard or Known Air
Infiltration Method.
CARBON MONOXIDE POISONING / COMPONENT
DAMAGE HAZARD
Failure to follow this warning could result in personal injury or death ! CAUTION
and unit component damage.
FURNACE CORROSION HAZARD
Corrosive or contaminated air may cause failure of parts containing flue
Failure to follow this caution may result in furnace damage.
gas, which could leak into the living space. Air for combustion must not
be contaminated by halogen compounds, which include fluoride, Air for combustion must not be contaminated by halogen compounds,
chloride, bromide, and iodide. These elements can corrode heat which include fluoride, chloride, bromide, and iodide. These elements
exchangers and shorten furnace life. Air contaminants are found in can corrode heat exchangers and shorten furnace life. Air contaminants
aerosol sprays, detergents, bleaches, cleaning solvents, salts, air are found in aerosol sprays, detergents, bleaches, cleaning solvents,
fresheners, and other household products. Do not install furnace in a salts, air fresheners, and other household products.
corrosive or contaminated atmosphere. Make sure all combustion and
circulating air requirements are met, in addition to all local codes and
ordinances.

Manufacturer reserves the right to change, at any time, specifications and designs without notice and without obligations.
8
F96VTN and G96VTN: Installation, Start-up, Operating and Service and Maintenance Instructions

2. The air infiltration rate is not known to be less than 0.40 air changes
! WARNING per hour (ACH).
The Known Air Infiltration Rate Method shall be used, if the infiltration
CARBON MONOXIDE POISONING HAZARD rate is known to be:
Failure to follow this warning could result in personal injury or death. 1. Less than 0.40 ACH and
The operation of exhaust fans, kitchen ventilation fans, clothes dryers, 2. Equal to or greater than 0.10 ACH
attic exhaust fans or fireplaces could create a NEGATIVE PRESSURE Infiltration rates greater than 0.60 ACH shall not be used. The minimum
CONDITION at the furnace. Make-up air MUST be provided for the required volume of the space varies with the number of ACH and shall
ventilation devices, in addition to that required by the furnace. Refer to be determined per Table 4 or Equations 1 and 2. Determine the minimum
the Carbon Monoxide Poisoning Hazard warning in the venting section required volume for each appliance in the space and add the volumes
of these instructions to determine if an adequate amount of make--up together to get the total minimum required volume for the space.
air is available. Table 4 - Minimum Space Volumes were determined by using the
following equations from the current edition of the National Fuel Gas
Outdoor Combustion Air Method Code ANSI Z223.1/NFPA 54, [Link]:
1. Provide the space with sufficient air for proper combustion, 1. For other than fan-assisted appliances, such as a draft
ventilation, and dilution of flue gases using permanent horizontal or hood-equipped water heater:
vertical duct(s) or opening(s) directly communicating with the
outdoors or spaces that freely communicate with the outdoors. 3 I other
2. Fig. 6 illustrates how to provide TWO OUTDOOR OPENINGS,
Volume = 21ft
Other ACH 1000 Btu/hr
one inlet and one outlet combustion and ventilation air opening, to
the outdoors. A04002
a. One opening MUST commence within 12 in. (300 mm) of the 2. For fan-assisted appliances such as this furnace:
ceiling and the second opening MUST commence within 12 in.
(300 mm) of the floor. 3 I fan
b. Size openings and ducts per Fig. 6 and Table 3. Volume = 15ft
c. TWO HORIZONTAL DUCTS require 1 sq. in. (645 sq. mm) of
Fan ACH 1000 Btu/hr
free area per 2,000 BTUh (1,100 mm2/kW) of combined input
A04003
for all gas appliances in the space per Fig. 6 and Table 3.
If: Iother = combined input of all other than fan-assisted appliances in
d. TWO OPENINGS OR VERTICAL DUCTS require 1 sq. in.
BTUh/hr
(645 sq. mm) of free area per 4,000 BTUh (550 mm2/kW) for
I
combined input of all gas appliances in the space per Fig. 6 and fan = combined input of all fan-assisted appliances in BTUh/hr
Table 3. ACH = air changes per hour (ACH shall not exceed 0.60.)
3. ONE OUTDOOR OPENING requires: The following requirements apply to the Standard Method and to the
a. 1 sq. in. (645 sq. mm) of free area per 3,000 BTUh (734 Known Air Infiltration Rate Method.
mm2/kW) for combined input of all gas appliances in the space 1. Adjoining rooms can be considered part of a space if:
per Fig. 6 and Table 3. a. There are no closeable doors between rooms.
b. Not less than the sum of the areas of all vent connectors in the b. Combining spaces on same floor level. Each opening shall have
space. free area of at least 1 in.2/1,000 BTUh (2,000 mm2/kW) of the
The opening shall commence within 12 in. (300 mm) of the ceiling. total input rating of all gas appliances in the space, but not less
Appliances in the space shall have clearances of at least 1 in. (25 mm) than 100 in.2 (0.06 m2). One opening shall commence within 12
from the sides and back and 6 in. (150 mm) from the front. The opening in. (300 mm) of the ceiling and the second opening shall
shall directly communicate with the outdoors or shall communicate commence within 12 in. (300 mm) of the floor. The minimum
through a vertical or horizontal duct to the outdoors or spaces (crawl or dimension of air openings shall be at least 3 in. (80 mm). See
attic) that freely communicate with the outdoors. Fig. 7.
Indoor Combustion Air© NFPA & AGA c. Combining space on different floor levels. The volumes of
spaces on different floor levels shall be considered as
Standard and Known-Air-Infiltration Rate Methods
communicating spaces if connected by one or more permanent
Indoor air is permitted for combustion, ventilation, and dilution, if the openings in doors or floors having free area of at least 2
Standard or Known-Air-Infiltration Method is used. in.2/1,000 BTUh (4,400 mm2/kW) of total input rating of all gas
appliances.
! WARNING 2. An attic or crawlspace may be considered a space that freely
communicates with the outdoors provided there are adequate
CARBON MONOXIDE POISONING HAZARD
permanent ventilation openings directly to outdoors having free
Failure to follow this warning could result in personal injury or death. area of at least 1-in.2/4,000 BTUh of total input rating for all gas
Many homes require air to be supplied from outdoors for furnace appliances in the space.
combustion, ventilation, and dilution of flue gases.
3. In spaces that use the Indoor Combustion Air Method, infiltration
The furnace combustion air supply must be provided in accordance should be adequate to provide air for combustion, permanent
with this instruction manual. ventilation and dilution of flue gases. However, in buildings with
unusually tight construction, additional air MUST be provided
Standard Method using the methods described in the Outdoor Combustion Air
1. The space has no less volume than 50 cubic feet per 1,000 BTUh of Method section.
the maximum input ratings for all gas appliances installed in the 4. Unusually tight construction is defined as Construction with:
space and

Manufacturer reserves the right to change, at any time, specifications and designs without notice and without obligations.
9
F96VTN and G96VTN: Installation, Start-up, Operating and Service and Maintenance Instructions

a. Walls and ceilings exposed to the outdoors have a continuous, Condensate Trap - Downflow Orientation.
sealed vapor barrier. Openings are gasketed or sealed and When the furnace is installed in the downflow position, the condensate
b. Doors and openable windows are weatherstripped and trap will be initially located at the upper left corner of the collector box,
c. Other openings are caulked or sealed. These include joints as received from the factory. See the top image in Fig. 9. When the
around window and door frames, between sole plates and floors, furnace is installed in the downflow orientation, the condensate trap
between wall-ceiling joints, between wall panels, at penetrations must be relocated for proper condensate drainage. See the bottom image
for plumbing, electrical and gas lines, etc. in Fig. 9.
Combination of Indoor and Outdoor Air To Relocate the Condensate Trap:
1. Indoor openings shall comply with the Indoor Combustion Air • Orient the furnace in the downflow position.
Method below and, • Fig. 9 shows the condensate trap and tubing before and after
2. Outdoor openings shall be located as required in the Outdoor relocation. Refer to Fig. 9 to begin the trap conversion.
Combustion Air Method mentioned previously and, • Refer to Condensate Drain section for information how to install the
3. Outdoor openings shall be sized as follows: condensate drain.
a. Calculate the Ratio of all Indoor Space volume divided by Condensate Trap - Horizontal Orientation.
required volume for Indoor Combustion Air Method below.
When the furnace is installed in the horizontal right position, the
b. Outdoor opening size reduction Factor is 1 minus the Ratio in a.
condensate trap will be initially located at the bottom of the collector
above.
box, as received from the factory. See the top image in Fig. 10. When the
c. Minimum size of Outdoor openings shall be the size required in
furnace is installed in the horizontal left position, the condensate trap
Outdoor Combustion Air Method above multiplied by reduction
will be initially located at the top of the collector box, as received from
Factor in b. above. The minimum dimension of air openings shall
the factory. See the top image in Fig. 11. In both cases the trap must be
be not less than 3 in. (80 mm).
repositioned on the collector box for proper condensate drainage. See the
CONDENSATE TRAP bottom images in Fig. 10 and 11.
Condensate Trap - Upflow Orientation A field-supplied, accessory Horizontal Installation Kit (trap grommet) is
required for all direct-vent horizontal installations (only). The kit
When the furnace is installed in the upflow position, it is not necessary contains a rubber casing grommet designed to seal between the furnace
to relocate the condensate trap or associated tubing. Refer to Fig. 8 for casing and the condensate trap. See Fig. 18.
upflow condensate trap information. Refer to Condensate Drain section
for information how to install the condensate drain.
Table 3 – Minimum Free Area Required for Each Combustion Air Opening or Duct to Outdoors
TWO OPENINGS OR
TWO HORIZONTAL DUCTS SINGLE DUCT OR OPENING
VERTICAL DUCTS
(1 SQ. IN./2,000 BTUH) (1 SQ. IN./3,000 BTUH)
(1 SQ. IN./4,000 BTUH)
FURNACE INPUT (1,100 SQ. MM/KW) (734 SQ. MM/KW)
(550 SQ. MM/KW)
(BTUH)
Free Area of Free Area of Free Area of
Round Duct Round Duct Round Duct
Opening and Duct Opening and Duct Opening and Duct
In. (mm) Dia In. (mm) Dia In. (mm) Dia.
Sq. In (Sq. mm) Sq. In (Sq. mm) Sq. In (mm)
40,000* 20 (12904) 5 (127) 14 (8696) 5 (127) 10 (6452) 4 (102)
60,000 30 (19355) 6 (152) 20 (13043) 5 (127) 15 (9678) 5 (127)
80,000 40 (25807) 7 (178) 27 (17391) 6 (152) 20 (12904) 5 (127)
100,000 50 (32258) 8 (203) 34 (21739) 7 (178) 25 (16130) 6 (152)
120,000 60 (38709) 9 (229) 40 (26087) 7 (178) 30 (19355) 6 (152)
140,000* 70 (45161) 10 (254) 47 (30435) 8 (203) 35 (22581) 7 (178)
*. Not all families have these models.

EXAMPLES: Determining Free Area

FURNACE WATER HEATER TOTAL INPUT
100,000 + 30,000 = (130,000 divided by 4,000) = 32.5 Sq. In. for each two Vertical Ducts or Openings
60,000 + 40,000 = (100,000 divided by 3,000) = 33.3 Sq. In. for each Single Duct or Opening
80,000 + 30,000 = (110,000 divided by 2,000) = 55.0 Sq. In. for each two Horizontal Ducts

Table 4 – Minimum Space Volumes for 100% Combustion, Ventilation and Dilution Air from Outdoors
OTHER THAN FAN-ASSISTED TOTAL FAN-ASSISTED TOTAL
(1,000’S BTUH GAS INPUT RATE) (1,000’S BTUH GAS INPUT RATE)
30 40 50 40 60 80 100 120 140
ACH
Space Volume Ft3 (M3)
0.60 1,050 (29.7) 1,400 (39.6) 1,750 (49.5) 1,400 (39.6) 1,500 (42.5) 2,000 (56.6) 2,500 (70.8) 3,000 (84.9) 3,500 (99.1)
0.50 1,260 (35.6) 1,680 (47.5) 2,100 (59.4) 1,680 (47.5) 1,800 (51.0) 2,400 (67.9) 3,000 (84.9) 3,600 (101.9) 4,200 (118.9)
0.40 1,575 (44.5) 2,100 (59.4) 2,625 (74.3) 2,100 (59.4) 2,250 (63.7) 3,000 (84.9) 3,750 (106.1) 4,500 (127.3) 5,250 (148.6)
0.30 2,100 (59.4) 2,800 (79.2) 3,500 (99.1) 2,800 (79.2) 3,000 (84.9) 4,000 (113.2) 5,000 (141.5) 6,000 (169.8) 7,000 (198.1)
0.20 3,150 (89.1) 4,200 (118.9) 5,250 (148.6) 4,200 (118.9) 4,500 (127.3) 6,000 (169.8) 7,500 (212.2) 9,000 (254.6) 10,500 (297.1)
0.10 6,300 (178.0) 8,400 (237.8) 10,500 (297.3) 8,400 (237.8) 9,000 (254.6) 12,000 (339.5) 15,000 (424.4) 18,000 (509.2) 21,000 (594.1)
0.00 NP NP NP NP NP NP NP NP NP
NP = Not Permitted

Manufacturer reserves the right to change, at any time, specifications and designs without notice and without obligations.
10
F96VTN and G96VTN: Installation, Start-up, Operating and Service and Maintenance Instructions

0LQLPXPGLPHQVLRQVRI‐LQ PP
127(8VHDQ\RIWKHIROORZLQJFRPELQDWLRQVRIRSHQLQJV
$ %& '' () *

L12F012
Fig. 6 – Air for Combustion, Ventilation, and Dilution for Outdoors

A11587
Fig. 9 – Downflow Trap Configuration
(Appearance may vary)

! NOTICE
The field-supplied, accessory horizontal drain trap grommet is ONLY
REQUIRED FOR DIRECT VENT APPLICATIONS. It it NOT
required for applications using single-pipe or ventilated combustion air
venting.
The condensate trap extends below the side of the casing in the
horizontal position. A minimum of 2-in. (51 mm) of clearance is
required between the casing side and the furnace platform for the trap to
extend out of the casing in the horizontal position. Allow at least 1/4-in.
per foot (20 mm per meter) of slope down.

0 LQLPXPRSHQLQJVL]HLVVTLQ VTPP ZLWK

PLQLPXPGLPHQVLRQVRI‐LQ PP
0LQLPXPRI‐LQ PP ZKHQW\SH‐%YHQWLVXVHG

L12F013
Fig. 7 – Air for Combustion, Ventilation, and Dilution from Indoors

Vent Pipe Clamp

Condensate Trap Vent Elbow Clamp
Relief Port

Collector Box
Plugs

Vent Elbow

Collector Box
Plug

Condensate Trap
Relief Port

Condensate Trap
Pressure Switch Outlet
Port

UPFLOW TRAP CONFIGURATION

1 & 2 Stage Units

A11307
Fig. 8 – Upflow Trap Configuration
(Appearance may vary)

Manufacturer reserves the right to change, at any time, specifications and designs without notice and without obligations.
11
F96VTN and G96VTN: Installation, Start-up, Operating and Service and Maintenance Instructions

To Relocate the Condensate Trap:

• Remove the knockout in the casing for the condensate trap.
• Install the grommet in the casing when required for direct-vent
horizontal applications.
• Orient the furnace in the desired position.
• Allow for 2 in. (51 mm) of clearance underneath the furnace for the
condensate trap and drain line.
• Fig. 10 shows the condensate trap and tubing before and after
relocation in the horizontal right position.
• Fig. 11 shows the condensate trap and tubing before and after
relocation in the horizontal left position.
• Refer to the appropriate figure to begin the trap conversion.
• Refer to Condensate Drain section for information how to install the
condensate drain.

-
- - -
A11573 - -
Fig. 10 – Horizontal Right Trap Configuration
(Appearance may vary)

Remove the screw that secures the

condensate trap to the collector box
If alternate vent position and remove trap.
5
is required, loosen clamp
on vent elbow inlet. Remove relief tube from
relief port on condensate
trap.

-
Remove front pressure
switch tube and discard.
A new tube is shipped in - - -
the Loose Parts bag. - -

A170135
Fig. 12 – Example of Field Drain Attachment
Remove relief tube
from port on collector Evaporator Coil
box.

+ + +
Remove middle and right
6 plug from collector box.
DO NOT DISCARD. + = Positive pressure
+
< + = Pressure lower than areas with +
+ +
ï = Negative pressure
Unconverted Factory Trap Configuration
DIRECTION OF AIRFLOW

Condensing
As Viewed in the Horizontal Left Orientation Furnace
+ +
+
Blower creates positive pressure.

NOTE: Remove knockout in casing before re-installing the condensate trap. + <+
+
Positive pressure extends into coil
condensate drain (no trap).
<+ <+
Furnace condensate does not flow
consistently when drain is at positive

Install two plugs previously

removed in open ports on
- Blower
+ pressure.

Rotate elbow to +

- - -
9 desired position collector box.
and torque clamp Connect relief tube to port
on inlet 15 lb.-in. on collector box. - - +
+

Slide relief tube in Evaporator Coil

Connect the new pressure switch Evaporator Coil
stand-offs to adjust
length.
7 tube from Loose Parts bag to port
on front pressure switch. + +
Open
standpipe
+ + 3/4” PVC
3/4” PVC

+ + 3/4 + + +
+ + 3/4 + +
DIRECTION OF AIRFLOW
DIRECTION OF AIRFLOW

Condensing + 3/4” PVC

+
Attach condensate Route pressure switch tube Condensing 3/4
3/4” PVC
Furnace
3/4
+
trap with screw to
collector box.
8 underneath relief tube and
connect to port on +
Furnace

+ +
+ + +
3/4
collector box.
+
3/4 1/2” CPVC or larger*

Align trap over middle

+ <+ +
1/2” CPVC or larger* <+
<+ <+
+
+
3/4

<+ <+ +
and right-hand port on 3/4
+
Connect relief tube to relief
collector box.
port on condensate trap. -
1/2

+
- Blower
+

+
3/4
Blower

- - -
1/2

- - - +

Horizontal Left Trap Configuration - -

+
3/4
- - +
+ 3/4 +

A11574 + = Positive pressure

Fig. 11 – Horizontal Left Configuration

+ = Positive pressure
< + = Pressure lower than areas with + < + = Pressure lower than areas with +
ï = Negative pressure ï = Negative pressure

(Appearance may vary) Fig. 13 – Example of Field Drain Attachment (Not Allowed)
A14532

Manufacturer reserves the right to change, at any time, specifications and designs without notice and without obligations.
12
F96VTN and G96VTN: Installation, Start-up, Operating and Service and Maintenance Instructions

CONDENSATE DRAIN CONNECTION • All condensate piping is at least 3/4-in. PVC and there is a relief tee at
the top of condensate drain piping as shown in Fig. 12.

! CAUTION NOTE: On narrower casings, it may be easier to remove the condensate

trap, connect the drain line components and re-install the condensate
FROZEN AND BURST WATER PIPE HAZARD trap. Read the steps thoroughly to familiarize yourself with the required
steps.
Failure to protect against the risk of freezing may result in property
damage. For Right Side Condensate Drain:
Special precautions MUST be made if installing furnace in an area 1. Remove the 7/8-in. knock-out from the right side of the casing. See
Fig. 15 for suggested knockout removal technique.
which may drop below freezing. This can cause improper operation or
damage to equipment. If furnace environment has the potential of 2. Remove the pre-formed rubber drain elbow and two spring clamps
from the loose parts bag.
freezing, the drain trap and drain line must be protected. The use of
accessory drain trap heaters, electric heat tape and/or RV antifreeze is 3. Slide a spring clamp 1-inch (25 mm) down the plain end (the end
without the formed grommet) of the drain elbow.
required for these installations.
4. From inside the casing, insert the formed grommet end of the elbow
through the 7/8-in. knockout in the casing.
! CAUTION 5. Pull the grommet through the casing from the outside until it is
seated in the knockout
PROPERTY DAMAGE HAZARD 6. Attach the plain end of the drain elbow to the outlet stub on the
Failure to follow this caution may result in burst water pipes and/or drain trap. Secure the drain elbow to the trap with the spring clamp.
property damage.
If a condensate pump is installed, a plugged condensate drain or a failed
pump may cause the furnace to shut down. Do not leave the home
unattended during freezing weather without turning off water supply
and draining water pipes or otherwise protecting against the risk of
frozen pipes.

DO NOT trap the drain line in any other location than at the condensate
drain trap supplied with the furnace. If possible, DO NOT route the drain
line where it may freeze. The drain line must terminate at an inside drain
to prevent freezing of the condensate and possible property damage.
Special precautions MUST be made if installing furnace in an area
which may drop below 32° F (0°C). This can cause improper operation
or damage to the equipment. If the furnace environment has the potential
of freezing, the drain trap and drain line must be protected. In areas
where the temperature may be below 32°F (0°C), a Condensate Freeze
Protection kit is required. The kit includes a condensate trap with heat
pad and replaces the factory-installed condensate trap. Refer to the
Accessory section of the Specification Sheet for current kit number. A
self-regulating, shielded and waterproof heat tape rated at 3 to 6 watt per
foot (10 to 20 watt per meter) at 115 volt, 40°F (4°C) may be used to
provide freeze protection of the remaining condensate drain line. Wrap A11342A
Fig. 14 – Formed Rubber Drain Grommet
the drain trap and drain line with the heat tape and secure with
appropriate plastic ties. Follow the heat tape manufacturer’s The remaining drain line can be constructed from field supplied 1/2-in.
recommendations. Prime the trap before furnace operation. CPVC or 3/4-in. PVC pipe, in compliance with local building codes. A
factory-supplied 1/2-in. CPVC to 3/4-in. PVC adapter is supplied in the
The condensate drain line must be supported and/or secured per local
loose parts bag for use as required.
codes. Supports and clamps should be spaced to prevent the drain line
from sagging or being dislocated from the furnace or termination point. 7. Install the adapter or connect the 1/2-in. CPVC pipe by sliding a
In the absence of local codes, consult the current edition of the National spring clamp over the open end of the grommet on the outside the
Standard Plumbing Code, in the U.S. or the current edition of the furnace casing.
National Plumbing Code of Canada. 8. Open the spring clamp and insert the long end of the adapter or the
Upflow/Downflow Orientation 1/2-in. CPVC pipe into the outlet stub on the drain tube.
In the Upflow or Downflow orientation, the condensate trap is inside the 9. Connect additional condensate piping to a code-approved drain, or
furnace casing. The condensate drain must be routed from the trap to a condensate pump approved for use with acidic furnace
through the furnace casing. The condensate drain can be routed through condensate and compatible with mineral and vegetable oils, such as
the left or right side of the casing. (The left or right side is as you are canola oil.
viewing/facing the furnace from the front.)
An indoor coil condensate drain or humidifier drain can be connected to
the external furnace condensate drain provided:
• The drains are not hard piped together, and
• There is an air gap at the point where the two drain lines meet or

Manufacturer reserves the right to change, at any time, specifications and designs without notice and without obligations.
13
F96VTN and G96VTN: Installation, Start-up, Operating and Service and Maintenance Instructions

L12F019B

! CAUTION
CUT HAZARD
Failure to follow this caution may result in personal injury.
Sheet metal parts may have sharp edges or burrs. Use care and wear
appropriate protective clothing, safety glasses and gloves when
handling parts, and servicing furnaces. A170128
Fig. 17 – Drain Trap Connection and Routing
Fig. 15 – Knockout Removal (Appearance may vary)
Allow at least 1/4-in. per foot (20 mm per meter) of slope down and Assemble and route the drain line to the opposite side of the furnace as
away from the furnace in horizontal sections of drain line. detailed below:
TIP FROM CONTRACTORS: Contractors have found that 5. Remove the knock-out from the left side of the casing. See Fig. 15
temporarily removing the inducer assembly in upflow applications while for suggested knockout removal technique.)
performing the steps, below, makes upflow left-side drain connections 6. From the outside of the casing, insert the angled end of the Z-pipe
easier. through drain hole in the left side of the casing and behind the
For Left Side Condensate Drain Connection: inducer or gas valve. Allow the Z-pipe to temporarily rest on the
1. For left side condensate drainage, the drain line is routed from the blower shelf (upflow) or burner box (downflow). (NOTE: When
condensate trap, behind the inducer (upflow) or gas valve the inducer housing has been removed to ease installation in upflow
(downflow) and out through the left side of the furnace casing. A applications, this step is not needed.)
pre-formed 1/2-in. CPVC “Z-pipe” is provided with the furnace. 7. After inserting the Z pipe through the casing, slide a spring clamp
The Z-pipe is long enough to extend across the casing for drain over each end of the Z pipe.
connections. 8. From inside the casing, insert the short end of the formed grommet
2. Locate the Z-pipe. Remove the pre-formed drain elbow and four cut from the rubber drain elbow through the 7/8-in. drain knockout
spring clamps from the loose parts bag. in the casing.
3. The Z-pipe is connected to the condensate trap and the outside of 9. Pull the grommet through the casing from the outside until it is
the furnace by modifying the formed rubber drain elbow as shown seated in the knockout.
in Fig. 16. 10. Align the Z-pipe with the long end of the grommet inside the
furnace and insert slightly. The angled end of the tube at the other
side of the casing should be facing the front of the furnace.
Connect short end of 11. Slide a spring clamp over the end of the remaining rubber drain
elbow to Z-Tube
elbow.
12. Attach the drain elbow to the angled end of Z-pipe and the drain
trap outlet stub. Adjust the length of Z-pipe inserted into the
grommet at the opposite side of the furnace as necessary for proper
fit and positioning. In both upflow and downflow orientations, the
Z-pipe should NOT be resting on any sheet metal parts.
Connect long end of
elbow to trap outlet
13. Secure the rubber elbow to the drain trap and the Z-pipe with spring
clamps.
A190401
14. Secure the grommet to the Z-pipe with the spring clamp.
Fig. 16 – Modify Rubber Drain Elbow The remaining drain line can be constructed from field supplied 1/2-in.
4. Remove the formed grommet from the rubber drain elbow by CPVC or 3/4-in. PVC pipe, in compliance with local building codes. A
cutting the elbow along the vertical line located about 1-3/8 in. (35 factory-supplied 1/2-in. CPVC to 3/4-in. PVC adapter is supplied in the
mm) away from the formed grommet. See Fig. 16. DO NOT loose parts bag for use as required.
DISCARD THE FORMED GROMMET OR THE RUBBER 15. Install the adapter or connect the 1/2-in. CPVC pipe by sliding a
ELBOW. Both of these pieces will be used. spring clamp over the open end of the grommet on the outside the
furnace casing.
16. Open the spring clamp and insert the long end of the adapter or the
1/2-in. CPVC pipe into the outlet stub on the drain tube.

Manufacturer reserves the right to change, at any time, specifications and designs without notice and without obligations.
14
F96VTN and G96VTN: Installation, Start-up, Operating and Service and Maintenance Instructions

17. Connect additional condensate piping to a code-approved drain, or Allow at least 1/4-in. per foot (20 mm per meter) of slope down and
to a condensate pump approved for use with acidic furnace away from the furnace in horizontal sections of drain line.
condensate and compatible with mineral and vegetable oils, such as
canola oil. INSTALLATION
Allow at least 1/4-in. per foot (20 mm per meter) of slope down and
away from the furnace in horizontal sections of drain line. ! NOTICE
! NOTICE This furnace is certified to leak 2% or less of nominal air conditioning
CFM delivered when pressurized to 1-in. water column with all present
The field-supplied, accessory horizontal drain trap grommet is ONLY air inlets, including bottom closure in upflow and horizontal
REQUIRED FOR DIRECT VENT APPLICATIONS. It is NOT applications, air outlets, and plumbing and electrical ports sealed.
required for applications using single-pipe or ventilated combustion air
venting. Upflow Installation

TIP FROM CONTRACTORS: When installing the furnace NOTE: The furnace must be pitched as shown in Fig. 19 for proper
horizontally, use the entire drain elbow (that is, do NOT cut as shown in condensate drainage.
Fig. 16 to connect the trap to the drain line. This helps to prevent bumps
and shocks to the drain line from damaging the furnace drain trap. Avoid LEVEL 0-IN. (0 MM) TO
1/2-IN. (13 MM) MAX
misalignment of the drain pipe which may cause kinks in the elbow.
Horizontal Orientation MIN 1/4-IN. (6 MM) TO
1/2-IN. (13 MM) MAX

NOTE: Trap grommet is required only for direct-vent

applications.

UPFLOW OR
DOWNFLOW HORIZONTAL

Remove knockout.
A11237
Install grommet before Fig. 19 – Furnace Pitch Requirements
relocating condensate
UPFLOW DOWNFLOW HORIZONTAL
trap. PERFORATED
DISCHARGE DUCT
A11582 FLANGE 90° 90°

Fig. 18 – Horizontal Drain Trap Grommet

1. The condensate trap outlet extends 2-in. (51 mm) below the furnace YES YES YES

casing. Leave enough clearance between the furnace and the

furnace platform for the trap. YES YES YES
120° 120° 120°

2. To allow for servicing the trap, the condensate drain elbow in the
MIN MIN MIN

loose parts bag can be used to make a coupler to allow for future
service of the condensate trap and drain line.
NO NO NO

3. Remove the knock-out for the condensate trap in the side of the
casing. A10493
Fig. 20 – Duct Flanges
4. Install the drain trap grommet in the casing if required for
direct-vent applications. If necessary, remove the trap, install the Supply Air Connections
grommet and re-install the trap. For a furnace not equipped with a cooling coil, the outlet duct shall be
5. Remove the pre-formed rubber drain elbow, and two spring clamps provided with a removable access panel. This opening shall be
from the loose parts bag. accessible when the furnace is installed and shall be of such a size that
the heat exchanger can be viewed for possible openings using light
6. Connect the full or modified elbow and/or grommet to the outlet of
assistance or a probe can be inserted for sampling the air stream. The
the condensate trap with one spring clamp. Avoid misalignment of
cover attachment shall prevent leaks.
the drain pipe which may cause kinks in the elbow or grommet.
Connect supply-air duct to flanges on furnace supply-air outlet. Bend
7. The remaining drain line can be constructed from field-supplied
flange upward to 90° with wide duct pliers. See Fig. 20. The supply-air
1/2-in. CPVC or 3/4-in. PVC pipe, in compliance with local
duct must be connected to ONLY the furnace supply-outlet-air duct
building codes. A factory-supplied 1/2-in. CPVC to 3/4-in. PVC
flanges or air conditioning coil casing (when used). DO NOT cut main
adapter is supplied in the loose parts bag for use as required.
furnace casing side to attach supply air duct, humidifier, or other
8. Install the adapter or connect the 1/2-in. CPVC pipe by sliding a accessories. All supply-side accessories MUST be connected to duct
spring clamp over the open end of the elbow or grommet on the external to furnace main casing.
outside the furnace casing.
9. Open the spring clamp and insert the long end of the adapter or the
1/2-in. CPVC pipe into the outlet stub on the drain tube.
10. Connect additional condensate piping to a code-approved drain, or
to a condensate pump approved for use with acidic furnace
condensate and compatible with mineral and vegetable oils, such as
canola oil.

Manufacturer reserves the right to change, at any time, specifications and designs without notice and without obligations.
15
F96VTN and G96VTN: Installation, Start-up, Operating and Service and Maintenance Instructions

Return Air Connections Bottom Return Air Inlet

These furnaces are shipped with bottom closure panel installed in bottom
! WARNING return-air opening. Remove and discard this panel when bottom return
air is used. To remove bottom closure panel, see Fig. 24.
FIRE HAZARD
A failure to follow this warning could cause personal injury, death
and/or property damage.
Never connect return-air ducts to the back of the furnace. Follow
instructions below.

The return-air duct must be connected to bottom, sides (left or right), or a

combination of bottom and side(s) of main furnace casing. Bypass
humidifier may be attached into unused return air side of the furnace
casing. See Fig. 21, Fig. 22, and Fig. 23.
BOTTOM
SCREWS (2) CLOSURE

Representative drawing. Models may vary.

1. Lay furnace on the back or side

2. Remove the two (2) screws that secure the bottom
closure panel to the furnace casing and remove the
panel
A170123
Fig. 24 – Removing Bottom Closure Panel (2 Screws)
Side Return Air Inlet
These furnaces are shipped with bottom closure panel installed in bottom
return-air opening. This panel MUST be in place when only side return
air is used. Where required by code, seal bottom closure to furnace with
tape, mastic or other durable sealing method.
NOTE: Side return-air openings can be used in UPFLOW and some
ANY COMBINATION OF 1, 2, OR 3 PERMITTED.

A11036
HORIZONTAL configurations. Do not use side return-air openings in
Fig. 21 – Upflow Return Air Configurations and Restrictions DOWNFLOW configuration. See Fig. 21, Fig. 22, and Fig. 23.
Downflow Installation

! WARNING
FIRE AND PROPERTY HAZARD
Failure to follow this warning could result in equipment damage,
personal injury, or property damage.
When furnace is installed in a downflow application, make sure water
lines and other sources of water cannot drip or fail in such a way that
water can collect on the blower motor, wiring, and furnace control
board.
NOTE: The furnace must be pitched as shown in Fig. 19 for proper
condensate drainage.

A11037
Supply Air Connections
Fig. 22 – Downflow Return Air Configurations NOTE: For downflow applications, this furnace is approved for use on
and Restrictions combustible flooring when any one of the following accessories are
used:
• Manufacturer’s downflow combustible floor subbase
• Manufacturer’s cased evaporator coil
• Manufacturer’s evaporator coil casing
HORIZONTAL TOP
RETURN NOT
PERMITTED FOR
ANY MODEL

1. Determine application being installed from Table .

2. Construct hole in floor per Table and Fig. 25.
3. Construct plenum to dimensions specified in Table and Fig. 25.
4. If downflow subbase is used, install as shown. If manufacturer’s
cased evaporator coil or coil casing is used, install as shown in
Fig. 25.

