HB OZD Profi12M 04 en
HB OZD Profi12M 04 en
Receive
Signal
Intensity
GND
CH 1
Order Numbers
OZD Profi 12M P11 943 728-221
OZD Profi 12M P12 943 728-321
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and that they can therefore be freely used by anyone.
The following Description and Operating Instructions have been
produced by Hirschmann Automation and Control GmbH to the best of
the company's knowledge.
Hirschmann reserves the right to amend the contents of this Description
and Operating Instructions without prior notice.
Hirschmann cannot provide any warranty or guarantee with regard
to the correctness or accuracy of the information contained in this
Description and Operating Instructions.
2
Contents
Contents
1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2 General Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
2.1 Non operating mode related functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
2.2 Operating mode related functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
3 Network Topologies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
3.1 Line topology . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
3.1.1 Line topology with optical fiber link monitoring and segmentation . . . . . . . . . . . . . . . . . . 10
3.1.2 Line topology without optical fiber link monitoring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
3.2 Star topology . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
3.3 Redundant optical ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
4 Setting Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
4.1 Safety notice . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
4.2 Notes on CE marking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
4.3 General information about setting up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
4.4 Setting compatibility, operating mode and transmitting power . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
4.4.1 Setting the compatibility . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
4.4.2 Setting the operating mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
4.4.3 Reducing the optical transmitting power on the OZD Profi 12M P11 . . . . . . . . . . . . . . . . 19
and OZD Profi 12M P12
4.5 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
4.5.1 Installation guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
4.5.2 Connecting the optical lines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
4.5.3 Mounting the modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
4.5.4 Connecting the electric RS 485 bus lines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
4.5.5 Connecting the power supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
4.5.6 Connecting the signaling contact lines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
4.5.7 Defining the receiving level of the optical ports . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
6 Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
6.1 Configuration of redundant optical rings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
7 Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
8 Appendix . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
8.1 FCC conformity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
8.2 FM approval . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
8.3 Ex approval . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
8.4 UL/CSA-Zulassung . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
8.5 C-Tick . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
8.6 Literature notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
8.7 List of abbreviations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
8.8 Measuring sockets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
9 Application Support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
1 Introduction
The PROFIBUS Repeaters OZD Profi 12M … The redundant ring is also supported, thereby increasing
the fail-safety of the field bus network.
䡲 OZD Profi 12M P11,
䡲 OZD Profi 12M P12, Each module has two or three mutually independent
ports, which in turn consist of a transmitting and a
䡲 OZD Profi 12M G11,
receiving component.
䡲 OZD Profi 12M G12,
䡲 OZD Profi 12M G12 EEC, The device is powered by 24V DC voltage. A redundant
feed increases operational safety.
䡲 OZD Profi 12M G11-1300,
䡲 OZD Profi 12M G12-1300 and The electric port is a 9-pole Sub-D socket (female). An
OZD Profi 12M G12-1300 EEC RS 485 bus segment in line with the PROFIBUS standard
EN 50170 can be connected to this port.
are designed to be used in optical PROFIBUS field bus
The optical fibers are connected using BFOC /2.5 (ST®)
networks. They enable electrical PROFIBUS interfaces
connectors.
(RS 485 level) to be converted into optical PROFIBUS
interfaces and vice-versa. Four multicolored light-emitting diodes indicate the
current operating status and possible operating mal-
Table 1, p. 6 shows the different methods for connecting
functions.
the modules, and the maximum optical ranges of each
port. One measuring output is available for each optical port
where the optical input level can be measured using a
By profiting from the familiar advantages of optical trans-
conventional voltmeter.
mission technology, the modules can be integrated into
existing PROFIBUS field bus networks.
A complete PROFIBUS field bus network with modules in
line, star or ring topology, and an arbitrary combination
of these, can also be built up.
Port 1
electric, CH 1
Sub-D socket
Port 2 Port 3
optical, optical,
BFOC/2.5 BFOC/2.5
socket socket
Different OZD Profi 12M … malfunction reports are pro- The OZD Profi 12M … complies with the standard
vided as an accumulative signal via a signaling contact EN 50170 and the technical guidelines issued by the
(relay with unconnected contacts) for further processing. PROFIBUS user organization, PNO, ”PROFIBUS optical
transmission technology“.
