M.A.M.

SCHOOL OF ENGINEERING
(An Autonomous Institution)
AccreditedbyNAAC
ApprovedbyAICTE, New Delhi; AffiliatedtoAnnaUniversity, Chennai
Siruganur, Trichy -621 105. [Link]

DEPARTMENT OF ARTIFICIAL INTELLIGENCE AND DATA

SCIENCE

CCS 3D PRNTING AND DESIGN

( R-2021 )
 M.A.M. SCHOOL OF ENGINEERING
(An Autonomous Institution)
AccreditedbyNAAC
ApprovedbyAICTE, New Delhi; AffiliatedtoAnnaUniversity, Chennai
Siruganur, Trichy -621 105. [Link]

SYLLABUS& LIST OF EXPERIMENTS

CCS331 3D PRINTING AND DESIGN L T P C

COURSE OBJECTIVES:
• To discuss on basics of 3D printing
To explain the principles of 3D printing technique
• To explain and illustrate inkjet technology
• To explain and illustrate laser technology
• To discuss the applications of 3D printing

PRACTICAL EXERCISES: 30 PERIODS

1. Study the interface and basic tools in the CAD software.
2. Study 3D printer(s) including print heads, build envelope, materials used and related support removal system(s).
3. Review of geometry terms of a 3D mesh.
4. Commands for moving from 2D to 3D.
5. Advanced CAD commands to navigate models in 3D space
6. Design any four everyday objects
Refer to web sites like Thingiverse, Shapeways and GitFab to design four everyday objects that utilize the advantages
of 3D printing
. Choose four models from a sharing site like Thingiverse, Shapeways or Gitfab.
a. Improve upon a file and make it your own. Some ideas include:
• Redesign it with a specific user in mind
• Redesign it for a slightly different purpose
• Improve the look of the product
7. Use the CAM software to prepare files for 3D printing.
8. Manipulate machine movement and material layering.
9. Repair a 3D mesh using
a) Freeware utilities: Autodesk MeshMixer ([Link] MeshLab ([Link] or Netfabb Basic or
Cloud Service ([Link]
b) Freeware tool tutorials: Netfabb Basic or Cloud Service ([Link] Netfabb and MeshLab
([Link]
c) Professional tools: Magics or Netfabb
Equipment : one 3D printer for every 10-15 students
30 PERIODS
COURSE OUTCOMES:
At the end of this course, the students will be able to:
CO1: Outline and examine the basic concepts of 3D printing technology
CO2: Outline 3D printing workflow`
CO3 Explain and categorise the concepts and working principles of 3D printing using inkjet technique
CO4: Explain and categorise the working principles of 3D printing using laser technique
CO5: Explain various method for designing and modeling for industrial applications
TEXT BOOKS
1. Christopher Barnatt, 3D Printing: The Next Industrial Revolution, CreateSpace Independent Publishing Platform,
2013.
2. Ian M. Hutchings, Graham D. Martin, Inkjet Technology for Digital Fabrication, John Wiley & Sons, 2013.
REFERENCES:
1. Chua, C.K., Leong K.F. and Lim C.S., Rapid prototyping: Principles and applications, second edition, World
Scientific Publishers, 2010
2. Ibrahim Zeid, Mastering CAD CAM Tata McGraw-Hill Publishing Co., 2007
3. Joan Horvath, Mastering 3D Printing, APress, 2014
 1. INTRODUCTION

Computer Aided Drafting is a process of preparing a drawing of an object on the screen of a

computer. There are various types of drawings in different fields of engineering and sciences.
In the fields of mechanical or aeronautical engineering, the drawings of machine components
and the layouts of them are prepared. In the field of civil engineering, plans and layouts of the
buildings are prepared. In the field of electrical engineering, the layouts of power distribution
system are prepared. In all fields of engineering use of computer is made for drawing and
drafting.
The use of CAD process provides enhanced graphics capabilities which allows any designer
to
• Conceptualize his ideas
• Modify the design very easily
• Perform animation
• Make design calculations
• Use colors, fonts and other aesthetic features.

REASONS FOR IMPLEMENTING A CAD SYSTEM

1. Increases the productivity of the designer: CAD improves the productivity of the
designer to visualize the product and its component, parts and reduces the time required in
synthesizing, analyzing and documenting the design
2. Improves the quality of the design: CAD system improves the quality of the design.
A CAD system permits a more detailed engineering analysis and a larger number of design
alternatives can be investigated. The design errors are also reduced because of the greater
accuracy provided by the system
3. Improves communication: It improves the communication in design. The use of a
CAD system provides better engineering drawings, more standardization in the drawing,
better documentation of the design, few drawing errors and legibility.
4. Create data base for manufacturing: In the process of creating the documentation
for these products, much of the required data base to manufacture the products is also created.
5. Improves the efficiency of the design: It improves the efficiency of the design
process and the wastage at the design stage can be reduced.
APPLICATION OF CAD:
There are various processes which can be performed by use of computer in the
drafting process.
1. Automated drafting: This involves the creation of hard copy engineering drawings
directly from CAD data base. Drafting also includes features like automatic dimensioning,
generation of cross – hatched areas, scaling of the drawing and the capability to develop
sectional views and enlarged views in detail. It has ability to perform transformations of
images and prepare 3D drawings like isometric views, perspective views etc.,
2. Geometric modeling: concerned with the computer compatible mathematical
description of the geometry of an object. The mathematical description allows the image of
an object to be displayed and manipulated on a graphics terminal through signals from the
CPU of the CAD system. The software that provides geometric modeling capabilities must be
designed for efficient use both by computer and the human designer.

BENEFITS OF CAD:
The implementation of the CAD system provides variety of benefits to the industries
in design and production as given below:
1. Improved productivity in drafiting
2. Shorter preparation time for drawing
3. Reduced man power requirement
4. Customer modifications in drawing are easier
5. More efficient operation in drafting
6. Low wastage in drafting
7. Minimized transcription errors in drawing
8. Improved accuracy of drawing
9. Assistance in preparation of documentation
10. Better designs can be evolved
11. Revisions are possible
12. Colours can be used to customize the product
13. Production of orthographic projections with dimensions and tolerances
14. Hatching of all sections with different filling patterns
15. Preparation of assembly or sub assembly drawings
16. Preparation of part list
17. Machining and tolerance symbols at the required surfaces
18. Hydraulic and pneumatic circuit diagrams with symbols
19. Printing can be done to any scale

LIMITATIONS OF CAD
1. 32 – bit word computer is necessary because of large amount of computer memory
and time
2. The size of the software package is large
3. Skill and judgment are required to prepare the drawing
4. Huge investment

CAD SOFTWARES
The software is an interpreter or translator which allows the user to perform specific
type of application or job related to CAD. The following softwares are available for drafting.

1. AUTOCAD
2. Pro – E
3. CATIA
4. MS OFFICE
5. PAINT
6. ANSYS
7. [Link]
8. IDEAS
9. SOLID WORKS
10. HYPERMESH
11. FLUENT – GAMBIT

The above software is used depending upon their application.