A11038
Fig. 23 – Horizontal Return Air Configurations
and Restrictions

Manufacturer reserves the right to change, at any time, specifications and designs without notice and without obligations.
16
F96VTN and G96VTN: Installation, Start-up, Operating and Service and Maintenance Instructions

flange, use wide duct pliers or hand seamers to bend flange back and
! CAUTION forth until it breaks off. Be careful of sharp edges. See Fig. 20.
Connect supply-air duct to supply-air outlet on furnace. Bend flange
CUT HAZARD inward past 90° with wide duct pliers See Fig. 20. The supply-air duct
Failure to follow this caution may result in personal injury. must be connected to ONLY the furnace supply outlet or air conditioning
Sheet metal parts may have sharp edges or burrs. Use care and wear coil casing (when used). When installed on combustible material,
appropriate protective clothing, safety glasses and gloves when supply-air duct must be connected to ONLY the factory-approved
accessory subbase, or a factory-approved air conditioning coil casing.
handling parts, and servicing furnaces.
DO NOT cut main furnace casing to attach supply side air duct,
NOTE: It is recommended that the perforated supply-air duct flanges be humidifier, or other accessories. All supply-side accessories MUST be
completely removed from furnace when installing the furnace on a connected to duct external to furnace casing.
factory-supplied cased coil or coil box. To remove the supply-air duct
Table 5 – Opening Dimensions - In. (mm)
FURNACE PLENUM OPENING FLOOR OPENING
CASING WIDTH APPLICATION
A B C D
IN. (mm)
Upflow Applications on Combustible or Noncombustible Flooring 12-11/16 21-5/8 13-5/16 22-1/4
(subbase not required) (322) (549) (338) (565)
Downflow Applications on Noncombustible Flooring 12-9/16 19 13-3/16 19-5/8
14–3/16{ (subbase not required) (319) (483) (335) (498)
(360) Downflow applications on combustible flooring 11-13/16 19 13-7/16 20-5/8
(subbase required) (284) (483) (341) (600)
Downflow Applications on Combustible Flooring with coil assembly or 12-5/16 19 13-5/16 20
coil box (subbase not required) (319) (483) (338) (508)
Upflow Applications on Combustible or Noncombustible Flooring 16 21-5/8 16-5/8 22-1/4
(subbase not required) (406) (549) (422) (565)
Downflow Applications on Noncombustible Flooring 15-7/8 19 16-1/2 19-5/8
17–1/2 (subbase not required) (403) (483) (419) (498)
(445) Downflow applications on combustible flooring 15-1/8 19 16-3/4 20-5/8
(subbase required) (384) (483) (425) (600)
Downflow Applications on Combustible Flooring with coil assembly or 15-1/2 19 16-1/2 20
coil box (subbase not required) (394) (483) (419) (508)
Upflow Applications on Combustible or Noncombustible Flooring 19-1/2 21-5/8 20-1/8 22-1/4
(subbase not required) (495) (549) (511) (565)
Downflow Applications on Noncombustible Flooring 19-3/8 19 20 19-5/8
21 (subbase not required) (492) (483) (508) (498)
(533) Downflow applications on combustible flooring 18-5/8 19 20-1/4 20-5/8
(subbase required) (473) (483) (514) (600)
Downflow Applications on Combustible Flooring with coil assembly or 19 19 20 20
coil box (subbase not required) (483) (483) (508) (508)
Upflow Applications on Combustible or Noncombustible Flooring 23 21-1/8 23-5/8 22-1/4
(subbase not required) (584) (537) (600) (565)
Downflow Applications on Noncombustible Flooring 22-7/8 19 23-1/2 19-5/8
24-1/2 (subbase not required) (581) (483) (597) (498)
(622) Downflow applications on Combustible flooring 22-1/8 19 23-3/4 20-5/8
(subbase required) (562) (483) (603) (600)
Downflow Applications on Combustible Flooring with coil assembly or 22-1/2 19 23-1/2 20
coil box (subbase not required) (572) (483) (597) (508)
* Not all families have these models. Return Air Connections

! WARNING
FURNACE
(OR COIL CASING FURNACE
WHEN USED)
APPROVED
COIL ASSEMBLY
OR
COIL BOX

FIRE HAZARD
COMBUSTIBLE COMBUSTIBLE
A FLOORING
FLOORING
PLENUM
OPENING

A failure to follow this warning could cause personal injury, death

B D
DOWNFLOW
SUBBASE SHEET METAL

and/or property damage.

FLOOR SHEET METAL PLENUM
OPENING PLENUM
FLOOR
C FLOOR OPENING

Never connect return-air ducts to the back of the furnace. Follow

OPENING

instructions below.

A10491
The return-air duct must be connected to return-air opening (bottom
Fig. 25 – Installation on Combustible Flooring inlet). DO NOT cut into casing sides (left or right). Bypass humidifier
connections should be made at ductwork or coil casing sides exterior to
furnace. See Fig. 22.
Bottom Return Air Inlet
These furnaces are shipped with bottom closure panel installed in bottom
return-air opening. Remove and discard this panel when bottom return
air is used. To remove bottom closure panel see Fig. 24.

Manufacturer reserves the right to change, at any time, specifications and designs without notice and without obligations.
17
F96VTN and G96VTN: Installation, Start-up, Operating and Service and Maintenance Instructions

Horizontal Installation COMBUSTION - AIR PIPE

(SEE VENTING SECTION)
NOTE: The furnace must be pitched forward as shown in Fig. 19 for
proper condensate drainage.

! CAUTION
MINOR PROPERTY HAZARD
Failure to follow this caution may result in minor property damage.
Local codes may require a drain pan under entire furnace and
condensate trap when a condensing furnace is used in an attic 30 IN. (762 mm)
MIN. WORK AREA
application or over a finished ceiling.
2-IN.
(51 mm)

! WARNING
FIRE, EXPLOSION, AND CARBON MONOXIDE
POISONING HAZARD
Failure to follow this warning could result in personal injury, death, or
property damage.
Do not install the furnace on its back or hang furnace with control ROLLOUT PROTECTION REQUIRED
compartment facing downward. Safety control operation will be Install 12” x 22” (305x559 mm) sheet metal in front of burner compartment
area. The sheet metal MUST extend underneath the furnace casing by 1-in.
adversely affected. Never connect return-air ducts to the back of the (25 mm) with the door removed. The bottom closure panel may be used for
furnace. flame roll-out protection when bottom of furnace is used for return air connection.

The furnace can be installed horizontally in an attic or crawlspace on

either the left-hand (LH) or right-hand (RH) side. The furnace can be A150580
hung from floor joists, rafters or trusses or installed on a Fig. 26 – Working Platform for Attic Installation
non-combustible platform, blocks, bricks or pad. NOTE: Local codes may require a drain pan and condensate trap when
Platform Furnace Support a condensing furnace is installed over a finished ceiling.
COMBUSTION-AIR PIPE
Construct working platform at location where all required furnace (SEE VENTING SECTION)
clearances are met. See Table 1 and Fig. 26. For furnaces with 1-in. (25
mm) clearance requirement on side, set furnace on non-combustible
blocks, bricks or angle iron. For crawlspace installations, if the furnace
is not suspended from the floor joists, the ground underneath furnace
must be level and the furnace set on blocks or bricks.
Suspended Furnace Support
The furnace must be supported under the entire length of the furnace
with threaded rod and angle iron. See Fig. 27. Secure angle iron to 2-IN.
bottom of furnace as shown. (51 mm)

Roll-Out Protection
Provide a minimum 12-in. x 22-in. (305 x 559 mm) piece of sheet metal
for flame roll-out protection in front of burner area for furnaces closer
than 12-in. (305 mm) above the combustible deck or suspended furnaces
closer than 12-in. (305 mm) to joists. The sheet metal MUST extend
underneath the furnace casing by 1-in. (25 mm) with the door removed.
The bottom closure panel on furnaces of widths 17-1/2-in. (445 mm) and
larger may be used for flame roll-out protection when bottom of furnace
is used for return air connection. See Fig. 26 for proper orientation of
roll-out shield. ROLLOUT PROTECTION REQUIRED
Install 12” x 22” (204 x 559 mm) sheet metal in front of and above the burner compartment area.
The sheet metal MUST extend above the furnace casing by 1-in. (25 mm with the door removed.
A 1-in. (25 mm) clearance minimum between top of furnace and combustible material is required.
The entire length of furnace must be supported when furnace is used in horizontal position to
ensure proper drainage.

NOTE: FURNACE SHOWN IS A DIRECT-VENT APPLICATION. REFER TO THE VENTING SECTION FOR
ALLOWABLE VENT CONFIGURATIONS.
A150581
Fig. 27 – Suspended Furnace Installation
NOTE: Local codes may require a drain pan and condensate trap when
a condensing furnace is installed over a finished ceiling.
Supply Air Connections
For a furnace not equipped with a cooling coil, the outlet duct shall be
provided with a removable access panel. This opening shall be
accessible when the furnace is installed and shall be of such a size that

Manufacturer reserves the right to change, at any time, specifications and designs without notice and without obligations.
18
F96VTN and G96VTN: Installation, Start-up, Operating and Service and Maintenance Instructions

the heat exchanger can be viewed for possible openings using light Table 6 – Air Filter Selection and Duct Sizing - In. (mm)
assistance or a probe can be inserted for sampling the air stream. The FURNACE FILTER SIZE
cover attachment shall prevent leaks. CASING SIDE BOTTOM FILTER TYPE*
Connect supply-air duct to flanges on furnace supply-air outlet. Bend WIDTH RETURN RETURN
flange upward to 90° with wide duct pliers. See Fig. 20. The supply-air 16 x 25 x 3/4 14 x 25 x 3/4
14-3/16 (360) Washable
duct must be connected to ONLY the furnace supply-outlet-air duct (406 x 635 x 19) (356 x 635 x 19)
flanges or air conditioning coil casing (when used). DO NOT cut main 16 x 25 x 3/4 16 x 25 x 3/4
17-1/2 (445) Washable
(406 x 635 x 19) (406 x 635 x 19)
furnace casing side to attach supply air duct, humidifier, or other
16 x 25 x 3/4 20 x 25 x 3/4
accessories. All supply-side accessories MUST be connected to duct 21 (533)
(406 x 635 x 19) (508 x 635 x 19)
Washable
external to furnace main casing. 16 x 25 x 3/4 24 x 25 x 3/4
24-1/2 (622) Washable
Return Air Connections (406 x 635 x 19) (610 x 635 x 19)
The return-air duct may be connected to bottom of the furnace. The side *. Recommended to maintain air filter face velocity. See Specification Sheet
of casing that faces downward may also be used for return air for part number.

connection. A combination of the bottom and downward facing side may Filter and Return Duct Sizing
also be used. The upward facing side of the casing cannot be used as a
Pressure drop must be taken into account when sizing filters, filter racks,
return air connection. See Fig. 23.
IAQ devices, and associated system ductwork. See Table 7 for a
Bottom Return Air Inlet comparison of Pressure Drop (initial/clean resistance to airflow) versus
These furnaces are shipped with bottom closure panel installed in bottom Airflow for a variety of filter media types and sizes. These are
return-air opening. Remove and discard this panel when bottom return representative numbers. Consult the filter or IAQ device manufacturers’
air is used. To remove bottom closure panel see Fig. 24. specification sheet for performance data for a particular filter media or
Side Return Air Inlet IAQ device.
These furnaces are shipped with bottom closure panel installed in bottom Design the filter and associated ductwork for the best match of pressure
return-air opening. This panel MUST be in place when side return air drop versus filter size. Best practice usually chooses filter systems with
inlet(s) are used without a bottom return air inlet. pressure drops under 0.2 in. W.C. (50 Pa), with the best blower electrical
Not all horizontal furnaces are approved for side return air connections efficiency and system airflow performance occurring with filter pressure
See Fig. 23. Where required by code, seal bottom closure to furnace with drops under 0.1 in. W.C. (25 Pa).

! NOTICE
tape, mastic or other durable sealing method.
Filter Arrangement
Design the duct system FIRST to determine how much pressure drop
! WARNING may be allowed in the filter system. See the Air Ducts section.
Excessive filter pressure drop often compromises system airflow and
FIRE, CARBON MONOXIDE AND POISONING duct performance, causes inadequate airflow to the furthest ends of the
HAZARD duct system, as well as causes excess noise and higher than anticipated
Failure to follow this warning could result in fire, personal injury or electrical consumption.
death.
Never operate a furnace without a filter or filtration device installed. Provide duct transitions, as required, to smoothly transition airflow from
Never operate a furnace with filter or filtration device access doors the return duct system to the filter (or IAQ device) to the furnace when
removed. the dimensions of the ductwork or furnace return air opening do not
match the required filter or IAQ device dimensions. See the instructions
For upflow side return applications, the Media Cabinet or field supplied supplied with factory-accessory duct adapters.
accessory air cleaner can be installed on the side of the furnace or side
and bottom when a bottom plenum is used. See Fig. 21For downflow
applications, the Media Cabinet or field supplied accessory air cleaner
must only be connected to the bottom opening on the furnace. See
Fig. 22For horizontal applications, the Media Cabinet or field supplied
accessory air cleaner for all models can be connected to the bottom
opening on the furnace. For side return use in the horizontal position,
refer to Fig. 23. If both side and bottom openings are used in Fig. 23,
each opening used will require a filter.
The media cabinet or field supplied accessory air cleaner can also be
installed in the common return duct prior to entering the return air
opening in any orientation.
Refer to the instructions supplied with Media Cabinet or accessory air
filter for assembly and other details.
See Table 6 for filter size details.

Manufacturer reserves the right to change, at any time, specifications and designs without notice and without obligations.
19
F96VTN and G96VTN: Installation, Start-up, Operating and Service and Maintenance Instructions

Table 7 – Filter Media Pressure Drop (Clean) Versus Airflow - In. W.C. (Pa)
14 x 25 Filter Factory-Accessory Representative After-Market Filter Media*
(356 x 635 mm) Washable Fiberglass* Pleated*
CFM L/s (1-in. / 2.5 cm) (1-in. / 2.5 cm) (2-in. / 5 cm) (1-in. / 2.5 cm) (2-in. / 5 cm)
600 (283) 0.04 (12) 0.07 (17) 0.10 (26) 0.24 (60) 0.16 (40)
800 (378) 0.06 (15) 0.10 (25) 0.15 (39) 0.34 (85) 0.23 (59)
1000 (472) 0.07 (18) 0.13 (34) 0.21 (52) - - 0.32 (81)
1200 (566) 0.08 (20) 0.17 (43) 0.27 (68) - - - -

16 x 25 Filter Factory-Accessory Representative After-Market Filter Media*

(406 x 635 mm) Washable Fiberglass* Pleated*
CFM L/s (1-in. / 2.5 cm) (1-in. / 2.5 cm) (2-in. / 5 cm) (1-in. / 2.5 cm) (2-in. / 5 cm)
600 (283) 0.04 (10) 0.06 (15) 0.09 (22) 0.20 (51) 0.13 (34)
800 (378) 0.05 (13) 0.08 (21) 0.13 (32) 0.29 (72) 0.20 (49)
1000 (472) 0.06 (16) 0.11 (28) 0.17 (43) - - 0.27 (67)
1200 (566) 0.07 (18) 0.14 (36) 0.22 (56) - - - -
1400 (661) 0.08 (21) 0.18 (45) 0.28 (70) - - - -
1600 (755) 0.09 (23) 0.21 (54) - - - - - -
1800 (850) 0.10 (25) 0.26 (64) - - - - - -

20 x 25 Filter Factory-Accessory Representative After-Market Filter Media*

(508 x 635 mm) Washable Fiberglass* Pleated*
CFM (L/s) (1-in. / 2.5 cm) (1-in. / 2.5 cm) (2-in. / 5 cm) (1-in. / 2.5 cm) (2-in. / 5 cm)
800 (378) 0.04 (11) 0.06 (16) 0.09 (24) 0.22 (55) 0.15 (37)
1000 (472) 0.05 (13) 0.08 (21) 0.13 (32) 0.29 (72) 0.20 (49)
1200 (566) 0.06 (15) 0.11 (27) 0.16 (41) - - 0.25 (63)
1400 (661) 0.07 (17) 0.13 (33) 0.20 (51) - - 0.31 (79)
1600 (755) 0.08 (19) 0.16 (40) 0.24 (61) - - - -
1800 (850) 0.08 (21) 0.18 (47) 0.29 (73) - - - -
2000 (944) 0.09 (23) 0.21 (54) - - - - - -
2200 (1038) 0.09 (24) 0.25 (62) - - - - - -

25 x 25 Filter Factory-Accessory Representative After-Market Filter Media*

(635 x 635 mm) Washable Fiberglass* Pleated*
CFM L/s (1-in. / 2.5 cm) (1-in. / 2.5 cm) (2-in. / 5 cm) (1-in. / 2.5 cm) (2-in. / 5 cm)
800 (378) 0.03 (9) 0.05 (12) 0.07 (18) 0.17 (43) 0.11 (28)
1000 (472) 0.04 (11) 0.06 (16) 0.09 (24) 0.22 (55) 0.15 (37)
1200 (566) 0.05 (13) 0.08 (20) 0.12 (31) 0.27 (68) 0.18 (47)
1400 (661) 0.06 (15) 0.10 (24) 0.15 (38) - - 0.23 (58)
1600 (755) 0.06 (16) 0.11 (29) 0.18 (45) - - 0.28 (69)
1800 (850) 0.07 (18) 0.13 (34) 0.21 (53) - - - -
2000 (944) 0.08 (19) 0.16 (39) 0.24 (61) - - - -
2200 (1038) 0.08 (21) 0.18 (45) 0.28 (70) - - - -
*. If the filter size that you are looking for is not contained in Table 7, refer to Table 8 for a comparison of Pressure Drop (initial/clean resistance to airflow) versus Face Velocity
for a variety of filter media types.
The following equations relate Face Velocity (FPM), Filter Area and Airflow (CFM):
Filter Face Velocity = Airflow / Filter Area
Minimum Filter Area = Rated System Airflow / Maximum Filter Face Velocity

Table 8 – Filter Media Pressure Drop (Clean) Versus Face Velocity- In. W.C. (Pa)
Factory-Accessory Representative After-Market Filter Media*
Face Velocity
Washable Fiberglass* Pleated*
FPM (m/s) (1-in. / 2.5 cm) (1-in. / 2.5 cm) (2-in. / 5 cm) (1-in. / 2.5 cm) (2-in. / 5 cm)
200 (1) 0.04 (10) 0.05 (13) 0.08 (20) 0.18 (47) 0.12 (31)
300 (1.5) 0.05 (14) 0.09 (22) 0.13 (34) 0.30 (75) 0.21 (52)
400 (2) 0.07 (17) 0.13 (32) 0.20 (50) - - 0.31 (78)
500 (2.5) 0.08 (21) 0.18 (44) 0.27 (69) - - - -
600 (3) 0.09 (23) 0.23 - - - - - - -
700 (3.6) 0.10 (26) 0.29 - - - - - - -

Manufacturer reserves the right to change, at any time, specifications and designs without notice and without obligations.
20
F96VTN and G96VTN: Installation, Start-up, Operating and Service and Maintenance Instructions

Table 9 – Cooling4 and Heating Air Delivery - CFM (Bottom Return5 with Filter)
(SW1-5 and SW2-2 set to OFF, except as indicated. See Notes 1 and 2.)
Unit Size:
Clg/CF Switch settings External Static Pressure (ESP)
0401410
Clg Switches: SW2-8 SW2-7 SW2-6 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.0
Clg Default: OFF OFF OFF 1125 1105 1080 1055 1030 1005 975 955 930 905
OFF OFF ON 605 565 525 485 445 See Note 4
OFF ON OFF 760 730 695 655 625 590 555 525 490 455
OFF ON ON 950 925 900 870 840 810 785 760 730 705
ON OFF OFF 1125 1105 1080 1055 1030 1005 975 955 930 905
Cooling (SW2-8,7,6) ON OFF ON 1130 1105 1080 1055 1030 1005 980 955 930 905
ON ON OFF 1130 1105 1080 1055 1030 1005 980 955 930 905
ON ON ON 1130 1105 1080 1055 1030 1005 980 955 930 905
Maximum Clg Airflow2 1130 1105 1080 1055 1030 1005 980 955 930 905
CF Switches SW2-5 SW2-4 SW2-3 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.0
Low-Clg Default: OFF OFF OFF 605 565 525 485 445 See Note 4
OFF OFF ON 605 565 525 485 445 See Note 4
OFF ON OFF 760 730 695 655 625 590 555 525 490 455
OFF ON ON 950 925 900 870 840 810 785 760 730 705
Low-Cooling (SW2-5,4,3) ON OFF OFF 1125 1105 1080 1055 1030 1005 975 955 930 905
ON OFF ON 1130 1105 1080 1055 1030 1005 980 955 930 905
ON ON OFF 1130 1105 1080 1055 1030 1005 980 955 930 905
ON ON ON 1130 1105 1080 1055 1030 1005 980 955 930 905
Cont. Fan Default: OFF OFF OFF 385 335 See Note 4
OFF OFF ON 245 180 See Note 4
OFF ON OFF 310 245 See Note 4
OFF ON ON 385 335 See Note 4
Continuous Fan (SW2-5,4,3) ON OFF OFF 385 335 See Note 4
ON OFF ON 385 335 See Note 4
ON ON OFF 385 335 See Note 4
ON ON ON 385 335 See Note 4

High Heat Airflow3 800 770 730 700 665 635 605 570 540 510
Heating (SW1) 3
Low Heat Airflow 560 520 470 425 390 See Note 4

(SW1-5 and SW2-2 set to OFF, except as indicated. See Notes 1 and 2.)
Unit Size:
Clg/CF Switch settings External Static Pressure (ESP)
0601714
Clg Switches: SW2-8 SW2-7 SW2-6 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.0
Clg Default: OFF OFF OFF 1330 1295 1260 1220 1190 1150 1110 1075 1045 1005
OFF OFF ON 725 600 435 280 210 See Note 4
OFF ON OFF 780 725 660 615 540 See Note 4
OFF ON ON 975 925 875 835 785 750 690 655 610 570
ON OFF OFF 1160 1120 1090 1045 1010 970 920 885 840 800
Cooling (SW2-8,7,6) ON OFF ON 1330 1295 1260 1220 1190 1150 1110 1075 1045 1005
ON ON OFF 1705 1650 1595 1545 1475 1415 1340 1275 1200 1105
ON ON ON 1705 1650 1595 1545 1475 1415 1340 1275 1200 1105
Maximum Clg Airflow2 1705 1650 1595 1545 1475 1415 1340 1275 1200 1105
CF Switches SW2-5 SW2-4 SW2-3 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.0
Low-Clg Default: OFF OFF OFF 725 600 435 280 210 See Note 4
OFF OFF ON 725 600 435 280 210 See Note 4
OFF ON OFF 780 725 660 615 540 See Note 4
OFF ON ON 975 925 875 835 785 750 690 655 610 570
Low-Cooling (SW2-5,4,3) ON OFF OFF 1160 1120 1090 1045 1010 970 920 885 840 800
ON OFF ON 1330 1295 1260 1220 1190 1150 1110 1075 1045 1005
ON ON OFF 1705 1650 1595 1545 1475 1415 1340 1275 1200 1105
ON ON ON 1705 1650 1595 1545 1475 1415 1340 1275 1200 1105
Cont. Fan Default: OFF OFF OFF 725 600 435 280 210 See Note 4
OFF OFF ON 725 600 435 280 210 See Note 4
OFF ON OFF 780 725 660 615 540 See Note 4
OFF ON ON 975 925 875 835 785 750 690 655 610 570
Continuous Fan (SW2-5,4,3) ON OFF OFF 975 925 875 835 785 750 690 655 610 570
ON OFF ON 975 925 875 835 785 750 690 655 610 570
ON ON OFF 975 925 875 835 785 750 690 655 610 570
ON ON ON 975 925 875 835 785 750 690 655 610 570

High Heat Airflow3 1145 1105 1075 1030 995 955 905 870 825 785
Heating (SW1)
Low Heat Airflow3 870 820 760 720 655 620 560 525 470 435

Manufacturer reserves the right to change, at any time, specifications and designs without notice and without obligations.
21
F96VTN and G96VTN: Installation, Start-up, Operating and Service and Maintenance Instructions

Table 9 – Cooling4 and Heating Air Delivery - CFM (Bottom Return5 with Filter) (Continued)
(SW1-5 and SW2-2 set to OFF, except as indicated. See Notes 1 and 2.)
Unit Size:
Clg/CF Switch settings External Static Pressure (ESP)
0801716
Clg Switches: SW2-8 SW2-7 SW2-6 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.0
Clg Default: OFF OFF OFF 1595 1560 1530 1500 1470 1440 1405 1370 1340 1290
OFF OFF ON 625 555 495 425 360 300 See Note 4
OFF ON OFF 810 755 700 645 595 540 480 425 380 330
OFF ON ON 1040 995 950 900 860 815 770 725 680 630
ON OFF OFF 1215 1175 1135 1095 1055 1015 975 935 900 860
Cooling (SW2-8,7,6) ON OFF ON 1390 1355 1320 1285 1245 1210 1175 1140 1105 1070
ON ON OFF 1595 1560 1530 1500 1470 1440 1405 1370 1340 1290
ON ON ON 1790 1760 1735 1700 1655 1610 1570 1485 1395 1295
Maximum Clg Airflow2 1790 1760 1735 1700 1655 1610 1570 1485 1395 1295
CF Switches SW2-5 SW2-4 SW2-3 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.0
Low-Clg Default: OFF OFF OFF 625 555 495 425 360 300 See Note 4
OFF OFF ON 625 555 495 425 360 300 See Note 4
OFF ON OFF 810 755 700 645 595 540 480 425 380 330
OFF ON ON 1040 995 950 900 860 815 770 725 680 630
Low-Cooling (SW2-5,4,3) ON OFF OFF 1215 1175 1135 1095 1055 1015 975 935 900 860
ON OFF ON 1390 1355 1320 1285 1245 1210 1175 1140 1105 1070
ON ON OFF 1595 1560 1530 1500 1470 1440 1405 1370 1340 1290
ON ON ON 1790 1760 1735 1700 1655 1610 1570 1485 1395 1295
Cont. Fan Default: OFF OFF OFF 625 555 495 425 360 300 See Note 4
OFF OFF ON 465 390 300 See Note 4
OFF ON OFF 625 555 495 425 360 300 See Note 4
OFF ON ON 690 630 570 510 445 385 See Note 4
Continuous Fan (SW2-5,4,3) ON OFF OFF 690 630 570 510 445 385 See Note 4
ON OFF ON 690 630 570 510 445 385 See Note 4
ON ON OFF 690 630 570 510 445 385 See Note 4
ON ON ON 690 630 570 510 445 385 See Note 4

High Heat Airflow3 1470 1435 1400 1365 1330 1295 1260 1225 1190 1155
Heating (SW1)
Low Heat Airflow3 1150 1110 1070 1030 990 950 910 870 830 790

(SW1-5 and SW2-2 set to OFF, except as indicated. See Notes 1 and 2.)
Unit Size:
Clg/CF Switch settings External Static Pressure (ESP)
1002120
Clg Switches: SW2-8 SW2-7 SW2-6 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.0
Clg Default: OFF OFF OFF 1890 1845 1800 1755 1700 1655 1610 1560 1510 1460
OFF OFF ON 1015 825 630 485 405 325 See Note 4
OFF ON OFF 1080 895 815 740 690 615 555 475 See Note 4
OFF ON ON 1155 1080 1020 940 890 825 785 710 660 590
ON OFF OFF 1310 1260 1195 1140 1075 1025 970 925 875 810
Cooling (SW2-8,7,6) ON OFF ON 1520 1475 1425 1365 1315 1255 1210 1155 1110 1055
ON ON OFF 1890 1845 1800 1755 1700 1655 1610 1560 1510 1460
ON ON ON 2290 2230 2160 2085 2005 1915 1820 1730 1640 1525
Maximum Clg Airflow2 2290 2230 2160 2085 2005 1915 1820 1730 1640 1525
CF Switches SW2-5 SW2-4 SW2-3 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.0
Low-Clg Default: OFF OFF OFF 1015 825 630 485 405 325 See Note 4
OFF OFF ON 745 640 535 See Note 4
OFF ON OFF 1015 825 630 485 405 325 See Note 4
OFF ON ON 1080 895 815 740 690 615 555 475 See Note 4
Low-Cooling (SW2-5,4,3) ON OFF OFF 1155 1080 1020 940 890 825 785 710 660 590
ON OFF ON 1310 1260 1195 1140 1075 1025 970 925 875 810
ON ON OFF 1520 1475 1425 1365 1315 1255 1210 1155 1110 1055
ON ON ON 1890 1845 1800 1755 1700 1655 1610 1560 1510 1460
Cont. Fan Default: OFF OFF OFF 1015 825 630 485 405 325 See Note 4
OFF OFF ON 745 640 535 See Note 4
OFF ON OFF 1015 825 630 485 405 325 See Note 4
OFF ON ON 1080 895 815 740 690 615 555 475 See Note 4
Continuous Fan (SW2-5,4,3) ON OFF OFF 1155 1080 1020 940 890 825 785 710 660 590
ON OFF ON 1155 1080 1020 940 890 825 785 710 660 590
ON ON OFF 1155 1080 1020 940 890 825 785 710 660 590
ON ON ON 1155 1080 1020 940 890 825 785 710 660 590

High Heat Airflow3 1905 1865 1825 1775 1730 1685 1640 1590 1545 1490
Heating (SW1)
Low Heat Airflow3 1480 1435 1375 1330 1265 1215 1160 1115 1060 1005

Manufacturer reserves the right to change, at any time, specifications and designs without notice and without obligations.
22
F96VTN and G96VTN: Installation, Start-up, Operating and Service and Maintenance Instructions

Table 9 – Cooling4 and Heating Air Delivery - CFM (Bottom Return5 with Filter) (Continued)
(SW1-5 and SW2-2 set to OFF, except as indicated. See Notes 1 and 2.)
Unit Size:
Clg/CF Switch settings External Static Pressure (ESP)
1002122
Clg Switches: SW2-8 SW2-7 SW2-6 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.0
Clg Default: OFF OFF OFF 1990 1945 1905 1865 1820 1780 1735 1695 1650 1600
OFF OFF ON 885 800 700 See Note 4
OFF ON OFF 1105 1035 955 870 See Note 4
OFF ON ON 1255 1190 1125 1055 975 See Note 4
ON OFF OFF 1445 1390 1330 1270 1210 1140 1075 See Note 4
Cooling (SW2-8,7,6) ON OFF ON 1655 1610 1560 1505 1455 1400 1345 1285 See Note 4
ON ON OFF 1990 1945 1905 1865 1820 1780 1735 1695 1650 1600
ON ON ON 2135 2095 2060 2025 1985 1945 1905 1865 1820 1780
Maximum Clg Airflow2 2440 2405 2365 2320 2275 2230 2180 2135 2080 2030
CF Switches SW2-5 SW2-4 SW2-3 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.0
Low-Clg Default: OFF OFF OFF 885 800 700 See Note 4
OFF OFF ON 740 630 See Note 4
OFF ON OFF 885 800 700 See Note 4
OFF ON ON 1105 1035 955 870 See Note 4
Low-Cooling (SW2-5,4,3) ON OFF OFF 1255 1190 1125 1055 975 See Note 4
ON OFF ON 1445 1390 1330 1270 1210 1140 1075 See Note 4
ON ON OFF 1655 1610 1560 1505 1455 1400 1345 1285 See Note 4
ON ON ON 1990 1945 1905 1865 1820 1780 1735 1695 1650 1600
Cont. Fan Default: OFF OFF OFF 885 800 700 See Note 4
OFF OFF ON 740 630 See Note 4
OFF ON OFF 885 800 700 See Note 4
OFF ON ON 1105 1035 955 870 See Note 4
Continuous Fan (SW2-5,4,3) ON OFF OFF 1255 1190 1125 1055 975 See Note 4
ON OFF ON 1445 1390 1330 1270 1210 1140 1075 See Note 4
ON ON OFF 1655 1610 1560 1505 1455 1400 1345 1285 See Note 4
ON ON ON 1655 1610 1560 1505 1455 1400 1345 1285 See Note 4

High Heat Airflow3 1810 1765 1720 1675 1625 1575 1525 1475 1425 1375
Heating (SW1)
Low Heat Airflow3 1405 1350 1290 1225 1160 1100 See Note 4

(SW1-5 and SW2-2 set to OFF, except as indicated. See Notes 1 and 2.)
Unit Size:
Clg/CF Switch settings External Static Pressure (ESP)
1202422
Clg Switches: SW2-8 SW2-7 SW2-6 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.0
Clg Default: OFF OFF OFF 2060 2015 1975 1930 1885 1840 1790 1750 1705 1630
OFF OFF ON 865 775 690 595 505 425 See Note 4
OFF ON OFF 1080 1005 935 860 785 705 625 555 490 425
OFF ON ON 1285 1220 1150 1085 1020 960 895 820 750 690
ON OFF OFF 1465 1410 1350 1285 1230 1175 1115 1060 1000 935
Cooling (SW2-8,7,6) ON OFF ON 1685 1635 1585 1530 1475 1420 1375 1325 1270 1225
ON ON OFF 2060 2015 1975 1930 1885 1840 1790 1750 1705 1630
ON ON ON 2265 2225 2180 2145 2100 2060 2010 1895 1770 1645
Maximum Clg Airflow2 2320 2310 2270 2230 2190 2135 2020 1895 1770 1645
CF Switches SW2-5 SW2-4 SW2-3 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.0
Low-Clg Default: OFF OFF OFF 865 775 690 595 505 425 See Note 4
OFF OFF ON 585 470 See Note 4
OFF ON OFF 865 775 690 595 505 425 See Note 4
OFF ON ON 1080 1005 935 860 785 705 625 555 490 425
Low-Cooling (SW2-5,4,3) ON OFF OFF 1285 1220 1150 1085 1020 960 895 820 750 690
ON OFF ON 1465 1410 1350 1285 1230 1175 1115 1060 1000 935
ON ON OFF 1685 1635 1585 1530 1475 1420 1375 1325 1270 1225
ON ON ON 2060 2015 1975 1930 1885 1840 1790 1750 1705 1630
Cont. Fan Default: OFF OFF OFF 865 775 690 595 505 425 See Note 4
OFF OFF ON 585 470 See Note 4
OFF ON OFF 730 630 See Note 4
OFF ON ON 865 775 690 595 505 425 See Note 4
Continuous Fan (SW2-5,4,3) ON OFF OFF 865 775 690 595 505 425 See Note 4
ON OFF ON 865 775 690 595 505 425 See Note 4
ON ON OFF 865 775 690 595 505 425 See Note 4
ON ON ON 865 775 690 595 505 425 See Note 4

High Heat Airflow3 2165 2120 2075 2030 1985 1940 1895 1850 1770 1645
Heating (SW1) 3
Low Heat Airflow 1675 1625 1575 1525 1475 1425 1375 1325 1275 1225
See notes at end of table.