The mechanical design consists of a compact, stable
metal housing which can be mounted on a hat rail or OZD Profi 12M G12 and OZD Profi 12M G12-EEC have
mounting plate as required. the same function. They only differ in the specification
of the climatic ambient conditions: while the OZD Profi
The module is configured using easily accessible
12M G12 is suitable for employment in the standard
switches.
temperature range from 0°C to 60°C, the OZD Profi
12M G12-EECC (extended environmental conditions)
can be used in the extended temperature range from –
20°C to +60°C and at up to 100% humidity.
2 General Functions
Segment monitoring at the RS 485 port The RS 485 bus segment is not monitored in the opera-
ting mode ”Electric port without segment monitoring“.
If the operating mode ”Electric port with segment moni-
Interference from the electrical segment affects the entire
toring“ is set, each receiver monitors the RS 485 bus
network.
segment connected to it for faulty frames or continuously
busy networks. If faulty frames are received by the receiver, Please observe the installation notes in 4.5.4. ”Connec-
or if the network is busy for longer than the maximum ting the electric RS 485 bus lines“, p. 24.
permitted send time, forwarding of the received signals
The following functions are only available for the optical
is blocked until frames can be received again correctly,
ports. Whether the functions can be activated depends
or if no signal is received for one second.
on the operating mode which has been set. Please refer
to the following chapters for details.
Suppress echo
The relevant receiver is separated from the other ports
from the moment a frame is sent until the echo has been
received correctly.
3 Network Topologies
The following network topologies can be realized with the Please note:
OZD Profi 12M … :
䡲 Single terminals or entire PROFIBUS segments
䡲 Point-to-point connections with max. 31 subscribers can be connected to the
䡲 Line topologies electrical interface of the OZD Profi 12M … .
䡲 Star topologies 䡲 In areas with a high EMC incidence, only lay opti-
䡲 Redundant optical rings cal fiber lines in order to exclude the possibility of
EMC affecting the whole network.
Combinations of these basic types are also possible.
䡲 Optically only OZD Profi 12M … of the same
Lines with two optical fibers are used to create the fiber
type can be connected together:
links for these network topologies.
– OZD Profi 12M P11 with … P12
If a malfunction – e.g. a break in a fiber line – makes a – OZD Profi 12M G11 with … G12 and …G12 EEC
high degree of field bus network fail-safety necessary, – OZD Profi 12M G11-1300 with … G12-1300
the availability of the network can be increased using a and …G12-1300 EEC
redundant network configuration. 䡲 Optical ports which are connected by optical fiber
must be set to the same operating mode.
䡲 Junctions between different OZD Profi 12M …
types are only possible via the RS485 interface.
䡲 OZD Profi 12M G12(-1300) EEC can be used every-
where in those network topologies described
below in which a OZD Profi 12M G12(-1300) can
also be used.
Optical fiber
CH 1
CH 1
CH 1
CH 1
CH 2 CH 2 CH 3 CH 2 CH 3 CH 2
T R T R T R T R T R T R
In a line structure, the individual OZD Profi 12M … are Please note that the following ambient conditions must
connected together by dual-fiber optical fibers. Modules be fulfilled to ensure that network configuration functions
with one optical port are sufficient at the beginning and correctly:
end of a line, between which modules with two optical
䡲 The parameters MIN TSDR described in the
ports are necessary.
PROFIBUS standard EN 50170 must be set to a
If single point-to-point connections are to be built up, value >
_ 11 on all terminals. This is usually the
this can be achieved using two modules each with one case, but the setting should be checked if com-
optical port. munication malfunctions continuously arise.
䡲 When configuring your network, select low bus
The line topology can be realized with and without fiber
subscriber addresses wherever possible. This
link monitoring. If both operating modes are used within
ensures that master timeout times which may arise
an optical fiber line, the operating mode ”Line topology
are kept as short as possible in the event of a mal-
without fiber link monitoring“ determines the availability
function.
of this fiber line. It is recommended that fiber link monito-
ring be used in homogeneous OZD Profi networks Refer to the manufacturer’s manual of the terminal con-
(default factory setting). cerned for details about how to alter the settings.
3.1.1 Line topology with optical fiber link The malfunction is indicated at the two OZD Profi 12M …
monitoring and segmentation is connected to the malfunctioning fiber link by the port
LEDs switching to red and by activation of the signaling
This operating mode should preferably be used if an contacts. The segmentation is lifted automatically as
interrupted fiber segment is to be separated from the soon as both modules recognize that the field bus net-
rest of the network. work is functioning correctly with the help of test frames.