AUTO CAD
Auto CAD package is suitable for accurate and perfect drawings of engineering designs. The
drawing of machine parts, isometric views and assembly drawings are possible in AutoCAD.
The package is suitable for 2D and 3D drawings.
 2. AutoCAD – BASICS
2.1 STARTING WITH ACAD
CAD uses four basic elements for preparation of any drawing:
1. Line
2. Curves
3. Text
4. Filling point.
Computer Aided Drafting is done by the operator by placing the mouse pointer by placing the
mouse pointer at the desired location and then executing the command to draw the graphic
elements using different methods.

Advanced computer aided drafting packages utilize four areas on the screen.
1. Drawing Area
2. Command Area
3. Menu Area
4. Tool boxes.
2.2 LAYOUT AND SKETCHING

The package provides various facilities for layout, sketching and borders for preparing a
drawing. It provides facilities for display co-ordinates and measurement units.

a. Units: The format for display co – ordinates and measurement can be selected
according to the requirement. Several measurement styles are available in ACAD. The main
methods are engineering and architectural, having specific base unit assigned to them.
i. Decimal: select to enter and display measurements in decimal notation
ii. Engineering: Display measurements in feet and decimal inches.
iii. Architectural: Display measurements in feet, inches and fractional inches
iv. Fractional: Display measurements in mixed numbers notation
v. Scientific: Display measurements in scientific notation.

The precision that is specified controls the number of decimal places or fractional size
to which we want linear measurements displayed.

b. Angles: Select the format in which we want to enter and display angles.
i. Decimal Degrees: Display partial degrees as decimals
ii. Deg/Min/Sec: Display partial degrees as minutes and seconds.
iii. Grades: Display Angles as grades
iv. Radians: Display angles as radians.
v. Surveyor: Displays angles in surveyor units.

c. Angle measure: Select the direction of the zero angle for the entry of angles:
i. East: Select to specify the compass direction east as the zero angle.
ii. North: Select to specify the compass direction north as the zero angle.
iii. West: Select to specify the compass direction west as the zero angle.
iv. South: Select to specify the compass direction south as the zero angle.
v. Other: Select to specify a direction different from the points of the compass as the
zero angles.
d. Area: Enter the approximate width and length which is planned to draw in full scale
units. This limits the area of the drawing covered by grid dots when the grid is turned on. It
also adjusts several default settings, such as text height, line type scaling and snap distance to
convenient values. It is possible to adjust these settings.
e. Title block: Select the description of an ACAD drawing file of a title block to insert
as a symbol in the new drawing. It can add or remove drawing files of title blocks from the
list with the Add or Remove buttons
f. Layout: Paper space is often used to create complex multiple view drawings. There
are three types of paper spaces:
1. Work on the drawing while viewing the layout.
2. Work on the drawing without the layout visible
3. Work on the layout of the drawing.

The following procedure is used for this purpose

1. From the File menu or from the standard tool bar, choose New
2. In the start up dialog box, choose Use a wizard, and select Advanced wizard
3. Choose OK
4. In the Advanced Setup Dialog box, Select Title Block.
5. Select Title Block Description and Title Block file Name from the lists and then
choose Add.
6. In the Select Title Block File dialog box, Select a title block, then choose open
7. In the Advanced Setup dialog box, a sample of that title is displayed.
8. Choose Done.

2.3 DRAWING ENVIRONMENT

ACAD provides two drawing environments for creating and laying out the drawing.

i. Model Space
ii. Layout Space.

ACAD allows creating drawing, called a model, in full scale in an area known as model space
without regard to the final layout or size when the drawing is plotted on the paper.

In the space opened for the first time, it is possible to create floating viewports to contain
different views of the model. In the paper space, floating viewports are treated as objects
which can be moved and resized in order to create a suitable layout.
LIMITS

This sets and controls the drawing boundaries.

At the command prompt, enter limits

ON/OFF/<LOWER LEFT CORNER> <current>: Specify a point, enter on or off, or

press

enter.

LTSCALE

This sets the line type scale factor. Use LTSCALE to change the relative length of the dash –
dot line types per drawing unit

At the Command prompt, enter ltscale

New scale factor <current> : Enter a positive real value or press enter

Changing the line type scale factor causes the drawing to regenerate.

MEASURE

This places point objects or blocks at measured intervals on an object.

At the command prompt, enter measure

Select object to measure: Use an object selection method <segment length> / Block:
Specify a distance.

PAN

This moves the drawing display in the current viewport.

At the command prompt , enter pan

Displacement: Specify a point (1)

The point which specify indicates the amount to move the drawing or the location of the
drawing to be moved.
Second point: Press or specify a point (2)

If pressed, ACAD moves the drawing by the amount which is specified in the Displacement
prompt. If we specify a point, ACAD moves the location of the drawing to that point.

2.4 ELEMENTS OF DRAWING

2.4.1 DRAW COMMANDS

LINE:

A line is specified by giving its two end points or first point and the distance of line along
with its angle of inclination. A line can be drawn by using two commands.

Command: line

Specify first point: Specify a point (1)

Specify next point or [Undo]: Specify a point (2)

The second point can be indicated by @d<a

Where d is the distance of line and a is the angle of inclination in degrees.

PLINE:

This is a poly line which allows continuous segment of the line and it is drawn similar to the
line command. The polyline allows changing the thickness of the line according to the
requirement.

From the Draw tool bar choose the Polyline flyout.

Draw pull down menu: Polyline

At the command prompt, enter pline

Syntax

Specify start point: Specify a point (1)

Current line-width is <current>

Specify next point or [Arc/Close/Halfwidth/Length/Undo/Width]: Specify a point (2) or
enter an option

LINETYPE

Creates, loads, and sets linetypes. The LINETYPE command defines line characteristics
consisting of dashes, dots, and spaces.

Format menu: Linetype or Command line: linetype

1. CURVES

Following are the various types of curves used in the drawings:

i. Circle

ii. Ellipse

iii. Arc

iv. Regular or any other type.

i. Circle: The circle can be drawn by using two types of commands

a. Circle

b. Donut
 a. CIRCLE: This command draws the circle by using four methods:

i. Center point and radius

ii. Two point circle

iii. Three point circle

iv. Tangent circle

At the command prompt, enter circle

Specify center point for circle or [3P (Three Points)/2P (Two Points)/Ttr]: Specify a
point or enter an option

b. DONUT: This draws filled circles and rings.

Donuts are constructed of a closed polyline composed of wide arc segments.

At the command prompt, enter donut

Specify inside diameter of donut <current>: Specify a distance or press ENTER

If you specify an inside diameter of 0, the donut is a filled circle.

Specify outside diameter of donut <current>: Specify a distance or press ENTER

Specify center of donut or <exit>: Specify a point (1) or press ENTER to end the command

ii. ELLIPSE: It is a curve having major and minor axis with a center.