Manufacturer reserves the right to change, at any time, specifications and designs without notice and without obligations.
23
F96VTN and G96VTN: Installation, Start-up, Operating and Service and Maintenance Instructions

Table 9 - Cooling4 and Heating Air Delivery - CFM (Bottom Return5 with Filter) - NOTES
[Link] 350 CFM/ton cooling airflow is delivered with SW1-5 and SW2-2 set to OFF.
Set both SW1-5 and SW2-2 to ON for +7% airflow (nominal 370CFM/ton).
Set SW1-5 to ON and SW2-2 to OFF for +15% airflow (nominal 400CFM/ton)
Set SW1-5 to OFF and SW2-2 to ON for -7% airflow (nominal 325 CFM/ton)
The above adjustments in airflow are subject to motor horsepower range/capacity
This applies to Cooling and Low-Cooling airflow, but does not affect continuous fan airflow.
[Link] cooling airflow is achieved when switches SW2-6, SW2-7, SW2-8 and SW1-5 are set to ON, and SW2-2 is set to OFF.
[Link] heating CFM’s are when comfort/efficiency adjustment switch SW1-4 is set to OFF.
[Link] must be sized for high-heating CFM within the operational range of ESP. Operation within the blank areas of the chart is not recommended because high-heat operation will be
above 1.0 ESP.
[Link] airflows on 21” (533 mm) casing size furnaces are 5% less on side-return only installations.
[Link] returns for 24.5” (622 mm) casing sizes require two sides, or a side and bottom to allow sufficient airflow at the return of the furnace.
[Link] over 1800 CFM require bottom return, two-side return, or bottom and side return or excessive watt draw may result. A minimum filter size of 20x25” (508 x 635 mm) is required.
Leveling Legs (If Desired) AIR DUCTS
In upflow position with side return inlet(s), leveling legs may be used.
See Fig. 28. Install field-supplied, 5/16 x 1-1/2 in. (8 x 38 mm) (max)
corrosion-resistant machine bolts, washers and nuts.
! NOTICE
NOTE: Bottom closure must be used when leveling legs are used. It Many states, provinces and localities are considering or have
may be necessary to remove and reinstall bottom closure panel to install implemented standards and/or restrictions on duct sizing practices,
leveling legs. To remove bottom closure panel, see Fig. 24. ductwork leakage, and/or ductwork thermal, airflow and electrical
To install leveling legs: efficiencies. CONSULT LOCAL CODE OFFICIALS for ductwork
1. Position furnace on its back. Locate and drill a hole in each bottom design and performance requirements in your area.
corner of furnace.
General Requirements
2. For each leg, install nut on bolt and then install bolt with nut in
hole. (Install flat washer if desired.) The duct system should be designed and sized according to accepted
national standards such as those published by: Air Conditioning
3. Install another nut on other side of furnace base. (Install flat washer
Contractors Association (ACCA Manual D), Sheet Metal and Air
if desired.)
Conditioning Contractors National Association (SMACNA) or
4. Adjust outside nut to provide desired height, and tighten inside nut American Society of Heating, Refrigerating and Air Conditioning
to secure arrangement. Engineers (ASHRAE) or consult The Air Systems Design Guidelines
5. Reinstall bottom closure panel if removed. reference tables available from your local distributor. The duct system
5/ 16″
should be sized to handle the required system design CFM at the design
(8mm)
(8mm)
external static pressure. The furnace airflow rates are provided in
5/ 16″ Table 9-Air Delivery-CFM (With Filter). When a furnace is installed so
1 3/4″
that the supply ducts carry air circulated by the furnace to areas outside
(44mm) the space containing the furnace, the return air shall also be handled by
duct(s) sealed to the furnace casing and terminating outside the space
1 3/4″
containing the furnace.
(44mm) Secure ductwork with proper fasteners for type of ductwork used. Seal
supply- and return-duct connections to furnace with code approved tape
(8mm)
5/16″
or duct sealer.
NOTE: Flexible connections should be used between ductwork and
furnace to prevent transmission of vibration.
(8mm)
5/ 16″ Ductwork passing through unconditioned space should be insulated to
(44mm) 1 3/ 4″ enhance system performance. When air conditioning is used, a vapor
(44mm) 1 4″
3/
barrier is recommended.
A89014 Maintain a 1-in. (25 mm) clearance from combustible materials to
Fig. 28 – Leveling Legs supply air ductwork for a distance of 36-in. (914 mm) horizontally from
Location Relative to Cooling Equipment the furnace. See NFPA 90B or local code for further requirements.
The cooling coil must be installed parallel with, or on the downstream Return Duct Sizing
side of the unit to avoid condensation in the heat exchangers. When
Refer to the Filter Selection and Duct Sizing section for information on
installed parallel with the furnace, dampers or other flow control must
the proper selection of filter sizes and the associated ductwork and duct
prevent chilled air from entering the furnace. If the dampers are
transitions. Improperly designed filtering systems and return ductwork
manually operated, they must be equipped with means to prevent
are the most common causes of airflow and/or noise complaints in
operation of either unit unless the damper is in the full-heat or full-cool
HVAC systems.
position.
Ductwork Acoustical Treatment
NOTE: Metal duct systems that do not have a 90 degree elbow and 10
ft. (3 M) of main duct to the first branch take-off may require internal
acoustical lining. As an alternative, fibrous ductwork may be used if
constructed and installed in accordance with the latest edition of
SMACNA construction standard on fibrous glass ducts. Both

Manufacturer reserves the right to change, at any time, specifications and designs without notice and without obligations.
24
F96VTN and G96VTN: Installation, Start-up, Operating and Service and Maintenance Instructions

acousticallining and fibrous ductwork shall comply with NFPA 90B as Left Side Gas Entry. Gas Pipe
Gas Pipe Grommet Required
tested by UL Standard 181 for Class 1 Rigid air ducts. Grommet Required For Direct
For Direct Vent Applications
Vent Applications.
NOTE: For horizontal applications, the top most flange may be bent
past 90_ to allow the evaporator coil to hang on the flange temporarily
while the remaining attachment and sealing of the coil are performed.

GAS PIPING

! WARNING
FIRE OR EXPLOSION HAZARD
Failure to follow this warning could result in personal injury, death,
and/or property damage. A11338
Fig. 29 – Gas Entry
Never purge a gas line into a combustion chamber. Never test for gas
leaks with an open flame. Use a commercially available soap solution 1 1/2 inch for Gas
made specifically for the detection of leaks to check all connections. A
7/8 inch for 115 VAC Electric
fire or explosion may result causing property damage, personal injury
or loss of life.

! WARNING
FIRE OR EXPLOSION HAZARD A170125
Fig. 30 – Alternate Gas and Electric Entry
Failure to follow this warning could result in personal injury, death,
and/or property damage. NOTE: Top plate may be field drilled for alternate gas and 115 VAC
electric entry.
Use proper length of pipe to avoid stress on gas control manifold and
gas valve. Gas piping must be installed in accordance with national and local
codes. Refer to current edition of NFGC in the USA. Refer to current
edition of NSCNGPIC in Canada.
! WARNING Installations must be made in accordance with all authorities having
jurisdiction. If possible, the gas supply line should be a separate line
FIRE OR EXPLOSION HAZARD running directly from meter to furnace.
Failure to follow this warning could result in personal injury, death, NOTE: Use a back-up wrench on the inlet of the gas valve when
and/or property damage. connecting the gas line to the gas valve.
Gas valve inlet and/or inlet pipe must remain capped until gas supply The gas supply pressure shall be within the maximum and minimum
line is permanently installed to protect the valve from moisture and inlet supply pressures marked on the rating plate with the furnace
debris. Also, install a sediment trap in the gas supply piping at the inlet burners ON and OFF.
to the gas valve. Refer to Table 10 for recommended gas pipe sizing. Risers must be used
to connect to furnace and to meter. Support all gas piping with
appropriate straps, hangers, etc. Use a minimum of one hanger every 6
! CAUTION ft. (2 M). Joint compound (pipe dope) should be applied sparingly and
only to male threads of joints. Pipe dope must be resistant to the action
FURNACE DAMAGE HAZARD of propane gas.
Failure to follow this caution may result in furnace damage. Table 10 – Maximum Capacity of Pipe
Connect gas pipe to furnace using a backup wrench to avoid damaging NOMINAL LENGTH OF PIPE - FT (M)
IRON PIPE
gas controls and burner misalignment.
SIZE 10 (3.0) 20 (6.0) 30 (9.1) 40 (12.1) 50 (15.2)
IN. (MM)

! NOTICE
1/2 (13) 175 120 97 82 73
3/4 (19) 360 250 200 170 151
1 (25) 680 465 375 320 285
In the state of Massachusetts: 1-1/4 (32) 1400 950 770 660 580
1. Gas supply connections MUST be performed by a licensed 1-1/2 (39) 2100 1460 1180 990 900
plumber or gas fitter. * Cubic ft of gas per hr for gas pressures of 0.5 psig (14-In. W.C.) or less and a pressure drop
2. When flexible connectors are used, the maximum length shall of 0.5-In. W.C. (based on a 0.60 specific gravity gas). Ref: Table 10 above and 6.2 of current
edition of NFPA54/ANSI Z223.1.
not exceed 36 in. (915 mm).
Gas Pressure Natural (in W.C.) Propane (in W.C.)
3. When lever handle type manual equipment shutoff valves are Maximum 13.8
used, they shall be T-handle valves. Minimum 4.5” 12”
4. The use of copper tubing for gas piping is NOT approved by
When a flexible connector is used, black pipe shall be installed at the
the state of Massachusetts.
furnace gas control valve and extend a minimum of 2-in. (51 mm)
outside the furnace.
For direct vent (2-pipe) applications, seal the gas pipe knockout to
prevent air leakage.

Manufacturer reserves the right to change, at any time, specifications and designs without notice and without obligations.
25
F96VTN and G96VTN: Installation, Start-up, Operating and Service and Maintenance Instructions

Remove the required knockout. Install the grommet in the knockout. NOT exceed maximum 0.5 psig (14-in. w.c.) stated on gas control valve.
Then insert the gas pipe. The grommet is included in the loose parts bag. See Fig. 64.
Piping should be pressure and leak tested in accordance with the current If pressure exceeds 0.5 psig (14-in. w.c.), gas supply pipe must be
addition of the NFGC in the United States, local, and national plumbing disconnected from furnace and capped before and during supply pipe
and gas codes before the furnace has been connected. pressure test. If test pressure is equal to or less than 0.5 psig (14-in. w.c.),
Refer to current edition of NSCNGPIC in Canada. After all connections turn off electric shutoff switch located on furnace gas control valve and
have been made, purge lines and check for leakage at furnace prior to accessible manual equipment shutoff valve before and during supply
operating furnace. pipe pressure test. After all connections have been made, purge lines and
PRESSURE TESTING ABOVE ½ psig: check for leakage at furnace prior to operating furnace.
The furnace and it’s individual shut-off valve must be disconnected from The gas supply pressure shall be within the maximum and minimum
the gas supply piping system during any pressure testing of that system inlet supply pressures marked on the rating plate with the furnace
at test pressures in excess of ½ psig (3.5 kPa). burners ON and OFF.
PRESSURE TESTING BELOW ½ psig: Gas entry can be from left or right side, or top panel. See Fig. 29 and
Fig. 30.
The furnace must be isolated from the gas supply piping by closing its
individual manual shut-off valve during any pressure testing of the gas Gas Pipe Grommet
supply piping system at test pressures equal to or less than ½ psig (3.5 For direct vent (2-pipe) applications, the knockout for the gas pipe must
kPa). be sealed to prevent air leakage. Remove the knockout, install the
grommet in the knockout, then insert the gas pipe. The grommet is
! WARNING included in the loose parts bag. See Fig. 29.

FIRE OR EXPLOSION HAZARD

A failure to follow this warning could result in personal injury, death,
! CAUTION
and/or property damage. FURNACE MAY NOT OPERATE HAZARD
If local codes allow the use of a flexible gas appliance connector, Failure to follow this caution may result in intermittent furnace
always use a new listed connector. Do not use a connector which has operation.
previously served another gas appliance. Black iron pipe shall be Furnace control must be grounded for proper operation or else control
installed at the furnace gas control valve and extend a minimum of 2-in. will lock out. Control must remain grounded through green/yellow wire
(51 mm) outside the furnace.
routed to gas valve and manifold bracket screw.
An accessible manual equipment shutoff valve MUST be installed
external to furnace casing and within 6 ft. (2 M) of furnace. ELECTRICAL CONNECTIONS
Install a sediment trap externally in the riser leading to furnace as shown
in Fig. 31. Connect a capped nipple into lower end of tee. Capped nipple ! WARNING
should extend below level of furnace gas controls. Place a ground joint
union between furnace gas control valve and exterior manual equipment ELECTRICAL SHOCK, FIRE OR EXPLOSION HAZARD
gas shutoff valve. Failure to follow safety warnings could result in dangerous operation,
serious injury, death or property damage.
GAS Improper servicing could result in dangerous operation, serious injury,
death or property damage.
SUPPLY

FRONT
- Before servicing, disconnect all electrical power to furnace.
MANUAL - When servicing controls, label all wires prior to disconnection.
SHUT OFF
VALVE
Reconnect wires correctly.
(REQUIRED)
- Verify proper operation after servicing.
UNION
NOTE: Union may be inside th e - Always reinstall access doors after completing service and
SEDIMENT vestibule where permitted by
TRAP local codes. maintenance.

! WARNING
ELECTRICAL SHOCK HAZARD
Fig. 31 – Typical Gas Pipe Arrangement
A11035 Failure to follow this warning could result in personal injury or death.
Blower door switch opens 115-v power to control. No component
A 1/8-in. (3 mm) NPT plugged tapping, accessible for test gauge
operation can occur. Do not bypass or close switch with blower door
connection, MUST be installed immediately upstream of gas supply
removed.
connection to furnace and downstream of manual equipment shutoff
valve.
See Fig. 32 for field wiring diagram showing typical field 115-v wiring.
Piping should be pressure and leak tested in accordance with the current Check all factory and field electrical connections for tightness.
addition of the NFGC in the United States, local, and national plumbing
Field-supplied wiring shall conform with the limitations of 63_F (33_C)
and gas codes before the furnace has been connected. Refer to current
rise.
edition of NSCNGPIC in Canada. After all connections have been made,
purge lines and check for leakage at furnace prior to operating furnace.
NOTE: The furnace gas control valve inlet pressure tap connection is
suitable to use as test gauge connection providing test pressure DOES

Manufacturer reserves the right to change, at any time, specifications and designs without notice and without obligations.
26
F96VTN and G96VTN: Installation, Start-up, Operating and Service and Maintenance Instructions

W2

COM

W/W1

Y/Y2

A11401
Fig. 32 – Typical Two-Stage Field Wiring Diagram
Table 11 – Electrical Data
OPERATING VOLTAGE MAXIMUM
VOLTS- MAXIMUM MINIMUM MAXIMUM
RANGE* UNIT FUSE OR
FURNACE SIZE HERTZ- UNIT WIRE SIZE WIRE LENGTH
AMPACITY† CKT BKR
PHASE Maximum* Minimum* AMPS AWG FT (M)‡
AMPS**
0401410 115-60-1 127 104 7.0 9.7 14 38 (11.7) 15
0401712 115-60-1 127 104 7.2 9.8 14 37 (11.5) 15
0601412 115-60-1 127 104 7.1 9.7 14 38 (11.7) 15
0601714 115-60-1 127 104 10.9 14.6 14 25 (7.7) 15
0801716 115-60-1 127 104 10.0 13.4 14 27 (8.4) 15
0802120 115-60-1 127 104 14.7/11.2 19.3/14.01 12/141 29/241 (8.8/7.31) 20/151
1002120 115-60-1 127 104 14.8/11.3 19.4/15.01 12/141 29/241 (8.8/7.31) 20/151
1002122 115-60-1 127 104 12.6 16.7 12 34 (10.5) 20
1202422 115-60-1 127 104 12.6 16.7 12 34 (10.5) 20
*. Permissible limits of the voltage range at which the unit operates satisfactorily.
†. Unit ampacity = 125 percent of largest operating component’s full load amps plus 100 percent of all other potential operating components’ (EAC, humidifier,
etc.) full load amps.
‡. Length shown is as measured one way along wire path between furnace and service panel for maximum 2 percent voltage drop.
**. Time-delay type is recommended.
1
Low Amp Kit (NAHA00101PC) allows select furnaces to be installed with a 15 Amp Breaker and 14 AWG wire within the listed wire length. Affected data shown as Default
Value/Value with Lower Amp Kit.

! WARNING
ELECTRICAL SHOCK AND FIRE HAZARD
ELECTRIC
Failure to follow this warning could result in personal injury, death, or DISCONNECT
SWITCH
property damage. COPPER
The cabinet MUST have an uninterrupted or unbroken ground WIRE ONLY
according to current edition of NEC NFPA 70 or local codes to
minimize personal injury if an electrical fault should occur. In Canada, ALUMINUM
refer to the current edition of Canadian Electrical Code CSA C22.1. WIRE

This may consist of electrical wire, conduit approved for electrical

ground or a listed, grounded power cord (where permitted by local A190279
code) when installed in accordance with existing electrical codes. Refer Fig. 33 – Field-Supplied External Electrical Box on Furnace Casing
to the power cord manufacturer’s ratings for proper wire gauge. Do not 115-V Wiring
use gas piping as an electrical ground. Furnace must have a 115-v power supply properly connected and
grounded.
NOTE: Proper polarity must be maintained for 115-v wiring. If polarity
! WARNING is incorrect, control LED status indicator light will flash rapidly (Status
Code 10) and furnace will NOT operate.
FIRE HAZARD
Verify that the voltage, frequency, and phase correspond to that specified
Failure to follow this warning could result in personal injury, death, or
on unit rating plate. Also, check to be sure that service provided by
property damage.
utility is sufficient to handle load imposed by this equipment. Refer to
Do not connect aluminum wire between disconnect switch and furnace. rating plate or Table 11 for equipment electrical specifications.
Use only copper wire. See Fig. 33.
USA Installations: Make all electrical connections in accordance with
the current edition of the National Electrical Code (NEC) NFPA 70 and
any local codes or ordinances that might apply.
Canada Installations: Make all electrical connections in accordance
with the current edition of the Canadian Electrical Code CSA C22.1 and
any local codes or ordinances that might apply.

Manufacturer reserves the right to change, at any time, specifications and designs without notice and without obligations.
27
F96VTN and G96VTN: Installation, Start-up, Operating and Service and Maintenance Instructions

Use a separate, fused branch electrical circuit with a properly sized fuse
or circuit breaker for this furnace. See Table 11 for wire size and fuse
specifications. A readily accessible means of electrical disconnect must
be located within sight of the furnace.
J-Box Installation
GROUND

! WARNING NEUTRAL
FIRE OR ELECTRICAL SHOCK HAZARD
Failure to follow this warning could result in personal injury, death, or
property damage.
High voltage field connections must be located in J-Box with furnace, LINE VOLTAGE

or in field supplied external disconnect mounted to furnace.

If field-supplied manual disconnect switch is to be mounted on furnace
casing side, select a location where a drill or fastener cannot damage
electrical or gas components.

The J-Box must be used when field line voltage electrical connections
are made to the furnace wiring harness inside the furnace casing. The
J-Box cover is not required if a field-supplied external electrical box is A190278
attached to the outside of the furnace casing. The field ground wire and Fig. 35 – External Electrical Box
furnace main ground wire are grounded when the J-Box bracket is The J-Box cover, mounting bracket and screws are shipped in the loose
attached to the furnace and the field ground wire and factory ground wire parts bag included with the furnace. See Fig. 34 for J-Box mounting
are secured to the bracket grounding screw. If the J-Box cover is not locations.
used, the field and factory spliced connections must be located inside the The J-Box mounting bracket and green ground screw is used as a
external electrical box. Do not leave splice connections unprotected grounding point for all line voltage wiring options. The J-Box cover may
inside the furnace. be omitted when electrical connections are made inside an external
electrical box mounted external to the casing.
External Electrical Box on Furnace Casing
NOTE: Check to ensure that external electrical box does not interfere
with duct work, gas piping or the indoor coil drain. See Fig. 30 for
alternate electric entry through top panel.
1. Select and remove 7/8-in. (22 mm) knock-out on the desired side of
the casing. Remove the knock-out from the casing.
NOTE: If electrical entry through the furnace top panel is used, a
7/8-in. (22 mm) hole must be drilled through the top panel.
2. Drill two (2) 1/8-in. (3 mm) pilot holes through the dimples in the
furnace casing near the 7/8-in. knock-out.
NOTE: If electrical entry through the furnace top panel is used, mark
the screw hole locations using the mounting holes in the external
electrical box as a template.
For a side-mounted external electrical box, complete
the following:
1. Align the J-Box bracket with the knock-out inside the furnace
casing.
2. Install the threaded end of a strain-relief bushing through the J-Box
bracket and the furnace casing. Strain-relief bushing should be
installed so that the bushing can be tightened around the wiring
harness inside the furnace casing.
3. Align the external electrical box with the 7/8-in. (22 mm)
knock-out.
4. Install and tighten the lock-nut on the strain-relief bushing inside
the external electrical box.
5. Fasten the external electrical box to the furnace casing using two
(2) sheet metal screws.
6. Route field power wiring into external electrical box.
7. Pull furnace line voltage power wires through strain-relief bushing
of the external electrical box.
8. Pull the ground wire of the field line voltage wiring through the
A12226
strain-relief bushing into the furnace casing.
Fig. 34 – Installing J-Box (When Used)

Manufacturer reserves the right to change, at any time, specifications and designs without notice and without obligations.
28
F96VTN and G96VTN: Installation, Start-up, Operating and Service and Maintenance Instructions

9. Install the green ground screw to the J-Box bracket and attach both
ground wires to the green ground screw.
10. Connect any code required external disconnect(s) to field power
! WARNING
wiring. FIRE, EXPLOSION, ELECTRICAL SHOCK, AND
11. Connect field power and neutral leads to furnace power leads inside CARBON MONOXIDE POISONING HAZARD
the external electrical box as shown in Fig. 31. Failure to follow this warning could result in dangerous operation,
For a top panel-mounted external electrical box, personal injury, death, or property damage.
complete the following: Do not drill into blower shelf of furnace to route control wiring. Route
any control or accessory wiring to the blower compartment through
1. Drill two (2) 1/8-in. (3 mm) pilot holes through the dimples in the
external knockouts on the casing.
furnace casing near the 7/8-in. knock-out on the side of the casing.
Do not remove the knock-out in the side of the casing. Communication Connector is only used when the twinning two furnaces
2. Align the J-Box bracket with the pilot holes inside the furnace using a factory accessory twinning kit. Only select sizes can be twinned,
casing. refer to Twinning Kit instructions for list of approved furnaces. See
3. Install 2 screws through the outside of the casing to secure the Fig. 36.
J-Box bracket to the furnace casing.
4. Route field power wiring into external electrical box.
5. Pull furnace line voltage power wires through strain-relief bushing NOT USED

of the external electrical box.

6. Pull the ground wire of the field line voltage wiring through the
strain-relief bushing into the furnace casing. L14F006A
Fig. 36 – Twinning Communication Connector
7. Install the green ground screw to the J-Box bracket and attach both
ground wires to the green ground screw. 24-V Wiring
8. Connect any code required external disconnect(s) to field power Make field 24-v connections at the 24-v terminal strip. See Fig. 38.
wiring. Connect terminal Y/Y2 as shown in Fig. 32 for proper cooling operation.
Use only AWG No. 18, color-coded, copper thermostat wire.
9. Connect field power and neutral leads to furnace power leads inside
the external electrical box as shown in Fig. 33. NOTE: Use AWG No. 18 color-coded copper thermostat wire for
lengths up to 100 ft. (30 M). For wire lengths over 100 ft., use AWG No.
Power Cord Installation in Furnace J-Box
16 wire.
NOTE: Power cords must be able to handle the electrical requirements
The 24-v circuit contains an automotive-type, 3-amp. fuse located on the
listed in Table 11. Refer to power cord manufacturer’s listings.
control. Any direct shorts during installation, service, or maintenance
1. Install J-Box mounting bracket to inside of furnace casing. See could cause this fuse to blow. If fuse replacement is required, use ONLY
Fig. 34. a 3-amp. fuse of identical size. See Fig. 38.
2. Route listed power cord through 7/8-in. (22 mm) diameter hole in Thermostats
casing and J-Box bracket.
A single stage heating and cooling thermostat can be used with the
3. Secure power cord to J-Box bracket with a strain relief bushing or a furnace. The furnace control board CPU will control the furnace and
connector approved for the type of cord used. outdoor unit staging. A two stage heating and cooling thermostat can
4. Pull furnace power wires through 1/2-in. (12 mm) diameter hole in also be used to control the staging. For two stage thermostat control of
J-Box. If necessary, loosen power wires from strain—relief wire-tie the furnace staging, turn SW1-2 ON at the furnace control board. For
on furnace wiring harness. two stage thermostat control of a 2-stage outdoor unit, remove the
5. Connect field ground wire and factory ground wire to green ground ACRDJ jumper from the furnace control board. Refer to typical
screw on J-Box mounting bracket as shown in Fig. 34. thermostat wiring diagrams and the Sequence of Operation section for
6. Connect power cord power and neutral leads to furnace power leads additional details. Consult the thermostat installation instructions for
as shown in Fig. 32. specific information about configuring the thermostat. See Fig. 38 and
7. Attach furnace J-Box cover to mounting bracket with screws Fig. 39.
supplied in loose parts bag. Do not pinch wires between cover and
bracket. See Fig. 34. To Humidifier Leads
To HUM Terminal On
Furnace Control Board

BX Cable Installation in Furnace J-Box

1. Install J-Box mounting bracket to inside of furnace casing. See
Fig. 34. 24 V
Coil

2. Route BX connector through 7/8-in. (22 mm) diameter hole in

casing and J-Box bracket.
3. Secure BX cable to J-Box bracket with connectors approved for the
To Humidifier Leads To Com/24V Screw Terminal
on Thermostat Strip

type of cable used.

4. Connect field ground wire and factory ground wire to green ground Fig. 37 – Field-supplied Isolation Relay for Humidifiers with
A11157

screw on J-Box mounting bracket as shown in Fig. 34. Internal Power Supply
5. Connect field power and neutral leads to furnace power leads. as
shown in Fig. 32.
6. Attach furnace J-Box cover to mounting bracket with screws
supplied in loose parts bag. Do not pinch wires between cover and
bracket.

Manufacturer reserves the right to change, at any time, specifications and designs without notice and without obligations.
29
F96VTN and G96VTN: Installation, Start-up, Operating and Service and Maintenance Instructions

the HUM and COM/24V screw terminal on the control board thermostat
strip. See Fig. 37.
2. Humidifier (HUM)
The HUM terminal is a 24 VAC output, energized when the blower
is operating during a call for heat.
3. Twinning Connector
The furnace can only be controlled by a single or two-stage
thermostat. A Communicating User Interface will not operate this
furnace when connected to the Communication Connector. The
Communication Connector on the furnace control board is only for
communication between furnaces twinned together using a factory
accessory twinning kit. Only select sizes can be twinned, refer to
Twinning Kit instructions for list of approved furnaces. See Fig. 38.
Alternate Power Supplies
This furnace is designed to operate on utility generated power which has
a smooth sinusoidal waveform. If the furnace is to be operated on a
generator or other alternate power supply, the alternate power supply
must produce a smooth sinusoidal waveform for compatibility with the
furnace electronics. The alternate power supply must generate the same
voltage, phase, and frequency (Hz) as shown in Table 11 or the furnace
rating plate.
Power from an alternate power supply that is non-sinusoidal may
damage the furnace electronics or cause erratic operation.
A190406
Fig. 38 – Example of Variable Speed Furnace Control Contact the alternate power supply manufacturer for specifications and
details.
Accessories (See Fig. 37 and Fig. 38.)
1. Electronic Air Cleaner (EAC)
Connect an accessory Electronic Air Cleaner (if used) using 1/4-in.
female quick connect terminals to the two male 1/4-in.
quick-connect terminals on the control board marked EAC-1 and
EAC-2. The terminals are rated for 115VAC, 1.0 amps maximum
and are energized during blower motor operation.
Connect an accessory 24 VAC, 0.5 amp. maximum humidifier (if used)
to the ¼-in. male quick-connect HUM terminal and COM-24V screw
terminal on the control board thermostat strip.
NOTE: If the humidifier has its own 24 VAC power supply, an isolation
relay may be required. Connect the 24 VAC coil of the isolation relay to

NOTE 9

L09F025 L09F027

Manufacturer reserves the right to change, at any time, specifications and designs without notice and without obligations.
30
F96VTN and G96VTN: Installation, Start-up, Operating and Service and Maintenance Instructions

L09F028

L09F026

L09F030

L09F029
Fig. 39 – Thermostat Wiring Diagrams
NOTES FOR THERMOSTAT WIRING DIAGRAMS
1. Refer to outdoor equipment Installation Instructions for additional as air cleaners and humidifiers. Begin assembling the venting system
information and setup procedure. AFTER the furnace is set in place in the required orientation.
2. Outdoor Air Temperature Sensor must be attached in all dual fuel Venting for this furnace shall follow all Local codes for Category IV
applications. venting systems. This furnace is CSA approved for venting with
3. Refer to ICP thermostat Installation Instructions for additional PVC/ABS DWV venting systems. This furnace is also CSA approved
information and setup procedure. for venting with M&G DuraVentRPolyProR or Centrotherm InnoFlueR
4. When using a Humidity Sensing Thermostat, set DEHUMIDIFY polypropylene venting systems using single wall straight and flex, and
OPTIONS to H DE-ENRGZD FOR DEHUM. required fittings (elbows, reducers, increasers, connectors, adapters)
5. Optional connection. If wire is connected SW1-2 on VS furnace only.
control should be set in ON position to allow ICP Thermostat to NOTE: THESE INSTRUCTIONS DO NOT CONTAIN DETAILED
control the furnace staging. INSTALLATION INSTRUCTIONS FOR POLYPROPYLENE
6. HUM connection is 24 VAC and is energized when the blower turns VENTING SYSTEMS. Refer to the polypropylene venting system
on during a call for heat. manufacturer’s installation instructions for the polypropylene venting
system installation.
7. When connecting 115 VAC to humidifier use a separate 115 VAC
supply. NOTE: When using polypropylene venting systems, all venting
materials used, including the vent terminations, must be from the same
8. When using a humidifier on a HP installation connect humidifier to
manufacturer.
hot water.
9. Thermostat signals may vary. Consult thermostat installation Special Venting Requirements for Installations in
instructions for more information. Canada
Installation in Canada must conform to the requirements of CSA B149
VENTING code. Vent systems must be composed of pipe, fittings, cements, and
NOTE: Planning for the venting system should be done in conjunction primers listed to ULC S636. The special vent fittings, accessory
with planning for the ductwork, drainage, and furnace accessories, such concentric vent termination kits (NAHA001CV or NAHA002CV) and
accessory external drain trap available from the furnace manufacturer

Manufacturer reserves the right to change, at any time, specifications and designs without notice and without obligations.
31
F96VTN and G96VTN: Installation, Start-up, Operating and Service and Maintenance Instructions

have been certified to ULC S636 for use with those Royal Pipe and An abandoned masonry chimney may be used as a raceway for properly
IPEX PVC vent components which have been certified to this standard. insulated and supported combustion-air (when applicable) and vent
In Canada, the primer and cement must be of the same manufacturer as pipes. Each furnace must have its own set of combustion-air and vent
the vent system – GVS­65 Primer (Purple) for Royal Pipe or IPEX pipes and be terminated individually, as shown in Fig. 40 for Direct Vent
System 636, PVC/CPVC Primer, Purple Violet for Flue Gas Venting and (2-Pipe) system, or Fig. 41 for single-pipe or ventilated combustion air
GVS­65 PVC Solvent Cement for Royal Pipe or IPEX System 636(1)t, option.
PVC Cement for Flue Gas Venting, rated Class IIA, 65 deg C. must be A furnace shall not be connected to a chimney flue serving a separate
used with this venting system ­ do not mix primers and cements from appliance designed to burn solid fuel.
one manufacturer with a vent system from a different manufacturer. Other gas appliances with their own venting system may also use the
Follow the manufacturer’s instructions in the use of primer and cement abandoned chimney as a raceway providing it is permitted by local code,
and never use primer or cement beyond its expiration date. the current edition of the National Fuel Gas Code, and the vent or liner
The safe operation, as defined by ULC S636, of the vent system is based manufacturer’s installation instructions. Care must be taken to prevent
on following these installation instructions, the vent system the exhaust gases from one appliance from contaminating the
manufacturer’s installation instructions, and proper use of primer and combustion air of other gas appliances.
cement. All fire stop and roof flashing used with this system must be UL Do not take combustion air from inside the chimney when using
listed material. Acceptability under Canadian standard CAN/CSA B149 ventilated combustion air or single-pipe vent option.
is dependent upon full compliance with all installation instructions. These furnaces can be vented as direct-vent (two-pipe), ventilated
Under this standard, it is recommended that the vent system be checked combustion air or non-direct (single-pipe) vent system. Each type of
once a year by qualified service personnel. venting system is described below. Common venting between these
The authority having jurisdiction (gas inspection authority, municipal furnaces or other appliances is prohibited.
building department, fire department, etc.) should be consulted before
installation to determine the need to obtain a permit.
Materials
*IPEX System 636™ is a trademark of IPEX Inc. USA
Consignes spéciales pour l’installation de Combustion air and vent pipe, fittings, primers, and solvents must
ventilation au Canada conform to American National Standards Institute (ANSI) standards and
American Society for Testing and Materials (ASTM) standards. See
L’installation faite au Canada doit se conformer aux exigences du code
Table 13 for approved materials for use in the USA. This furnace is also
CSA B149. Ce systême de ventillation doit se composer de tuyaux,
raccords, ciments et apprêts conformes au ULC S636. La tuyauterie de CSA approved for venting with M&G DuraVentRPolyProR or
ventilation des gaz, ses accessoires, le terminal concentrique mural Centrotherm InnoFlueR polypropylene venting systems using single
(NAHA001CV or NAHA002CV) ainsi que l’ensemble du drain de wall straight and flex, and required fittings (elbows, reducers, increasers,
condensation extérieur fourni par le fabricant de cette fournaise ont été connectors, adapters) only.
certifiés ULCS 636 pour l’application des composantes Royal Pipe, Canada
IPEX PVC qui sont certifiées à ce standard. Au Canada, l’apprêt et le
Special Venting Requirements for Installations in Canada, Installation in
ciment doivent être du même fabricant que le système d’évacuation.
Canada must conform to the requirements of CAN/CSA B149 code.
L’apprêt GVS-65 (Purple) et le ciment-solvant GVS-65 doivent être
Vent systems must be composed of pipe, fittings, cements, and primers
utilisé avec les Royal Pipe. Système IPEX 636, apprêt PVC/CPVC,
Purple pour évacuation des gaz de combustion et système IPEX 636(1)t, listed to ULC S636. M&G DuraVentRPolyProR or Centrotherm
ciment PVC pour évacuation des gaz de combustion, coté classe IIA, 65 InnoFlueR polypropylene venting systems are ULC S636 listed.
deg C. doivent être utilisés avec le système d’évacuation IPEX 636 – Ne NOTE: When using polypropylene venting systems, all venting
pas combiner l ’apprêt et le ciment d’un manufacturier avec un système materials used, including the vent terminations must be from the same
d’évacuation d’un manufacturier différent. manufacturer.
Bien suivre les indications du manufacturier lors de l’utilisation de
l’apprêt et du ciment et ne pas utiliser ceux-ci si la date d’expiration est ! WARNING
atteinte.
L’opération sécuritaire, tel que définit par ULC S636, du système de
CARBON MONOXIDE POISONING HAZARD
ventilation est basé sur les instructions d’installation suivantes, ainsi que Failure to follow the instructions outlined below for each appliance
l’usage approprié de lapprêt et ciment. Tout arrët feu et solin de toit being placed into operation could result in carbon monoxide poisoning
utilisés avec ce système doivent être des matériaux listés UL. or death.
L’acceptation du standard Canadien CAN/CSA B149 est directement For all venting configurations for this appliance and other gas
relié à l’installation conforme aux instructions ci- haut mentionnées. Le appliances placed into operation for this structure, provisions for
standard Canadien recommande l’inspection par un personel qualifié et adequate combustion, ventilation, and dilution air must be provided in
ce, une fois par année. accordance with:
Les autoritées ayant juridiction (inspecteurs de gas, inspecteurs en USA Installations: Section 9.3 current edition of NFPA 54/ANSI
bâtiments, département des incendies, etc) devraient être consultées Z223.1, Air for Combustion and Ventilation and applicable provisions
avant l’installation afin de déterminer si un permis est requis. of the local building codes.
Canadian Installations: Part 8 of current edition of
General CAN/CSA-B149.1. Venting Systems and Air Supply for Appliances
If this furnace replaces a furnace that was connected to a vent system or and all authorities having jurisdiction.
chimney, the vent or vent connectors of other remaining appliances may
need to be re-sized. Vent systems or vent connectors of other appliances
must be sized to the minimum size as determined using appropriate table
found in the current edition of National Fuel Gas Code NFPA 54/ANSI
Z-223.1. In Canada, refer to CAN/CSA-B149.1.