Please note that in the case of networks with several
䡲 Monitoring mechanisms: active bus subscribers, two logical token rings are
Send echo: yes formed in the event of an error. Every time the partial
Monitor echo: yes networks are switched together, network malfunctions
Suppress echo: yes may arise due to the double tokens or frame collisions.
Monitor: yes
Segmentation: yes Note:
If a module with two optical ports is used at the
In this operating mode the individual fiber links are moni- beginning or end of a line, the optical port which is
tored by the two connected modules. not assigned must be switched to the operating mode
If a module fails, an optical fiber breaks or faults are ”Line without fiber link monitoring“, so that it does not
determined on the optical transfer link, the fiber link signal a break in the fiber line.
between the two OZD Profi 12M … is interrupted Please note that optical ports which are not connected
(segmented). must always be fitted with protective caps to guard
The PROFIBUS network is divided into two partial net- against extraneous light and dirt.
works, which remain functional independently of one
other.
CH 1
CH 1
CH 1
S0 = 1 S0 = 1 S0 = 1 S0 = 1 RS 485 bus line
OZD … P11 OZD … G12 OZD … G11-1300 OZD … P11 Optical fiber
CH 2 CH 2 CH 3 CH 2 CH 2
T R T R T R T R T R
R T
CH 2 R T
CH 2
OZD … P11
R T
R T OZD … P11
CH 2 R T
CH 2
CH 1
CH 2
OZD … G11 CH 1
OZD … G11-1300
OZD … G11
CH 1
CH 1
CH 1
Terminal unit /
bus segment
Terminal unit /
bus segment
Terminal unit /
bus segment Terminal unit /
Terminal unit / bus segment
bus segment
䡲 Ensure that the electrical star segment is wired If the link monitoring on the optical ports is activated,
carefully. Keep it as small as possible to avoid the fiber optic links are monitored by the respectively
interference injection into the electrical star connected OZD Profi 12M ….
segment, and from here into the entire network.
Note:
This can be achieved by laying out the OZD Profi
Optical ports which are not assigned (for instance,
12M … in the electrical star segment directly next
because they are reserved for a future system extension)
to each other on a hat rail.
indicate a fiber break if the link monitoring is activated.
䡲 Switch on the terminating resistors in the bus port
You can prevent this error report from being issued by
connectors (see 4.5.4, ”Connecting the electric RS
485 bus lines“, p. 24) at both ends of the electrical activating the operating mode ”Line without fiber link
star segment. monitoring “ at the non-assigned ports.
䡲 Do not connect a bus subscriber to the electrical Please note that optical ports which are not connected
star segment wherever possible. must always be fitted with protective caps to guard
against extraneous light and dirt.
Modules with one or two optical ports can be used to
create an active PROFIBUS star coupler. Modules with
one optical port are sufficient for connecting a terminal
or an RS 485 bus segment to the active star coupler.
R T R T R T R T R T R T R T R T
RS 485 bus line
CH 2 CH 3 CH 2 CH 3 CH 2 CH 3 CH 2 CH 3
OZD … P12 OZD … P12 OZD … P12 OZD … P12 Optical fiber
OZD … G12 (-1300) OZD … G12 (-1300) OZD … G12 (-1300) OZD … G12 (-1300)
CH 1
CH 1
CH 1
CH 1
This network topology represents a special form of line 䡲 If a redundancy case occurs (e.g. a line break),
topology. A high degree of network operating safety there is a switching time during which data cannot
is achieved by ”closing“ the optical line. A redundant be correctly transmitted. In order to ensure a
optical ring can only be realized with modules with two smooth transition, it is recommended that the
optical ports of the same type. frame repeat setting (Retry) on the PROFIBUS
master be set to at least 3.
䡲 Monitoring mechanisms:
After the error has been corrected, no frames
Send echo: yes
should be present in the network when the optical
Monitor echo: yes
line is transformed back into an optical ring to
Suppress echo: yes
ensure that the process is completed smoothly.