The ellipse can be prepared by four methods.

Axis endpoint

Arc

Centre

Iso circle
ELLIPSE

Creates an ellipse or an elliptic arc.

Axis end point: Defines the first axis by two specified endpoints. The angle of the first axis
determines the angle of the ellipse. The first axis can define either the major or the minor axis
of the ellipse.

Arc: Creates an elliptical arc. The angle of the first axis determines the angle of the elliptical
arc. The first axis can define either the major or the minor axis of the elliptical arc.

Center: Creates the ellipse by a specified center point.

Isocircle: Creates an isometric circle in the current isometric drawing plane.

At the command prompt, enter ellipse

iii. Arc: The arc is a curve specified by center and radius as well as the start angle and
end angle . There are seven method used for drawing an arc.

1. Three point method

2. Start point-center point –end point

3. Start point-center point-length of chord

4. Start point-end point –angle of inclusion

5. Start point-end point-direction

6. Start point-center point-angle of inclusion

7. Start point-end point-radius

These methods can be used by executing the arc command

• ARC: creates an arc.

At the command prompt, enter arc

Center/<start point>: specify a point, enter c, or press enter

• Polyarc: the second method of the drawing the arc is poly arc by use of pline
command. This command allows drawing of filled arc of any width .it also allows for
drawing of a regular or irregular curve.

2. Drawing of Rectangle: A rectangle can be drawn by LINE command or by Rectangle

command. The PLINE command also allows for drawing of hollow or filled rectangle .A
SOLID command is also used for drawing of filled rectangles.

1. RECTANGLES: draws a rectangular polyline

At the command prompt, enter rectangle

First corner: specify point (1)

Other corner: specify point (2)

2. SOLID: creates solid –filled polygons .solids are filled only when fill system variable
is set to on view is set to plan.

At the command prompt, enter solid

First corner: specify point (1)

Other corner: specify point (2)

The first two points define one edge of the polygon.

Third point: specify a point (3) diagonally opposite the second

Forth point: specify a point (4) or press enter

3. DRAWING OF POLYGON

Creates an equilateral closed polyline .A polygon is a polyline object. AUTOCAD draws

polyline with zero width and no tangent information.

At the command prompt enter polygon

number of sides <current>: enter a value between 3 and 1024 or press enter

Edge/<center of polygon>: specify a point (1) or enter.

4. POINT

Creates a point object .points can act as nodes to which you can snap objects .you can specify
a full 3D location for a point.

At the command prompt, enter point

Point: specify a point

5. ERASING OF OBJECT:

The object can be removed or erased by use of erase command

ERASE

This removes object from drawing

At the command prompt, enter erase

Select objects: use an object selection method.

6. COLOURING OF OBJECT:

The object can be drawn with any variety of colour which ranges from 0 to 256.

The setting of colour can be done by color command

COLOR

Sets the colour for new objects.

At the command prompt, enter color <current>:enter a value (1-255),color name ,by block, or
by layer

7. FILLING OF OBJECT: the object can be filled with different colors and patterns
by use of hatch command

This command allows selection of various patterns, scale of pattern and angle of pattern.
HATCH

This fills an area with a pattern.

HATCH fills the specified hatch boundary with non-associative hatch

A non –associative hatch is not updated when its boundaries are modified .a hatch boundary
consists of an object or objects that completely enclose an area

At the command prompt, enter hatch

Pattern (? Or name/ U, style) <current>: enter a predefined pattern name, enter u, enter? Or
press enter.

8. SCALING OF DRAWING: zoom command displays the object at a specified scale

factor. The value entered is relative to the limits of the drawing .for example, entering 2
doubles the apparent display size of any objects from what it would be if it were zoomed to
the limits of the drawing. If you enter a value followed by xp, auto CAD specifies the scale
relative to paper scale units for example; entering 0.5xp displays model space at half the scale
of paper space units. The following illustration shows a number of viewports arranged in
paper space. the view in each view port is scaled relative to paper space .the first view is
scaled 1=1 relative to paper space (1xp) ,the second is scaled 0.5=1 relative to paper space
(0.5xp),and so on.

ZOOM

This increases or decreases the apparent size of objects in the current view port

At the command prompt, enter zoom

All/center/dynamic/extents/left/previous/vmax/window/<scale(x/xp)>:enter an option or
value ,specify a point ,or press enter

9. TEXT: The text in software is indicated by font’s .the fonts define the shapes of the
text characters that make up each character set. In AUTOCAD, you can use true type fonts in
addition to AUTOCAD’s own compiled shape (SHX) fonts.
A font is indicated by various parameters like
i. Style :these are four types: normal,bold,italic,underline
ii. Size: this is the size of characters
iii. Colour: there are facilities to colour the characters selecting layer.
iv. Type: different types of fonts may be used:
Mono text: COMPUTER AIDED DESIGN

Romans: COMPUTER AIDED DESIGN

Romand: COMPUTER AIDED DESIGN

Dtext: This displays text on the screen as it is entered .AutoCAD can create text with a
variety of character patterns, or fonts. These fonts can be stretched, compressed, oblique,
mirrored, or aligned in a vertical column by applying a style to the font .text can be rotated,
justified, and made any size.

At the command prompt, enter text

Justify/style/<start point>: specify a point or enter an option

TEXT: This creates a single line of text .AutoCAD can create text with a variety of character
patterns, or fonts. These fonts can be stretched, compressed, oblique, mirrored, or aligned in a
vertical column by applying a style to the font.

At the command prompt, enter text

Justify/style/<start point>: specify a point or enter an option

QTEXT: This controls the display and plotting of text and attribute of objects.

At the command prompt, enter text

ON/OFF <current>: enter on or off, or press enter

10. TRANSFORMATIONS: These are the modifications in the drawn objects.

There are different types of transformations used

1. MOVE: This allows to move or displace objects a specified distance in a specified

direction
At the command prompt, enter move

Select objects: use an object selection method

Base point or displacement: specify a base point (1)

Second point of displacement: specify a point (2) or press enter

2. COPY: This is used for producing a duplicate copy of the drawing.

At the command prompt, enter copy

Select objects: use an object selection method

<Base point or displacement >/multiple: specify a base point(1)

For a single copy or enter m for multiple copies

3. ROTATE: It moves objects about a base point

At the command prompt, enter rotate

Select objects: use an object selection method

<Rotate angle >/reference: specify an angle or enter r

4. STRETCH: This moves or stretches objects .AutoCAD stretches lines, arcs, elliptical
arcs, splines, rays and polyline segments that cross the selection window.

At the command prompt, enter stretch

Select objects: use the CPOLYGON or cross object selection method(1,2)

Base point or displacement: specify a point (3) or press

Second point of displacement: specify a point ($) or press

5. EXTEND: This extends an object to meet another object. Objects that can be
extended include arcs, elliptical arcs, lines, open 2D, and 3Dpolylines and rays.

