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Volvo D5252T Engine Specifications

The document provides detailed specifications for an engine model D5252T, including engine dimensions, power output, torque, and various component measurements such as pistons, valves, and crankshaft. It outlines tolerances and clearances for critical components, as well as lubrication and cooling system requirements. This technical data is essential for maintenance and assembly of the engine.

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0% found this document useful (0 votes)
559 views5 pages

Volvo D5252T Engine Specifications

The document provides detailed specifications for an engine model D5252T, including engine dimensions, power output, torque, and various component measurements such as pistons, valves, and crankshaft. It outlines tolerances and clearances for critical components, as well as lubrication and cooling system requirements. This technical data is essential for maintenance and assembly of the engine.

Uploaded by

jacob.chaptal
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

Specifications

Engine manufacture number, engine serial number and


type
The engine serial number and type are stamped on
the left side of the cylinder block.
There is also a decal on the timing cover with the
engine type, manufacture number and serial number.
General data

D5252T
Power 103/4020 kW/rpm
Maximum torque 290/1920-3180 Nm/rpm
No. of cylinders x5
Cylinder diameter 81 mm
Cylinder stroke 95.5 mm
Cylinder displacement 2.46 dm3 (= litres)
Firing order 1-2-4-5-3
Compression ratio 20.5:1
Total weight, including oil approximately 200 kg

Cylinder block

Cylinder bore (D)


Standard 81.01 mm

Pistons

Piston diameter (D)


Standard* 80.96 mm
* Measured at right-angles to the piston pin hole,
15 mm from the bottom of the piston.

Piston running clearance


New 0.05 mm
Maximum 0.07 mm
Maximum wear dimension 0.04 mm
(compared with the
nominal diameter)

Piston weight
Maximum permitted ±7g
weight difference for
pistons installed in the
same engine.

Piston rings

"VCC-139097 EN 2025-03-04" page 1 sur 5


Axial clearance
New Maximum
Upper 0.07 - 0.11 mm 0.25 mm
compression ring
Lower 0.03 - 0.08 mm 0.25 mm
compression ring
Oil scraper ring 0.03 - 0.06 mm 0.15 mm

Piston ring gap


Upper compression ring 0.25 - 0.45 mm
Lower compression ring 0.25 - 0.40 mm
Oil scraper ring 0.25 - 0.50 mm

Gudgeon pin

Diameter
Minimum 25.995 mm
Maximum 26.000 mm
It must be possible to press the piston pin through the
small end of the connecting rod using your thumb.

Connecting rod

Bearing recess diameter


Minimum 53.000 mm
Maximum 53.013 mm

Out of round
Maximum out of round 0.006 mm

Valves

Dimensions
Intake Exhaust
Valve crown 36.00 mm 31.50 mm
diameter (1)
Valve stem 7.97 mm 7.95 mm
diameter (2)
Total valve length 96.85 mm
(3)

"VCC-139097 EN 2025-03-04" page 2 sur 5


Valve angle (α) 44.5°

Valve seats

Dimensions
Intake Exhaust
Upper relief valve
15°
(A)
Matching surface
45°
angle (B)
Valve seat width 2.70 mm 2.05 mm
(α)

Valve stem

Valve stem height


Intake Exhaust
Minimum 35.8 mm 36.1 mm
dimension (1)*
* The distance between the valve stem end and the
top edge of the cylinder head.

Valve springs

Valve spring lengths


Load Length
0N 40.70 mm (L)
260±13 N 31.00 mm (L1)
570±25 N 22.25 mm (L2)

Valve guides

inlet and exhaust


Clearance between new 0.030-0.045 mm
components

"VCC-139097 EN 2025-03-04" page 3 sur 5


Maximum play for used 1.30 mm
components*
* Clearance for a new valve.

Camshaft

Maximum lift height


Intake lobe 9.30 mm
Exhaust lobe 9.60 mm

Axial clearance
Maximum clearance 0.15 mm

Cylinder head

Maximum out-of-true
Longitudinally 0.20 mm
Laterally 0.20 mm
Note! The cylinder head must not be ground flat. It
must be replaced if the distortion is excessive.

Crankshaft

Crankshaft axial play*


New 0.07-0.18 mm
Maximum 0.25 mm
*Measured in engines with tightened main bearing
caps

Bearing journals

Crankshaft main bearing journals


Maximum radial runout - 0.06 mm
two centre

"VCC-139097 EN 2025-03-04" page 4 sur 5


Maximum radial runout - 0.04 mm
other

Big end journals


Diameter, standard 47.80 mm
Maximum taper 0.042 mm
Maximum out-of-round 0.022 mm

Lubrication and oil system

Oil capacity including oil 6l


filter
Opening pressure, oil 530-630 kPa
pump relief valve
Breakpoint for the oil 15-45 Mpa
pressure lamp to go out
Breakpoint for the oil 70-110 kPa
pressure lamp to light

Cooling system

Thermostat
Marking 87°C
Opens at 87±2°C
Fully open at 102°C
Opening dimension 8 mm

"VCC-139097 EN 2025-03-04" page 5 sur 5

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