Segmentation: yes
This condition can arise when a master selects a
An interruption of one or both optical fibers between two device whose address has been configured, but
modules is detected by the OZD Profi 12M … and the which does not physically exist.
ring is transformed into an optical line. The master tries to address this device cyclically
and waits for a reply only until the configured slot
If one module fails only those terminals connected to this
time has been exceeded (”GAP request“). The
module or the RS 485 segment are uncoupled from the
OZD Profi 12M … recognizes this condition and
ring. The remainder of the network itself continues to
closes the optical line to an optical ring in the
function as a line. The error is indicated by the LEDs on
middle of this request sequence.
the two OZD Profi 12M … connected to the malfunction-
This results in two configuration requirements for
ing optical fiber and their signaling contacts.
the redundant optical ring:
The segmentation is lifted automatically as soon as both
– The value of the parameter HSA (Highest Station
modules recognize that the segmented field bus network
Address) must be set at all terminals so that bet-
is functioning correctly with the help of test frames. The
ween the bus address 0 and the value HSA at
line forms itself into a ring.
least one address in the network has not been
assigned to a bus subscriber, i.e. so that there is
Please note:
at least one address gap. This address gap can
The following ambient conditions must be fulfilled to
also be created by simply setting the value of the
ensure that the network configuration functions correctly:
parameter HSA so that it is at least one greater
䡲 The operating mode ”Redundant optical ring“ than the highest number of subscriber bus
must be set at both optical ports of all the addresses present in the network.
OZD Profi 12M …. Attention: If this requirement is not or no longer
䡲 All modules in a ring must be connected to one fulfilled, the optical line will no longer be closed
another by fiber lines. The ring may not include an into a redundant optical ring after segmentation.
RS 485 bus line. The error report (LED and signaling contact) of
䡲 The parameter MIN TSDR described in the PROFI- the two affected OZD Profi 12M … is not can-
BUS standard EN 50170 must be set to a value celled even after the error has been corrected.
>
_ 11 on all terminals. This is usually the case, but – The slot time must be set to approximately twice
the setting should be checked if communication the value required in a non-redundant network.
malfunctions continuously arise. Further information can be found in Chapter 6
䡲 When configuring your network, select low bus ”Configuration“, p. 31.
subscriber addresses wherever possible. This Refer to the manufacturer’s documentation provided
ensures that master timeout times which may with the terminal or configuration software for details
arise are kept as short as possible in the event about how to adjust the settings.
of a malfunction.
4 Setting Up
Only use the OZD Profi 12M … as described in DANGER: Never connect the OZD Profi 12M … to
this ”Description and Operating Instructions“. the main power supply.
Pay particular attention to all the warnings and
Only install the device in a location where the
safety instructions.
climatic and mechanical limit values given in the
Only operate the modules with a safety extra-low Technical Data can be complied with.
voltage in accordance with IEC 950/EN 60 950/
WARNING: Do not look directly into the aperture of
VDE 0805 with a maximum rating of +32 VDC
the optical transmitting diode or the optical fiber.
(typically +24 VDC).
The light beam which is emitted could endanger
The power source must comply with NEC, Class 2,
your eyesight.
regulations as stipulated by UL/CSA.
WARNING: All OZD Profi 12M … are approved for
Pay attention to the electrical limit values when
use in Zone 2 explosive hazardous areas as defined
connecting the power supply to the signaling
by EEx nC [L] IIC T5. If used in those areas, the
contacts:
modules must be installed in a housing (switch
max. voltage 60 VDC, 42 VAC.
cabinet) with protection class IP 54 as per IEC 529.
The connected power supply must also be safety
extra-low voltage in accordance with IEC 950/
EN 60 950/ VDE 0805 and comply with NEC,
Class 2, regulations as stipulated by UL/CSA.
OZD Profi 12M P11 The optical radiated power of the components used in this device does not
OZD Profi 12M P12 represent a potential health hazard of any description under normal, fore-
OZD Profi 12M G11-1300 seeable conditions, and it complies with Class 1 in accordance with IEC
OZD Profi 12M G12-1300 60825-1:1994+A1:1997 resp. the Degree of Endangerment 1 in accordance
OZD Profi 12M G12-1300 EEC with IEC 60825-2:1993.
The PROFIBUS-Repeater OZD Profi 12M … 䊳 Ensure adequate grounding of the PROFIBUS-Repea-
complies with the specifications of the following ters OZD Profi 12M …, by providing a low-impedance,
"European Directive" as well as with the harmo- low-inductance connection between the top-hat
nized European Standards (EN) quoted therein: rail or base plate and the local ground.