Manufacturer reserves the right to change, at any time, specifications and designs without notice and without obligations.
32
F96VTN and G96VTN: Installation, Start-up, Operating and Service and Maintenance Instructions

Venting Systems
! WARNING
! NOTICE CARBON MONOXIDE POISONING HAZARD
OPTIONAL CONFIGURATION FOR COMBUSTION AIR INLET Failure to follow the steps outlined below for each appliance connected
PIPE to the venting system being placed into operation could result in carbon
In applications where there is a risk of excessive moisture entering the monoxide poisoning or death.
combustion air inlet pipe, a moisture trap may be added to the inlet pipe The following steps shall be followed for each appliance connected to
to help prevent moisture from entering the furnace from the combustion the venting system being placed into operation, while all other
air inlet pipe. See Fig. 51. appliances connected to the venting system are not in operation:
When sizing venting systems, the equivalent length of the optional inlet 1. Seal any unused openings in venting system.
pipe moisture trap must be taken into account.
2. Inspect the venting system for proper size and horizontal pitch, as
required in the National Fuel Gas Code, ANSI Z223.1/NFPA 54 or

! NOTICE the CSA B149 Natural Gas and Propane Installation Code and
these instructions. Determine that there is no blockage or
restriction, leakage, corrosion and other deficiencies, which could
RECOMMENDED SUPPORT FOR VENT TERMINATION
cause an unsafe condition.
It is recommended that sidewall vent terminations of over 24 inches
(0.6 M) in length or rooftop vent terminations of over 36 inches (1 M) 3. As far as practical, close all building doors and windows and all
in length be supported by EITHER the factory accessory vent doors between the space in which the appliance(s) connected to
termination kit or field-supplied brackets or supports attached to the the venting system are located and other spaces of the building.
structure. A factory accessory vent termination kit may be used for 4. Close fireplace dampers.
direct vent terminations. Termination kits are available for 2-in. or 3-in. 5. Turn on clothes dryers and any appliance not connected to the
pipe. See Table for available options. venting system. Turn on any exhaust fans, such as range hoods and
bathroom exhausts, so they are operating at maximum speed. Do
Direct Vent / 2-Pipe System not operate a summer exhaust fan.
In a direct-vent (2-pipe) system, all air for combustion is taken directly 6. Follow the lighting instructions. Place the appliance being
from outdoor atmosphere, and all flue products are discharged to outdoor inspected into operation. Adjust the thermostat so appliance is
atmosphere. Combustion-air and vent pipes must terminate together in operating continuously.
the same atmospheric pressure zone, either through the roof (preferred) 7. Test for spillage from draft hood equipped appliances at the draft
or a sidewall. See Fig. 42 for references to clearances required by hood relief opening after 5 minutes of main burner operation. Use
National code authorities. the flame of a match or candle.

! NOTICE
8. If improper venting is observed during any of the above tests, the
venting system must be corrected in accordance with the National
Fuel Gas Code, ANSI Z223.1/NFPA 54 and/or CSA B149.1
OPTIONAL CONFIGURATION FOR COMBUSTION AIR INLET
Natural Gas and Propane Installation Code.
PIPE
9. After it has been determined that each appliance connected to the
In applications where there is a risk of excessive moisture entering the
venting system properly vents when tested as outlined above,
combustion air inlet pipe, a moisture trap may be added to the inlet pipe return doors, windows, exhaust fans, fireplace dampers and any
to help prevent moisture from entering the furnace from the combustion other gas-fired burning appliance to their previous conditions of
air inlet pipe. See Fig. 51. When sizing venting systems, the equivalent use.
length of the optional inlet pipe moisture trap must be taken into
account. Ventilated Combustion Air Systems
In a ventilated combustion air option, the vent terminates and discharges
the flue products directly to the outdoors similar to a direct vent system.
See Fig. 43 for references to clearances required by National code
authorities.
All air for combustion is piped directly to the furnace from a space that is
well ventilated with outdoor air (such as an attic or crawl space) and the
space is well isolated from the living space or garage. Combustion air
requirements for this option are the same as the requirements for
providing outside air for combustion for a single pipe vent system. Refer
to the “Air For Combustion and Ventilation” Section.
Table 12 – Vent Termination Kit for Direct Vent (2-pipe) Systems
Approved Two-Pipe Termination Fittings
Vent and Combustion Allowable Concentric Concentric Vent
1 1/2-in. 2-in. 2 1/2-in. 3-in. 4-in.
Air Pipe Diameters Vent Kit Kit
(38 mm) (51 mm) (64 mm) (76-mm) (102 mm)
1 1/2-in. (38 mm) No Yes No No No 2-in. (51 mm) NAHA002CV
2-in. (51 mm) No Yes No No No 2-in. (51 mm) NAHA002CV
2-in. (51 mm) NAHA002CV
2 1/2-in. (64 mm) No No No Yes No
3-in. (76 mm) NAHA001CV
3-in. (76-mm) No No No Yes No 3-in. (76 mm) NAHA001CV
4-in. (102 mm) No No No Yes Yes 3-in. (76 mm) NAHA001CV

Manufacturer reserves the right to change, at any time, specifications and designs without notice and without obligations.
33
F96VTN and G96VTN: Installation, Start-up, Operating and Service and Maintenance Instructions

Contact Local code authorities for other requirements to and/or

! WARNING exemptions from the National codes shown in the figures.
Roof termination is the recommended termination location. Roof
CARBON MONOXIDE POISONING HAZARD terminations provide better performance against sustained prevailing
Failure to follow the instructions outlined below for each appliance winds. The roof location is preferred since the vent and combustion air
being placed into operation could result in carbon monoxide poisoning system is less susceptible to damage or contamination. The termination
or death. is usually located away from adjacent structures or other obstacles such
The instructions included with this furnace DO NOT APPLY to vent as inside corners, windows, doors or other appliances. It is less prone to
systems that are located below the furnace. CAREFULLY FOLLOW icing conditions, and it often has less visible vent vapors.
THE INSTRUCTIONS PROVIDED WITH THE EXTERNAL Sidewall terminations may require sealing or shielding of building
VENT TRAP KIT FOR LAYING OUT THE VENTING SYSTEM surfaces with a corrosive resistance material due to the corrosive
AND THE DRAIN SYSTEM when all or part of the venting system is properties of combustion products from the vent system, as well as
placed below the furnace. protection of adjacent structures.
Proper configuration of the venting and drain system is critical when When determining appropriate location for termination, consider the
placing all or part of the venting system below the level of the furnace. following guidelines:
VENT GASSES COULD BE RELEASED FROM THE 1. Comply with all clearance requirements stated in Fig. 42 or Fig. 43
DRAINAGE SYSTEM if the instructions provided with the External per application.
Vent Trap Kit are not followed.
2. Termination or termination kit should be positioned where vent
vapors will not damage plants/shrubs, air conditioning equipment
Non-Direct Vent (1-pipe) System
or utility meters.
In a non direct-vent (1-pipe) system, all air for combustion is taken from
3. Do not locate termination directly into prevailing winds.
the area adjacent to furnace, and all flue products are discharged to
Termination should be positioned so that it will not be affected by
outdoor atmosphere. Air for combustion must be supplied as described
sustained prevailing winds over 30 mph, wind eddy, such as inside
in the Air For Combustion and Ventilation Section. Do not use an
building corners, or by recirculation of flue gases, airborne leaves,
abandoned chimney to supply outside air to the furnace. See Fig. 43 for
or light snow.
references to vent clearances required by National code authorities.
4. Termination or termination kit should be positioned where it will
A combustion air pipe to the outdoors is not required for a single-pipe
not be damaged by or subjected to foreign objects such as stones,
vent system. A 12-in. (304 mm) long pipe with a 2-in. (51 mm) tight
balls, etc.
radius 90 degree elbow is required to be attached to the combustion air
pipe adapter on the furnace. See Fig. 50. This short inlet air pipe helps to 5. Termination or termination kit should be positioned where vent
ensure stable combustion, as well as allow for sound attenuation. To aid vapors are not objectionable.
sound attenuation, point the inlet air pipe away from occupants. An extra Direct Vent / 2-Pipe System
elbow and/or five feet of pipe may be used to accomplish the sound Direct vent (2-pipe) vent and combustion air pipes must terminate
attenuation function. outside the structure. See Fig. 42 for references to vent clearances
required by National code authorities. Allowable vent and combustion
! NOTICE air terminations are shown in Fig. 40.
Ventilated Combustion Air
OPTIONAL VENTING BELOW THE FURNACE
The venting system may be positioned below the furnace ONLY IF the The vent pipe for a Ventilated Combustion Air System must terminate
factory accessory External Vent Trap Kit is used. The External Vent outdoors. See Fig. 43 for references to vent clearances required by
Trap Kit is only approved for PVC/ABS DWV venting systems. National code authorities. Allowable vent terminations are shown in
CAREFULLY FOLLOW THE INSTRUCTIONS PROVIDED WITH Fig. 41. The combustion air pipe terminates in a well-ventilated attic or
THE EXTERNAL VENT TRAP KIT FOR LAYING OUT THE crawl space. Follow the clearances as shown in Fig. 49.
VENTING SYSTEM AND THE DRAIN SYSTEM. The instructions The combustion air pipe cannot terminate in attics or crawl spaces that
included with this furnace DO NOT APPLY to vent systems that are use ventilation fans designed to operate in the heating season. If
located below the furnace. ventilation fans are present in these areas, the combustion air pipe must
terminate outdoors as a Direct Vent System.
Locating the Vent Termination Non-Direct Vent / 1-Pipe System
General The vent pipe for a Non Direct Vent (1-pipe) system must terminate
NOTE: Termination Requirements for the Provinces of Alberta and outdoors. See Fig. 43 for references to vent clearances required by
Saskatchewan are located at the end of this section. National Code authorities. Allowable vent terminations are shown in
Fig. 41.
Combustion-air inlet pipe (direct vent/2-pipe system only) and vent pipe
must terminate outside structure, either through sidewall or roof. A combustion air inlet pipe to the outdoors is not required for a
Non-Direct (single-pipe) Vent System. A 12-in. long section of pipe with
For vent termination clearance, references to National codes are shown
a tight radius 2-in. (51 mm) 90 degree elbow is required to be attached to
in Fig. 42 for Direct Vent/2-Pipe system and Fig. 43 for Ventilated
the furnace. See Fig. 50. This short inlet air pipe helps to ensure stable
Combustion Air/Non-direct Vent/1-Pipe system. For exterior
combustion, as well as allow for sound attenuation. To aid sound
termination arrangements, refer to Fig. 40 for Direct Vent/2-Pipe system
attenuation, point the inlet air pipe away from occupants. An extra elbow
and Fig. 41 for Ventilated Combustion Air/Non-Direct/1-Pipe system.
and/or five feet of pipe may be used to accomplish the sound attenuation
function.

Manufacturer reserves the right to change, at any time, specifications and designs without notice and without obligations.
34
F96VTN and G96VTN: Installation, Start-up, Operating and Service and Maintenance Instructions

Table 13 – Approved Combustion-Air and Vent Pipe, Fitting and Cement Materials
MATERIALS
1. All pipe*, fittings*, primers**, and solvents** must conform to American National Standards Institute (ANSI) standards and
American Society for Testing and Materials (ASTM) standards
USA
2. See Table below for approved materials for use in the U.S.A.
3. UL 1738 vent systems must be composed of pipe*, fittings**, cements, and primers** from the same supplier.
1. Installation in Canada must conform to the requirements of CAN/CSA B149 code.
2. Vent systems must be composed of pipe*, fittings*, cements, and primers from the same supplier and listed to ULC S636.
CANADA
3. Not all materials below may be approved or listed to ULC S636.
4. Factory accessory concentric vent kits are ULC S636 listed.
ASTM / ULC / UL Specification
Material Description Type
Pipe* Fittings* Solvents/Primers** Cements
Pressure Pipe Schedule 40 D1785 / UL 1738
DWV Schedule 40 D1785 / D2665
D2466 or D2665 F656 D2564
SDR 26 N/A D2241
PVC
SDR 21 N/A D2241
IPEX Schedule 40 ULC S636 ULC S636 ULC S636 ULC S636
Royal Pipe Schedule 40 ULC S636 ULC S636 ULC S636 ULC S636

ABS Schedule 40 D2661 D2468 Clear Cleaner For

ABS D2235
DWV-IPS Sizes Schedule 40 D2661 D2661 ABS†

Pressure Pipe Schedule 40 F441 F438 F656 F493

SDR N/A F442 N/A
CPVC
IPEX Schedule 40 ULC S636 ULC S636 ULC S636 ULC S636
Royal Pipe Schedule 40 ULC S636 ULC S636 ULC S636 ULC S636
* PVC and ABS pipe may use either DWV or pressure rated fittings.
** Colored or tinted solvents or primers must be used where required by code in the USA
† ABS plastic does not require a primer before solvent cementing. A cleaner for ABS is recommended to remove any surface residue. ABS cleaners are
not subject to ASTM standards.
Polypropylene Approved Manufacturer Solvents Primers Cements
Poly Pro® M & G Dura Vent Not Permitted
NOTE: Polypropylene vent systems are UL−1738 and ULC S636 listed and assembled using mechanical fastening systems supplied by the vent
manufacturer.

žLQ PP IRULQ PP

žLQ PP IRULQ PP

12 in. (305mm) min. separation

between bottom of combustion
air and bottom of vent (Typ.)

A13305
Fig. 40 – Combustion Air and Vent Pipe Termination for Direct Vent (2-Pipe) System

Manufacturer reserves the right to change, at any time, specifications and designs without notice and without obligations.
35
F96VTN and G96VTN: Installation, Start-up, Operating and Service and Maintenance Instructions

Roof Termination (Preferred)

Vent

Maintain 12 in (305mm)
.
minimum clearance
above highest anticipated
snow level maximum of
24 in. (610mm) above. roof

Abandoned masonry
used as raceway
(per code)

12 in. min. (305 mm)from

overhang or roof
6 in. (152mm) minimum clearance
between wall and end of vent pipe.
10 in. (254mm) maximum pipe length

Maintain 12 in. (305mm)

minimum clearance
above highest anticipated
12 in. (305 mm) min. from snow level or grade
overhang or roof whichever is greater

Sidewall Termination
90° with Straight Pipe (preferred)

Maintain 12 in. (305mm)

minimum clearance
above highest anticipated
snow level or grade
whichever is greater.

Side wall termination

with 2 elbows (preferred)

A05091
Fig. 41 – Vent Pipe Termination for Non-Direct Vent and Ventilated Combustion Air System

Manufacturer reserves the right to change, at any time, specifications and designs without notice and without obligations.
36
F96VTN and G96VTN: Installation, Start-up, Operating and Service and Maintenance Instructions

V
V

A12326
Fig. 42 – Direct Vent Termination Clearance
NOTE: The following is based upon National codes for gas appliances and is provided as a reference.
Refer to local codes which may supersede these standards and/or recommendations.

Item Clearance Description Canadian Installations (1 ) U.S. Installations (2 )

(per CAN/CSA B149.1) (per ANSI Z223.1/NFPA 54)
Clearance above grade, veranda, porch, deck, 12 in. (305 mm)
A 12 in. (305 mm)
balcony or anticipated snow level 18 in. (457 mm) above roof surface.
9 in. (229 mm) for appliances >10,000 BTUh (3
12 in. (305 mm) for appliances >10,000 BTUh (3 kW) kW)
Clearance to a window or door that may be
B and </=100,000 BTUh (30 kW), and </= 50,000 BTUh (15 kW),
opened
36 in. (914 mm) for appliances >100,000 BTUh (30 kW) 12 in. (305 mm) for appliances >50,000 BTUh
(15kW)
C Clearance to a permanently closed window
Vertical clearance to a ventilated soffit located For clearances not specified in ANSI Z223.1/NFPA 54 or CAN/CSA B149.1, clearances shall be in accordance
D above the terminal within a horizontal distance of with local installation codes and the requirements of the gas supplier and the manufacturer’s installation
2 feet (61 cm) from the centerline of the terminal instructions.
E Clearance to an unventilated soffit
F Clearance to an outside corner Manufacturer’s Recommendation: See Notes 3-8.
G Clearance to an inside corner
Clearance to each side of the centerline extended
3 ft. (.9 M) within 15 ft. (4.6 M) 3 ft. (.9 M) within 15 ft. (4.6 M)
H above electrical meter or gas service regulator
above the meter/regulator assembly. above the meter/regulator assembly.
assembly
I Clearance to service regulator vent outlet 3ft. (.9 M) See Note 4.
9 in. (9 mm) for appliances >10,000 BTUh (3 kW)
Clearance to non—mechanical air supply inlet to 12 in. (305 mm) for appliances >10,000 Btuh(3 kW)
and </= 50,000 BTUh (15 kW),
J building or the combustion air inlet to any other and </= 100,000 BTUh (30 kW),
12 in.(305 mm) for appliances >50,000 BTUh
appliance 36 in. (914 mm) for appliances >100,000 BTUh (30 kW)
(15kW)
K Clearance to a mechanical air supply inlet 6 ft. (1.8 M) 3ft. (.9 M) above if within 10 ft. (3 M) horizontally
12 in. (305 mm). See Note 4.
Clearance under a veranda, porch, deck, or
L Permitted only if veranda, porch, deck, or balcony is fully
balcony
open on a minimum of two sides beneath the floor. Manufacturer’s Recommendation: See Notes 3-8.
Clearance to each side of the centerline extended
above or below vent terminal of the furnace to a
M 12 in. (305 mm) 12 in. (305 mm)
dryer or water heater vent, or other appliance’s
vent intake or exhaust
Furnace combustion air intake clearance to a
N water heater vent, dryer vent or other types of 3 ft. (.9 M) 3 ft. (.9 M)
appliance exhaust.
0 Clearance from a plumbing vent stack 3 ft. (.9 M) 3 ft. (.9 M)
7 ft. (2.1 M)
See Note 4.
Clearance above or adjacent to paved sidewalk or Vent shall not terminate above or adjacent to a sidewalk or
P
paved driveway located on public property paved driveway that is located between two single family
Manufacturer’s Recommendation: See Notes 3-8.
dwellings and serves both dwellings.

> greater than, ≥ greater than or equal to, < less than, ≤ less than or equal to
NOTE:
1. In accordance with the current CAN/CSA B149.1, Natural Gas and Propane Installation Code.
2. In accordance with the current ANSI Z223.1/NFPA 54, National Fuel Gas Code
3. NOTE: This table is based upon National codes for gas appliances, and are provided as a reference.
Refer to Local codes which may supersede these standards and/or recommendations.
4. For clearances not specified in ANSI Z223.1/NFPA 54 or CAN/CSA B 149.1, clearances shall be in accordance with local installation codes and the requirements of the gas supplier and
the manufacturer’s installation instructions.
5. When locating vent terminations, consideration must be given to prevailing winds, location, and other conditions which may cause recirculation of the combustion products of adjacent
vents. Recirculation can cause poor combustion, inlet condensate problems, vent termination icing, and/or accelerated corrosion of the heat exchangers.
6. Design and position vent outlets to avoid ice build-up on and moisture damage to surrounding surfaces.
7. The vent for this appliance shall not terminate:
a. Near soffit vents of crawl space vents or other areas where condensate or vapor could create a nuisance or hazard or property damage; or
b. Where condensate vapor could cause damage or could be detrimental to the operation of regulators, relief valves, or other equipment.
8. Avoid venting under a deck or large overhang. Recirculation could occur and cause performance or system problems. Ice build-up may occur.

Manufacturer reserves the right to change, at any time, specifications and designs without notice and without obligations.
37
F96VTN and G96VTN: Installation, Start-up, Operating and Service and Maintenance Instructions

V
V

A12325
Fig. 43 – Ventilated Combustion Air and Non-Direct Vent Termination Clearance
NOTE: The following is based upon National codes for gas appliances and is provided as a reference.
Refer to local codes which may supersede these standards and/or recommendations.

Item Clearance Description Canadian Installations (1 ) U.S. Installations (2 )

(per CAN/CSA B149.1) (per ANSI Z223.1/NFPA 54)
Clearance above grade, veranda, porch, deck, balcony 12 in. (305 mm)
A 12 in. (305 mm)
or anticipated snow level 18 in. (457 mm) above roof surface.
12 in. (305 mm) for appliances >10,000 BTUh (3 kW) 4ft. (1.2M) below or to the side of the opening,
B Clearance to a window or door that may be opened and </=100,000 BTUh (30 kW), 1 ft (.3M) above the opening.
36 in. (914 mm) for appliances >100,000 BTUh (30 kW) Manufacturer’s Recommendation: See Note 8.
C Clearance to a permanently closed window
Vertical clearance to a ventilated soffit located above For clearances not specified in ANSI Z223.1/NFPA 54 or CAN/CSA B149.1, clearances shall be in
D the terminal within a horizontal distance of 2 feet (61 accordance with local installation codes and the requirements of the gas supplier and the manufacturer’s
cm) from the centerline of the terminal installation instructions.
E Clearance to an unventilated soffit
F Clearance to an outside corner Manufacturer’s Recommendation: See Notes 3-8.
G Clearance to an inside corner
Clearance to each side of the centerline extended
3 ft. (.9 M) within 15 ft. (4.6 M) 3 ft. (.9 M) within 15 ft. (4.6 M)
H above electrical meter or gas service regulator
above the meter/regulator assembly. above the meter/regulator assembly.
assembly
I Clearance to service regulator vent outlet 3ft. (.9 M) See Note 4.
Clearance to non—mechanical air supply inlet to 12 in. (305 mm) for appliances >10,000 Btuh(3 kW) 4ft. (1.2M) below or to the side of the opening,
J building or the combustion air inlet to any other and </= 100,000 BTUh (30 kW), 1 ft (.3M) above the opening.
appliance 36 in. (914 mm) for appliances >100,000 BTUh (30 kW) Manufacturer’s Recommendation: See Note 8
K Clearance to a mechanical air supply inlet 6 ft. (1.8 M) 3ft. (.9 M) above if within 10 ft. (3 M) horizontally
12 in. (305 mm). See Note 4.
L Clearance under a veranda, porch, deck, or balcony Permitted only if veranda, porch, deck, or balcony is
fully open on a minimum of two sides beneath the floor. Manufacturer’s Recommendation: See Notes 3-8.
Clearance to each side of the centerline extended
above or below vent terminal of the furnace to a dryer
M 12 in. (305 mm) 12 in. (305 mm)
or water heater vent, or other appliance’s direct vent
intake or exhaust
Clearance to a moisture exhaust duct
N 12 in. (305 mm) See Note 4 12 in. (305 mm) See Note 4
(dryer vent, spa exhaust, etc.)
0 Clearance from a plumbing vent stack 3 ft. (.9 M) 3 ft. (.9 M)
7 ft. (2.1 M).
Clearance above or adjacent to paved sidewalk or Vent shall not terminate above or adjacent to a sidewalk
P 7ft. (2.1M)
paved driveway located on public property or paved driveway that is located between two
single-family dwellings and serves both dwellings.

> greater than, ≥ greater than or equal to, < less than, ≤ less than or equal to
NOTE:
1. In accordance with the current CAN/CSA B149.1, Natural Gas and Propane Installation Code.
2. In accordance with the current ANSI Z223.1/NFPA 54, National Fuel Gas Code
3. NOTE: This table is based upon National codes for gas appliances, and are provided as a reference.
Refer to Local codes which may supersede these standards and/or recommendations.
4. For clearances not specified in ANSI Z223.1/NFPA 54 or CAN/CSA B 149.1, clearances shall be in accordance with local installation codes and the requirements of the gas supplier and
the manufacturer’s installation instructions.
5. When locating vent terminations, consideration must be given to prevailing winds, location, and other conditions which may cause recirculation of the combustion products of adjacent
vents. Recirculation can cause poor combustion, inlet condensation problems, vent termination icing, and/or accelerated corrosion of the heat exchangers.
6. Design and position vent outlets to avoid ice build-up on and moisture damage to surrounding surfaces.
7. The vent for this appliance shall not terminate:
a. Near soffit vents of crawl space vents or other areas where condensate or vapor could create a nuisance or hazard or property damage; or
b. Where condensate vapor could cause damage or could be detrimental to the operation of regulators, relief valves, or other equipment.
8. These National standards apply to all non-direct-vent gas appliances. Contact Local code officials for additional requirements and/or exclusions.

Manufacturer reserves the right to change, at any time, specifications and designs without notice and without obligations.
38
F96VTN and G96VTN: Installation, Start-up, Operating and Service and Maintenance Instructions

Clearance distances for No operable windows, doors or

items greater than 3 feet intakes of any type within the
(1 meter ) away from the shaded areas of Wall A and B.
inside corner, refer to the For all other items, refer to the Inside
Inside Corner Clearance Corner Clearance Table.
Table.
3 ft. (1 M)

3 ft. (1 M) to
6 ft. (2 M)
Notes:
V
For this illustration, Wall A is the wall adjacent to the wall the
vent termination is located. Wall B is the wall the vent Vent
termination is located. Termination
The termination can be located on either wall.
Minimum distance of a vent terminal to an inside corner is
3 ft. (1 M).
Maximum distance from an inside corner is 6 ft. (2 M).
Te rminations located more than 6 feet from a n inside
corner are not co nsidered inside corner term inations.

A190032
Fig. 44 – Inside Corner Termination
Inside Corner Terminations
Inside corner vent terminations are permitted provided that:
• Only two exterior walls come together to form an angle of 90 degrees to 135 degrees. There are no other exterior walls attached to either wall to
form an alcove.
• The clearance distances apply when the vent is at least 3 feet (1 meter) from, but not more than 6 feet (2 meters) away from an inside corner.
• For vent terminations located more than 6 feet (2 meters) from an inside corner, refer to the appropriate Direct Vent Clearance Table for all two pipe
terminations or Non-Direct Vent Clearance Table for all single pipe terminations.
• The clearance distances to items between the vent termination and the outside corner, refer to the appropriate Direct Vent Clearance Table for all two
pipe terminations or Non-Direct Vent Clearance Table for all single pipe terminations.
For clearance distances when vent termination is located more than 6 ft. (2 M) away from an inside corner, refer to the appropriate Direct Vent or
Non-Direct Vent Clearance Table.
Clearance description when termination is at least 3 ft. (1 M) away and not more than 6 ft. (2 M) away from an inside corner.
Clearance above grade, veranda, porch, deck, balcony or anticipated snow level 12-in. (305 mm)
Clearance to a permanently closed window on either Wall A or Wall B 12-in. (305 mm)
Vertical clearance to a soffit located above the vent termination within a horizontal distance of 2 ft. (61 cm) from the 6 ft. (2 M)
centerline of the vent termination
Clearance to a ventilation exhaust (including HRV/ERV) on either Wall A or Wall B 12-in. (305 mm)
Clearance above paved sidewalk or paved driveway located on public property 7 ft. (2.1 M)
Clearance under a veranda, porch, deck, or balcony N.P.*

No operable windows, doors or intakes of any type are permitted on Wall B between the vent termination and the inside corner when the vent
termination is at least 3 ft. (1 M) away and not more than 6 ft. (2 M) away from an inside corner.
The following items on Wall A must be located at least 3 ft. (1 M) away from the inside corner when a vent termination is located on Wall B and the
vent termination is at least 3 ft. (1 M) away or not more than 6 ft. (2 M) away from an inside corner.
A window or door that may be opened
The centerline extended above electrical meter or gas service regulator assembly
A service regulator vent outlet
The centerline of a dryer or water heater vent, or other appliance’s vent intake
A non-mechanical air supply inlet

Clearance distances shown for Wall A are measured horizontally from the exit of the termination on Wall B to the closest edge of the item shown
below.
Clearance to a mechanical air supply (including HRV/ERV) inlet unless termination is 3 ft. (1 M) above the horizontal line 10 ft. (3 M)
of the intake

For clearance distances from a vent termination to the outside corner of the wall, refer to the appropriate Direct Vent or Non-Direct Vent Clearance
Table
*N.P. = Not Permitted
*N/A = Not Applicable

Manufacturer reserves the right to change, at any time, specifications and designs without notice and without obligations.
39
F96VTN and G96VTN: Installation, Start-up, Operating and Service and Maintenance Instructions

EXAMPLE FOR
UPFLOW INSTALLATIONS.
MAY BE APPLIED TO
! WARNING
OTHER CONFIGURATIONS. CARBON MONOXIDE POISONING HAZARD
Failure to follow the instructions outlined below for each appliance
being placed into operation could result in carbon monoxide poisoning
or death.
For all venting configurations for this appliance and other gas
appliances placed into operation for the structure, provisions for
adequate combustion, ventilation, and dilution air must be provided in
accordance with:
USA Installations: Section 9.3 current edition of NFPA 54/ANSI
Z223.1 Air for Combustion and Ventilation and applicable provisions
of the local building codes.
Canadian Installations: Part 8 of current edition of
CAN/CSA-B149.1. Venting Systems and Air Supply for Appliances
and all authorities having jurisdiction.

A12220 Termination Requirements for the Provinces of Alberta and

Fig. 45 – Sample Inlet Air Pipe Connection for Polypropylene Saskatchewan
Venting Systems
The Provinces of Alberta and Saskatchewan require a minimum
unobstructed distance of 4 ft. (1.2 M) from the foundation to the property
line of the adjacent lot for vent termination of any appliance with an
input over 35,000 BTUh. If there is less than 4 ft. (1.2 M) of
unobstructed distance to the property line of the adjacent lot, no type of
vent termination is permitted for appliances with inputs greater than
35,000 BTUh.
12" (256mm) minimum
to There are no additional restrictions on unobstructed distances greater
60”(1524 mm) or
1 additional elbow maximum than 8 ft. (2.4 M). All single, two-pipe and concentric vents may be used,
providing all other Code and manufacturer’s requirements in these
instructions are adhered to. Refer to the appropriate Vent Termination
section above for locating the vent termination
If the unobstructed distance from the foundation to the property line of
CASING SIDE OR TOP ATTACHMENT the adjacent lot is no less than 4 ft. (1.2 M) and no greater than 8 ft. (2.4
COMBUSTION AIR PIPE
(NON-DIRECT VENT FOR ALL MODELS EXCEPT MODULATING UNLESS
M), it will be necessary to re-direct the flue gas plume. In this situation, a
INSTALLED IN ATTIC OR CRAWL SPACE) concentric vent kit cannot be used. A 2-pipe termination (or single pipe
A13406 termination when permitted) that re-directs the flue gas away by use of
Fig. 46 – Combustion Air Pipe Attachment
an elbow or tee, certified to ULC S636 from the adjacent property line
must be used. See Fig. 50.
A The concentric vent kit currently cannot be modified to attach an elbow
to the vent portion of the rain cap. A tee attached to the rain cap could
potentially direct the flue gas plume toward the intake air stream and
contaminate the incoming combustion air for the furnace.
Refer to Fig. 50 for terminations approved for use in Alberta and
Saskatchewan.
A96128
Size the Vent and Combustion Air Pipes
Fig. 47 – Pipe Vent and Combustion
General
! NOTICE ! NOTICE
RECOMMENDED SUPPORT FOR VENT TERMINATIONS
OPTIONAL CONFIGURATION FOR COMBUSTION AIR INLET
It is recommended that sidewall vent terminations in excess of 24
PIPE
inches (.6 M) or rooftop terminations in excess of 36 inches (1 M) in
In applications where there is a risk of excessive moisture entering the
vertical length be supported by EITHER the Direct Vent Termination
combustion air inlet pipe, a moisture trap may be added to the inlet pipe
Kit shown in Table or by field-supplied brackets or supports fastened
to help prevent moisture from entering the furnace from the combustion
to the structure.
air inlet pipe. See Fig. 51.
When sizing venting systems, the equivalent length of the optional
moisture trap (15 feet/5 M) must be taken into account.

Furnace combustion air and vent pipe connections are sized for 2-in. (50
mm ND) PVC/ABS DWV pipe. The combustion air and vent pipe
connections also accommodate 60 mm polypropylene venting systems
with outside diameters of approximately 60 mm (2-3/8 inches). Any pipe

Manufacturer reserves the right to change, at any time, specifications and designs without notice and without obligations.
40
F96VTN and G96VTN: Installation, Start-up, Operating and Service and Maintenance Instructions

diameter change should be made outside furnace casing in vertical pipe.

Any change in diameter to the pipe must be made as close to the furnace
as reasonably possible. See Fig. 48.

FURNACE

NOT IN OPTIONAL TERMINATION

HORIZONTAL BRACKET FOR 2-PIPE
SECTION TERMINATIONS

PIPE DIAMETER
TRANSITION IN
VERTICAL SECTION 12 IN. (305 MM) MIN.
SEPARATION BETWEEN
BOTTOM OF COMBUSTION
AIR AND BOTTOM OF VENT.
A93034
Fig. 48 – Combustion Air and Vent Pipe Diameter Transition
Location and Elbow Configuration
The Maximum Vent Length for the vent and combustion air pipe (when 12-IN. (305 MM)

used) is determined from the Maximum Equivalent Vent Length in ABOVE ANTICIPATED
SNOW LEVEL

Table 14 minus the number of fittings multiplied by the deduction for

each type of fitting used from Table 15.

Ventilated Combustion
Air intake pipe

Pipe hangar

3” (76 mm)

OPTIONAL
BRACKET
COUPLING
12 IN. (305 MM) MIN. SEPARATION
Ventilated Combustion Air 12” (305 mm) BETWEEN BOTTOM OF
intake termination in crawl COMBUSTION AIR AND
space BOTTOM OF VENT.

MAINTAIN 12 IN. (305 MM)

CLEARANCE ABOVE
HIGHEST ANTICIPATED
SNOW LEVEL OR GRADE,
CRAWL SPACE WHICHEVER IS GREATER.
COMBUSTION-AIR
(ELBOW PARALLEL TO WALL)

OVERHANG
EXHAUST
CLEARANCE TO OVERHANG PER CODE

highest level of insulation 12 IN.(305MM) [Link]

LEVEL OR ANTICIP
ATED SN
OW LEVE
L

A13078
Fig. 50 – Alberta and Saskatchewan Vent Termination
NOTE: Maximum Equivalent Vent Length (MEVL) includes standard
ATTIC
and concentric vent termination and does NOT include elbows. Use
Fig. 49 – Vent Terminations for Ventilated Combustion Air
A10497 Table 15 - Deductions from Maximum Equivalent Vent Length to
determine allowable vent length for each application.

Manufacturer reserves the right to change, at any time, specifications and designs without notice and without obligations.
41
F96VTN and G96VTN: Installation, Start-up, Operating and Service and Maintenance Instructions

Table 14 – Maximum Equivalent Vent Length - Ft.