At command prompt, enter extend

Select boundary edges

(projmode=UCS, edge mode=no extend)

Select objects: use an object selection method

6. SCALE: This enlarges or reduces selected objects equally in X and Y directions

At the command prompt, enter scale

Select objects: use an object selection method

Base point: specify a point (1)

<Scale factor>/reference: specify a scale or enter r

7. TRACE: This creates solid lines.

From the miscellaneous tool bar choose

At the command prompt, enter trace

Trace width<current>: specify a distance, enter a value ,or press enter

From point: specify point (1)

To point: specify a point (2)

To point: specify a point (3) or press to end the command

8. EXTRUDE: This creates unique solid primitives by extruding existing two-

dimensional objects extrudes also creates solids by extruding two-dimensional objects along
a specified path .we can extrude multiple objects with extrude

At the command prompt enter, extrude

Select objects: use an object selection method

Path/<height of extrusion>: specify a distance or enter p

9. MIRROR: This is used to producing mirror image of the object

At the command prompt enter, mirror

Select objects: use an object selection method

First point of the mirror line: specify a point (1)

Second point: specify a point (2)

10. OFFSET: This creates concentric circles ,parallel lines and parallel curves, offset
creates a creates a new object at a specified distance from an existing object or through a
specified point

At the command prompt enter, offset

Offset distance: specify a distance, enter t or press enter

11. ARRAY: This creates multiple copies of objects in pattern. Arrays are three types.
a) Rectangular Array
b) Path Array
c) Polar Array
Rectangular Array: In this, the object is arranged in an array of rows and columns.
At the command prompt: type ARRAYRECT or select the option from MODIFY toolbar. It
asks you to select objects. Select the object and press enter. By default it shows an array of 3
rows and 4 columns. The no. of rows and columns can be changed by selecting the COUnt

option (OR) by selecting COLUMNS and ROWS options separately

Path Array: In this, an object is arranged in a specified path.

At the command prompt: type ARRAYPATH or select the option from MODIFY toolbar.
Then select object to be arrayed. Then select the path through which the object is made to be
arrayed.
12. CUTTING OF OBJECTS

The drawn objects can be cut or trimmed by using following commands

1. TRIM: Trims objects at a cutting object defined by other objects. Objects that can be
trimmed include arcs ,circles, elliptical arcs, lines, open 2D and 3Dpolylines,rays and splines

At the command prompt, enter trim

Select cutting edges:

Select objects: use object selection method

<Select object to trim>/project/edge/undo: select an object, enter an option, or press enter

2. BREAK: This erases an object or splits the object in to two parts

From the modify toolbar select break flyout

At the command prompt, enter break

Select objects: use an object selection method

First point of the mirror line: specify a point (1) on an object

Enter second point: specify the second break point (2) or enter F

13. DIMENSIONING IN DRAWINGS:

The dimensions are inserted in the drawing by use of DIM command. There are various types
of dimensions used in AutoCAD.

1. Linear dimensions:

Horizontal- this allows horizontal dimensions

Vertical- this allows vertical dimensions

Aligned- this allows inclined dimensions

Rotated- this allows inclined dimensions

2. Angular dimensions:

This allows angular dimensioning of objects

3. Radial dimensions:

This allows radial dimensioning of arc or circle

4. Diametric dimensions:

This allows diameteral dimensions of the circle

For dimensioning of objects, the first point and second point has to be specified. The
dimension text must be written and then the position of dimension must be specified

at the command prompt ,enter dim

Dim: Enter a dimensioning mode command

14. AREA:

This allows calculation of the area and perimeter of objects or of defined areas

From the object properties toolbar, choose the inquiry flyout, then

At the command prompt, enter area

<First point>/object/add/subtract: specify a point or enter option

15. FILLET

Rounds and fillets the edges of the object

At the command prompt enter fillet

Polyline / Radius / Trim / <Select first object>: use an object selection method or enter an
option

Select first object

Select second object: use an object selection method

Enter radius <current>: specify a distance or press

Chain / Radius <Select edge>: Select edges or enter c or r their intersection

16. CO-ORDINATE SYSTEM

The co- ordinate system can be modified in the AutoCAD. There are two types of co-
ordinate systems used. The WCS (World co- ordinate system) is a universal system in which
its origin is at the fixed position. The UCS (User co- ordinate system) is a system in which
user can fix his origin at any point.

1. UCS : This manages user co- ordinate systems

At the command prompt enter ucs

Origin / z axis/ 3 point/ object/ view/ X/Y/Z / Prev/ Restore/Save/ Del/?/< world>: enter an
option or press enter

2. WCS: This manges world co- ordinate system

17. EXPLODE:

This breaks a compound object into its component objects

At the command prompt enter explode

Select objects: use an object selection method.

18. UNION:

This measures the distance and angle between two points.

At the command prompt, enter union

Select object: Use an object selection method

19. DIST: This measures the distance and the angle between two points .

At the command prompt area enter dist

First point : Specify a point (1)

Second point : Specify a point (2)

Distance = calculated distance

Angle in XY plane = angle from XY plane = angle

Delta X = change in X

Delta Y = change in Y

Delta Z = change in Z.

20. REGENERATION OF DRAWING:

ACAD provides afacility of regenerating a drawing to clear the cross points or marks on the
screen.

• REDRAW

• REGEN

• REGENALL

• REGENAUTO

21. TOLERANCE

This creates geometric tolerances. Geometric tolerances define the maximum allowable
variations of form or profile, orientation, location and run out from the exact geometry in a
drawing. They specify the required accuracy for proper function and fit the objects drawn in
AutoCAD

22. SKETCH

This creates a series of free hand line segments.

From the miscellaneous toolbar, choose

At the command prompt enter sketch

Follow the prompting

2.5 3D FUNCTIONS

1. BOX

This creates a three dimensional solid box.

At the command prompt enter box

Center/<corner of the box><0,0,0> :

Specify a point (1), enter c, or press enter

Corner of a box

Specifying a point or pressing defines the first corner of the box.

Cube/length /<other corner>: specify a point (2) or enter an option center

Creates the box by a specified center point

2. CONE

This creates a 3D solid cone. A cone is solid primitive with a circular or elliptical based
tapering symmetrically to a point perpendicular to its base.

At the command prompt enter cone

Elliptical /<center point> <0,0,0> : specify a point , enter e or press enter

3. CYLINDER

This creates a 3D solid cylinder. A cylinder is solid primitive with a circular or elliptical
based to a point perpendicular to its base without a taper.

At the command prompt enter cylinder

Elliptical /<center point> <0,0,0> : specify a point , enter e or press enter

4. SPHERE

This creates a 3D solid sphere. A sphere is positioned so that its central axis is parallel to the
Z-axis of the current UCS. Latitudinal lines are parallel to the XY plane.

At the command prompt enter sphere

Center of the sphere <0,0,0> : specify a point , enter e or press enter

5. WEDGE

This creates a three dimensional solid with a sloped face tapering along X axis.