89/336/EEC Council Directive on the Approximation 䊳 Make exclusive use of shielded and twisted two-wire
of the Laws of Member States relating to Electro- leads as RS 485 bus line.
magnetic Compatibility (amended by Directives
91/263/EEC; 92/31/EEC und 93/68/EEC)
In accordance with the above EU Directive, the EU
Conformity Declarations are kept at the disposal of
Compliance with the EMC limit values required by this
the appropriate authorities by:
legislation (see Technical Data) presupposes observance
of the “Description and Operating Instructions“ and in
Hirschmann Automation and Control GmbH
particular the installation specifications indicated in
Abteilung AM
Sections 4.3 - 4.5.
Stuttgarter Strasse 45 -51
72654 Neckartenzlingen
Germany
Select the network topology which is most suitable for 䊳 Mount the modules
your requirements. The modules can then be put into 䊳 Connect the power supply and the signaling contacts
operation in the following steps:
䊳 Connect the electric RS 485 bus line with pre-moun-
䊳 Check and adjust (if necessary) the DIL switches.
ted bus connector
Note: The DIL switches may only be operated in an
ambient temperature of between 0°C and +60°C. 䊳 Connect the optical bus lines
This also applies to the OZD Profi 12M G12-EEC.
0 1
S7 Compatibility
S6 Out. Power CH 3
S5 Out. Power CH 2
S4
Mode CH 3
S3
S2
Mode CH 2
S1
S0 Mode CH 1
F1
M
Fault
F2 Fig. 5: Top view of the Module OZD Profi 12M – location of the
L2+ +24 VDC * DIL switches and terminal block for the operating power
supply/signaling contacts.
NEC Class 2 24VDC, 200mA The illustration shows the factory settings of the
DIL switches (switches S0, S1, S2, S3, S4 and S7 in
Position "0", switches S5 and S6 in Position "1").
Please note:
The OZD Profi 12M … must be switched off when
changing the operating mode.
You can switch off the OZD Profi 12M … by, e.g.,
unplugging the 5-pin terminal block.
0 1 0 1
S7
S6
DIL switch S7 (compatibility) in S7
S6
DIL switch S7 (compatibility) in
S5 Position 0: S5 Position 1:
S4 S4
S3 compatibility to S3 compatibility to
S2 OZD Profi P3a, OZD Profi P4a, S2 OZD Profi P3a, OZD Profi P4a,
S1 S1
S0 OZD Profi G3a, OZD Profi G4a, S0 OZD Profi G3a, OZD Profi G4a,
OZD Profi G3a-1300 and OZD Profi G3a-1300 and
OZD Profi G4a-1300 OZD Profi G4a-1300
switched off switched on
Operating mode ”Electrical Port with segment Operating mode ”Electrical Port without segment
monitoring“ monitoring“
0 1 0 1
S7 S7
S6 CH 3 S6 CH 3
S5 CH 2 S5 CH 2
S4 S4
CH 3 CH 3
S3 S3
S2
S1
CH 2 CH1 is activated in this operating S2
S1
CH 2 CH1 is activated in this operating
S0 CH 1 mode if S0 is in Position 0. S0 CH 1 mode if S0 is in Position 1.
Please note that this operating
mode should only be set in the star
segment of the star topology.
Operating mode ”Line with optical fiber link Operating mode ”Line without optical fiber link
monitoring and segmentation“ monitoring“
0 1 0 1
S7 S7
S6 CH 3 S6 CH 3
S5 CH 2 S5 CH 2
S4 S4
S3
CH 3 CH3 is activated in this operating mode S3
CH 3 CH3 is activated in this operating
S2
S1
CH 2 if S3 and S4 are in Position 0. S2
S1
CH 2 mode if S3 is in Position 1 and S4
S0 CH 1 CH2 is activated in this operating mode S0 CH 1 is in Position 0.
if S1 and S2 are in Position 0. CH2 is activated in this operating
mode if S1 is in Position 1 and S2
is in Position 0.
0 1 0 1
S7 S7
S6 CH 3
Leave S6 in Position 1 (default) if the S6 CH 3
Switch S6 to Position 0 (reduced)
S5 CH 2 optical fiber link to CH3 functions S5 CH 2 if overloading is detected at a non-
S4 S4
S3
CH 3 correctly in this position. S3
CH 3 OZD Profi device when using plastic
S2 S2
S1
CH 2 Leave S5 in Position 1 (default) if the S1
CH 2 optical fiber cables to CH3.
S0 CH 1 optical fiber link to CH2 functions S0 CH 1 Switch S5 to Position 0 (reduced) if
correctly in this position. overloading is detected at a non-OZD
Profi device when using plastic optical
fiber cables to CH2.