Unit Size 40,000 1 60,000 2 80,000 100,000 3 120,000
Pipe Dia.
1½ 2 2½ 1½ 2 2½ 3 1½ 2 2½ 3 4 2 2½ 3 4 2½ 3 4
(in)
0-2000 40 155 185 100 175 200 15 55 130 175 200 20 80 175 200 75 185
20 10
2001-3000 35 150 175 95 165 185 125 165 185 165 185 70 175
49 15 75
3001-4000 30 135 160 16 90 155 175 115 155 175 175 5 65 165
Altitude 155
4001-4500 130 155 85 150 170 10 150 165 70 170
25 44 110 160
(feet) 4501-5000 125 145 15 80 145 165 145 160 150 165 60
10 65
5001-6000 20 120 130 75 140 155 41 100 135 150 140 155 155
6001-7000 15 110 120 13 70 130 145 38 125 140 60 135 145 N/A 50 140
90
7001-8000 100 110 10 65 120 135 36 120 125 55 125 135 46 130
10 N/A
8001-9000 90 95 5 60 115 125 33 80 110 115 N/A 50 115 125 43 120
9001-10000 5 80 85 N/A 55 105 115 30 75 100 105 45 100 115 39 115
Maximum Equivalent Vent Length - Meters
Unit Size 40,000 1 60,000 2 80,000 100,000 3 120,000
Pipe Dia.
38 51 64 38 51 64 76 38 51 64 76 102 51 64 76 102 64 76 102
(mm)
0-610 12.1 47.2 56.3 30.4 53.3 60.9 4.5 16.7 39.6 53.3 60.9 6.0 24.3 53.3 60.9 22.8 56.3
6.0 3.0
611-914 10.6 45.7 53.3 28.9 50.2 56.3 38.1 50.2 56.3 50.2 56.3 21.3 53.3
14.9 4.5 22.8
915-1219 9.1 41.1 48.7 4.8 27.4 47.2 53.3 35.0 47.2 53.3 53.3 1.5 19.8 50.2
Altitude 47.2
1220-1370 39.6 47.2 25.9 45.7 51.8 3.0 45.7 50.2 21.3 51.8
7.6 13.4 33.5 48.7
(meters) 1371-1524 38.1 44.1 4.5 24.3 44.1 50.2 44.1 48.7 45.7 50.2 18.2
3.0 19.8
1525-1829 6.0 36.5 39.6 22.8 42.6 47.2 12.4 30.4 41.1 45.7 42.6 47.2 47.2
1830-2134 4.5 33.5 36.5 3.9 21.3 39.6 44.1 11.5 38.1 42.6 18.2 41.1 44.1 NA 15.2 42.6
27.4
2135-2438 30.4 33.5 3.0 19.8 36.5 41.1 10.9 36.5 38.1 16.7 38.1 41.1 14.0 39.6
3.0 NA
2439-2743 27.4 28.9 1.5 18.2 35.0 38.1 10.0 24.3 33.5 35.0 NA 15.2 35.0 38.1 13.1 36.5
2744-3048 1.5 24.3 25.9 NA 16.7 32.0 35.0 9.1 22.8 30.4 32.0 13.7 30.4 35.0 11.8 35.0

NOTE:
1.40K Inducer Outlet Restrictor
Inducer Outlet Restrictor disk (P/N 1185623; 1.25-in. (32 mm) Dia.) shipped in the loose parts bag or available through FAST Parts required under 10-ft. (3 M) TEVL in all orientations.
Required for installations from 0 - 2000 (0 to 610 M) above sea level. Failure to use an outlet restrictor may result in flame disturbances or flame sense lock-out.
2.60K Inducer Outlet Restrictor
Inducer Outlet Restrictor disk (P/N 1185623; 1.25-in. (32 mm) Dia.) available through FAST Parts required for less than 5-ft. (1.5 M) TEVL in downflow and horizontal orientations only.
Required for installations from 0 - 2000 (0 to 610 M) above sea level.
3.100K Inducer Outlet Restrictor
Inducer Outlet Restrictor disk (P/N 1188589; 1.50-in. (38 mm) Dia.) available through FAST Parts required for less than 5-ft. (1.5 M) TEVL in downflow and horizontal orientations only.
Required for installations from 0 - 2000 (0 to 610 M) above sea level.

ELBOW CONFIGURATIONS VENT TERMINAL CONFIGURATIONS

Concentric

Long Medium Mitered

Standard 2-in., 3-in., or

optional 4-in. termination.
A13110
Table 15 – Deductions from Maximum Equivalent Vent Length - Ft. (M)
Pipe Diameter (in): 1-1/2 2 2-1/2 3 4
Mitered 90º Elbow 8 (2.4) 8 (2.4) 8 (2.4) 8 (2.4) 8 (2.4)
Medium Radius 90º Elbow 5 (1.5) 5 (1.5) 5 (1.5) 5 (1.5) 5 (1.5)
Long Radius 90º Elbow 3 (0.9) 3 (0.9) 3 (0.9) 3 (0.9) 3 (0.9)
Mitered 45º Elbow 4 (1.2) 4 (1.2) 4 (1.2) 4 (1.2) 4 (1.2)
Medium Radius 45º Elbow 2.5 (0.8) 2.5 (0.8) 2.5 (0.8) 2.5 (0.8) 2.5 (0.8)
Long Radius 45º Elbow 1.5 (0.5) 1.5 (0.5) 1.5 (0.5) 1.5 (0.5) 1.5 (0.5)
Tee 16 (4.9) 16 (4.9) 16 (4.9) 16 (4.9) 16 (4.9)
Concentric Vent Termination NA 0 (0.0) NA 0 (0.0) NA
Standard Vent Termination 0 (0.0) 0 (0.0) 0 (0.0) 0 (0.0) 0 (0.0)
NOTE:
[Link] only the smallest diameter pipe possible for venting. Over-sizing may cause flame disturbance or excessive vent terminal icing or freeze-up.
[Link] - Not allowed. Pressure switch will not close, or flame disturbance may result.
[Link] sizing for Canadian installations over 4500 ft. (1370 M) above sea level are subject to acceptance by the local authorities having jurisdiction.
[Link] both the combustion air and vent pipe independently, then use the larger size for both pipes.
[Link] the two 45_ elbows equal one 90_ elbow. Wide radius elbows are desirable and may be required in some cases.
[Link] and pipe sections within the furnace casing and at the vent termination should not be included in vent length or elbow count.
[Link] minimum pipe length is 5 ft. (2 M) linear feet (meters) for all applications.
[Link] 3-in. (76 mm) diameter vent termination kit for installations requiring 4-in. (102 mm) diameter pipe.
9.A running Tee in the Combustion Air Pipe adds 0 ft. to the TEVL of the vent length.

Manufacturer reserves the right to change, at any time, specifications and designs without notice and without obligations.
42
F96VTN and G96VTN: Installation, Start-up, Operating and Service and Maintenance Instructions

Recommended Combustion Air Inlet Moisture Trap

Recommended to prevent moisture from trickling into the furnace ! NOTICE
vestibule, a trap can be installed in the intake air pipe near the furnace.
To prevent moisture, connecting a drain line to the trap is recommended ADDITIONAL INFORMATION FOR POLYPROPYLENE
as trace amounts of moisture will evaporate into the intake air stream. If VENTING SYSTEMS
the combustion air inlet is located near a moisture exhaust duct, or there Polypropylene venting systems include flexible vent pipe. These
are other concerns of excessive moisture being drawn into the flexible vent pipes have a different equivalent vent length than straight
combustion air inlet, it is encouraged to connect a drain line to the trap. sections of PVC/ABS DWV vent pipe. Be sure to make the appropriate
deductions from the Maximum Equivalent Vent Length (MEVL), or
The trap can be constructed from a running tee of the same diameter of
additions to the Total Equivalent Vent Length (TEVL), when applying
the intake air pipe with EITHER a removable cap attached to a 6-inch
flexible vent pipes in polypropylene venting systems. See the
long pipe connected to the tee or the External Vent Trap Kit to help
polypropylene vent system manufacturer’s installation instructions for
prevent contaminants from entering the furnace. See Fig. 51.
details.
The External Vent Trap Kit accessory may be used as a trap for the When using metric-sized venting systems, use these equivalencies for
combustion air inlet pipe if a large amount of moisture must be removed. obtaining the proper MEVL from the Tables:
The drain line may be connected to the same drain as the furnace Use 2” Vent Tables for 60 mm (o.d.) vent systems
condensate and the evaporator coil condensate line ONLY if the inlet air Use 3” Vent Tables for 80 mm (o.d.) vent systems
trap drain and the evaporator coil drain empty into an open segment of Use 4” Vent Tables for 100 mm (o.d.) vent systems
pipe above the drain. See Fig. 12. When using the External Vent Trap
Kit, refer to those instructions for proper drain connections. NOTE: Polypropylene venting systems MAY require additional
The tee may also be connected to the intake air pipe on the side of the deductions from the MEVL, or additions to the TEVL, for vent
casing. See Fig. 51. terminations and flexible pipe sections. See the polypropylene venting
In any configuration, it will be necessary to add the equivalent length of system manufacturer’s instructions for details on equivalent lengths of
the tee (15 feet/5 M) to the Total Equivalent Vent Length of the venting vent terminations and flexible vent pipes, and for calculating total vent
system. lengths.
The measured length of pipe used in a single or 2-pipe termination is To calculate the Total Equivalent Vent Length (TEVL) of the venting
included in the total vent length. Include deductions from the Maximum system:
Equivalent Vent Length (MEVL) contained in the Venting Tables for 1. Measure the individual distance from the furnace to the termination
elbows and flexible vent pipe. Factory accessory concentric vent for each pipe.
terminations or pipe lengths and elbows used for “standard” vent 2. Count the number of elbows for each pipe.
terminations (see vent termination figures associated with Table 14) do
3. For each pipe, multiply the number of elbows by the equivalent
not require a deduction from the Maximum Equivalent Vent Length.
length for the type of elbow used. Record the equivalent length of
Include a deduction for a Tee when used for Alberta and Saskatchewan
all the elbows for each pipe.
terminations.
4. If a Tee is used on the termination (Alberta and Saskatchewan,
when required) record the equivalent length of the Tee used.
5. Calculate Total Equivalent Vent Length by adding the equivalent
lengths of the fittings to the lengths of the individual vent and
combustion air pipes.
6. When using polypropylene venting systems with flexible vent
pipes, perform adjustments for the equivalent length of the flexible
A A A
vent pipe to the calculated total equivalent venting system length.
See the polypropylene vent system manufacturer’s instructions for
details.
7. Select a diameter of vent pipe from Table 14 and note the
Maximum Equivalent Vent Length (MEVL) shown for that
TO CODE-- APPROVED DRAIN OR CONDENSATE PUMP application for that specific furnace input size. Compare the Total
Equivalent Vent Length (TEVL) to the MEVL:
Recommend “T” fitting with 4--inch minimum height standpipe (A) of same diameter or larger extending upward.
Tee 8. If the Total Equivalent Vent Length is shorter than the Maximum
Equivalent Vent Length for the diameter of pipe chosen, then that
Tee
diameter of pipe selected may be used.
Dry Well
Dry Well
Tee 9. If the Total Vent Length is longer than the Maximum Equivalent
Cap
(water tight Dry Well Vent Length for the diameter of pipe chosen, that diameter pipe
MAY NOT be used for venting the furnace. Try the next larger
Cap and removable)
(water tight Cap
(water tight
diameter pipe.
and removable)
Representative drawing only, some models may vary in appearance. and removable)

Fig. 51 – Recommended Combustion Air Inlet Moisture Trap

A170122A NOTE: If the calculated Total Equivalent Vent Lengths results in
different diameter pipes for the vent and combustion air, select the larger
diameter for both pipes.
NOTE: If the Maximum Vent Length for diameter of the pipe selected
is longer than the measured length and the equivalent length of all the
fittings and terminations (TEVL), recalculate Total Equivalent Vent
Length using the next smaller diameter. If the Maximum Equivalent
Vent Length is still longer than the longer TEVL of the vent pipe or
combustion air pipe, then that diameter of pipe selected may be used.

Manufacturer reserves the right to change, at any time, specifications and designs without notice and without obligations.
43
F96VTN and G96VTN: Installation, Start-up, Operating and Service and Maintenance Instructions

When installing vent systems pipe lengths of 10 ft. (3 M) or less, use the Configure the Furnace
smallest allowable pipe diameter. Using a pipe size greater than required
for short venting systems may result in loss of efficiency, incomplete
combustion, flame disturbance, or flame sense lockout. ! WARNING
For vent systems longer than 10 ft. (3 M), any larger diameter vent pipe CARBON MONOXIDE POISONING HAZARD
shown in Table 14 FOR THAT SIZE FURNACE may be used. Failure to follow this warning could result in personal injury or death.
Combustion Air and Vent Piping Insulation To route the vent pipe and combustion air pipe through the furnace, the
Guidelines manufacturer supplied kit must be used. Failure to properly seal the
blower compartment from the furnace vestibule could result in the
NOTE: Use closed cell, neoprene insulation or equivalent.
circulation of carbon monoxide throughout the structure. The vent pipe
The vent pipe may pass through unconditioned areas. The amount of and combustion air pipe must be a continuous pipe while passing
exposed pipe allowed is shown in Table 16. through the blower compartment. Seals supplied in this kit must be
1. Using winter design temperature (used in load calculations), find installed per the instructions provided. Follow all procedures outlined
appropriate temperature for your application and furnace model. in these instructions.
2. Determine the amount of total and exposed vent pipe.
3. Determine required insulation thickness for exposed pipe length(s). Near Furnace Vent Connections
4. When combustion air inlet piping is installed above a suspended Offsets in the vertical portion of the vent pipe should be made with 45
ceiling, the pipe MUST be insulated with moisture resistant deg. elbows instead of 90 deg. elbows. Short horizontal runs of vent pipe
insulation such as Armaflex or other equivalent type of insulation. are difficult to pitch correctly and may trap water in the vent pipe.
5. Insulate combustion air inlet piping when run in warm, humid Trapped water in the vent pipe may result in nuisance pressure switch
spaces. tripping.
6. Install the insulation per the insulation manufacturer’s installation Install the Vent and Combustion Air Pipes
instructions. With the furnace installed in the required position, remove the desired
NOTE: Pipe length (ft. / M) specified for maximum pipe lengths knockouts from the casing. It will be necessary to remove one knockout
located in unconditioned spaces cannot exceed total allowable pipe for the vent pipe and the other knockout for the combustion air
length as calculated from Table 14. connection. See Fig. 15.
Use a flat blade screwdriver and tap on the knockout on opposite sides,
where the knockout meets the casing. Fold the knockout down with duct
pliers and work the knockout back and forth until it is removed. Trim
any excess metal from the knockout with tin snips.
The vent elbow can be rotated to the required location on the casing if
necessary. See Fig. 57. To rotate the vent elbow:
1. Loosen the clamp on the inlet of the vent elbow attached to the
inducer.
2. Rotate the vent elbow to the required position. There are rounded
notches on the vent elbow to align it with the inducer housing for
each orientation.
3. Tighten the clamp around the vent elbow. Torque the clamp to 15
lb-in. See Fig. 52 through Fig. 55.
Table 16 – Maximum Allowable Exposed Vent Lengths in Unconditioned Space Insulation Table - Ft. / M
40,000* BTUH 60,000 BTUH
Unit
3/8­in. 1/2­in.
Size Uninsulated Uninsulated 3/8­in. Insulation 1/2­in. Insulation
Insulation Insulation
Pipe
Winter
Dia. 1½ 2 2½ 1½ 2 2½ 1½ 2 2½ 1½ 2 2½ 3 1½ 2 2½ 3 1½ 2 2½ 3
Design
in.
Temp °F
20 20 20 20 20 50 45 20 60 50 20 30 30 25 20 75 65 60 20 85 75 65
0 10 5 5 20 25 20 20 30 25 15 15 10 10 20 40 30 25 20 45 40 30
­20 5 20 15 10 20 20 15 10 5 20 25 20 15 20 30 25 20
­40 15 10 5 15 15 10 5 20 15 15 10 20 20 15 10

80,000 BTUH
Unit Size
Uninsulated 3/8­in. Insulation 1/2­in. Insulation
Winter Pipe Dia. in. 1½ 2 2½ 3 4 1½ 2 2½ 3 4 1½ 2 2½ 3 4
Design 20 15 40 40 35 30 15 50 90 75 65 15 50 70 70 70
Temp °F 0 15 20 15 10 5 15 50 45 35 30 15 50 50 40 35
­20 15 10 5 15 35 30 20 15 15 40 30 25 15
­40 10 5 15 25 20 15 5 15 30 25 20 10

Manufacturer reserves the right to change, at any time, specifications and designs without notice and without obligations.
44
F96VTN and G96VTN: Installation, Start-up, Operating and Service and Maintenance Instructions

100,000 BTUH
Unit Size
Uninsulated 3/8­in. Insulation 1/2­in. Insulation
Winter Pipe Dia. in. 2 2½ 3 4 2 2½ 3 4 2 2½ 3 4
Design 20 20 50 40 35 20 80 95 80 20 80 105 90
Temp °F 0 20 20 15 10 20 55 45 35 20 65 55 45
­20 15 10 5 20 35 30 20 20 45 35 25
­40 10 5 20 25 20 10 20 30 25 15

120,000 BTUH 140,000 BTUH

Unit Size
Uninsulated 3/8­in. Insulation 1/2­in. Insulation Uninsulated 3/8­in. Insulation 1/2­in. Insulation
Winter Pipe Dia. in. 2 ½ 3 4 2½ 3 4 2½ 3 4 2½ 3 4 2½ 3 4 2½ 3 4
Design 20 10 50 40 10 75 95 10 75 105 5 55 50 5 65 105 5 65 125
Temp °F 0 10 20 15 10 55 45 10 65 50 5 25 15 5 65 50 5 65 60
-20 10 10 10 35 25 10 45 30 5 10 5 5 45 30 5 50 40
-40 10 5 10 25 15 10 30 20 5 5 5 30 20 5 35 25

Maximum Allowable Exposed Vent Length in Unconditioned Space (Metric)

40,000* BTUH 60,000 BTUH
Unit Size 3/8­in. 1/2­in.
Uninsulated Uninsulated 3/8­in. Insulation 1/2­in. Insulation
Insulation Insulation
Winter
Design Pipe Dia. 38 51 64 38 51 64 38 51 64 38 51 64 76 38 51 64 76 38 51 64 76
Temp mm
°C -7 6.1 6.1 6.1 6.1 15.2 13.7 6.1 18.3 15.2 6.1 9.1 9.1 7.6 6.1 22.9 19.8 18.3 6.1 25.9 22.9 19.8
-18 3.0 1.5 1.5 6.1 7.6 6.1 6.1 9.1 7.6 4.6 4.6 3.0 3.0 6.1 12.2 9.1 7.6 6.1 13.7 12.2 9.1
-29 1.5 6.1 4.6 3.0 6.1 6.1 4.6 3.0 1.5 6.1 7.6 6.1 4.6 6.1 9.1 7.6 6.1
-40 4.6 3.0 1.5 4.6 4.6 3.0 1.5 6.1 4.6 4.6 3.0 6.1 6.1 4.6 3.0

80,000 BTUH
Unit Size
Uninsulated 3/8­in. Insulation 1/2­in. Insulation
Winter Pipe Dia.
38 51 64 76 102 38 51 64 76 102 38 51 64 76 102
Design mm
Temp -7 4.6 12.2 12.2 10.7 9.1 4.6 15.2 27.4 22.9 19.8 4.6 15.2 21.3 21.3 21.3
°C -18 4.6 6.1 4.6 3.0 1.5 4.6 15.2 13.7 10.7 9.1 4.6 15.2 15.2 12.2 10.7
-29 4.6 3.0 1.5 4.6 10.7 9.1 6.1 4.6 4.6 12.2 9.1 7.6 4.6
-40 3.0 1.5 4.6 7.6 6.1 4.6 1.5 4.6 9.1 7.6 6.1 3.0

100,000 BTUH
Unit Size
Uninsulated 3/8­in. Insulation 1/2­in. Insulation
Winter Pipe Dia.
51 64 76 102 51 64 76 102 51 64 76 102
Design mm
Temp -7 6.1 15.2 12.2 10.7 6.1 24.4 28.9 24.4 6.1 24.4 32.0 27.4
°C -18 6.1 6.1 4.6 3.0 6.1 16.8 13.7 10.7 6.1 19.8 16.7 13.7
-29 4.6 3.0 1.5 6.1 10.7 9.1 6.1 6.1 13.7 10.7 7.6
-40 3.0 1.5 6.1 7.6 6.1 3.0 6.1 9.1 7.6 4.6

120,000 BTUH 140,000 BTUH

Unit Size
Uninsulated 3/8­in. Insulation 1/2­in. Insulation Uninsulated 3/8­in. Insulation 1/2­in. Insulation
Winter Pipe Dia.
Design 64 76 102 64 76 102 64 76 102 64 76 102 64 76 102 64 76 102
mm
Temp -7 3.0 15.2 12.2 3.0 22.9 28.9 3.0 22.9 32.0 1.5 16.7 15.2 1.5 19.8 32.0 1.5 19.8 38.1
°C -18 3.0 6.1 4.6 3.0 16.8 13.7 3.0 19.8 15.2 1.5 7.6 4.6 1.5 19.8 15.2 1.5 19.8 18.3
-29 3.0 3.0 3.0 10.7 7.6 3.0 13.7 9.1 1.5 3.0 1.5 1.5 13.7 9.1 1.5 15.2 12.2
­40 3.0 1.5 3.0 7.6 4.6 3.0 9.1 6.1 1.5 1.5 1.5 9.1 6.1 1.5 35 7.6
* Pipe length (ft) specified for maximum pipe lengths located in unconditioned spaces. Pipes located in unconditioned space cannot exceed total allowable pipe length calculated from Table 14.
† Insulation thickness based on R value of 3.5 per in.

Manufacturer reserves the right to change, at any time, specifications and designs without notice and without obligations.
45
F96VTN and G96VTN: Installation, Start-up, Operating and Service and Maintenance Instructions

7
6
Rotate vent elbow to
required position.
4 5
1 2 5 3

Any other unused

knockout may be used
for combustion air
connection.

Any other unused

4 5
Rotate vent elbow to knockout may be used
required position.
for combustion air
1
connection.
3

2 & 5
6 7
A11309A
UPFLOW LEFT CONFIGURATION A11312A
DOWNFLOW RIGHT CONFIGURATION

7
6

2 5
1
Any other unused 3
knockout may be used
for combustion air
connection.

Rotate vent elbow to 4 5

required position.
A11308A
UPFLOW RIGHT CONFIGURATION
3
7
6

2 5

4
5
Any other unused
knockout may be used
for combustion air
connection.
Requires Accessory Internal Vent Kit.
See Product Data for current kit number.
A11310A A11313A
UPFLOW VERTICAL VENT DOWNFLOW VERTICAL
Fig. 52 – Upflow Configuration (Appearance May Vary) Fig. 53 – Downflow Configurations (Appearance May Vary)
See “Notes for Venting Options” See “Notes for Venting Options”
3 Rotate vent elbow to
2 5 required position.
4 5
1

A11311A A11327A
DOWNFLOW LEFT CONFIGURATION HORIZONTAL LEFT-VERTICAL VENT CONFIGURATION

Manufacturer reserves the right to change, at any time, specifications and designs without notice and without obligations.
46
F96VTN and G96VTN: Installation, Start-up, Operating and Service and Maintenance Instructions

Alternate combustion air

connection.
4

Rotate vent
elbow to
required
position.

Vent Pipe

6 5 Requires Internal Vent Kit

A11328A See Product Data for Current Kit Number
HORIZONTAL LEFT-LEFT VENT CONFIGURATION A11336
HORIZONTAL RIGHT-LEFT VENT CONFIGURATION
ALTERNATE
COMBUSTION
AIR CONNECTIONS

Requires Accessory Vent Kit

See Product Data for
A11335
Current Kit Number HORIZONTAL RIGHT-RIGHT VENT CONFIGURATION
Fig. 55 – Horizontal Right (Appearance May Vary)
See “Notes for Venting Options”
A11329A
HORIZONTAL LEFT-RIGHT VENT CONFIGURATION Notes for venting options
Fig. 54 – Horizontal Left (Appearance May Vary) 1. Attach vent pipe adapter with gasket to furnace casing.
See “Notes for Venting Options” 2. Align notches in rubber coupling over standoffs on adapter. Slide
clamps over the coupling.
3. Slide vent pipe through adapter and coupling into vent elbow.
4. Insert vent pipe into vent elbow.
5. Torque all clamps 15 lb.-in.
6. Attach combustion air pipe adapter with gasket to furnace.
7. Attach combustion air pipe to adapter with silicone. Pilot drill a
1/8-in. hole in adapter and secure with a #7 x 1/2-in. sheet metal
screw.

ALTERNATE
Slope vent pipe back to the
COMBUSTION furnace at least ¼” per foot

AIR CONNECTIONS
A11337
HORIZONTAL RIGHT-VERTICAL VENT CONFIGURATION
Avoid short horizontal offsets with 90 Use 45 deg. Elbows where
deg. Elbows. Short offsets can be possible, to ensure conden-
difficult to slope and may trap con- sate drainage.
densate.

A14546
Fig. 56 – Near Furnace Vent Connections

Manufacturer reserves the right to change, at any time, specifications and designs without notice and without obligations.
47
F96VTN and G96VTN: Installation, Start-up, Operating and Service and Maintenance Instructions

Attach gaskets to vent pipe and

Vent Coupling and Adapter
combustion air adapters.
A13074
Fig. 58 – Vent Coupling and Adapter with Gaskets

7$%6217+(,1'8&(5287/(75(675,&72561$3
,1727+(6/276$77+(287/(72)7+(,1'8&(5
)2586$*(
! NOTICE
The following instructions are for PVC/ABS DWV vent piping only.
6((0$;,080(48,9$/(179(17/(1*7+7$%/(
)7  0 2)9(1725/(6621/<

DO NOT USE THESE TECHNIQUES FOR POLYPROPYLENE

A170006
Fig. 57 – Inducer Vent Elbow VENT PIPING SYSTEMS. See the polypropylene vent system
Installing the Vent Pipe Adapter and Combustion Air manufacturer’s instructions for installing polypropylene venting
Pipe Adapter systems.

! WARNING
Install the remaining vent and combustion air pipes as shown below. It is
recommended that all pipes be cut, prepared, and pre-assembled before
permanently cementing any joint.
CARBON MONOXIDE POISONING HAZARD
1. Working from furnace to outside, cut pipe to required length(s).
Failure to follow this warning could result in personal injury or death.
To route the vent pipe and combustion air pipe through the furnace, the 2. De-burr inside and outside of pipe.
manufacturer supplied kit must be used. Failure to properly seal the 3. Chamfer outside edge of pipe for better distribution of primer and
blower compartment from the furnace vestibule could result in the cement.
circulation of carbon monoxide throughout the structure. The vent pipe 4. Complete the vent and combustion air pipe installation by
and combustion air pipe must be a continuous pipe while passing connecting the concentric vent or by installing the required
through the blower compartment. Seals supplied in this kit must be termination elbows as shown in Fig. 40, Fig. 41 and Fig. 50.
installed per the instructions provided. Follow all procedures outlined For Ventilated Combustion Air Termination, see Fig. 49.
in these instructions. 5. Clean and dry all surfaces to be joined.
6. Check dry fit of pipe and mark insertion depth on pipe.
NOTE: The rubber coupling that attaches to the vent pipe adapter must
be used. The adapter seals the vent pipe to the casing and reduces the 7. Insert the vent pipe into the vent elbow.
strain on the vent elbow attached to the inducer. 8. Torque clamp on vent elbow 15 lb-in.
1. Apply the gaskets to the vent pipe and combustion air pipe 9. Torque clamp on vent coupling 15 lb-in.
adapters. If supplied, remove and discard round center “slug” from 10. Insert the combustion air pipe into the adapter.
interior of gasket. See Fig. 58. 11. Pilot drill a screw hole through the adapter into the combustion air
pipe and secure the pipe to the adapter with sheet metal screws. DO
! WARNING NOT DRILL INTO POLYPROPYLENE VENT PIPES. Use an
optional accessory vent coupling, if needed.
CARBON MONOXIDE POISONING HAZARD 12. Seal around the combustion air pipe with silicone or foil tape.
Failure to follow this warning could result in personal injury or death. SILICONE SEALERS MAY NOT BE APPROPRIATE FOR
DO NOT use cement to join polypropylene venting systems. Follow POLYPROPYLENE VENT SYSTEMS. SEE
the polypropylene venting system manufacturer’s instructions for POLYPROPYLENE VENT SYSTEM MANUFACTURER’S
installing polypropylene venting systems. INSTRUCTIONS.
13. After pipes have been cut and pre-assembled, apply generous layer
NOTE: The vent pipe adapter can be distinguished from the inlet pipe of cement primer to pipe fitting socket and end of pipe to insertion
adapter by the absence of an internal pipe-stopping ring. The vent pipe mark. Quickly apply approved cement to end of pipe and fitting
can pass through the vent pipe adapter; it cannot pass through the inlet socket (over primer). Apply cement in a light, uniform coat on
pipe adapter. inside of socket to prevent buildup of excess cement. Apply second
2. Align the screw holes in the plastic vent pipe adapter with the coat. DO NOT CEMENT POLYPROPYLENE FITTINGS.
dimples in the casing. 14. While cement is still wet, twist pipe into socket with 1/4-in. turn.
3. Pilot drill the screw holes for the adapter in the casing and attach Be sure pipe is fully inserted into fitting socket.
the vent pipe adapter to the furnace with sheet metal screws. 15. Wipe excess cement from joint. A continuous bead of cement will
4. Slide the end of the rubber vent coupling with notches in it over the be visible around perimeter of a properly made joint.
standoffs on the vent pipe adapter. 16. Handle pipe joints carefully until cement sets.
5. Insert a length of vent pipe through the coupling into the outlet of 17. Horizontal portions of the venting system shall be supported to
the vent elbow. prevent sagging. Space combustion air piping and vent piping
6. Tighten the clamp around the outlet of the vent elbow. Torque the hangars as shown in Table 17. Support pipes using perforated metal
clamp to 15 lb-in hanging strap or commercially available hangars or straps designed
to support plastic pipe.

Manufacturer reserves the right to change, at any time, specifications and designs without notice and without obligations.
48
F96VTN and G96VTN: Installation, Start-up, Operating and Service and Maintenance Instructions

2. Remove the pipe from the furnace and the adapter and cut off any
! CAUTION excess pipe.
3. Clean and prime the end of the pipe that is flush with the vent
FURNACE RELIABILITY HAZARD adapter with a primer that is appropriate for the type of pipe being
Failure to follow this caution may result in nuisance short cycling, used.
frozen vent termination, and/or no heat. 4. Re-insert the pipe through the casing into the vent elbow.
Slope the vent and combustion air piping downward towards furnace a 5. Tighten the clamp around the outlet of the vent elbow. Torque the
minimum of 1/4-in. (6 mm) per linear ft. of pipe. clamp to 15 lb-in.
6. Apply cement to the end of the pipe and to the inside of the plastic
18. Slope the vent and combustion air piping downward towards vent adapter.
furnace. A minimum slope of at least 1/4-in. (6 mm) per linear 7. Slide the adapter over the vent pipe and align the screw holes in the
ft.(1-in (25 mm) per 4 ft.(1.2 M)) with no sags between hangers is adapter with the dimples in the furnace casing.
required. See Caution Box below.
8. Pilot drill 1/8-in. screw holes for the adapter in the casing and
19. Use appropriate methods to seal openings where combustion air secure the adapter to the furnace with sheet metal screws.
pipe and vent pipe pass through roof or sidewall.
9. Loosen the clamps on the rubber vent coupling.

! WARNING 10. Slide the end of the coupling with notches in it over the standoffs in
the vent pipe adapter.
CARBON MONOXIDE POISONING HAZARD 11. Tighten the clamp of the coupling over the vent pipe adapter.
Failure to follow this warning could result in personal injury or death. Torque the lower clamp around the vent pipe adapter to 15 lb-in.
DO NOT use cement to join polypropylene venting systems. Follow 12. Pilot drill a 1/8-in. hole in the combustion air pipe adapter.
the polypropylene venting system manufacturer’s instructions for 13. Complete the vent and combustion air pipe as shown in “Install the
installing polypropylene venting systems. Vent and Combustion Air Pipe.”

Table 17 – Hanger Spacing ! NOTICE

Material
Diameter PVC Sch SDR 21 & Polypropy FOR POLYPROPYLENE VENTING SYSTEMS
ABS CPVC
40 26 -lene When using polypropylene venting systems, all venting materials used,
1 1/2-in. 3-ft. 2 1/2-ft. 3-ft. 3-ft. 3.25-ft. including the vent terminations, must be from the same manufacturer.
38-mm 914-mm 762-mm 914-mm 914-mm 1000 mm
2-in. 3-ft. 3-ft. 3-ft. 3-ft. 3.25-ft. Installing the Vent Termination
51-mm 914-mm 914-mm 914-mm 914-mm 1000 mm Roof Terminations
2 1/2-in. 3 1/2-ft. 3-ft. 3 1/2-ft. 3 1/2-ft. 3.25-ft.
A roof termination of any type will require a 4-in. (102 mm) flashing for
64-mm 1067-mm 914-mm 1067-mm 1067-mm 1000 mm
a 2 in. (50 mm ND) concentric vent kit, , NAHA002CV or a 5-in.
3-in. 3 1/2-ft. 3-ft. 3 1/2-ft. 3 1/2-ft. 3.25-ft.
diameter (127 mm) flashing for a 3-in. (80 mm ND) concentric vent kit,
76-mm 1067-mm 914-mm 1067-mm 1067-mm 1000 mm
NAHA001CV. For two-pipe or single pipe vent systems, a flashing for
4-in. 4-ft. 3 1/2-ft. 4-ft. 4-ft. 3.25-ft.
each pipe of the required diameter will be necessary.
Optional Installation of the Vent Pipe It is recommended that the flashing be installed by a roofer or competent
NOTE: DO NOT USE THIS TECHNIQUE FOR professional prior to installing the concentric vent. The terminations can
POLYPROPYLENE VENTING SYSTEMS. be installed on a flat or pitched roof.
This option provides a disconnect point for the vent pipe. The vent pipe Concentric Vent
must be cemented to the plastic vent pipe adapter to maintain a sealed Single or multiple concentric vent must be installed as shown in Fig. 40.
vestibule. See Fig. 59. Maintain the required separation distance between vents or pairs of vents
VENT PIPE ADAPTER WITH GASKET
INSTALLED ON FURNACE. VENT
ALIGN NOTCHES IN VENT PIPE
COUPLING OVER STAND-OFF as shown in Fig. 40 and all clearance shown in Fig. 42.
ON ADAPTER. TORQUE LOWER

NOTE: Follow the instructions of the vent terminal manufacturer.

PIPE IS CUT FLUSH WITH TOP OF
CLAMP 15 LB-IN. WHEN REMAINING
ADAPTER. PRIME AND CEMENT VENT
VENT PIPE IS INSTALLED, TORQUE
PIPE TO ADAPTER. ALLOW TO DRY

These instructions are provided as a reference, only.

UPPER CLAMP TO 15 LB-IN.
BEFORE INSTALLING VENT COUPLING.