At the command prompt enter wedge

Center <corner of the wedge> <0,0,0> : specify a point , enter e or press enter

Follow the prompting

6. ELEV

This sets an elevation and extrusion thickness of new objects. The current elevation is the Z
value that is used whenever a 3D point is expected but only X and y values are supplied.

At the command prompt enter elev

Follow the prompting

7. SHADE

This displays a flat shaded image of the drawing in the current view port. SHADE removes
hidden lines and displays a shaded picture of the drawing.

From the render toolbar, choose

At the command prompt, enter shade

8. REGION

This creates a region object from a selection set of existing objects. Regions are
2Dimensional areas you create from closed shapes.
9. REINIT

This reinitializes the input/output ports, digitizer, display and program parameters file.

10. REPLAY

This displays a GIF, TGA or TIFF image.

From the tools menu, choose image, then view.

11. REVOLVE

This creates a solid by revolving a two – dimensional object about an axis. From the solids
toolbar, choose

At the command prompt, enter revolve

12. SHAPE

This inserts a shape. Before inserting a shape, you must load the file containing the desired
shape.

13. ROTATE 3D

This moves objects about a three dimensional axis

From the modify toolbar, choose the rotate flyout then

Follow the prompting

14. SECTION

This uses the intersection of a plane and solids to create a region.

AutoCAD creates regions on the current layer and inserts them at the location of the cross –
section. Selecting several solids creates separate regions for each solid.

15. SLICE

This slices a set of solids with a plane.

16. SHELL

This accesses operating system commands.

17. REVOLVE

This creates a solid by revolving a two dimensional object about an axis.

18. RENDER

This creates a realistically shaded image of a three dimensional wireframe or solid model.
RENDER produces an image using information from a scene, the current selection set, or the
current view.

2.6 Starting the drawing

The figures we do in engineering are fitted into a template. In ACAD we manually draw a
template known as Drawing sheet in two different formats.
The size of the drawing sheet is ISO A4 210 X 297.
The format is as given in the following figures

Polar Array: In this, an object is arranged in a circular shape.

At the command prompt: type ARRAYPOLAR or select the option from MODIFY toolbar.
Then select object to be arrayed. Then select the center point of array. By default, a six items
array is created. The No. of items can be changed by selecting the Items option. Angle
between the two items can also be changed.
 3. 2D DRAWINGS
FIGURE 1
Aim: to draw the following figure using ACAD

PROCEDURE
Set the limits of the drawing screen
STEP 1: Draw axis lines in the respective format with their intersection point at (0,0)
• Go to PROPERTIES tool bar
• Load line type as ISO LONG DASH SHORT DASH in the line type area.
• Select line type ISO LONG DASH SHORT DASH in the line type area.

STEP 2 a: Draw circles of given dimensions using circle command with their centre as the
intersection of the axis lines.
• 3 circles of diameters 94, 74 and 54 are to be drawn
• The circle with 74 diameter is of ISO LONG DASH SHORT DASH format

STEP 2 b: Using POLAR ARRAY draw the 6 holes on the circle of diameter 74 each of 12
dia.
STEP 3: Draw two construction lines at an angle of 30o to the vertical axis line
STEP 4: With A as center an radius 100 draw an arc between the above lines
STEP 5: Offset the arc on the either side by the distances as mentioned in the figure.
STEP 6: Complete the figure by using fillet command.
STEP 7: Give dimensions to the completed figure.
Command: _qsave
PRECAUTIONS:
Put ORTHO ON where ever necessary.
Use the required modify tool bar commands like TRIM, ERASE, COPY, MIRROR ETC.,
 FIGURE 2
Aim: to draw the following figure using ACAD

PROCEDURE
Set the limits of the drawing screen
STEP 1: Draw axis lines in the respective format with their intersection point at (0,0)
STEP 2: Draw circles of given dimensions using circle command with their centre as the
intersection of the axis lines.
STEP 3: Using POLAR ARRAY draw the 6 key holes on the circle of diameter 58 of given
dimensions
STEP 4: For the outer cover use CIRCLE command and the in command prompt area type
TAN TAN RADIUS. This gives the idea of drawing the outer cover
STEP 5: Give dimensions to the completed figure.
Command: _qsave
PRECAUTIONS:
Put ORTHO ON where ever necessary.
Use the required modify tool bar commands like TRIM, ERASE, COPY, MIRROR ETC.,
PRACTICE FIGURE 3
PRACTICE FIGURE 4
PRACTICE FIGURE 5
PRACTICE FIGURE 6
PRACTICE FIGURE 7
PRACTICE FIGURE 8
PRACTICE FIGURE 9
 4. ISOMETRIC DRAWINGS
For all isometric figures right click GRID in drafting tool bar <setting> change grid snap to
ISOMETRIC SNAP. And check ORTHO ON
F5 – TOGGLE KEY BETWEEN ISOPLANE TOP, ISOPLANE LEFT AND
ISOPLANE RIGHT

FIGURE 1
Aim: to draw the following figure using ACAD
COMMANDS USED
Line, Dimensions, Drafting commands
PROCEDURE
<Ortho on> <Isoplane Top> <Osnap on>
Command: _line Specify first point:
Specify next point or [Undo]: 104
Specify next point or [Undo]:
Command: _qsave
Command: _dimaligned
Specify first extension line origin or
<select object>:
Specify second extension line origin:
Command: _dimlinear
Specify first extension line origin or <select object>:
Specify second extension line origin:
Specify dimension line location or [Mtext/Text/Angle/Horizontal/Vertical/Rotated]:
Dimension text = 48.0000
Command: _dimedit
Enter type of dimension editing [Home/New/Rotate/Oblique] <Home>: _o
Select objects: 1 found
Enter obliquing angle (press ENTER for none): 30
Command: _qsave
 FIGURE 2
Aim: to draw the following figure using ACAD

COMMANDS USED
Line, Drafting commands, Dimension aligned, Dimension linear, Dimension oblique, Layers
Command: _line
Specify first point: <Isoplane Left>
Specify next point or [Undo]: 12
Specify next point or [Undo]:
<Isoplane Top> 25
Command: _qsave
Command: _dimlinear
Specify first extension line origin
or <select object>:
Specify second extension line
origin:
Specify dimension line location or

[Mtext/Text/Angle/Horizontal/Vertical/Rotated]:
Dimension text = 12.0000
Command: _dimaligned
Specify first extension line origin or <select object>:
Specify second extension line origin:
Specify dimension line location or [Mtext/Text/Angle]:
Dimension text = 25.0000
Command: _dimedit
Enter type of dimension editing [Home/New/Rotate/Oblique] <Home>: _o
Select objects: 1 found
Enter obliquing angle (press ENTER for none): 30 or -30
Command: _qsave
PRACTICE FIGURE 1
 PRACTICE FIGURE 2