Note:
The DIL switches S5 and S6 on the OZD Profi 12M … for The transmitting power default setting (S5 or S6 in
glass optical fiber cables do not have a function (the Position 1) must be set when using PCF fibers.
optical transmitting power cannot be reduced).
4.5 Installation
䡲 Standard recommendations for the arrangement of 䡲 - Attach the shield for the bus line at the connector
devices and cables: plug housing or at the cable clamps provided.
EN 50174–2 contains recommendations for arran- 䡲 - In the case of steady-state operation, it is advisable
ging devices and cables which are aimed at redu- to strip the shielded line entirely and connect it
cing mutual interference to a minimum. with the shielding bus / protective conductor rail.
䡲 Using bus line shields: Note:
It is important to observe the following when
If differences in potential occur between the groun-
shielding bus lines:
ding points, an inadmissibly high compensating
䡲 - Use only fully shielded lines. The shields of these
current could flow across the shielding connected at
lines must be of sufficient thickness to satisfy the
both ends. Never eliminate this problem by removing
legal requirements for interference radiated and
the shielding from the bus line!
interference received.
The following solution is permissible:
䡲 - Always attach the shields at both ends of the bus
Lay an additional equipotential bonding cable parallel
lines. The legal requirements vis-à-vis interference
to the bus line. This additional cable will carry the
radiated and interference received for your system
shield current.
will only be satisfied if shields are connected at
both ends (CE symbol).
Shield connections
Always observe the following points when installing bus
line shielding:
䡲 Secure the shield braid using metal cable clamps.
䡲 The clamps must fully enclose the shield and make
good contact (see Fig. 7).
䡲 Only connect the lines via the copper braid shield,
and not via the aluminum foil shield. One side of the
foil shield is attached to a plastic film to increase its
tearing strength, and is therefore non-conductive!
䡲 The shields of all cables which are routed into a
cabinet from the outside must be clamped at the
point of entry inside the cabinet and connected to
the cabinet ground with a large contact surface
area.
䡲 When removing the cable jackets, it is important to
ensure that the braid shield of the cables is not
damaged. Tin-plated or galvanically stabilized
surfaces are ideal for optimum contacting between
Fig. 7: Securing shielded lines using cable clamps and tube grounding elements. With zinc-plated surfaces,
clips (schematic diagram) suitable threaded connections must be provided for
the required contacts. Painted surfaces at the
contact points are unsuitable.
䡲 Shield clamps/contact points should not be used
as strain relief devices. Contact with the shield bus
could otherwise deteriorate or break completely.
Fig. 8: View of the bottom of the module with the optical ports
2 and 3 (device with two optical ports).
The OZD Profi 12M … modules can either be mounted 䊳 Connect the optical fiber line before mounting the
on a 35 mm hat rail in accordance with DIN EN 50022 module. This is easier than connecting it after the
or directly on to a flat surface. module has been installed.
䊳 Only mount the module on a low-impedance and
䊳 Install the device in a location where the climatic and
low-induction grounded hat rail or base plate. No
mechanical limit values defined in the Technical Data
other grounding measures are required.
can be complied with.
䊳 Ensure that there is sufficient room to connect the bus
and power supply cabling.
Locking slide
CH 2
CH 3
Receive
Signal
to the drilling template in Fig. 8.
Intensity
81.2 mm
䊳
GND
䊳 Only use shielded and twisted-pair wiring as a RS 485 䊳 Remove the RS 485 bus line from the OZD Profi if a
bus line. device is not connected to the other end, or there is
䊳
an OZD Profi which has been disconnected from the
Use a PROFIBUS bus connector plug to connect the
power supply. The open line otherwise acts as an
RS 485 bus segment.
antenna and can cause interference.
Notes: 䊳 When connecting a RS 485 bus line to the OZD Profi
- If the module is at the beginning or end of a bus
12M … in an active network, keep to the following
segment, this connector must have an activated
sequence in order to avoid interference:
bus terminal resistor combination.
1. Place the RS 485 bus connector plug onto the
- Ensure that the bus segment connected to the
device which is to be connected (e.g. to a program-
RS 485 interface is terminated at both ends.
ming device) and screw it on tightly.
- Only use a connecting cable which is terminated at
2. Attach the RS 485 bus connector plug to the
both ends to connect a single device.
OZD Profi 12M … quickly and without twisting the
䊳 All PROFIBUS bus connector plugs in a network must connector, and screw it on tightly.
be securely screwed onto the RS 485 interfaces. Proceed in the reverse order when removing a device
䊳
from the network.