Cut one 4-in. (102 mm) diameter hole for 2-in. (50 mm ND) kit, or one
5-in. (127 mm) diameter hole for 3-in. (80 mm ND) kit in the desired
location.
Loosely assemble concentric vent/combustion air termination
components together using instructions in kit.
Slide assembled kit with rain shield REMOVED through hole in wall or
roof flashing.
VENT PIPE FLUSH WITH ADAPTER VENT PIPE FLUSH SHOWING COUPLING NOTE: Do not allow insulation or other materials to accumulate inside
A13076 of pipe assembly when installing it through hole.
Fig. 59 – Optional Vent Pipe Flush with Adapter
Insert a length of vent pipe through the casing into the outlet of the Disassemble loose pipe fittings. Clean and cement using same
vent elbow. procedures as used for system piping. DO NOT CEMENT
POLYPROPYLENE FITTINGS.
1. Slide the plastic vent pipe adapter over the length of the vent pipe
down to the furnace casing. Mark the pipe where it is flush with the Two-Pipe and Single-Pipe Terminations
outlet of the adapter. Single and two pipe vent must be installed as shown in Fig. 40 and
Fig. 41. Maintain the required separation distance between vents or pairs

Manufacturer reserves the right to change, at any time, specifications and designs without notice and without obligations.
49
F96VTN and G96VTN: Installation, Start-up, Operating and Service and Maintenance Instructions

of vents as shown in Fig. 40 and Fig. 41 and all clearance shown in 4. Disassemble loose pipe fittings. Clean and cement using same
Fig. 42 and Fig. 43. procedures as used for system piping. DO NOT CEMENT
POLYPROPYLENE FITTINGS.
! NOTICE (Direct Vent / 2-Pipe System ONLY)
When two or more furnaces are vented near each other, two vent
RECOMMENDED SUPPORT FOR VENT TERMINATIONS
terminations may be installed as shown in Fig. 40, but next vent
It is recommended that rooftop vent terminations in excess of 36 inches
termination, or pair of vent terminations, must be at least 36 in. (914
(1 M) in vertical length be supported by EITHER the Direct Vent
mm) away from the first two terminations. It is important that vent
Termination Kit shown in Table or by field-supplied brackets or
terminations be made as shown in Fig. 40 to avoid recirculation of vent
supports fastened to the structure.
gases.
Cut the required number of holes in the roof or sidewall for vent and Inducer Outlet Restrictor
(when used) combustion air pipes. Sidewall holes for two-pipe vent To improve efficiency and operation of 40K, 60K or 100K BTUH input
terminations should be side-by-side, allowing space between the pipes models on very short vent systems, an inducer outlet restrictor is
for the elbows to fit on the pipes. required to be installed on the outlet of the inducer assembly. The outlet
Holes in the roof for direct-vent two-pipe terminations should be spaced restrictor is shown in the footnote of Table 14 -Maximum Equivalent
no more than 18 in. (457 mm) apart to help avoid vent gas recirculation Vent Length. The outlet restrictor for 40K models is shipped in the loose
into combustion air intake. parts bag. See Table 14 for usage, part numbers and sourcing of 60K and
Termination elbows will be installed after the vent and (if used) 100K inducer outlet restrictors.
combustion air pipe is installed. To determine if the outlet restrictor is required, see Table 14. Failure to
use an outlet restrictor on the 40K model when required may result
Sidewall Terminations
in flame disturbance or flame sense lockout.
Concentric Vent
To install the outlet restrictor:
NOTE: Follow the instructions of the vent terminal manufacturer.
1. Remove the vent elbow from the inducer outlet.
These instructions are provided as a reference only.
2. Align the lock tabs on the outlet restrictor with the slots on inside
Determine an appropriate location for termination kit using the
outlet of the inducer assembly.
guidelines provided in section “Locating The Vent Termination” in
3. Snap the outlet restrictor in place.
this instruction.
4. Re-install the vent elbow.
1. Cut one 4-in. diameter hole for 2-in. kit, or one 5-in. diameter hole
5. Torque vent elbow clamp 15-lb-in.
for 3-in. kit.
2. Loosely assemble concentric vent/combustion air termination
components together using instructions in kit.
3. Slide assembled kit with rain shield REMOVED through hole.
NOTE: Do not allow insulation or other materials to accumulate inside
of pipe assembly when installing it through hole.
4. Locate assembly through sidewall with rain shield positioned no
more than 1-in. (25 mm) from wall as shown in Fig. 40.
5. Disassemble loose pipe fittings. Clean and cement using same
procedures as used for system piping. DO NOT CEMENT
POLYPROPYLENE FITTINGS.
2-Pipe and 1-Pipe Vent Termination
NOTE: Follow the instructions of the vent terminal manufacturer.
These instructions are provided as a reference, only.

! NOTICE
RECOMMENDED SUPPORT FOR VENT TERMINATIONS
It is recommended that sidewall vent terminations in excess of 24
inches (.6 M) in vertical length be supported by EITHER the Direct
Vent Termination Kit shown in Table or by field-supplied brackets or
supports fastened to the structure.

Determine an appropriate location for termination kit using the

guidelines provided in section “Locating The Vent Termination” in this
instruction.
1. Cut two holes, one for each pipe, of appropriate size for pipe size
being used.
2. Loosely install elbow in bracket (if used) and place assembly on
combustion-air pipe.
3. Install bracket as shown in Fig. 40 and Fig. 50.
NOTE: For applications using vent pipe option indicated by dashed
lines in Fig. 40 and 42, rotate vent elbow 90_ from position.

Manufacturer reserves the right to change, at any time, specifications and designs without notice and without obligations.
50
F96VTN and G96VTN: Installation, Start-up, Operating and Service and Maintenance Instructions

Venting System Length Calculations

The Total Equivalent Vent Length (TEVL) for EACH combustion air or vent pipe equals the length of the venting system, plus the equivalent length of
elbows used in the venting system from Table 15.
Standard vent terminations or factory accessory concentric vent terminations count for zero deduction.
See vent system manufacturer’s data for equivalent lengths of flexible vent pipe or other termination systems. DO NOT ASSUME that one foot of
flexible vent pipe equals one foot of straight PVC/ABS DWV vent pipe.
Compare the Total Equivalent Vent Length to the Maximum Equivalent Vent Lengths in Table 14.
Example 1
A direct-vent 60,000 BTUH furnace installed at 2100 ft. (640M). Venting system includes FOR EACH PIPE:
70 feet (22 M) of vent pipe, 65 feet (20 M) of combustion air inlet pipe, (3) 90º long-radius elbows, (2) 45º long-radius elbows, and a factory accessory
concentric vent kit.
Can this application use 2” (50 mm ND) PVC/ABS DWV vent piping?
Measure the required linear length of air inlet and vent pipe; insert the longest of 70 ft. Use length of the longer of the vent
=
the two here (22 M) or air inlet piping system
Add equiv length of (3) 90º long-radius elbows
3 ft. 9 ft.
(use the highest number of elbows for either the vent or 3 x = From Table 15
(0.9 M) (2.7 M)
inlet pipe)
Add equiv length of (2) 45º long-radius elbows
1.5 ft. 3 ft.
(use the highest number of elbows for either the vent or 2 x = From Table 15
(0.5 M) (0.9 M)
inlet pipe)
Add equiv length of factory concentric vent term 0 ft. From Table 15
From Vent Manufacturer’s
Add correction for flexible vent pipe, if any 0 ft.
instructions; zero for PVC/ABS DWV
82 ft.
Total Equivalent Vent Length (TEVL) Add all of the above lines
(25 M)

95 ft.
Maximum Equivalent Vent Length (MEVL) For 2” pipe from Table 14
(29 M)
Is TEVL less than MEVL? YES Therefore, 2” pipe MAY be used

Example 2
A direct-vent 60,000 BTUH furnace installed at 2100 ft. (640M). Venting system includes FOR EACH PIPE:
100 feet (30 M) of vent pipe, 95 feet (29 M) of combustion air inlet pipe, (3) 90º long-radius elbows, and a polypropylene concentric vent kit. Also
includes 20 feet (6.1 M) of flexible polypropylene vent pipe, included within the 100 feet (30 M) of vent pipe.
VERIFY FROM POLYPROPYLENE VENT MANUFACTURER’S INSTRUCTIONS for the multiplier correction for flexible vent pipe.
Can this application use 60mm o.d. (2”) polypropylene vent piping? If not, what size piping can be used?
Measure the required linear length of RIGID air inlet and vent pipe; insert the longest of 80 ft. Use length of the longer of the vent
=
the two here: 100 ft. Of rigid pipe - 20 ft. Of flexible pipe (24 M) or air inlet piping system
Add equiv length of (3) 90º long-radius elbows (use the 5 ft. 15 ft.
3 x =
highest number of elbows for either the vent or inlet pipe) (1.5 M) (4.6 M)
Add equiv length of 45º long-radius elbows
0 ft.
(use the highest number of elbows for either the vent or 0 x = Example from polypropylene vent
(0 M)
inlet pipe) manufacturer’s instructions, Verify from vent
3.3 ft 30 ft. manufacturer’s instructions.
Add equiv length of factory concentric vent term 9 x =
(0.9 M) (9 M)
20 ft. 40 ft.
Add correction for flexible vent pipe, if any 2* x =
(6.1 M) (12.2 M)
* VERIFY FROM VENT MANUFACTURER’S INSTRUCTIONS; For example only, assume 1 meter of
flexible 60mm (2”) or 80mm (3”) polypropylene pipe equals 2.0 meters (6.5 ft.) of PVC/ABS pipe.
165 ft.
Total Equivalent Vent Length (TEVL) Add all of the above lines
(50 M)

95 ft.
Maximum Equivalent Vent Length (MEVL) For 2” pipe from Table 14
(29 M)
Therefore, 60mm (2”) pipe may NOT be
Is TEVL less than MEVL? NO
used; try 80mm (3”)
  
185 ft.
Maximum Equivalent Vent Length (MEVL) For 3” pipe from Table 14
(57 M)
Is TEVL less than MEVL? YES Therefore, 80mm (3”) pipe MAY be used

Manufacturer reserves the right to change, at any time, specifications and designs without notice and without obligations.
51
F96VTN and G96VTN: Installation, Start-up, Operating and Service and Maintenance Instructions

START-UP, ADJUSTMENT, AND SAFETY 4. Replace blower door.

CHECK NOTE: If a bypass humidifier is used, setup switch SW1-4
(Comfort/Efficiency) should be in OFF=Efficiency position. This

! NOTICE compensates for the increased temperature in return air resulting from
bypass.
IMPORTANT INSTALLATION AND START-UP PROCEDURES Air Conditioning (A/C) Setup Switches (SW2-6, 7, 8)
Failure to follow this procedure may result in a nuisance smoke or odor The air conditioning setup switches are used to match furnace airflow to
complaint. required cooling airflow or high stage cooling airflow when a two-stage
The manifold pressure, gas rate by meter clocking, temperature rise and outdoor unit is used. Refer to the Adjustments section for setup switch
operation must be checked after installation. Minor smoke and odor configurations.
may be present temporarily after start-up from the manufacturing To set the desired cooling airflow:
process. Some occupants are more sensitive to this minor smoke and 1. Remove blower door.
odor. It is recommended that doors and windows be open during the
2. Locate A/C setup switches on furnace control.
first heat cycle.
3. Determine air conditioning tonnage used.
General 4. Configure the switches for the required cooling airflow.
1. Furnace must have a 115-v power supply properly connected and NOTE: Incorrect airflow caused by improper A/C switch setup may
grounded. cause condensate blow-off or a frozen indoor coil in the cooling mode.
NOTE: Proper polarity must be maintained for 115-v wiring. Control 5. Replace blower door.
status indicator light flashes rapidly (Status Code 10) and furnace does Continuous Fan (CF) Setup Switches (SW2-3, 4, 5)
not operate if polarity is incorrect or if the furnace is not grounded. The CF setup switches are used to select desired airflow when
2. Thermostat wire connections at terminals R, W/W1, G, and Y/Y2 thermostat is in continuous fan mode or to select low-cooling airflow for
must be made at 24-v terminal block on furnace control. two-speed cooling units. Refer to the Adjustments section for setup
3. Natural gas service pressure must not exceed 0.5 psig (14- in. w.c., switch configurations. To set desired cooling airflow:
350 Pa), but must be no less than 0.16 psig (4.5-in. w.c., 1125 Pa). 1. Remove blower door.
4. Blower door must be in place to complete 115-v electrical circuit 2. Locate CF setup switches on furnace control.
and supply power to furnace components. 3. Determine air conditioning tonnage used for low-cooling (when
Before operating furnace, check flame rollout manual reset switch for used) or desired continuous fan airflow.
continuity. If necessary, press button to reset switch. 4. Configure the switches for the required airflow.
EAC-1 terminal is energized whenever blower operates. HUM terminal 5. Replace blower door.
is only energized when the blower is energized in heating.
Setup Switches (SW2-1, 2)

! CAUTION The furnace control has two additional setup switches labeled SW2-1,2.
Setup switch SW2-1 is used for twinning on approved models.
UNIT OPERATION HAZARD SW2-2 is used to adjust airflow. Refer to the Adjustments section for
Failure to follow this caution may result in intermittent unit operation setup switch configurations.
or performance dissatisfaction. Refer to Fig. 60 for configuration of SW2 airflow options.
These furnaces are equipped with a manual reset limit switch in burner 1. Remove blower door.
assembly. This switch opens and shuts off power to the gas valve if an 2. Locate setup switch SW2 on furnace control.
overheat condition (flame rollout) occurs in the burner 3. Configure the switches as necessary for the application.
assembly/enclosure. Correct inadequate combustion-air supply, 4. Replace blower door.
improper gas pressure setting, improper burner or gas orifice
positioning, or improper venting condition before resetting switch. DO
NOT jumper this switch.

Setup Switches
There are two sets of setup switches on the furnace control board. These
switches configure the furnace for correct application requirement. They
also select the airflow settings for Air Conditioning and Continuous Fan
airflows.
The Setup Switch locations are shown and described on Fig. 60. The
setup switches are also shown on the unit wiring label.
Setup Switches (SW1)
The furnace control has 8 setup switches that may be set to meet the
application requirements. Refer to the Adjustments section for setup
switch configurations. To set these setup switches for the appropriate
requirement:
1. Remove blower door.
2. Locate setup switches on furnace control.
3. Configure the setup switches as necessary for the application.

Manufacturer reserves the right to change, at any time, specifications and designs without notice and without obligations.
52
F96VTN and G96VTN: Installation, Start-up, Operating and Service and Maintenance Instructions

A190048
Fig. 60 – Furnace Setup Switch Description

A190148
Fig. 61 – Airflow Selection (based on 350 CFM/TON) for A/C (SW2-6, 7, 8) and *CF (SW2-3, 4, 5)
Prime Condensate Trap with Water 1. Remove upper and middle collector box drain plugs opposite of the
condensate trap. See Fig. 62.
! WARNING
CARBON MONOXIDE POISONING HAZARD
Failure to follow these warnings could result in personal injury or
death.
Failure to use a properly configured trap or NOT water-priming trap
before operating furnace may allow positive pressure vent gases to
enter the structure through drain tube. Vent gases contain carbon
monoxide which is tasteless and odorless.

! CAUTION
UNIT OPERATION HAZARD
A11315
Failure to follow this caution may result in intermittent unit operation Fig. 62 – Priming Condensate Trap
or performance satisfaction. 2. Connect field-supplied 5/8-in. (16 mm) ID tube with attached
Condensate trap must be PRIMED or proper draining may not occur. funnel to upper collector box drain connection. See Fig. 62.
The condensate trap has two internal chambers which can ONLY be 3. Pour one quart (liter) of water into funnel/tube. Water should run
primed by pouring water into the inducer drain side of condensate trap. through collector box, overfill condensate trap, and flow into open
field drain.

Manufacturer reserves the right to change, at any time, specifications and designs without notice and without obligations.
53
F96VTN and G96VTN: Installation, Start-up, Operating and Service and Maintenance Instructions

4. Remove funnel; replace collector box drain plug. The gas input rate on rating plate is for installations at altitudes up to
5. Connect field-supplied 5/8-in. (16 mm) ID tube to middle collector 2000 ft. (609.6M).
box drain port.
6. Pour one quart (liter) of water into funnel/tube. Water should run ! NOTICE
through collector box, overfill condensate trap, and flow into open
field drain. The NATURAL GAS manifold pressure adjustments in Table 20
compensate for BOTH altitude AND gas heating value. DO NOT apply
7. Remove funnel and tube from collector box and replace collector
an additional derate factor to the pressures shown in Table 20. The
box drain plug.
values in this table are NOT referenced to sea level; they are
Purge Gas Lines AS-MEASURED AT ALTITUDE.
If not previously done, purge the lines after all connections have been The heating content of natural gas at altitude may already provide for a
made and check for leaks. reduction in capacity of the furnace. Be sure to obtain the expected
in-season gas heating value of the gas from the gas supplier BEFORE
! WARNING making any adjustments for capacity or altitude. Refer to Table 20. No
adjustments to the furnace may be necessary at altitude for certain gas
FIRE OR EXPLOSION HAZARD heating values.
Failure to follow this warning could result in personal injury, death, Refer to the instructions provided in the factory-specified LP/Propane
and/or property damage. conversion kit for instructions for setting gas manifold pressures for
Never purge a gas line into a combustion chamber. Never test for gas LP/Propane applications.
leaks with an open flame. Use a commercially available soap solution
In the USA, the input rating for altitudes above 2000 ft. (609.6M) must
made specifically for the detection of leaks to check all connections. A
be reduced by 2 percent for each 1000 ft. (304.8M) above sea level.
fire or explosion may result causing property damage, personal injury
Refer to Table 18. The natural gas manifold pressures in Table 20 adjust
or loss of life.
for BOTH altitude and natural gas heating value.
Table 18 – Altitude Derate Multiplier for USA
Adjustments
ALTITUDE PERCENT DERATE

! CAUTION
OF MULTIPLIER
FT. M
DERATE FACTOR*
0–2000 0-610 0 1.00
FURNACE DAMAGE HAZARD 2001–3000 610-914 4-6 0.95
Failure to follow this caution may result in reduced furnace life. 3001–4000 914-1219 6-8 0.93
DO NOT redrill orifices. Improper drilling (burrs, out-of-round holes, 4001–5000 1219-1524 8-10 0.91
5001–6000 1524-1829 10-12 0.89
etc.) can cause excessive burner noise and misdirection of burner 6001–7000 1829-2134 12-14 0.87
flames. This can result in flame impingement of heat exchangers, 7001–8000 2134-2438 14-16 0.85
causing failures. See Fig. 63. 8001–9000 2438-2743 16-18 0.83
9001–10,000 2743-3048 18-20 0.81
*. Derate multiplier factors are based on midpoint altitude for altitude range.
! WARNING In Canada, the input rating must be reduced by 5 percent for altitudes of
FIRE HAZARD 2000 ft. (609.6M) to 4500 ft. (1371.6M) above sea level. The natural gas
Failure to follow this warning could result in personal injury, death manifold pressures in Table 20 adjust for BOTH altitude and natural gas
and/or property damage. heating value.
DO NOT bottom out gas valve regulator adjusting screw. This can NOTE: For Canadian altitudes of 2000 to 4500 ft. (609.6 to 1371.6M),
result in unregulated manifold pressure and result in excess overfire and use USA altitudes of 2001 to 3000 ft. (609.6 to 914.4M).
heat exchanger failures. To adjust manifold pressure to obtain the proper input rate, first,
determine if the furnace has the correct orifice installed. At higher
altitudes or different gas heat contents, it may be necessary to change the
factory orifice to a different orifice. Tables have been provided in the
furnace installation instructions to match the required orifice to the
manifold pressure to the heat content and specific gravity of the gas. To
do this:
1. Obtain average yearly gas heat value (at installed altitude) from
local gas supplier.
2. Obtain average yearly gas specific gravity from local gas supplier.
3. Find installation altitude in Table 20.
BURNER 4. Find closest natural gas heat value and specific gravity in Table 20.
ORIFICE
Follow heat value and specific gravity lines to point of intersection
to find orifice size and low-and high-heat manifold pressure
settings for proper operation.
Fig. 63 – Orifice Hole
A93059 5. Check and verify burner orifice size in furnace. NEVER ASSUME
ORIFICE SIZE. ALWAYS CHECK AND VERIFY.
For proper operation and long term reliability, the Furnace input rate
must be within +/-2 percent of input rate on furnace rating plate, or as
adjusted for altitude.

Manufacturer reserves the right to change, at any time, specifications and designs without notice and without obligations.
54
F96VTN and G96VTN: Installation, Start-up, Operating and Service and Maintenance Instructions

Adjust Manifold Pressure

! NOTICE 1. Adjust manifold pressure to obtain low fire input rate. See Fig. 64.

If orifice hole appears damaged or it is suspected to have been redrilled,

check orifice hole with a numbered drill bit of correct size. Never
redrill an orifice. A burr-free and squarely aligned orifice hole is
essential for proper flame characteristics.

6. Replace orifice with correct size, if required by Table 20. Use only
factory-supplied orifices. See EXAMPLE 1.
EXAMPLE 1
EXAMPLE: 0 - 2000 ft. (0 - 609.6M) altitude
Heating value = 1050 Btu/cu ft.
A170117
Specific gravity = 0.62 Fig. 64 – Gas Valve with Tower Pressure Ports
Therefore: Orifice No. 44 a. Turn gas valve ON/OFF switch to OFF.
* Furnace is shipped with No. 44 orifices. In this example, all main b. Loosen set screw on manifold tower pressure tap no more than
burner orifices are the correct size and do not need to be changed to one full turn with a 3/32-in. hex wrench, or remove the 1/8 inch
obtain proper input rate. NPT plug from the manifold pressure tap on the gas valve.
c. Connect a water column manometer or similar device to
Manifold pressure: 3.4-in. w.c. for high heat, 1.4-in. w.c. for low heat
manifold pressure tap.
NOTE: To convert gas manifold Table pressures to Pascals, multiply d. Turn gas valve ON/OFF switch to ON.
the in. w.c. value by 249.1 Pa/in. w.c. (1 in. w.c. = 249.1 Pa). e. Move setup SW1-2 on furnace control to ON position to lock
Check Inlet Gas Pressure furnace in low-heat operation. See Fig. 60 and Fig. 38.
The inlet gas pressure must be checked with the furnace operating in f. Manually close blower door switch.
maximum heat. This is necessary to make sure the inlet gas pressure g. Jumper R and W/W1 thermostat connections on control to start
does not fall below the minimum pressure of 4.5 in. w.c. for natural gas. furnace. See Fig. 38.
The maximum inlet gas pressure is 13.6 in. of water column. If the inlet h. Remove regulator adjustment cap from low heat gas valve
pressure is too low, you will not be able to adjust the manifold pressure pressure regulator and turn low-heat adjusting screw (3/16 or
to obtain the proper input rate. To check the inlet gas pressure: smaller flat-tipped screwdriver) counterclockwise (out) to
1. Make sure the gas supply is turned off to the furnace and at the decrease input rate or clockwise (in) to increase input rate. See
electric switch on the gas valve. Fig. 64.
2. Loosen set screw on inlet pressure tap no more than one full turn
with a 3/32-in. hex wrench or remove the 1/8 in. NPT plug from the ! NOTICE
inlet pressure tap on the gas valve.
DO NOT set low-heat manifold pressure less than 1.3-in. w.c. (324 Pa)
3. Connect a manometer to the inlet pressure tap on gas valve. or more than 1.7 in. w.c. (423 Pa) for natural gas. If required manifold
4. Turn on furnace power supply. pressure is outside this range, change main burner orifices to obtain
5. Turn gas supply manual shutoff valve to ON position. manifold pressure in this range.
6. Turn furnace gas valve switch to ON position.
i. Install low-heat regulator adjustment cap.
7. Jumper the R to W/W1 and W2 thermostat connections at the
j. Move setup switch SW1-2 to OFF position after completing
furnace control board.
low-heat adjustment.
8. When main burners ignite, confirm inlet gas pressure is Between k. Leave manometer or similar device connected and proceed to
4.5 in. w.c. and 13.6 in. w.c. Step 2.
9. Remove jumper across thermostat connections to terminate call for 2. Adjust manifold pressure to obtain high fire input rate See Fig. 64.
heat. Wait until the blower off delay is completed. a. Jumper R to W/W1 and W2 thermostat connections on furnace
10. Turn furnace gas valve electric switch to OFF position. control. This keeps furnace locked in high-heat operation.
11. Turn gas supply manual shutoff valve to OFF position. b. Remove regulator adjustment cap from high-heat gas valve
12. Turn off furnace power supply. pressure regulator and turn high heat adjusting screw (3/16-in. or
smaller flat-tipped screwdriver) counterclockwise (out) to
13. Remove manometer from the inlet pressure tap of the gas valve.
decrease input rate or clockwise (in) to increase input rate. See
14. Tighten set screw on inlet pressure tap with 3 /32-in. hex wrench, or Fig. 64.
if 1/8-in. NPT plug was removed, apply pipe dope sparingly to end
of plug and re-install in the gas valve.
! NOTICE
! WARNING DO NOT set high-heat manifold pressure less than 3.2-in. w.c. (797 Pa)
or more than 3.8 in. w.c. (947 Pa) for natural gas. If required manifold
FIRE HAZARD pressure is outside this range, change main burner orifices to obtain
Failure to follow this warning could result in personal injury, death, manifold pressure in this range.
and/or property damage.
Inlet pressure tap set screw must be tightened and 1/8-in. NPT pipe c. When correct input is obtained, replace caps that conceal gas
plug must be installed to prevent gas leaks. valve regulator adjustment screws. Main burner flame should be
clear blue, almost transparent See Fig. 65.

Manufacturer reserves the right to change, at any time, specifications and designs without notice and without obligations.
55
F96VTN and G96VTN: Installation, Start-up, Operating and Service and Maintenance Instructions

measurements, due to possible changes in duct static pressure and

airflow.

! CAUTION
FURNACE DAMAGE HAZARD
Failure to follow this caution may result in:
S Overheating the heat exchangers or condensing flue gases in heat
exchanger areas not designed for condensate.
S Shortened furnace life
S Component damage.
Temperature rise must be within limits specified on furnace rating plate.
A89020
Fig. 65 – Burner Flame Recommended operation is at midpoint of rise range or slightly above.
d. Remove jumpers R to W/W1 and R to W2.
When setup switch SW1-4 is ON, operation will be near the high end of
Clocking the Meter
the rise range for improved comfort.
3. Verify natural gas input rate by clocking meter.
Determine air temperature rise as follows:
NOTE: Contact your HVAC distributor or gas supplier for metric gas
1. Place thermometers in return and supply ducts as near furnace as
meter tables, if required.
possible. Be sure thermometers do not see heat exchanger so that
a. Turn off all other gas appliances and pilots served by the meter.
radiant heat does not affect readings. This practice is particularly
b. Move setup switch SW1-2 to ON position. This keeps furnace
important with straight-run ducts.
locked in low-heat operation when only W/W1 is energized.
c. Jumper R to W/W1. 2. When thermometer readings stabilize, subtract return-air
d. Run furnace for 3 minutes in low-heat operation. temperature from supply-air temperature to determine air
e. Measure time (in sec) for gas meter to complete one revolution temperature rise.
and note reading. The 2 or 5 cubic feet dial provides a more NOTE: Temperature rise can be determined for low-heat and high-heat
accurate measurement of gas flow. operation by locking the furnace in each mode of operation. The mode of
f. Refer to Table 21 for cubic ft. of gas per hr. operation is based on the position of Setup Switch SW1-2 on the furnace
g. Multiply gas rate cu ft./hr by heating value (BTUh/cu ft.) to control board.
obtain input rate. 3. This furnace is capable of automatically providing proper airflow to
h. If clocked rate does not match required input from Step 1, maintain the temperature rise within the range specified on furnace
increase manifold pressure to increase input or decrease manifold rating plate. If temperature rise is outside this range, proceed as
pressure to decrease input. Repeat steps b through e of Step 1 follows:
until correct low-heat input is achieved. Re-install low heat a. Check gas input for low- and high-heat operation.
regulator seal cap on gas valve. b. Check derate for altitude, if applicable.
i. Jumper R to W/W1, and W2. This keeps furnace locked in c. Check all return and supply ducts for excessive restrictions
high-heat operation when both W/W1 and W2 are energized. causing static pressure greater than 0.5-In. W.C.
j. Repeat items d through g for high-heat operation, repeating Step d. Ensure Comfort/Efficiency SW1-4 on furnace control is in
2 and adjusting the high-heat regulator screw as required. OFF=Efficiency position when a bypass humidifier is used. See
4. Restore furnace to normal operating condition. Fig. 38 for switch location.
a. Turn gas valve ON/OFF switch to OFF. e. Verify correct model plug is installed.
b. Remove water column manometer or similar device from To lock the furnace in low heat:
manifold pressure tap. 1. Turn SW1-2 ON at the furnace control.
2. Connect a jumper across R and W/W1 at the thermostat terminals at
! WARNING the furnace control.
3. Allow the burners to ignite and the blower to turn on.
FIRE HAZARD
Failure to follow this warning could result in personal injury, death, 4. Allow the supply temperature to stabilize and verify the proper rise
and/or property damage. range.
Manifold pressure tap set screw must be tightened or 1/8-in. NPT pipe If the temperature rise is too high or too low in low heat:
plug must be installed to prevent gas leaks. 1. Remove jumpers from R and W/W1.
2. Wait until the blower off delay is completed.
c. Tighten set screw on manifold pressure tap with 3/32-in. hex 3. Turn 115 VAC power off.
wrench, or if ⅛-in. NPT plug was removed, apply pipe dope
4. Check the position of setup switch SW1-4. When set to OFF,
sparingly to end of plug and re-install in the gas valve.
airflow is raised 7% for low heat Factory default position is ON.
d. Turn gas valve ON/OFF switch to ON.
e. Move setup SW1-2 on furnace control to position required for 5. Turn 115 VAC power on.
attached thermostat (OFF for single-stage thermostats, ON for 6. Re-check low heat temperature rise.
two-stage thermostats). To lock the furnace in high heat:
f. Check for gas leaks and verify furnace operation. 1. Connect a jumper across R and W/W1 and W2 at the thermostat
Adjust Temperature Rise terminals at the furnace control.
NOTE: Blower door must be installed when taking temperature rise 2. Allow the burners to ignite and the blower to turn on.
reading. Leaving blower door off will result in incorrect temperature

Manufacturer reserves the right to change, at any time, specifications and designs without notice and without obligations.
56
F96VTN and G96VTN: Installation, Start-up, Operating and Service and Maintenance Instructions

3. Allow the supply temperature to stabilize and verify the proper rise Adjust Continuous Fan Airflow (and Low-Speed
range. Cooling Airflow)
If the temperature rise is too high or too low in high heat: Adjust continuous fan and low-stage cooling airflow using SW2-3, 4, 5
1. Remove jumpers from R and W/W1 and W2. and refer to Fig. 60. The continuous fan speed can be further adjusted at
2. Wait until the blower off delay is completed. a conventional thermostat using the continuous fan speed select
3. Turn 115 VAC power off. function. Changing the continuous fan speed at a conventional
4. Check the position of setup switch SW1-4. When set to OFF, thermostat DOES NOT change the low-speed cooling airflow selected
airflow is raised 7% for low Heat, and 10% for high heat. Factory via SW2 at the control board.
default position is ON. Refer to the section titled “Continuous Blower Speed Selection for
5. Turn 115 VAC power on. Thermostat.”
6. Re-check high heat temperature rise. Adjust Thermostat Heat Anticipator.
After the temperature rise has been verified: 1. Mechanical thermostat. Set thermostat heat anticipator to match the
1. Remove jumpers from thermostat terminals. amp. draw of the electrical components in the R-W/W1 circuit.
Accurate amp. draw readings can be obtained at the wires normally
2. Allow the blower off delay to complete.
connected to thermostat subbase terminals, R and W. The
3. Turn setup switches SW1-2 to the OFF position unless two-stage thermostat anticipator should NOT be in the circuit while
thermostat operation is desired. See Fig. 60. measuring current.
4. Proceed to “Adjust Blower Off Delay” or install blower door if a. Set SW1-2 switch on furnace control board to ON.
complete. b. Remove thermostat from subbase or from wall.
Adjust Blower Off Delay (Heat Mode) c. Connect an amp. meter as shown in Fig. 66 across the R and W
subbase terminals or R and W wires at wall.
1. Remove blower door if installed.
THERMOSTAT SUBBASE
2. Turn Dip switch SW-7 or SW-8 ON or OFF for desired blower off TERMINALS WITH
delay. See Table 19 and Fig. 38, Fig. 60 and Fig. 75. THERMOSTAT REMOVED
(ANITICIPATOR, CLOCK, ETC.,
Table 19 – Blower Off Delay Setup Switch MUST BE OUT OF CIRCUIT.)

SETUP SWITCH HOOK-AROUND

AMMETER
DESIRED HEATING MODE (SW1-7 AND -8)
BLOWER OFF DELAY (SEC.) POSITION
SW1-7 SW1-8 R Y W G

90 OFF OFF
120 ON OFF
150 OFF ON
180 ON ON

Adjust Cooling Airflow – High-Speed and

Low-Speed Cooling 10 TURNS
The ECM blower can be adjusted for a range of airflows for low-speed
or high-speed cooling. See Table 9 – Air Delivery – CFM (With Filter) FROM UNIT 24-V
and Fig. 60 – Furnace Setup Switches and Descriptions. Depending on CONTROL TERMINALS

the model size, the cooling airflow can be adjusted from 1.5 to 6 tons EXAMPLE: 5.0 AMPS ON AMMETER = 0.5 AMPS FOR THERMOSTAT
based on 350 CFM per ton.
10 TURNS AROUND JAWS ANTICIPATOR SETTING

NOTE: 6 ton airflow will truncate at 2200 CFM on applicable models. A96316
Fig. 66 – Amp. Draw Check with Ammeter
The high-speed or single-speed cooling airflow is adjusted by turning d. Record amp. draw across terminals when furnace is in low heat
Setup switches SW2-6, SW2-7 and SW2-8 either ON or OFF. Select the and after blower starts.
required airflow from Table 9. Table 9 is based upon 350 CFM per ton. e. Set heat anticipator on thermostat per thermostat instructions and
For other CFM per ton Setup switch selections, see Fig. 38, Fig. 60 and install on subbase or wall.
Fig. 75. f. Turn SW1-2 switch OFF.
The Continuous Fan airflow selection via Setup switches SW2 is also the g. Install blower door.
airflow for low-speed cooling when the furnace is used with a 2-speed 2. Electronic thermostat: Set cycle rate for 3 cycles per hr.
cooling or heat pump unit. Adjust SW2-3, 4, 5 to match the airflow
required for low-speed cooling. Select the required airflow from Table 9 Check Safety Controls
and Fig. 60. The flame sensor, gas valve, and pressure switch were all checked in the
NOTE: The airflow selected via SW2-3, 4, 5 (Low-Speed Cooling Start-up procedure section as part of normal operation.
Airflow) cannot exceed the airflow selected via SW2-6, 7, 8 1. Check Main Limit Switch
(High-Speed Cooling Airflow). For other CFM per ton Setup switch This control shuts off combustion system and energizes
selections, see Fig. 38 and Fig. 60. air-circulating blower motor, if furnace overheats. By using this
NOTE: The airflow settings for SW2-6, 7, 8 and SW2-3, 4, 5 selections method to check limit control, it can be established that limit is
are the same, EXCEPT for the default values. See Table 9. functioning properly and will operate if there is a restricted
return-air supply or motor failure. If limit control does not function
For a complete explanation of cooling airflow, refer to the section titled
during this test, cause must be determined and corrected.
“Sequence of Operation.”
a. Run furnace for at least 5 minutes.
b. Gradually block off return air with a piece of cardboard or sheet
metal until the limit trips.
c. Unblock return air to permit normal circulation.

Manufacturer reserves the right to change, at any time, specifications and designs without notice and without obligations.
57
F96VTN and G96VTN: Installation, Start-up, Operating and Service and Maintenance Instructions

d. Burners will re-light when furnace cools down. Table 20 – Orifice Size and Manifold Pressure (In. W.C.) for Gas
2. Check Pressure Switch(es) Input Rate
This control proves operation of the draft inducer blower. TWO-STAGE FURNACE

a. Turn off 115-v power to furnace.

(TABULATED DATA BASED ON 20,000 BTUH HIGH-HEAT / 13,000 BTUH LOW-HEAT PER BURNER,
DERATED 2%/1000 FT (305M) ABOVE SEA LEVEL)

b. Disconnect inducer motor lead wires from wire harness. ALTITUDE

RANGE
AVG. GAS
HEAT VALUE 0.58
SPECIFIC GRAVITY OF NATURAL GAS
0.60 0.62 0.64
c. Turn on 115-v power to furnace. AT ALTITUDE Orifice Mnfld Press Orifice Mnfld Press Orifice Mnfld Press Orifice Mnfld Press

d. Set thermostat to “call for heat” and wait 1 minute. When

ft (m) (Btu/cu ft) No. High/Low No. High/Low No. High/Low No. High/Low
900 43 3.8 / 1.6 42 3.2 / 1.4 42 3.3 / 1.4 42 3.4 / 1.4

pressure switch is functioning properly, hot surface igniter 0 925 43 3.6 / 1.5 43 3.7 / 1.6 43 3.8 / 1.6 42 3.2 / 1.4

U.S.A. and Canada

(0) 950 43 3.4 / 1.4 43 3.5 / 1.5 43 3.6 / 1.5 43 3.7 / 1.6
should NOT glow and control diagnostic light flashes a status 975 44 3.7 / 1.6 44 3.8 / 1.6 43 3.4 / 1.5 43 3.6 / 1.5

code 3. If hot surface igniter glows when inducer motor is

to 1000 44 3.5 / 1.5 44 3.6 / 1.5 44 3.8 / 1.6 43 3.4 / 1.4
1025 44 3.3 / 1.4 44 3.5 / 1.5 44 3.6 / 1.5 44 3.7 / 1.6
disconnected, shut down furnace immediately. 2000 1050 44 3.2 / 1.3 44 3.3 / 1.4 44 3.4 / 1.4 44 3.5 / 1.5
(610) 1075 45 3.7 / 1.6 45 3.8 / 1.6 44 3.3 / 1.4 44 3.4 / 1.4
e. Determine reason pressure switch did not function properly and 1100 46 3.7 / 1.6 46 3.8 / 1.6 45 3.8 / 1.6 44 3.2 / 1.4

correct condition. U.S.A.