****APART FROM THESE PRACTICE OTHER FIGURES GIVEN IN THE TEXT

BOOK. THIS IMPROVES YOUR SKILL OF DRAWING
 5. 3- D DRAWINGS
The commands used while draing 3D solids are briefly discussed in the beginning.
The major commands used are:
• Pedit – To join the individual poly line segments
• Explode - To break the joined part into individual entities
• Extrude – To add thickness to the object and create a solid
• Union – To unite two solids and form an union
• Intersect – To form an intersection of two solids
• Shade – This displays a flat – shaded image of the drawing in the current viewport.
SHADE removes hidden lines and displays a shaded picture of the drawing
• Rotate 3D – This moves objects about a three dimensional space
• Revolve – This creates a solid by revolving a two – dimensional object about an axis
• Region – This creates a region object from a selection set of existing objects. Regions
are two dimensional areas.
• View ports – Splits the screen into a number of ports. Enables us to have a multi
viewing of the object at the same time.
VIEW pull down menu View ports
• 3D ORBIT - Allows us to rotate the object on a 3 dimensional axis.
VIEW pull down menu 3D orbit
• 3D VIEWS - Allows us to visualize the views of object object
VIEW pull down menu 3D view
 PRACTICE FIGURE – 1

PROCEDURE:

STEP 1: Set your screen to SW ISOMETRIC VIEW.

Go to VIEW pull down menu.

 Select 3D VIEWS and from the sub menu select SW ISOMETRIC VIEW.

STEP 2: Using RECTANGLE command draw the bottom rectangle of dimensions 80 X 60

and EXTRUDE it to a height of 40. We get the outside solid

To put the holes required on the front and the side of the solid,

STEP 3: Draw the inner rectangles and extrude them as per give dimensions

STEP 4: Substract the inner solids from the outer one

We can use different colours to distinguish between the solids, so that it is easier to substract.

STEP 5: Shading can be done to the wire frame model using commands in the SHADE tool
bar.

The front, top and the side views of the figure can be obtained from the

View pull down menu 3D views Front view etc.,

The model can be made to orbit using

View pull down menu 3D ORBIT

 6. Introduction to Pro/E - creo

CreoParametric 3.0 Interface

View Options

Icons
Ribbon Menu

Origin (Axis Center x-0, y-0, z-0)

Feature Manager

View port

Mouse Buttons
Left Button - Most commonly used for selecting objects on the screen or sketching.

Right Button – Used for activating pop-up menu items, typically used when
editing. (Note: you must hold the down button for 2 seconds)

Center Button – (option) Used for model rotation, dimensioning, zoom when
holding Ctrl key, and pan when holding Shift key. It also cancels commands
and line chains.

Center Scroll Wheel – (option) same as Center Button when depressed, only it activates
Zoom feature when scrolling wheel
Module 1:
Introduction to Prototyping, Working of 3D Printer, Types of 3D printing Machines:
Exp 1: Modelling of Engineering component and conversion of STL format.
Exp 2: Slicing of STL file and study of effect of process parameter like layer thickness, orientation,
and infill on build time using software.
Exercise 1: Component-1
Exercise 2: Component-2
Introduction to Prototyping
Prototyping is defined as the process of iteratively producing a custom model. A prototype is a work
in progress, something that is still being improved. 3D printers are perfect for prototyping because
they make it incredibly easy to make custom objects using a wide range of materials. From simple,
rigid fixtures to flexible, organic geometries, the array of things 3D printers can make is constantly
expanding.

Additive manufacturing is a formal name of 3D printing, a previously used technology for rapid
prototyping Additive manufacturing also facilitates the evaluation and testing of designs before
producing the finished product .In addition, this technique is a breakthrough in the world of
technology, namely the ability to make a prototype at a low cost and a simple process . The
application of 3D printing products has also been widely used in the automotive and medical
industries The existence of 3D printing technology in manufacturing has brought major changes to the
world. The rapid prototyping technology was first invented by Chuck Hall using a stereo lithographic
(SLA) 3D printer. He used UV light to form plastic into layers. Scott Crump introduced another
technique of 3D printing called fused deposition modeling (FDM) in 1988 by melting and pouring the
plastic into a thin layer. Further, he applied the CNC to automate the process. With this technology,
his machine melted and layered the plastic filament on a flat surface.

Types of 3D Printing:Varieties of 3D printing technologies have been developed with the different
function. According to ASTM Standard F2792 . ASTM catalogued 3D printing technologies into
seven groups, including the binding jetting, directed energy deposition, material extrusion, material
jetting, powder bed fusion, sheet lamination and vat photo polymerization. There are no debates about
which machine or technology function better because each of them has its targeted applications.
Nowadays, 3D printing technologies are no longer limited to prototyping usage but are increasingly
also being used for making variety of products .

Binder jetting: Binder jetting is a rapid prototyping and 3D printing process in which a liquid binding
agent is selectively deposited to join powder particles. The binder jetting technology uses jet chemical
binder onto the spread powder to form the layer . The application of the binder jetting is would be
producing the casting patterns, raw sintered products or similar large-volume products from sand.
Binder jetting can print a variety of materials including metals, sands, polymers, hybrid and ceramics.
Some materials like sand not required additional processing. Moreover, the process of binder jetting is
simple, fast and cheap as powder particles are glued together. Lastly, binder jetting also has the ability
to print very large products.

Directed energy deposition: Directed energy deposition is a more complex printing process commonly
used to repair or add additional material to existing components . Directed energy deposition has the
high degree control of grain structure and can produce the good quality of the object. The process of
directed energy deposition is similar in principle to material extrusion, but the nozzle not fixed to a
specific axis and can move in multiple directions. Furthermore, the process can be used with ceramics,
polymers but is typically used with metals and metal-based hybrids, in the form of either wire or
powder. The example of this technology is laser deposition and laser engineered net shaping (LENS) .
Laser deposition is the emerging technology and can be used to produce or repair parts measured in
milimeter to meters. Laser deposition technology is gaining attraction in the tooling, transportation,
aerospace, and oil and gas sectors because it can provide scalability and the diverse capabilities in the
single system . Meanwhile, laser LENS can exploit thermal energy for melting during the casting and
parts are accomplished subsequently .

Materials extrusion: Material extrusion-based 3D printing technology can be used to print multi-
materials and multi-colour printing of plastics, food or living cells . This process has been widely used
and the costs are very low. Moreover, this process can build fully functional parts of product [8].
Fused deposition modelling (FDM) is the first example of a material extrusion system. FDM was
developed in early 1990 and this method uses polymer as the main material . FDM builds parts layer-
by-layer from the bottom to the top by heating and extruding thermoplastic filament. The operations of
FDM are as follows: I. Thermoplastic heated to a semi-liquid state and deposits it in ultra-fine beads
along the extrusion path . II. Where support or buffering needed, the 3D printer deposits a removable
material that acts as scaffolding. For example, FDM uses hard plastic material during the process to
produce 3D bone model.