Attaching or removing the bus connector plugs,
inadequately attached bus connector plugs or loose
bus wires within the plug can lead to malfunctions in
the optical and electrical networks.
Warning !
䊳 Attach or remove the RS 485 bus connector plug Do not connect any bus lines which have been
quickly and without twisting them. partially or totally laid outside of buildings. Otherwise
lightning strikes in the vicinity of the cable could destroy
the module. Use optical fiber lines for bus connections
which lead out of a building!!
Fig. 15: Location of the measuring sockets * Only an ungrounded, high-resistance voltmeter may be
used to take measurements.
The reference potential socket may not be connected
to the OZD Profi 12M … housing.
Receive
Signal
Intensity
GND
System 䡲 lights green – The transmission rate has been recognized and the power supply is in order no signal
䡲 not lit – Power supply has failed (total failure*) signal
– Power supply connected incorrectly
– Module defective
䡲 flashes red Transmission rate has not yet been recognized no signal
– No transmitting bus subscriber present
– No connection to a partner module sending frames
– Send and receive optical fibers have been transposed
– Transmission rate does not correspond to the PROFIBUS standard
– Only one active bus subscriber is connected, which is only sending tokens to
itself. The indicator must switch over after a second bus subscriber has been
activated (token frames on their own are not enough to set the transfer rate).
– The connected RS 485 segment is only terminated at one end.
䡲 flashes red /green Transmission rate recognized but no signal
– the network slot time could not be determined (network parameter HSA is set
too low, no transmitting bus subscriber present)
– one optical port is set to ”Redundant optical ring“ mode, but not the second
(this operating mode must always be set at both optical ports)
– the slot time of the network configuration is too short
CH1 䡲 lights yellow Signals are being received on the RS 485 bus line no signal
electric
䡲 not lit – Bus subscriber is not connected no signal
– Connected bus subscriber is not switched on
– One or both conductors in the RS 485 bus line is broken
䡲 flashes/lights red Sporadic interference signals because signal
– the RS 485 bus line being insufficiently shielded
– an open RS 485 bus line, i.e. it is only connected to the module at one end
– the RS 485 segment is not terminated or only terminated at one end
– an RS 485 bus terminal or terminal connector has been plugged in/ pulled out
Permanent interference because
– conductors A and B in the RS 485 bus line have been transposed
– of an RS 485 bus line short circuit
– the send time has been exceeded caused by a bus subscriber in a bus
segment connected to Port 1
– module and another bus subscriber connected via Port 1 are both sending at no signal
the same time (e.g. because an address has been assigned twice, the setting
of the slot time is too low, or during lifting of the segmentation in the optical
line, see Chap. 3.1.1)
– RS 485 driver of the module is defective (e.g. after lightning strike)
CH2, CH3 䡲 lights yellow PROFIBUS frames are being received at the optical port no signal
optical
Operating mode ”Line with optical fiber link monitoring“ and
”Redundant optical ring“
䡲 not lit Transmission rate has not yet been recognized – LED ”System“ flashes red no signal
– No transmitting bus subscriber present
– Send and receive optical fibers have been transposed
– No partner module connected or partner module is not switched on
– Connected partner module is defective
Transmission rate has been recognized - LED ”System“ flashes green
– If the operating mode ”Redundant optical ring“ has been set, the optical port
works as a stand-by port. There is no malfunction in the OZD Profi or the
optical fiber.
– If one of the operating modes ”Line with optical fiber link monitoring …“ has
been set, no PROFIBUS frames are received at the optical port. There is no
malfunction in the OZD Profi or the optical fiber.
Transmission rate has been recognized – LED ”System“ lights green or
flashes red/green
䡲 flashes yellow – No transmitting bus subscriber present (optical fiber connection is OK) no signal
䡲 lights red – Send and receive optical fibers have been transposed signal
– No partner module connected or partner module is not switched on
– Connected partner module is defective
– Send time of connected partner module has been exceeded
– An optical fiber line is broken
– Optical fiber link to partner module is too long
– Loose connection in an optical fiber connector
– Optical fiber in the optical fiber connector is loose
– When using a redundant optical ring: if a fault in the optical fiber has been
corrected but the port LEDs on both of the OZD Profi concerned still light
red, check whether parameter HSA has been set as described the in Chap. 3.3.