2001 (611)
800
825
42
43
3.4 / 1.4
3.8 / 1.6
42
42
3.5 / 1.5
3.3 / 1.4
42
42
3.6 / 1.5
3.4 / 1.4
42
42
3.7 / 1.6
3.5 / 1.5

U.S.A. and Canada

f. Turn off 115-v power to furnace. to 850 43 3.6 / 1.5 43 3.7 / 1.6 42 3.2 / 1.3 42 3.3 / 1.4

g. Reconnect inducer motor wires, replace door, and turn on 115-v

3000 (914) 875 43 3.4 / 1.4 43 3.5 / 1.5 43 3.7 / 1.5 43 3.8 / 1.6
900 44 3.7 / 1.6 44 3.8 / 1.6 43 3.5 / 1.5 43 3.6 / 1.5

power. Canada
2001 (611)
925
950
44
44
3.5 / 1.5
3.3 / 1.4
44
44
3.6 / 1.5
3.4 / 1.5
44
44
3.8 / 1.6
3.6 / 1.5
43
44
3.4 / 1.4
3.7 / 1.6
h. Blower will run for 90 sec before beginning the call for heat to 975 44 3.2 / 1.3 44 3.3 / 1.4 44 3.4 / 1.4 44 3.5 / 1.5

again.
4500 (1372) 1000 46 3.8 / 1.6 45 3.8 / 1.6 44 3.2 / 1.4 44 3.3 / 1.4
775 42 3.3 / 1.4 42 3.4 / 1.4 42 3.5 / 1.5 42 3.6 / 1.5

i. Furnace should ignite normally. 3001 800 43 3.8 / 1.6 42 3.2 / 1.4 42 3.3 / 1.4 42 3.4 / 1.4

U.S.A. Only
(915) 825 43 3.6 / 1.5 43 3.7 / 1.6 43 3.8 / 1.6 42 3.2 / 1.4

Checklist to
850
875
44
44
3.8 / 1.6
3.6 / 1.5
43
44
3.5 / 1.5
3.7 / 1.6
43
43
3.6 / 1.5
3.4 / 1.4
43
43
3.7 / 1.6
3.5 / 1.5

1. Put away tools and instruments. Clean up debris. 4000

(1219)
900
925
44
44
3.4 / 1.4
3.2 / 1.4
44
44
3.5 / 1.5
3.4 / 1.4
44
44
3.7 / 1.5
3.5 / 1.5
44
44
3.8 / 1.6
3.6 / 1.5

2. Verify that switches SW1-1 and SW1-6 are OFF and other setup 950
750
45
42
3.7 / 1.6
3.3 / 1.4
44
42
3.2 / 1.3
3.4 / 1.4
44
42
3.3 / 1.4
3.5 / 1.5
44
42
3.4 / 1.4
3.6 / 1.5
switches are set as desired. Verify that switches SW1-7 and SW1-8 4001 775 43 3.7 / 1.6 43 3.8 / 1.6 42 3.3 / 1.4 42 3.4 / 1.4

U.S.A. Only
for the blower OFF DELAY are set as desired per Table 19.
(1220) 800 43 3.5 / 1.5 43 3.6 / 1.5 43 3.7 / 1.6 43 3.8 / 1.6
825 44 3.8 / 1.6 43 3.4 / 1.4 43 3.5 / 1.5 43 3.6 / 1.5
to

3. Verify that blower and control doors are properly installed.

850 44 3.5 / 1.5 44 3.7 / 1.5 44 3.8 / 1.6 43 3.4 / 1.4
5000 875 44 3.3 / 1.4 44 3.5 / 1.5 44 3.6 / 1.5 44 3.7 / 1.6

4. Verify that there are no unsealed openings in the blower shelf or

(1524) 900 44 3.2 / 1.3 44 3.3 / 1.4 44 3.4 / 1.4 44 3.5 / 1.5
925 46 3.8 / 1.6 45 3.7 / 1.6 44 3.2 / 1.4 44 3.3 / 1.4

casing. 5001
725
750
42
43
3.2 / 1.4
3.7 / 1.5
42
43
3.3 / 1.4
3.8 / 1.6
42
42
3.4 / 1.5
3.2 / 1.4
42
42
3.5 / 1.5
3.3 / 1.4

5. Cycle test furnace with room thermostat.

U.S.A. Only

(1525) 775 43 3.4 / 1.4 43 3.5 / 1.5 43 3.7 / 1.5 43 3.8 / 1.6
800 44 3.7 / 1.6 44 3.8 / 1.6 43 3.4 / 1.5 43 3.5 / 1.5
6. Check operation of accessories per manufacturer’s instructions.
to
825 44 3.5 / 1.5 44 3.6 / 1.5 44 3.7 / 1.6 44 3.8 / 1.6
6000 850 44 3.3 / 1.4 44 3.4 / 1.4 44 3.5 / 1.5 44 3.6 / 1.5
7. Review Owner’s Manual with owner. (1829) 875 45 3.7 / 1.6 44 3.2 / 1.3 44 3.3 / 1.4 44 3.4 / 1.4
900 46 3.7 / 1.6 46 3.8 / 1.6 45 3.8 / 1.6 44 3.2 / 1.4
8. Attach literature packet to furnace. 675 42 3.4 / 1.4 42 3.5 / 1.5 42 3.6 / 1.5 42 3.8 / 1.6
6001 700 42 3.2 / 1.3 42 3.3 / 1.4 42 3.4 / 1.4 42 3.5 / 1.5
U.S.A. Only

(1830) 725 43 3.6 / 1.5 43 3.7 / 1.6 43 3.8 / 1.6 42 3.3 / 1.4
750 43 3.4 / 1.4 43 3.5 / 1.5 43 3.6 / 1.5 43 3.7 / 1.6
to
775 44 3.6 / 1.5 44 3.7 / 1.6 43 3.4 / 1.4 43 3.5 / 1.5
7000 800 44 3.4 / 1.4 44 3.5 / 1.5 44 3.6 / 1.5 44 3.7 / 1.6
(2133) 825 44 3.2 / 1.3 44 3.3 / 1.4 44 3.4 / 1.4 44 3.5 / 1.5
850 46 3.8 / 1.6 45 3.8 / 1.6 44 3.2 / 1.4 44 3.3 / 1.4

A11252A
Table 20 - Orifice Size and Manifold Pressure (In. W.C.) for Gas Input
Rate (Continued)
TWO-STAGE FURNACE
(TABULATED DATA BASED ON 20,000 BTUH HIGH-HEAT / 13,000 BTUH LOW-HEAT PER BURNER,
DERATED 2%/1000 FT (305M) ABOVE SEA LEVEL)
ALTITUDE AVG. GAS SPECIFIC GRAVITY OF NATURAL GAS
RANGE HEAT VALUE 0.58 0.60 0.62 0.64
AT ALTITUDE Orifice Mnfld Press Orifice Mnfld Press Orifice Mnfld Press Orifice Mnfld Press
ft (m) (Btu/cu ft) No. High/Low No. High/Low No. High/Low No. High/Low
650 42 3.4 / 1.4 42 3.5 / 1.5 42 3.6 / 1.5 42 3.7 / 1.6
7001 675 43 3.8 / 1.6 42 3.2 / 1.4 42 3.3 / 1.4 42 3.4 / 1.5
U.S.A. Only

(2134) 700 43 3.5 / 1.5 43 3.7 / 1.5 43 3.8 / 1.6 42 3.2 / 1.4
725 44 3.8 / 1.6 43 3.4 / 1.4 43 3.5 / 1.5 43 3.6 / 1.5
to
750 44 3.5 / 1.5 44 3.7 / 1.5 44 3.8 / 1.6 43 3.4 / 1.4
8000 775 44 3.3 / 1.4 44 3.4 / 1.4 44 3.5 / 1.5 44 3.7 / 1.5
(2438) 800 45 3.8 / 1.6 44 3.2 / 1.4 44 3.3 / 1.4 44 3.4 / 1.4
825 46 3.7 / 1.6 46 3.8 / 1.6 45 3.8 / 1.6 44 3.2 / 1.4
625 42 3.4 / 1.4 42 3.5 / 1.5 42 3.6 / 1.5 42 3.7 / 1.6
8001 650 43 3.8 / 1.6 42 3.2 / 1.4 42 3.3 / 1.4 42 3.4 / 1.4
U.S.A. Only

(2439) 675 43 3.5 / 1.5 43 3.6 / 1.5 43 3.7 / 1.6 42 3.2 / 1.3
700 44 3.7 / 1.6 43 3.4 / 1.4 43 3.5 / 1.5 43 3.6 / 1.5
to
725 44 3.5 / 1.5 44 3.6 / 1.5 44 3.7 / 1.6 44 3.8 / 1.6
9000 750 44 3.3 / 1.4 44 3.4 / 1.4 44 3.5 / 1.5 44 3.6 / 1.5
(2743) 775 45 3.7 / 1.6 44 3.2 / 1.3 44 3.3 / 1.4 44 3.4 / 1.4
9001 600 42 3.3 / 1.4 42 3.4 / 1.5 42 3.6 / 1.5 42 3.7 / 1.6
U.S.A. Only

(2744) 625 43 3.7 / 1.6 42 3.2 / 1.3 42 3.3 / 1.4 42 3.4 / 1.4
650 43 3.5 / 1.5 43 3.6 / 1.5 43 3.7 / 1.6 43 3.8 / 1.6
to
675 44 3.7 / 1.6 44 3.8 / 1.6 43 3.4 / 1.4 43 3.5 / 1.5
10000 700 44 3.4 / 1.4 44 3.5 / 1.5 44 3.7 / 1.5 44 3.8 / 1.6
(3048) 725 44 3.2 / 1.3 44 3.3 / 1.4 44 3.4 / 1.4 44 3.5 / 1.5
* Orifice numbers shown in BOLD are factory-installed.

A11252B

Manufacturer reserves the right to change, at any time, specifications and designs without notice and without obligations.
58
F96VTN and G96VTN: Installation, Start-up, Operating and Service and Maintenance Instructions

Table 21 – Gas Rate (CU ft./hr)

SEC. SIZE OF TEST DIAL SEC. SIZE OF TEST DIAL ! CAUTION
FOR 1 1 Cu 2 Cu 5 FOR 1 1 Cu 2 Cu 5 Cu
REV. Ft. Ft. Cu Ft. REV. Ft. Ft. Ft.
ENVIRONMENTAL HAZARD
10 360 720 1800 50 72 144 360 Failure to follow this caution may result in environmental pollution.
11 327 655 1636 51 71 141 355 Remove and recycle all components or materials (i.e. oil, refrigerant,
12 300 600 1500 52 69 138 346 control board, etc.) before unit final disposal.
13 277 555 1385 53 68 136 340
14 257 514 1286 54 67 133 333

! CAUTION
15 240 480 1200 55 65 131 327
16 225 450 1125 56 64 129 321
17 212 424 1059 57 63 126 316
18 200 400 1000 58 62 124 310 ELECTRICAL OPERATION HAZARD
19 189 379 947 59 61 122 305 Failure to follow this caution may result in improper furnace operation
20 180 360 900 60 60 120 300 or failure of furnace.
21 171 343 857 62 58 116 290
22 164 327 818 64 56 112 281 Label all wires prior to disconnection when servicing controls. Wiring
23 157 313 783 66 54 109 273 errors can cause improper and dangerous operation.
24 150 300 750 68 53 106 265
25 144 288 720 70 51 103 257
26
27
138
133
277
267
692
667
72
74
50
48
100
97
250
243
! WARNING
28 129 257 643 76 47 95 237 ELECTRICAL SHOCK, FIRE OR EXPLOSION HAZARD
29 124 248 621 78 46 92 231
30 120 240 600 80 45 90 225
Failure to follow this warning could result in personal injury or death,
31 116 232 581 82 44 88 220 or property damage.
32 113 225 563 84 43 86 214 Before installing, modifying, or servicing system, main electrical
33 109 218 545 86 42 84 209 disconnect switch must be in the OFF position and install a lockout tag.
34 106 212 529 88 41 82 205 There may be more than one disconnect switch. Lock out and tag
35 103 206 514 90 40 80 200 switch with a suitable warning label. Verify proper operation after
36 100 200 500 92 39 78 196 servicing. Always reinstall access doors after completing service and
37 97 195 486 94 38 76 192 maintenance.
38 95 189 474 96 38 75 188
39 92 185 462 98 37 74 184
40 90 180 450 100 36 72 180
General
41 88 176 439 102 35 71 178 These instructions are written as if the furnace is installed in an upflow
42 86 172 429 104 35 69 173 application. An upflow furnace application is where the blower is
43 84 167 419 106 34 68 170 located below the combustion and controls section of the furnace, and
44 82 164 409 108 33 67 167 conditioned air is discharged upward. Since this furnace can be installed
45 80 160 400 110 33 65 164 in any of the 4 positions shown in Fig. 2, you must revise your
46 78 157 391 112 32 64 161 orientation to component location accordingly.
47 76 153 383 116 31 62 155
48 75 150 375 120 30 60 150 Electrical Controls and Wiring
49 73 147 367 Each pressure switch is labeled with the reference location (noted as
“COLLECTOR BOX-LPS” or “HOUSING-HPS” on the switch). The
SERVICE AND MAINTENANCE PROCEDURES nominal break point of each switch is shown on the label below the
Untrained personnel can perform basic maintenance functions such as reference location in inches of water column, “W.C.” The maximum and
cleaning and replacing air filters. All other operations must be performed minimum break point of the switch is +/- 0.05 inches of water column
by trained service personnel. A qualified service person should inspect from the nominal break point of the switch. The maximum make point of
the furnace once a year. the switch is 0.10 inches of water above the maximum break point of the
switch.
! WARNING Example: Nominal break point on pressure switch is 0.68-in. W.C. The
minimum break point of the switch is 0.63-in. W.C. The maximum break
FIRE, INJURY OR DEATH HAZARD point of the switch is 0.73-in. W.C. The maximum make point of the
Failure to follow this warning could result in personal injury, death switch is 0.83-in. W.C.
and/or property damage.
The ability to properly perform maintenance on this equipment requires
certain knowledge, mechanical skills, tools, and equipment. If you do
! WARNING
not possess these, do not attempt to perform any service and ELECTRICAL SHOCK HAZARD
maintenance on this equipment other than those procedures Failure to follow this warning could result in personal injury or death.
recommended in the Owner’s Manual. There may be more than one electrical supply to the furnace. Check
accessories and cooling unit for additional electrical supplies that must
be shut off during furnace servicing. Lock out and tag switch with a
suitable warning label.

Manufacturer reserves the right to change, at any time, specifications and designs without notice and without obligations.
59
F96VTN and G96VTN: Installation, Start-up, Operating and Service and Maintenance Instructions

The electrical ground and polarity for 115-v wiring must be properly
maintained. Refer to Fig. 32 for field wiring information and to Fig. 75
for furnace wiring information.
! WARNING
NOTE: If the polarity is not correct, the STATUS LED on the control ELECTRICAL SHOCK HAZARD
will flashes rapidly (Status Code 10) and prevent the furnace from Failure to follow this warning could result in personal injury, or death.
heating. The control system also requires an earth ground for proper Blower door switch opens 115-v power to furnace control. No
operation of the control and flame-sensing electrode. component operation can occur unless switch is closed. Exercise
The 24-v circuit contains an automotive-type, 3-amp. fuse located on the caution to avoid electrical shock from exposed electrical components
control. See Fig. 38. Any shorts of the 24-v wiring during installation, when manually closing this switch for service purposes.
service, or maintenance will cause this fuse to blow. If fuse replacement
is required, use ONLY a 3-amp. fuse. The control LED will display be 5. Component Test sequence will function as follows:
off when fuse needs to be replaced. a. The furnace control CPU turns the inducer motor ON at
high-heat speed and keeps it ON through step c.
Troubleshooting
b. After waiting 10 seconds the furnace control CPU turns the hot
Refer to the service label. See Fig. 73. surface igniter ON for 15 seconds, then OFF.
The Troubleshooting Guide can be a useful tool in isolating furnace c. The furnace control CPU then turns the blower motor BLWM on
operation problems. Beginning with the word “Start,” answer each at mid-range airflow for 15 seconds, then OFF.
question and follow the appropriate arrow to the next item. See Fig. 74. d. After shutting the blower motor OFF the furnace control CPU
The Guide will help to identify the problem or failed component. After switches the inducer to low-heat speed for 10 seconds, then OFF.
replacing any component, verify correct operation sequence. NOTE: The EAC terminals are energized when the blower is operating.
Proper instrumentation is required to service electrical controls. The After the component test is completed, 1 or more status codes (heartbeat
control in this furnace is equipped with a Status Code LED or 2+5) will flash. See component test section or Service Label (Fig. 73)
(Light-Emitting Diode) to aid in installation, servicing, and for explanation of status codes.
troubleshooting. Status codes can be viewed at the indicator in blower NOTE: To repeat component test, turn setup switch SW1-6 to OFF and
door. The Amber furnace control LED is either ON heartbeat, off or a then back ON.
code composed of 1 or 2 digits. The first digit is the number of short e. Turn setup switch SW1-6 OFF.
flashes, the second digit is the number of long flashes. 6. RELEASE BLOWER DOOR SWITCH, reattach wire to “R”
For an explanation of status codes, refer to service label located on terminal on furnace control board and replace blower door.
blower door or Fig. 73, and the troubleshooting guide which can be
Care and Maintenance
obtained from your distributor.
Retrieving Stored Status Codes
The stored status codes will NOT be erased from the control memory,
! WARNING
when 115- or 24-v power is interrupted. The control will store up to the FIRE OR EXPLOSION HAZARD
last 7 Status Codes in order of occurrence. Failure to follow this warning could result in personal injury, death
1. To retrieve status codes, proceed with the following: and/or property damage.
NOTE: NO thermostat signal may be present at control, and all Never store flammable or combustible materials on, near, or in contact
blower-OFF delays must be completed. with the furnace, such as:
a. Leave 115-v power to furnace turned on. 1. Spray or aerosol cans, rags, brooms, dust mops, vacuum cleaners,
b. Look into blower door indicator for current LED status. or other cleaning tools.
c. Remove blower door. 2. Soap powders, bleaches, waxes or other cleaning compounds,
NOTE: The Status Codes cannot be retrieved by disconnecting the limit plastic or plastic containers, gasoline, kerosene, cigarette lighter
switch. To retrieve Status Codes, follow the procedure below. fluid, dry cleaning fluids, or other volatile fluids.
2. Turn Setup Switch, SW1-1 “ON.” 3. Paint thinners and other painting compounds, paper bags, or other
3. Manually close blower door switch. paper products. Exposure to these materials could lead to
4. Control will flash up to 7 Status Codes. corrosion of the heat exchangers.
5. The last Status Code, or 8th Code, will be Code 11.
For continuing high performance and to minimize possible furnace
6. Turn SW1-1 “OFF.” failure, periodic maintenance must be performed on this furnace.
7. Amber LED will be flashing a heartbeat (bright-dim) which Consult your local dealer about proper frequency of maintenance and the
indicates proper operation. availability of a maintenance contract.
8. Release blower door switch, install blower door and refer to the
SERVICE label on the blower door for more information. ! WARNING
Component Self-Test
ELECTRICAL SHOCK AND FIRE HAZARD
Component Test can ONLY be initiated by performing the following:
Failure to follow this warning could result in personal injury, death,
1. Remove blower door.
and/or property damage.
2. Remove the wire from the “R” terminal of the control board. Turn off the gas and electrical supplies to the furnace and install lockout
3. Turn Setup Switch, SW-1-6 “ON.” tag before performing any maintenance or service. Follow the operating
4. Manually close blower door switch. instructions on the label attached to the furnace.
Blower door switch opens 115-v power to control. No component
operation can occur unless switch is closed. Caution must be taken when
manually closing this switch for service purposes.

Manufacturer reserves the right to change, at any time, specifications and designs without notice and without obligations.
60
F96VTN and G96VTN: Installation, Start-up, Operating and Service and Maintenance Instructions

! WARNING ! WARNING
CARBON MONOXIDE POISONING AND FIRE ELECTRICAL SHOCK, FIRE OR EXPLOSION HAZARD
HAZARD Failure to follow this warning could result in personal injury or death,
Failure to follow this warning could result in personal injury, death or property damage.
and/or property damage. Before installing, modifying, or servicing system, main electrical
Never operate furnace without a filter or filtration device installed. disconnect switch must be in the OFF position and install a lockout tag.
Never operate a furnace with filter or filtration device access doors There may be more than one disconnect switch. Lock out and tag
removed. switch with a suitable warning label. Verify proper operation after
servicing. Always reinstall access doors after completing service and
maintenance.
! CAUTION 1. Turn off electrical supply to furnace.
CUT HAZARD 2. Remove filter cabinet door.
Failure to follow this caution may result in personal injury. 3. Slide filter out of cabinet.
Sheet metal parts may have sharp edges or burrs. Use care and wear 4. If equipped with permanent, washable filter, clean filter by spraying
appropriate protective clothing, safety glasses and gloves when cold tap water through filter in opposite direction of airflow. Rinse
handling parts, and servicing furnaces. filter and let dry. Oiling or coating of the filter is not recommended.
5. If equipped with factory specified disposable media filter, replace
The minimum maintenance on this furnace is as follows: only with a factory specified media filter of the same size.
1. Check and clean air filter each month or more frequently if 6. Slide filter into cabinet.
required. Replace if torn. 7. Replace filter cabinet door.
2. Check blower motor and wheel for cleanliness each heating and 8. Turn on electrical supply to furnace.
cooling season. Clean as necessary.
3. Check electrical connections for tightness and controls for proper
operation each heating season. Service as necessary.
4. Inspect burner compartment before each heating season for rust, TORQUE THE BLOWER
corrosion, soot or excessive dust. If necessary, have furnace and WHEEL SET SCREW
160 LB-IN +/- 20 LB-IN.

burner serviced by a qualified service agency.

5. Inspect the vent pipe/vent system before each heating season for
water leakage, sagging pipes or broken fittings. Have vent
pipes/vent system serviced by a qualified service agency.
6. Inspect any accessories attached to the furnace such as a humidifier
or electronic air cleaner. Perform any service or maintenance to the
accessories as recommended in the accessory instructions.
Cleaning and/or Replacing Air Filter
The air filter type may vary depending on the application or orientation.
The filter is external to the furnace casing. There are no provisions for an
internal filter with this furnace. See “Filter Arrangement” under the
“Installation” section of this manual.

! WARNING
CARBON MONOXIDE POISONING AND FIRE BLOWER INLET

HAZARD
ORIFICE

Failure to follow this warning could result in personal injury, death

and/or property damage.
Never operate furnace without a filter or filtration device installed.
Never operate a furnace with filter or filtration device access doors BLOWER MOTOR

removed.
A190094B
Fig. 67 – Blower Assembly
NOTE: If the filter has an airflow direction arrow, the arrow must point Blower Motor and Wheel Maintenance
toward the blower.
To ensure long life, economy, and high efficiency, clean accumulated
To clean or replace filters, proceed as follows:
dirt and grease from blower wheel and motor annually.
The inducer and blower motors are pre-lubricated and require no
additional lubrication. These motors can be identified by the absence of
oil ports on each end of the motor.
The following items should be performed by a qualified service
technician. Clean blower motor and wheel as follows:
1. Turn off electrical supply to furnace.

Manufacturer reserves the right to change, at any time, specifications and designs without notice and without obligations.
61
F96VTN and G96VTN: Installation, Start-up, Operating and Service and Maintenance Instructions

2. Remove blower door. 6. Clean blower wheel and motor by using a vacuum with soft brush
3. All factory wires can be left connected, but field thermostat and attachment. Be careful not to disturb balance weights (clips) on
accessory wiring may need to be disconnected depending on their blower wheel vanes. Do not bend wheel or blades as balance will be
length and routing. affected.
4. If the vent and combustion air pipe passes through the blower 7. If greasy residue is present on blower wheel, remove wheel from
compartment, it will be necessary to remove the pipes from the the blower housing and wash it with an appropriate degreaser. To
blower compartment. remove wheel:
Disconnect the vent and combustion air pipe by: NOTE: The DIBC composite wheel used in some models should be
a. Loosen the clamps or screw on the vent couplings and cleaned with mild soapy water only. Allow wheel to dry prior to
combustion air pipe external to the furnace. reassembly.
b. Separate the pipes from the couplings and move them aside. a. Mark blower wheel location on shaft before disassembly to
c. Loosen the clamps on the vent couplings and combustion air pipe ensure proper reassembly.
located on the blower shelf. b. Loosen setscrew holding blower wheel on motor shaft.
d. Separate the pipes from the blower compartment and set aside. NOTE: Mark blower mounting arms and blower housing so each arm is
e. Remove the couplings from the pipe adapters and set aside. positioned at the same hole location during reassembly.
f. After servicing the blower, reverse steps a through e, resealing c. Mark blower wheel orientation and cutoff plate location to
combustion air pipe per installation instructions. ensure proper reassembly.
g. Tighten all clamps 15 lb -in. d. Remove screws securing cutoff plate and remove cutoff plate
See Fig. 67 For Steps 5 through 14. from housing.
5. Remove screws securing blower assembly to blower shelf and slide e. Remove bolts holding motor mounts to blower housing and slide
blower assembly out of furnace. Detach ground wire and motor and mounts out of housing.
disconnect blower motor harness plugs from blower motor. f. Remove blower wheel from housing.
g. Clean wheel per instructions on degreaser cleaner. Do not get
BLOWER WHEEL SET-SCREW GROMMET
SHALL BE TIGHTENED TO MOTOR COLLAR degreaser in motor.
ARM
8. Reassemble motor and blower wheel by reversing items 7b through
160 IN.-LB. +/-20 IN. -LB.
WASHER
BLOWER
MOTOR SHAFT FLAT WHEEL 7f. Ensure wheel is positioned for proper rotation.
HUB
SCREW 9. Torque motor mounting bolts to 40 +/- 10 lb-in. when reassembling.
10. Torque blower wheel set screw to 160 +/- 20 lb-in. when
reassembling.
11. Verify that blower wheel is centered in blower housing and set
screw contacts the flat portion of the motor shaft. Loosen set screw
on blower wheel and reposition if necessary.
12. Spin the blower wheel by hand to verify that the wheel does not rub
on the housing.
13. Reinstall blower assembly in furnace.
BRACKET BLO HSG ASSY
NOTE: On 1002122, ensure that the blower wrapper sits on top of the
SCREW
two tabs on blower sidewalls. (See Fig. 68)
LOCATIONS
14. Reinstall 2 screws securing blower assembly to blower deck.
15. Reconnect blower leads to furnace control. Refer to furnace wiring
diagram, and connect thermostat leads if previously disconnected.
ENSURE THAT
WRAPPER IS OVER NOTE: Be sure to attach ground wire and reconnect blower harness
TAB ON EACH SIDE plugs to blower motor.

! WARNING
BRACKET, BLO MTG (LEFT)
BLO HSG ASSY
SCREW (3)

SCREW (2)
ELECTRICAL OPERATION HAZARD
Failure to follow this warning could result in personal injury or death.
Blower door switch opens 115-v power to control. No component
operation can occur unless switch is closed. Caution must be taken
when manually closing this switch for service purposes.

16. Downflow or horizontal furnaces with vent pipe through furnace

only:
BRACKET, BLO MTG (RIGHT)
a. Install and connect short piece of vent pipe inside furnace to
SCREW (3) SCREW BLOWER MOTOR existing vent.
b. Connect vent connector to vent elbow.
SCREW

A190407
17. Turn on electrical supply. Manually close blower door switch. Use a
Fig. 68 – Blower Assembly on piece of tape to hold switch closed. Check for proper rotation and
100V21--221002122 speed changes between heating and cooling by jumpering R to G
NOTE: Blower wheel is fragile. Use care. and R to Y/Y2 on furnace control thermostat terminals. If outdoor
NOTE: On 1002122 size, the top screw securing blower to shelf must be temperature is below 70_F, turn off circuit breaker to outdoor unit
removed in order to remove the blower. (See Fig. 68)

Manufacturer reserves the right to change, at any time, specifications and designs without notice and without obligations.
62
F96VTN and G96VTN: Installation, Start-up, Operating and Service and Maintenance Instructions

before running furnace in the cooling cycle. Turn outdoor circuit 11. Remove the four screws that attach the top plate of the casing to the
breaker on after completing cooling cycle. See Fig. 38. furnace.
NOTE: If R-W/W1 thermostat terminals are jumpered at the time 12. Raise top plate up slightly and prop it up with a small piece of wood
blower door switch is closed, blower will run for 90 sec before or folded cardboard.
beginning a heating cycle. 13. Support the burner assembly and remove the screws that attach the
a. Perform component self-test as shown at the bottom of the burner assembly to the heat exchanger cell panel.
SERVICE label, located on the blower door. 14. Remove wires from both rollout switches.
b. Verify blower is rotating in the correct direction
15. Slide one-piece burner out of slots on sides of burner assembly.
18. If furnace is operating properly, RELEASE BLOWER DOOR
16. Remove the flame sensor from the burner assembly.
SWITCH. Remove any jumpers or reconnect any disconnected
thermostat leads. Replace blower door. 17. (Optional) Remove the Hot Surface Igniter (HSI) and bracket from
the burner assembly.
19. Turn on gas supply and cycle furnace through one complete heating
cycle. Verify the furnace temperature rise as shown in Adjustments 18. Check igniter resistance. Nominal resistance is 40 to 70 ohms at
Section. Adjust temperature rise as shown in Adjustments Section. room temperature and is stable over the life of the igniter.
Cleaning Burners and Flame Sensor 19. Clean burner with a brush and a vacuum.
The following items must be performed by a qualified service 20. Clean the flame sensor with fine steel wool (0000 grade). Do not
technician. If the burners develop an accumulation of light dirt or dust, use sand paper or emery cloth.
they may be cleaned by using the following procedure: To reinstall burner assembly:
1. Install the Hot Surface Igniter (HSI) and bracket in burner
! WARNING assembly.
2. Install flame sensor on burner.
ELECTRICAL SHOCK AND FIRE HAZARD 3. Align the edges of the one-piece burner with the slots in the burner
Failure to follow this warning could result in personal injury, death, assembly and slide the burners forward until they are fully seated in
and/or property damage. the burner assembly.
Turn off the gas and electrical supplies to the furnace and install lockout 4. Align the orifices in the manifold assembly with the support rings
tag before performing any maintenance or service. Follow the operating on the end of the burner.
instructions on the label attached to the furnace.
5. Insert the orifices in the support rings of the burners.
NOTE: Use a back-up wrench on the gas valve to prevent the valve NOTE: If manifold does not fit flush against the burner, do not force the
from rotating on the manifold or damaging the mounting to the burner manifold on the burner assembly. The burners are not fully seated
assembly. forward in the burner assembly. Remove the manifold and check burner
positioning in the burner assembly before re-installing the manifold.
Refer to Fig. 69.
6. Attach the green/yellow wire and ground terminal to one of the
BURNER SUPT. ASSY IGNITER manifold mounting screws.
BRACKET, IGNITER
7. Install the remaining manifold mounting screws.
8. Check the igniter alignment. See Fig. 70, Fig. 71 and Fig. 69.
9. Attach the wires to the roll-out switches.
BURNER ASSY
10. Align the burner assembly with the openings in the primary cell
inlet panel and attach the burner assembly to the cell panel.
11. Connect the wire for the flame sensor.
FLAME ROLLOUT 12. Connect the wire for the Hot Surface Igniter.
SWITCH
NOTE: Use propane-resistant pipe dope to prevent leaks. Do not use
FLAME SENSOR
PTFE thread-seal tape.
(BELOW BURNER)
13. Install the gas pipe to the gas valve.
A11403
Fig. 69 – Burner Assembly
1. Disconnect power at external disconnect, fuse or circuit breaker. ! WARNING
2. Turn off gas at external shut-off or gas meter. FIRE OR EXPLOSION HAZARD
3. Remove control door and set aside. Failure to follow this warning could result in personal injury death,
4. Turn electric switch on gas valve to OFF. and/or property damage.
5. Disconnect the gas pipe from gas valve and remove pipe from the Never purge a gas line into a combustion chamber. Never test for gas
furnace casing. leaks with an open flame. Use a commercially available soap solution
6. Remove individual wires from terminals on gas valve. made specifically for the detection of leaks to check all connections. A
fire or explosion may result causing property damage, personal injury
7. Disconnect Hot Surface Igniter (HSI) wires from HSI.
or loss of life.
8. Disconnect Flame Sensor wire from Flame Sensor.
9. Support the manifold and remove the 4 screws that secure the
manifold assembly to the burner assembly and set aside. Note the
location of the green/yellow wire and ground terminal.
10. Inspect the orifices in the manifold assembly for blockages or
obstructions. Remove orifice and clean or replace orifice.

Manufacturer reserves the right to change, at any time, specifications and designs without notice and without obligations.
63
F96VTN and G96VTN: Installation, Start-up, Operating and Service and Maintenance Instructions

10. Replace control door.

Flushing Collector Box and Drainage System

! WARNING
ELECTRICAL SHOCK AND FIRE HAZARD
Failure to follow this warning could result in personal injury, death,
1-1/4-in.
(31.8)

and/or property damage.

2-1/2-in.
(64.4)

A11405 Turn off the gas and electrical supplies to the furnace and install lockout
Fig. 70 – Igniter Position - Top View tag before performing any maintenance or service. Follow the operating
instructions on the label attached to the furnace.