Materials jetting: According to ASTM Standards, material jetting is a 3D printing process in which
drop by drop of build material is selectively deposited. In material jetting, a printhead dispenses
droplets of a photosensitive material that solidifies, building a part layer-by-layer under ultraviolet
(UV) light . At the same time, material jetting creates parts with a very smooth surface finish and high
dimensional accuracy. Multi-material printing and a wide range of materials such as polymers,
ceramics, composite, biological and hybrid are available in material jetting .

Powder bed fusion:The powder bed fusion process includes the electron beam melting (EBM),
selective laser sintering (SLS) and selective heat sintering (SHS) printing technique. This method uses
either an electron beam or laser to melt or fuse the material powder together. The example of the
materials used in this process is metals, ceramics, polymers, composite and hybrid. Selective laser
sintering (SLS) are the main example of powder based 3D printing technology. Carl Deckard
developed SLS technology in 1987. SLS is 3D printing technology that’s functionally in fast speed,
has high accuracy, and varies surface finish . Selective laser sintering can used to create metal, plastic,
and ceramic objects . SLS used a high power laser to sinter polymer powders to generate a 3D
product. Meanwhile, SHS technology is another part of 3D Printing technology uses a head thermal
print in the process to melt the thermoplastic powder to create 3D printed object. Lastly electron beam
melting enhances an energy source to heat up the material .

Sheet lamination:According to ASTM definition, sheet lamination is the 3D printing process in which
sheet of materials are bond together to produce a part of object .The example of 3D printing
technology that uses this process are laminated object manufacturing (LOM) and ultrasound additive
manufacturing (UAM) . The advantages of this process are sheet lamination can do full-colour prints,
it relatively inexpensive, easy of material handling and excess material can be recycled. Laminated
object manufacturing (LOM) is capable to manufacture complicated geometrical parts with lower cost
of fabrication and less operational time . Ultrasound additive manufacturing (UAM) is an innovative
process technology that uses sound to merge layers of metal drawn from featureless foil stock.

Vat Photo polymerization:The main 3D printing technique that frequently used is photo
polymerization, which in general refers to the curing of photo-reactive polymers by using a laser, light
or ultraviolet (UV) . The example of 3D printing technologies by using photo polymerization is stereo
lithography (SLA) and digital light processing (DLP). In the SLA, it was influenced by the photo
initiator and the irradiate exposure particular conditions as well as any dyes, pigments, or other added
UV absorbers [19]. Meanwhile, digital light processing is a similar process to Stereo lithography that
works with photopolymers. Light source is the major difference. Digital Light Process uses a more
conventional light source, such as an arc lamp with a liquid crystal display panel. It can apply to the
whole surface of the vat of photopolymer resin in a single pass, generally making it faster than Stereo
lithography . The important parameters of Vat Photo polymerization are the time of exposure,
wavelength, and the amount of power supply. The materials used initially are liquid and it will harden
when the liquid exposed to ultraviolet light. Photo polymerization is suitable for making a premium
product with the good details and a high quality of surface.

To Study of 3D Printing

Introduction: - 3D printing allows for rapid prototyping and onsite manufacturing of products.
Initially done with plastic, 3D printing now uses new techniques with new materials, such as
aluminum, bronze, and glass. Biomaterials are also being incorporated, such as 3D printing ear
cartilage and liver tissue. As the 3D printing industry grows, 3D printing will become a big part of
many engineering fields.

Flow layout of Pre 3D Printing

Components of 3D Printer: -
1. axes
Fixed Rods The three axes that the 3D printer utilizes are on the Cartesian coordinate system. The
linear fixed rods are maintained at right angles to each other and each represents a coordinate axis.
Movement The timing belts and pulleys allow the movement of the hot end (or the print bed,
depending on the type of 3D printer) along each axes according to the g-code (generated by slicing
software). The stepper motors power this movement.
2. Extruder
Extrusion is the feeding of filament into the hot end of the 3D printer. This movement is also powered
by a stepper motor.
Retraction This mechanism is the pulling of the melted filament from the hot end. This movement is
primarily programmed through the g-code to prevent the formation of unwanted filament creating a
bridge between two areas. The bridging of unwanted filament is referred to as stringing or the
formation of cobwebs.
Dual Extrusion Some models of 3D printers are equipped with dual extrusion capabilities. This allows
for mixed material objects to be printed. Dual extrusion can be
used to print out complex objects with a different colour material as the support, making it easy to
differentiate between the object and the support.
3. Hot End
The hot end is heated to temperatures ranging from 160 C to 250 C, depending on the type of filament
to be used. The hot end melts the filament and pushes the melted filament through the nozzle. The hot
end needs to be thermally insulated from the other components of the 3D printer to prevent any
damage.
4. Print Bed
Heated Print beds that are heated improve print quality of 3D printed objects. The heated bed is heated
to the glass transition temperature of the filament being used. This allows the model layers to slightly
melt and stick to the heated bed.
Non-Heated Print beds that are not heated require adhesion in the form of glue, tape, hairspray, etc. In
the innovation lab, painters tape is frequently used for adhesion.
5. Filament
Filament is a consumable used by the 3D printer to print layers. Filament comes in a variety of
materials and colors. Filament can be composed of metal, wood, clay, biomaterials, carbon fiber, etc.
i). ABS: - ABS is a thermoplastic that needs to be heated to temperatures from 210C to 250C.
ABS can only be printed on a 3D printer with a heated bed, which prevents the cracking of the object.
When ABS is heated, it emits a strong unpleasant odor. ABS requires a complete enclosure while
printing.
ii). PLA: - PLA is a thermoplastic that needs to be heated to temperatures from 160C to 220C.
PLA is also biodegradable and emits slight odors. PLA is most frequently used in the Innovation Lab
on all 3D printers.
Preparing your 3D Model in CAD Software: -
CAD software is used to create 3D models and designs. This software is available on our computers
and the level of difficulty varies. With the exception of Sketch up Pro and the industry standard
software mentioned, all of these programs are available on the innovation lab computers.
Solid works main idea is user to create drawing directly in 3D or solid form. From this solid user can
assemble it directly on their workstation checking clashes and functionality of it. Creating drawing is
pretty easy just drag and drop the solid to drawing block.
Preparing your 3D Model for print in Idea maker software:-
These are following step for 3D printing of model
1. Install the 3D print software idea maker
2. Check repair option in this software
3. Set the nozzle parameter and build tack temperature according to the printer guide.
Step:-1 Prepare the design Model using Designing Software(Solids Work,Autocad etc.)
Step:-2 Convert the designed Model file in Stl ,obj format.
Step:-3 Prepare the design model for printing Using Software Idea Maker and Ultimaker. Then set all
parameter (nozzle temp., buildtak temp and support) and also repair your design using software
option. Then after generate the file in gcode format
Step:-4 ON the 3D Printer and load the filament in nozzle and give the command print by using 3D
Printing Machine.
Precaution of 3D Printer machine: -
These are some following precaution when you print the design in 3D Printer
1. Mechanical: Do not place limbs inside the build area while the nozzle is in motion. The printer
nozzle moves in order to create the object.
2. High Temperature: Do not touch the printer nozzle – it is heated to a high temperature in order
to melt the build material.
3. Always buy replacement parts from the manufacturer for safety related equipment
4. Choose an area that has adequate ventilation and exhaust capability
Safety Equipment: -
• Safety Glasses
• Gloves (recommended for postprocessing)
Application of 3D Printer: -

• Automotive
• Marine
• Aerospace
Advantages: -
• Medical
• Engineering
• Architecture
• Complex shapes
• Freedom for design
• Customize parts
• Less waste
• Fewer unsold products
• Less transport
Limitations: -
• Time
• Cost
• Skill
• Materials
Exp 1: Modeling of Engineering component and conversion of STL format.