䡲 flashes red / yellow – Fault occurs periodically (see above) signal
– Loose connection in an optical fiber connector
– Optical fiber in the optical fiber connector is loose
– Only one active bus subscriber is connected, which only sends tokens to
itself. A fault should not be signaled as soon as a second subscriber is
activated.
5.2 Troubleshooting
6 Configuration
During configuration, the PROFIBUS network parameter caused by lines and network components, as well as by
"Slot time" must be adapted to the network coverage, monitoring mechanisms in the network components.
network topology and the data rate due to frame delays
The following configuration conditions must be fulfilled in Calculate the slot time with the following equation:
the redundant optical ring (for details see Chap. 3.3
”Redundant optical ring“, p.13): Slot time = a + (b . Length OF) + (c . Number OZD)
䡲 (1) Configuration of a non-existent bus subscriber 䡲 ”Slot time“ is the monitoring period in bit times
䡲 (2) Increasing the retry value to at least 3 䡲 ”Length OF“ is the sum of all the optical fiber
lines (segment lengths) in the net-
䡲 (3) Checking and adjusting the slot time
work.
The length must be given in km!
Use the user-specific profile of the configuration tool to
set the parameters under (2) and (3). 䡲 ”Number OZD“ is the number of OZD Profi 12M …
in the network.
1) see p. 32
The calculation of the slot time only takes into considera- Note:
tion the optical network and the connection of bus sub- When the slot time is configured with a too small value
scribers to the OZD Profi via an RS 485 bus segment the OZD Profi 12M … will, through it’s fault function and
with a respctive length of max. 20 m. Longer RS 485 bus fault indications, indicate such. The System-LED will
segments must be allowed for by adding them to the blink red/green.
Length OF.
7 Technical Data
Protection class IP 40
Dimensions (W x H x D) 40 x 111 x 73.5 mm
Housing material Die-cast zinc
Weight approx. 500 g
1) The OZD Profi 12M G12 can also be supplied in a special design for more severe environmental conditions. This variant is designated the
OZD Profi 12M G12-EEC.
The DIL switches on the OZD Profi 12M G12-EEC may also only be operated at ambient temperatures between 0°C and + 60°C.
2) The specified distance allowed between two OZD Profi must not be exceeded regardeless of the optical power budget.
8 Appendix
Note: This equipment has been tested and found to ference to radio or television reception, which can be
comply with the limits for a Class B digital device, determined by turning the equipment off and on, the user
pursuant to part 15 of the FCC Rules. is encouraged to try to correct the interference by one or
These limits are designed to provide reasonable protec- more of the following measures:
tion against harmful interference in a residential installation. - Reorient or relocate the receiving antenna.
This equipment generates, uses and can radiate radio - Increase the separation between the equipment and
frequency energy and, if not installed and used in accor- receiver.
dance with the instructions, may cause harmful inter- - Connect the equipment into an outlet on a circuit
ference to radio communications. However, there is no different from that to which the receiver is connected.
guarantee that interference will not occur in a particular -Consult the dealer or an experienced radio/TV technician
installation. If this equipment does cause harmful inter- for help.
8.2 FM approval
9 GROUP A; B; C AND D
T5: TA: O °C … 60 °C
8.3 Ex approval
II 3 G
EEx nC [L] IIC T5
UL 1950/CSA 950
1
Version 2.4 04/07 35
8 Appendix 8.5 C-Tick
8.5 C-Tick
N13320
Signal
quality
Notes:
In order to attain a valid reading, it is necessary for the The measuring sockets are therefore not intended as a
partner OZD Profi at the other end of the optical fiber substitute for a calibrated level measuring device with a
to send regular PROFIBUS frames. This can be seen on calibrated light source.
the LED display of the partner OZD Profi (see 5, ”LED The readings taken should only serve to classify the
Indicators and Troubleshooting“, p. 27). optical signal being received in the 3 classes
The output voltage at the measuring sockets is subject to 䡲 good (normal operation)
many influencing factors, such as: 䡲 critical (reduced optical system reserves)
䡲 poor (function not guaranteed)
䡲 the strength of the transmitting power of the
partner OZD Profi
Measurements must be taken with a conventional
䡲 the ambient temperature of the optical sender
ungrounded and high-resistance voltmeter. A connection
and receiver
to the OZD Profi 12M … housing is not permitted either
䡲 attenuation of the transmitting link
from the measuring sockets or the reference potential.
䡲 the transfer rates being used
9 Application Support