1. Turn off gas and electrical supplies to furnace.

2. Remove control door.
3. Disconnect pressure switch tube from pressure switch port.
NOTE: Ensure the pressure switch tube disconnected from the pressure
switch is higher than the collector box opening or water will flow out of
tube.
4. Remove the collector box plug from the top port on the upper
corner of the collector box. See Fig. 62.
5. Attach a funnel with a flexible tube to port on the collector box.
6. Flush inside of collector box with water until discharge water from
condensate trap is clean and runs freely.
L12F041 7. Repeat steps 4 through 6 with bottom plug on upper corner of
Fig. 71 – Igniter Position - Side View collector box.
14. Check for gas leaks with a commercially available soap solution 8. Remove the pressure switch tube from the collector box.
made specifically for the detection of leaks. NOTE: Do NOT blow into tube with tube connected to the pressure
15. Turn gas on at electric switch on gas valve and at external shut-off switch.
or meter 9. Clean pressure switch port on collect box with a small wire. Shake
16. Turn power on at external disconnect, fuse or circuit breaker. any water out of pressure switch tube.
17. Run the furnace through two complete heating cycles to check for 10. Reconnect tube to pressure switch and pressure switch port.
proper operation 11. Remove the relief tube from the port on the collector box and the
18. Install control door when complete. trap.
Servicing Hot Surface Igniter 12. Clean the relief port on collect box and the trap with a small wire.
The igniter does NOT require annual inspection. Check igniter Shake any water out of the tube.
resistance before removal. Refer to Fig. 70, Fig. 71 and Fig. 69. 13. Reconnect relief tube to trap and collector box ports.
1. Turn off gas and electrical supplies to furnace. Cleaning Condensate Drain and Trap
2. Remove control door. NOTE: If the condensate trap is removed, a new gasket between the
3. Disconnect igniter wire connection. trap and collector box is required. Verify a condensate trap gasket is
4. Check igniter resistance. Igniter resistance is affected by included in the service kit or obtain one from your local distributor.
temperature. Only check resistance when the igniter is at room 1. Disconnect power at external disconnect, fuse or circuit breaker.
temperature. 2. Turn off gas at external shut-off or gas meter.
a. Using an ohm meter, check resistance across both igniter leads in 3. Remove control door and set aside.
connector.
4. Turn electric switch on gas valve to OFF.
b. Cold reading should be between 40 ohms and 70 ohms.
5. Disconnect external drain from condensate drain elbow or drain
5. Remove igniter assembly.
extension pipe inside the furnace and set aside.
a. Using a 1/4-in. driver, remove the two screws securing the igniter
mounting bracket to the burner assembly See Fig. 69. 6. Disconnect the condensate trap relief hose from collector box port
b. Carefully withdraw the igniter and bracket assembly through the and condensate trap.
front of the burner assembly without striking the igniter on NOTE: If condensate has a heat pad attached to the trap, trace the wires
surrounding parts. for the pad back to the connection point and disconnect the wires for the
c. Inspect igniter for signs of damage or failure. heat pad.
d. If replacement is required, remove the screw that secures the 7. Remove the screw that secures the condensate trap to the collector
igniter on igniter bracket and remove the igniter. box, remove the trap and set aside.
6. To replace igniter and bracket assembly, reverse items 5a through 8. Remove the trap gasket from the collector box if it did not come off
5d. when the trap was removed.
7. Reconnect igniter harness to the igniter, dressing the igniter wires to 9. Discard the old trap gasket.
ensure there is no tension on the igniter itself. See Fig. 69. 10. Rinse condensate trap in warm water until trap is clean.
8. Turn on gas and electrical supplies to furnace. 11. Flush condensate drain lines with warm water. Remember to check
9. Verify igniter operation by initiating control board self-test feature and clean the relief port on the collector box.
or by cycling thermostat.

Manufacturer reserves the right to change, at any time, specifications and designs without notice and without obligations.
64
F96VTN and G96VTN: Installation, Start-up, Operating and Service and Maintenance Instructions

12. Shake trap dry.

13. Clean port on collector box with a small wire. ! WARNING
To re-install Condensate Drain and Trap:
ELECTRICAL SHOCK, FIRE OR EXPLOSION HAZARD
1. Remove adhesive backing from condensate trap gasket
Failure to follow this warning could result in personal injury or death,
2. Install gasket on collector box
or property damage.
3. Align the condensate trap with the drain opening on the collector Before installing, modifying, or servicing system, main electrical
box and secure the trap with the screw disconnect switch must be in the OFF position and install a lockout tag.
4. Attach the relief hose to the relief port on the condensate trap and There may be more than one disconnect switch. Lock out and tag
collector box. switch with a suitable warning label. Verify proper operation after
5. Secure tubing to prevent any sags or traps in the tubing. servicing. Always reinstall access doors after completing service and
6. Connect condensate drain elbow or drain extension elbow to the maintenance.
condensate trap
7. Connect the leads of the condensate heat pad (if used)
8. Connect external drain piping to the condensate drain elbow or ! WARNING
drain extension pipe.
ELECTRICAL SHOCK AND FIRE HAZARD
9. Turn gas on at electric switch on gas valve and at external shut-off Failure to follow this warning could result in personal injury, death,
or meter and/or property damage.
10. Turn power on at external disconnect, fuse or circuit breaker. Turn off the gas and electrical supplies to the furnace and install lockout
11. Run the furnace through two complete heating cycles to check for tag before performing any maintenance or service. Follow the operating
proper operation instructions on the label attached to the furnace.
12. Install control door when complete.
2. Remove control door.
Checking Heat Pad Operation (If Applicable)
3. Disconnect wires or connectors to flame rollout switch, gas valve,
In applications where the ambient temperature around the furnace is
igniter, and flame sensor.
32_F or lower, freeze protection measures are required. If this
application is where heat tape has been applied, check to ensure it will 4. Using backup wrench, disconnect gas supply pipe from furnace gas
operate when low temperatures are present. control valve.
NOTE: The Heat Pad, when used, should be wrapped around the 5. Remove two screws attaching top filler plate and rotate upwards to
condensate drain trap. There is no need to use heat tape within the gain access to screws attaching burner assembly to cell panel.
furnace casing. Most heat tapes are temperature activated, and it is not 6. Remove screws attaching burner assembly to cell panel. See
practical to verify the actual heating of the tape. Check the following: Fig. 69.
1. Check for signs of physical damage to heat tape such as nicks, cuts, NOTE: Burner cover, manifold, gas valve, and burner assembly should
abrasions, gnawing by animals, etc. be removed as one assembly.
2. Check for discolored heat tape insulation. If any damage or 7. Clean heat exchanger openings with a vacuum and a soft brush. See
discolored insulation is evident, replace heat tape. Fig. 72.
3. Check that heat tape power supply circuit is on. NOTE: After cleaning, inspect the heat exchangers to ensure they are
Cleaning Heat Exchangers free of all foreign objects that may restrict flow of combustion products.
8. Reverse items 6 through 1 for reassembly.
The following items must be performed by a qualified service
technician. 9. Refer to furnace wiring diagram and reconnect wires to flame
rollout switch, gas valve, igniter, and flame sensor.
Primary Heat Exchangers
10. Turn on gas and electrical supplies to furnace.
If the heat exchangers get an accumulation of light dirt or dust on the
inside, they may be cleaned by the following procedure: 11. Check furnace operation through 2 complete heat operating cycles.
Look at burners. Burner flames should be clear blue, almost
NOTE: If the heat exchangers get a heavy accumulation of soot and
transparent. See Fig. 65.
carbon, both the primary and secondary heat exchangers should be
replaced rather than trying to clean them thoroughly due to their intricate 12. Check for gas leaks.
design. A build-up of soot and carbon indicates that a problem exists 13. Replace main furnace door.
which needs to be corrected, such as improper adjustment of manifold
pressure, insufficient or poor quality combustion air, improper vent
termination, incorrect size or damaged manifold orifice(s), improper gas,
! WARNING
or a restricted heat exchanger (primary or secondary). Action must be FIRE OR EXPLOSION HAZARD
taken to correct the problem. Failure to follow this warning could result in personal injury death,
1. Turn off gas and electrical supplies to furnace. and/or property damage.
Never purge a gas line into a combustion chamber. Never test for gas
leaks with an open flame. Use a commercially available soap solution
made specifically for the detection of leaks to check all connections. A
fire or explosion may result causing property damage, personal injury
or loss of life.

Manufacturer reserves the right to change, at any time, specifications and designs without notice and without obligations.
65
F96VTN and G96VTN: Installation, Start-up, Operating and Service and Maintenance Instructions

7. Pour 1 quart of anti-freeze solution into the funnel/tube. Antifreeze

should run through the inducer housing, overfill condensate trap
and flow to an open drain.
8. Replace the rubber plug in the port on the collector box.
9. Remove the middle unused rubber plug from the port on the
collector box opposite the condensate trap. See Fig. 62.
10. Repeat Steps 5 through 8.
11. If a condensate pump is used, check with pump manufacturer to
verify pump is safe for use with antifreeze used. Allow pump to
start and pump anti-freeze to open drain.
12. Replace main door.
13. When furnace is re-started, flush condensate pump with clear water
to check for proper operation before re-starting furnace.
14. Propylene glycol need not be removed before re-starting furnace.
Fig. 72 – Cleaning Heat Exchanger Cell
A11273 15. Component self-test
The furnace features a component test system to help diagnose a
Secondary Heat Exchangers system problem in the case of a component failure. To initiate the
The condensing side (inside) of the secondary heat exchanger CANNOT component test procedure, ensure that there are no thermostat
be serviced or inspected without complete removal of the heat exchanger inputs to the control and all time delays have expired. Turn on setup
assembly. Detailed information on heat exchanger removal can be switch SW1-6. See Fig. 38.) Refer to page 60 for instructions.
obtained from your Distributor.
Wiring Diagrams
See Fig. 75 for the Deluxe 4-Way Multipoise Furnace wiring diagrams.

WINTERIZATION

! CAUTION
UNIT AND PROPERTY DAMAGE HAZARD
Failure to follow this caution may result in unit component or property
damage.
If the furnace is installed in an unconditioned space where the ambient
temperatures may be 32_F (0_C) or lower, freeze protection measures
must be taken to prevent minor property or product damage.

Since the furnace uses a condensing heat exchanger, some water will
accumulate in the unit as a result of the heat transfer process. Therefore,
once it has been operated, it cannot be turned off and left off for an
extended period of time when temperatures will reach 32_F (0_C) or
lower unless winterized. Follow these procedures to winterize your
furnace:

! CAUTION
UNIT COMPONENT DAMAGE HAZARD
Failure to follow this caution may result in damage to the furnace and
other property damage.
Do not use ethylene glycol (automotive antifreeze coolant or
equivalent). Failure of plastic components may occur.

1. Obtain propylene glycol (RV/swimming pool antifreeze or

equivalent).
2. Turn off gas and electrical supplies to your furnace.
3. Remove furnace control door.
4. Remove the top unused rubber plug from the port on the collector
box opposite the condensate trap. See Fig. 62.
5. Connect a field supplied 3/8-in. (9.5-mm) ID tube to the open port
on the collector box
6. Insert a field supplied funnel into the tube.
A190071
Fig. 73 – Service Label Information

Manufacturer reserves the right to change, at any time, specifications and designs without notice and without obligations.
66
 Troubleshooting Guide
STA RT
NO NO NO
Is AMBER LED status light ON solid, Is there 115V at L1 and L2? Is door switch closed? Close the door switch.
alternately flashing bright-dim-bright-dim
like a heartbeat, or flashing ON and YES YES
OFF? NO NO NO
YES Is there 24V at SEC-1 and SEC-2? Is there 115V going to switch? Is circuit breaker closed?

YES YES YES

NO
Is the 24V fuse open? Replace door switch. Check for continuity in wire from circuit
breaker to furnace.
YES

Replace fuse then disconnect thermostat Replace transformer.

leads to isolate short circuit. Close circuit breaker and go back to
STAR T.

Replace furnace control.

The control is locked out and will auto-

reset after 1 hour. Lockout could be due
YES Check to make sure that the correct YES to any of the following:
model plug PL4 is installed. The wiring - Flame sense circuit failure.
Is AMBER LED status light ON solid?
schematic shows all valid model plugs. - Gas valve relay stuck open.
NO Is the correct model plug installed? - Software check error.
Reset power to clear lockout. Replace
NO control if code repeats.

67
Replace model plug PL4.

Check room thermostat or

F96VTN and G96VTN: Installation, Start-up, Operating and Service and Maintenance Instructions

interconnecting cable.
Is AMBER LED status light alternately YES The last status code has cleared. To
flashing bright-dim-bright-dim like a recall a previous status code disconnect
heartbeat? the R thermostat connection, reset NO
power, and put setup switch SW1-1 in

Fig. 74 – Troubleshooting Guide

the ON position. The AMBER LED will Does the control respond to W/W1, W2, NO Is 24V present at W/W1, W2, Y1, Y/Y2 or
NO Y1, Y/Y2, and G (24V) thermostat G thermostat terminals on the furnace
flash the status codes in the order of
occurrence. Record status codes until signals? control?
Determine status code. The status code heartbeat flashes. After heartbeat
is a single or two digit number with the flashes several times the status codes YES YES
first number determined by the number of will repeat. Status codes are erased
short flashes and the second number after 72 hours or can be manually erased
after the plus (+) sign is the number of by putting setup switch SW1-1 in the ON Run system through a low-heat, high- Disconnect all the thermostat wires from
long flashes? position and jumpering R, W/W1, and heat, or cooling cycle to check operation. the furnace control.
Y/Y2 simultaneously until the heartbeat Status codes are erased after 72 hours
flashes. When done put setup switch or can be manually erased by putting
SW1-1 in the OFF position. setup switch SW1-1 in the ON position
and jumpering R, W/W1, and Y/Y2 YES
simultaneously until the heartbeat Does the problem repeat when using a
flashes. jumper wire?
Go to section below for the status code Was there a previous status code other
that was flashed. than the heartbeat? NO
YES NO

Replace furnace control. The thermostat is not compatible with the

furnace control. Either install a ballast
resistor, connect the Com24V thermostat
terminal to the thermostat, or replace the
thermostat.

Manufacturer reserves the right to change, at any time, specifications and designs without notice and without obligations.
A190196
 127(
180%(5 ,1 833(5 /()7 +$1'
&251(5 5(35(6(176 )/$6+ &2'(

2 + 5 INVALID MODEL SELECTION OR SETUP ERROR – If status code 2 + 5

2 PRESSURE SWITCH DID NOT OPEN – 7 LIMIT CIRCUIT LOCKOUT – Lockout only flashes 4 times on power-up the control is missing its model plug PL4
Check for: occurs if the limit or flame rollout switch is and is defaulting to the model selection stored in memory. If status code 2 +
- Obstructed pressure tube. open longer than 3 minutes or 10 5 flashes continuously it could indicate any of the following:
- Pressure switch stuck closed. successive limit trips occurred during high- - Model plug PL4 is missing and there is no valid model stored in
heat. Control will auto-reset after 3 hours. permanent memory. This will happen if you forget to install the model
3 LOW-HEAT PRESSURE SWITCH DID Refer to status code #4. plug PL4 on a service replacement control.
NOT CLOSE OR REOPENED – If opens - Thermostat call with SW1-1 ON.
during blower on-delay period, blower will 8 GAS HEATING LOCKOUT – Control will - Thermostat call with SW1-6 ON.
come on for the selected blower off-delay. NOT auto reset. Turn off power and wait - SW1-1 and SW1-6 both ON.
If open longer than 5 minutes inducer 5 minutes to retry. Check for: - Two different furnace models twinned.
shuts off for 15 minutes before retry. - Stuck closed gas valve relay on control. - Service replacement control is incorrect. Need non-modulating board with
Check for: - Miswire or short to gas valve wire. software version V24 or later.
- Proper vent sizing.
- Air leak between vestibule and blower NO
9 HIGH-HEAT PRESSURE SWITCH OR Unplug igniter harness from control and
compartment. RELAY DID NOT CLOSE OR Replace furnace control.
repeat component test by turning setup
- Low inlet gas pressure (if LGPS used). REOPENED - Check for: switch SW1-6 OFF and then back ON.
- Restricted vent. - Control relay may be defective. Check for continuity in the
Check for 115V between pin 3 and YES
- Disconnected or obstructed pressure - Gas valve is miswired. harness and igniter. Replace
NEUTRAL-L2 on the control. Was 115V
tubing. - Refer to status code #3. defective component.
present for the 15 second period?
- Defective or miswired pressure switches
- Excessive wind. 10 POLARITY – Check for correct line
- Plugged condensate drain. Reconnect the R thermostat lead and set NO
voltage polarity. If units are twinned, thermostat to call for heat. Connect Check connections. If OK,
- Water in vent piping, possible sagging check for proper low-voltage (24V) replace control.
pipe. voltmeter across gas valve connections.
transformer phasing. Does gas valve receive 24V?
- Defective Inducer motor.
- Low inducer voltage (115 VAC) Check that all gas valves are
1 + 2 BLOWER ON AFTER POWER UP – YES turned on. Replace valve.
(115V OR 24V) – Normal operation.
4 LIMIT CIRCUIT FAULT – Indicates the Blower runs for 90 seconds, if unit is Does gas valve open and allow gas to

68
limit or a flame rollout switch is open or the powered up during a call for heat (R- flow?
furnace is operating in high-heat only W/W1 closed) or when (R-W/W1 opens) NO
mode due to 2 successive low-heat limit during the blower on-delay period. YES Check for:
trips. Blower will run for 4 min. or until NO - Inadequate flame carryover
F96VTN and G96VTN: Installation, Start-up, Operating and Service and Maintenance Instructions

open switch remakes whichever is longer. Do the main burners ignite? or rough ignition.
If open longer than 3 min., code changes 6 + 1 IGNITION LOCKOUT – System failed to
- Low inlet gas pressure.
to lockout #7. If open less than 3 min. ignite gas and prove flame in 4
YES - Proper firing rate.
status code #4 continues to flash until attempts. Control will auto-reset after 3
blower shuts off. Flame rollout switch hours. Refer to status code #6.
requires manual reset. Check for: YES Allow blower to come on and

Troubleshooting Guide (Continued)

- Loose blower wheel. Do the main burners stay on? repeat test to check for
- Defective switch or connections. intermittent operation.
- Improper low- or high-heat gas input NO
adjustment. Check connections and retry.
- Improper limit switch or no limit gasket. Repeat call for heat and check flame NO If current is near typical value
- Dirty filter or restricted duct system. sensor current during trial for ignition
(4.0-6.0 nominal) and burners
period. Is the DC microamps below 0.5?
will not stay on, repeat check
5 ABNORMAL FLAME-PROVING SIGNAL in high-heat. If burners will
Flame is proved while gas valve is de- YES still not stay on replace
energized. Inducer will run until fault is control. If burners operate in
cleared. Check for: high-heat then switch to low-
Clean flame sensor with fine steel wool
- Stuck open or leaky gas valve. heat, check manifold
and recheck current. Nominal current is
4.0 to 6.0 microamps. pressure. If OK, check
6 IGNITION PROVING FAILURE – If flame is burner carryover and flame
not sensed during the trial for ignition sensor location.
period, the control will repeat the ignition NO
sequence 3 more times before lockout #6 +
To determine whether the problem is in the gas Is current near typical value? Replace electrode.
1 occurs. If flame signal is lost during the
blower on-delay period, blower will come on valve, igniter, or flame sensor the system can be
operated in component test mode. To check the NO YES
for the selected blower off-delay. Check NO
igniter remove the R thermostat connection from

Manufacturer reserves the right to change, at any time, specifications and designs without notice and without obligations.
the following before going to the next step.
the control, reset power, and put setup switch Will main burners ignite and stay on? Replace furnace control.
- Gas valve turned off.
SW1-6 in the ON position to start the
- Manual shut-off valve. YES
- GREEN/YELLOW wire MUST be
component test. Does the igniter glow YES
orange/white by the end of the 15 second warm-
connected to furnace sheet metal.
up period? Fixed.
- Flame sensor must not be grounded.

A190197
F96VTN and G96VTN: Installation, Start-up, Operating and Service and Maintenance Instructions

SEQUENCE OF OPERATION until the high-heat pressure switch closes for a maximum of
2 minutes after ignition.
NOTE: Furnace control must be grounded for proper operation or else
b. Igniter Warm-Up -At the end of the prepurge period, the
control will lock out. Control is grounded through green/yellow wire
Hot-Surface Igniter HSI is energized for a 17-second igniter
routed to gas valve and burner box screw. Using the schematic diagram
warm-up period.
in Fig. 75, follow the sequence of operation through the different modes.
c. Trial-For-Ignition Sequence -When the igniter warm-up period
Read and follow the wiring diagram very carefully.
is completed the main gas valve relay contact GVR closes to
NOTE: If a power interruption occurs during a call for heat (W/W1 or energize the gas valve solenoid GV-M. The gas valve solenoid
W/W1-and-W2), the control will start a 90-second blower-only ON GV-M permits gas flow to the burners where it is ignited by the
period two seconds after power is restored, if the thermostat is still HSI. Five seconds after the GVR closes, a 2-second flame
calling for gas heating. The Amber LED light will flash code 1+2 during proving period begins. The HSI igniter will remain energized
the 90-second period, after which the LED will be flashing a heartbeat until the flame is sensed or until the 2-second flame proving
(bright-dim), as long as no faults are detected. After the 90-second period begins. If the furnace control CPU selects high-heat
period, the furnace will respond to the thermostat normally. operation, the high-heat gas valve solenoid GV-HI is also
The blower door must be installed for power to be conducted through the energized.
blower door interlock switch ILK to the furnace control CPU, d. Flame-Proving - When the burner flame is proved at the
transformer TRAN, inducer motor IDM, blower motor BLWM, flame-proving sensor electrode FSE, the inducer motor IDM
hot-surface igniter HSI, and gas valve GV. switches to low-speed unless the furnace is operating in
1. Two-Stage Heating with Single-Stage Thermostat high-heat, and the furnace control CPU begins the blower-ON
See Fig. 38 and Fig. 39 for thermostat connections delay period and continues to hold the gas valve GV-M open. If
NOTE: The low-heat only switch SW1-2 selects either the low-heat the burner flame is not proved within two seconds, the control
only operation mode when ON, (see item 2. below) or the adaptive CPU will close the gas valve GV-M, and the control CPU will
heating mode when OFF in response to a call for heat. See Fig. 60. When repeat the ignition sequence for up to three more
the W2 thermostat terminal is energized it will always cause high-heat Trials-For-Ignition before going to Ignition-Lockout. Lockout
operation when the R-to-W circuit is closed, regardless of the setting of will be reset automatically after three hours, or by momentarily
the low-heat only switch. This furnace can operate as a two-stage interrupting 115 vac power to the furnace, or by interrupting 24
furnace with a single-stage thermostat because the furnace control CPU vac power at SEC1 or SEC2 to the furnace control CPU (not at
includes a programmed adaptive sequence of controlled operation, W/W1, G, R, etc.). If flame is proved when flame should not be
which selects low-heat or high-heat operation. This selection is based present, the furnace control CPU will lock out of Gas-Heating
upon the stored history of the length of previous gas-heating periods of mode and operate the inducer motor IDM on high speed until
the single-stage thermostat. flame is no longer proved.
The furnace will start up in either low- or high-heat. If the furnace starts e. Blower-On delay - If the burner flame is proven the blower-ON
up in low-heat, the control CPU determines the low-heat on-time (from 0 delays for low-heat and high-heat are as follows:
to 16 minutes) which is permitted before switching to high-heat. Low-heat - 45 seconds after the gas valve GV-M is opened the
blower motor BLWM is turned ON at low-heat airflow.
If the power is interrupted, the stored history is erased and the control
High-heat - 25 seconds after the gas valve GV-M is opened the
CPU will select low-heat for up to 16 minutes and then switch to
BLWM is turned ON at high-heat airflow. Simultaneously, the
high-heat, as long as the thermostat continues to call for heat.
humidifier terminal HUM and electronic air cleaner terminal
Subsequent selection is based on stored history of the thermostat cycle
EAC-1 are energized and remain energized throughout the
times.
heating cycle.
The wall thermostat “calls for heat”, closing the R-to-W circuit. The f. Switching from Low- to High-Heat - If the furnace control
furnace control performs a self-check, verifies the low-heat and CPU switches from low-heat to high-heat, the furnace control
high-heat pressure switch contacts LPS and HPS are open, and starts the CPU will switch the inducer motor IDM speed from low to high.
inducer motor IDM in high-speed. The high-heat pressure switch relay HPSR is de-energized to
a. Inducer Prepurge Period close the NC contact. When sufficient pressure is available the
(1.) If the furnace control CPU selects low-heat operation the high-heat pressure switch HPS closes, and the high-heat gas
inducer motor IDM comes up to speed, the low-heat valve solenoid GV-HI is energized. The blower motor BLWM
pressure switch LPS closes, and the furnace control CPU will transition to high-heat airflow five seconds after the furnace
begins a 15-second prepurge period. If the low-heat pressure control CPU switches from low-heat to high-heat.
switch LPS fails to remain closed the inducer motor IDM g. Switching from High- to Low-Heat -The furnace control CPU
will remain running at high-speed. After the low-heat will not switch from high-heat to low-heat while the thermostat
pressure switch re-closes the furnace control CPU will R-to-W circuit is closed when using a single-stage thermostat.
begin a 15-second prepurge period, and continue to run the h. Blower-Off Delay -When the thermostat is satisfied, the R to W
inducer motor IDM at high-speed. circuit is opened, de-energizing the gas valve GV-M, stopping
(2.) If the furnace control CPU selects high-heat operation, the gas flow to the burners, and de-energizing the humidifier
inducer motor IDM remains running at high-speed, and the terminal HUM. The inducer motor IDM will remain energized
high-heat pressure switch relay HPSR is de-energized to for a 15-second post-purge period. The blower motor BLWM and
close the NC contact. When sufficient pressure is available air cleaner terminal EAC-1 will remain energized at low-heat
the high-heat pressure switch HPS closes, and the high-heat airflow or transition to low-heat airflow for 90, 120, 150, or 180
gas valve solenoid GV-HI is energized. The furnace control seconds (depending on selection at blower-OFF delay switches).
CPU begins a 15-second prepurge period after the low-heat The furnace control CPU is factory-set for a 120-second
pressure switch LPS closes. If the high-heat pressure switch blower-OFF delay.
HPS fails to close and the low-heat pressure switch LPS
closes, the furnace will operate at low-heat gas flow rate

Manufacturer reserves the right to change, at any time, specifications and designs without notice and without obligations.
69
F96VTN and G96VTN: Installation, Start-up, Operating and Service and Maintenance Instructions

2. Two-Stage Thermostat and Two-Stage Heating G-and-Y1-and-Y2 circuits are opened. The outdoor unit stops, and the
See Fig. 38 and Fig. 39 for thermostat connections. furnace blower BLWM and electronic air cleaner terminal EAC-1 will
NOTE: In this mode the low-heat only switch SW1-2 must be ON to remain energized for an additional 90 seconds. Jumper Y1 to DHUM to
select the low-heat only operation mode in response to closing the reduce the cooling off-delay to 5 seconds.
thermostat R-to-W1 circuit. Closing the thermostat R-to- W1-and-W2 4. Dehumidify Mode
circuits always causes high-heat operation, regardless of the setting of See Fig. 38 and 40 for thermostat connections.
the low-heat only switch. The H output on the humidify sensing thermostat should be
The wall thermostat “calls for heat”, closing the R-to-W1 circuit for connected to the furnace control thermostat terminal DHUM. When
low-heat or closing the R-to-W1-and-W2 circuits for high-heat. The there is a dehumidify demand, the DHUM input is activated, which
furnace control performs a self-check, verifies the low-heat and means 24 vac signal is removed from the DHUM input terminal. In
high-heat pressure switch contacts LPS and HPS are open, and starts the other words, the DHUM input logic is reversed. The DHUM input
inducer motor IDM in high-speed. is turned ON when no dehumidify demand exists.
The start up and shut down functions and delays described in item 1. Activation/Deactivation
above apply to the 2-stage heating mode as well, except for switching Once 24 vac is detected by the furnace control on the DHUM input,
from low- to high-Heat and vice versa. the furnace control operates in dehumidify mode. If the DHUM
a. Switching from Low- to High-Heat - If the thermostat R-to-W1 input is low for more than 48 hours, the furnace control reverts back
circuit is closed and the R-to-W2 circuit closes, the furnace to non-dehumidify mode.
control CPU will switch the inducer motor IDM speed from low The cooling operation described in Item 3, Cooling mode. above
to high. The high-heat pressure switch relay HPSR is also applies to operation with a humidity sensing thermostat. The
de-energized to close the NC contact. When sufficient pressure is exceptions are listed below:
available the high-heat pressure switch HPS closes, and the a. Low cooling-When the R-to-G-and-Y1 circuit is closed and
high-heat gas valve solenoid GV-HI is energized. The blower there is a demand for dehumidification, the low cooling airflow
motor BLWM will transition to high-heat airflow five seconds demand is reduced by 10 percent.
after the R-to-W2 circuit closes. b. High cooling-When the R-to-G-and Y/Y2 circuit is closed and
b. Switching from High- to Low-Heat -If the thermostat R-to- W2 there is a demand for dehumidification, high cooling airflow
circuit opens, and the R-to-W1 circuit remains closed, the demand is reduced by 10 percent.
furnace control CPU will switch the inducer motor IDM speed c. Cooling off-delay-When the “call for cooling” is satisfied and
from high to low. The high-heat pressure switch relay HPSR is there is a demand for dehumidification, the cooling blower-off
energized to open the NC contact and de-energize the high-heat delay is decreased from 90 seconds to 5 seconds.
gas valve solenoid GV-HI. When the inducer motor IDM reduces 5. Continuous Blower Mode
pressure sufficiently, the high-heat pressure switch HPS will When the R-to-G circuit is closed by the thermostat, the blower
open. The gas valve solenoid GV-M will remain energized as motor BLWM will operate at continuous blower airflow.
long as the low-heat pressure switch LPS remains closed. The Continuous blower airflow selection is initially based on the CF
blower motor BLWM will transition to low-heat airflow five (continuous fan) selection shown in Fig. 60. Factory default is
seconds after the R-to-W2 circuit opens. shown in Fig. 60. Terminal EAC-1 is energized as long as the
3. Cooling mode blower motor BLWM is energized.
The thermostat “calls for cooling”. During a call for heat, the furnace control CPU will transition the
a. Single-Speed Cooling- blower motor BLWM to continuous blower airflow or low-heat
See Fig. 38 and Fig. 39 for thermostat connections airflow whichever is lowest. The blower motor BLWM will remain
The thermostat closes the R-to-G-and-Y circuits. The R-to- Y ON until the main burners ignite then shut OFF and remain OFF for
circuit starts the outdoor unit, and the R-to-G-and-Y/Y2 circuits the blower-ON delay (45 seconds in low-heat, and 25 seconds in
start the furnace blower motor BLWM on cooling airflow. high-heat), allowing the furnace heat exchangers to heat up more
Cooling airflow is based on the A/C selection shown in Fig. 60. quickly, then restarts at the end of the blower-ON delay period at
The electronic air cleaner terminal EAC-1 is energized with 115 low-heat or high-heat airflow, respectively.
vac when the blower motor BLWM is operating. The blower motor BLWM will revert to continuous-blower airflow
When the thermostat is satisfied, the R-to-G-and-Y circuits are after the heating cycle is completed. In high-heat, the furnace
opened. The outdoor unit will stop, and the furnace blower motor control CPU will drop the blower motor BLWM to low-heat airflow
BLWM will continue operating at cooling airflow for an during the selected blower-OFF delay period before transitioning to
additional 90 seconds. Jumper Y/Y2 to DHUM to reduce the continuous-blower airflow.
cooling off-delay to 5 seconds. See Fig. 38. When the thermostat “calls for low-cooling”, the blower motor
b. Two-Stage Thermostat and Two-Speed Cooling BLWM will switch to operate at low-cooling airflow. When the
See Fig. 38 and Fig. 39 for thermostat connections thermostat is satisfied, the blower motor BLWM will operate an
additional 90 seconds at low-cooling airflow before transitioning
The thermostat closes the R-to-G-and-Y1 circuits for low-cooling or
back to continuous-blower airflow.
closes the R-to-G-and-Y1-and-Y2 circuits for high-cooling. The
When the thermostat “calls for high-cooling”, the blower motor
R-to-Y1 circuit starts the outdoor unit on low-cooling speed, and the
BLWM will operate at high cooling airflow. When the thermostat is
R-to-G-and-Y1 circuit starts the furnace blower motor BLWM at
satisfied, the blower motor BLWM will operate an additional 90
low-cooling airflow which is the CF (continuous fan) selection as shown
seconds at high-cooling airflow before transitioning back to
in 61. The R-to-Y1-and-Y2 circuits start the outdoor unit on
continuous-blower airflow. When the R-to-G circuit is opened, the
high-cooling speed, and the R-to- G-and-Y/Y2 circuits start the furnace
blower motor BLWM will continue operating for an additional 5
blower motor BLWM at high-cooling airflow. High-cooling airflow is
seconds, if no other function requires blower motor BLWM
based on the A/C (air conditioning) selection shown in Fig. 60.
operation.
The electronic air cleaner terminal EAC-1 is energized with 115 vac
whenever the blower motor BLWM is operating. 6. Heat pump
When the thermostat is satisfied, the R-to-G-and-Y1 or R-to- See Fig. 38 and Fig. 39 for thermostat connections.
When installed with a heat pump, the furnace control automatically

Manufacturer reserves the right to change, at any time, specifications and designs without notice and without obligations.
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F96VTN and G96VTN: Installation, Start-up, Operating and Service and Maintenance Instructions

changes the timing sequence to avoid long blower off times during motor BLWM airflow to cooling airflow. If Y/Y2 input signal
demand defrost cycles. Whenever W/W1 is energized along with disappears and the Y1 input is still energized the furnace control
Y1 or Y/Y2, the furnace control CPU will transition to or bring on CPU will transition the blower motor BLWM to low-cooling
the blower motor BLWM at cooling airflow or low-heat airflow airflow. If both the Y1 and Y/Y2 signals disappear at the same time,
whichever is lowest. The blower motor BLWM will remain on until the blower motor BLWM will remain on at low-heat airflow for the
the main burners ignite then shut OFF and remain OFF for 25 selected blower-OFF delay period. At the end of the blower- OFF
seconds before coming back on at heating airflow. When the W/W1 delay, the blower motor BLWM will shut OFF unless G is still
input signal disappears, the furnace control begins a normal inducer energized, in which case the blower motor BLWM will operate at
post-purge period while changing the blower airflow. If Y/Y2 input continuous blower airflow.
is still energized the furnace control CPU will transition the blower

344602-2 REV C
A190261
Fig. 75 – Wiring Diagram

Manufacturer reserves the right to change, at any time, specifications and designs without notice and without obligations.
71
F96VTN and G96VTN: Installation, Start-up, Operating and Service and Maintenance Instructions

PARTS REPLACEMENT INFORMATION GUIDE

Casing Group Media Cabinet (when used)
Blower door Gas Control Group
Bottom plate Burner
Control door Flame sensor
Door knob assembly Gas valve
Top filler plate Hot surface igniter
Electrical Group Manifold
3-Amp fuse Orifice
Circuit board Heat Exchanger Group
Control box Containment plate
Door switch Coupling Box
Junction box Heat exchanger assembly
Limit switch(es) Primary HX cell panel
Transformer Secondary HX assembly
Tubing gaskets
Blower Group Inducer Group
Blower housing Collector box
Blower motor Condensate trap
Blower wheel Condensate trap elbow
Cut-off plate Gaskets
Power choke (where used) Inducer
Inducer assembly
Filter Group Inducer motor capacitor (when used)
Filter(s) Inducer motor module (when used)
TO OBTAIN INFORMATION ON PARTS: Consult your installing dealer or a licensed Heating and Air Conditioning company of your choice:

INTERNATIONAL COMFORT PRODUCTS

a division of Carrier Corporation
LEWISBURG, TN 37091 U.S.A.
Have available the model number, series number, and serial number located on the unit rating plate to ensure correct replacement part.

MODEL NOMENCLATURE

COOLING AIRFLOW
MODEL HEATING SIZE WIDTH MINOR SERIES
(CFM)
(F/G)96VTN 040 14 10 --

! WARNING
FIRE, EXPLOSION, ELECTRICAL SHOCK AND CARBON MONOXIDE POISONING HAZARD
Failure to follow this warning could result in dangerous operation, personal injury, death or property damage.
Improper installation, adjustment, alteration, service, or maintenance can cause personal injury, property damage, or death. Consult a qualified installer, service agency,
or your local gas supplier for information or assistance. The qualified installer or service agency must use only factory-authorized replacement parts, kits, or accessories
when modifying this product.

© 2022 Carrier. All rights reserved. Edition Date: 03/22 Catalog No: 440 01 4801 00 REV B
A Carrier Company Replaces: 440 01 4801 00 REV A
Manufacturer reserves the right to change, at any time, specifications and designs without obligations.
72