COVERSION OF STL COMPONENT

AIM: Modeling of engineering component and conversion of stl component

SOFTWARE REQURED: Soild works

Ultimaker cura software

HARDWARE REQUIRED: ANET FDM Machine, Key Board, mouse, cpu, PLA placement,
cable connection

PROCEDURE:

 3D model is created by using solid works software

 Dimensions are taken according to ASTM
 Then the 3D model is saved in to stl formate

Precautions:

 Created the 3D model without errors

 2D models are not allowed only 3D models are allowed

RESULT:

Created 3D model converted in to STL formate

Exp 2: Slicing of STL file and study of effect of process parameter like layer thickness,
Orientation and infill on build time using software.

Aim: Slicing of STL file and study of effect of process parameters like layer thickness,
orientation and infill on buildtime using software.
Software Required: CAD Software[solidworks], Ultimaker Cura Software
Hard Required: ANET FDM Machine, keyboard, mouse, CPU, PLA Filament, Cable
connection.
Procedure:
 3D model is created by using solidworks software.
 Dimensions are taken according to ASTM Specimen.
 Then the 3D model is saved STL format.
 Now open the any slicing software that is ultimaker cura.
 Now go to the file click open.
 Click left button on the imported 3D model now it will shows the X,Y & Z directions
dimensions.
 Now adjust the 3D model according to your 3D printer directions.
 Start the slicing process click the slice option by using left button of mouse.
 Now the imported 3D model is slicing.
 Now go to print setting icon click custom button.
 There once observe the quality , walls , top/bottom , infill , material , speed, travel, cooling , support , build
plate adhesion , dual extrusion , special modes and the experimental parameters.
 Now select the infill icon and select different infill density , infill line distance . infill line multiplier , infill
overlap percentage , infill layer thickness and gradual infill steps.
 Different orientation also selected and infill on bulid also selected,
 With use of cable connection model is given printing with time of 1 hour and 5 min with 20 grams.
Precautions:
 Create the 3D model without errors.
 2D models are not allowed only 3D models are allowed.
Result:
The slicing of STL file and study of effect of process parameters like layer thickness,
orientation and infill on buildtime using software can be created.
Module 2:
Exp 1 : 3D Printing of modeled component by varying layer thickness.
Aim: 3D Printing of modeled component by varying layer thickness.
Software Required: CAD Software[solidworks], Ultimaker Cura Software
Hard Required: ANET FDM Machine, keyboard, mouse, CPU, PLA Filament, Cable
connection.
Procedure:
 3D model is created by using solidworks software.
 Dimensions are taken according to ASTM Specimen.
 Then the 3D model is saved STL format.
 Now open the any slicing software that is ultimaker cura.
 Now go to the file click open.
 Click left button on the imported 3D model now it will shows the X,Y & Z directions
dimensions.
 Now adjust the 3D model according to your 3D printer directions.
 Start the slicing process click the slice option by using left button of mouse.
 Now the imported 3D model is slicing.
 Now go to print setting icon click custom button.
 There once observe the quality , walls , top/bottom , infill , material , speed, travel,
cooling , support , build plate adhesion , dual extrusion , special modes and the
experimental parameters.
 Now select the infill icon and select different infill density , infill line distance . infill
line multiplier , infill overlap percentage , infill layer thickness and gradual infill steps.
 Different orientation also selected and infill on bulid also selected,
 With use of cable connection model is given printing with time of 1 hour and 5 min with
20 grams.
 Different layer thickness are considered and taken print .
Precautions:
 Create the 3D model without errors.
 2D models are not allowed only 3D models are allowed.
Result: 3D Model is created by varying layer thickness.
Exp 2 : 3D Printing of modeled component by varying orientation.
Aim: 3D Printing of modeled component by varying orientation.

Software Required: CAD Software[solidworks], Ultimaker Cura Software

Hard Required: ANET FDM Machine, keyboard, mouse, CPU, PLA Filament, Cable
connection.

Procedure:

 3D model is created by using solidworks software.

 Dimensions are taken according to ASTM Specimen.
 Then the 3D model is saved STL format.
 Now open the any slicing software that is ultimaker cura.
 Now go to the file click open.
 Click left button on the imported 3D model now it will shows the X,Y & Z directions
dimensions.
 Now adjust the 3D model according to your 3D printer directions.
 Start the slicing process click the slice option by using left button of mouse.
 Now the imported 3D model is slicing.
 Now go to print setting icon click custom button.
 There once observe the quality , walls , top/bottom , infill , material , speed, travel,
cooling , support , build plate adhesion , dual extrusion , special modes and the
experimental parameters.
 Now select the infill icon and select different infill density , infill line distance . infill
line multiplier , infill overlap percentage , infill layer thickness and gradual infill steps.
 Different orientation also selected and infill on bulid also selected,
 With use of cable connection model is given printing with time of 1 hour and 5 min with
20 grams.
 Model is Printed with by varying orientation.

Precautions:

 Create the 3D model without errors.

 2D models are not allowed only 3D models are allowed.

Result: •Model is Printed with by varying orientation.

Exp 3: 3D printing of modeled component by varying infill.

Aim: 3D printing of modeled component by varying infill.

Software Required: CAD Software[solidworks], Ultimaker Cura Software

Hard Required: ANET FDM Machine, keyboard, mouse, CPU, PLA Filament, Cable
connection.

Procedure:

 3D model is created by using solidworks software.

 Dimensions are taken according to ASTM Specimen.
 Then the 3D model is saved STL format.
 Now open the any slicing software that is ultimaker cura.
 Now go to the file click open.
 Click left button on the imported 3D model now it will shows the X,Y & Z directions
dimensions.
 Now adjust the 3D model according to your 3D printer directions.
 Start the slicing process click the slice option by using left button of mouse.
 Now the imported 3D model is slicing.
 Now go to print setting icon click custom button.
 There once observe the quality , walls , top/bottom , infill , material , speed, travel,
cooling , support , build plate adhesion , dual extrusion , special modes and the
experimental parameters.
 Now select the infill icon and select different infill density , infill line distance . infill
line multiplier , infill overlap percentage , infill layer thickness and gradual infill steps.

Precautions:

 Create the 3D model without errors.

 2D models are not allowed only 3D models are allowed.
Result: model is printed of modeled by varying infill.