MigMatic S400iP
Issued July 2020 • Index No. DCM/80.11 UK
® MIG/MAG (CV)
Welding System
Synergic Pulsed MIG System
Industrial Applications Processes Input Power 400 V, 3 phases (50/60 Hz)
General industrial fabrication MIG/MAG (GMAW) Welding Output 400 A, 34 V at 80% duty cycle
Quick Construction Pulsed MIG (GMAW-P)
Max. Output Amperage 440 A
Railcars Double Pulsed MIG
Specs Mobile machinery Flux-cored (FCAW) Output Range 15 A – 400 A
Shipbuilding Net Weight Power source: 53 kg
Wire feeder: 19 kg
Cooler: 23 kg
Performance / Durability / Productivity
Miller MigMatic® S400iP synergic Pulsed MIG/MAG System offers full flexibility. All modules are bespoke to the system and
designed for trouble free, high productivity welding. Never before has it been so easy and straight forward to achieve excellent
welding performance. Enjoy full control at all times.
Trigger program switch Ease of use and versatility
Re-call up to 4 preset programs from Large intuitive LCD panel for quick
the torch trigger (any standard MIG and precise setting of advanced weld
torch) for increased productivity on parameters.
complex objects.
Miller robustness
Tested and approved for heavy duty Easy to use
welding under the toughest conditions.
Miller goes to extreme measures to
ensure trouble free welding in any
environment.
The toughest wire drive Versatility
mechanism Compatible with Push/Pull
The Miller unique 4-roll drive system torches (optional accessory kit).
will ensure trouble free wire feeding. Optional connection for auto-
mation.
Energy efficient Upgradable from air cooled to
The Fan-On-Demand™ power source water cooled without any modifi-
cooling system operates only when cation to the machine or trolley.
needed, reducing the amount of con- Suspension hook and wheel kit
taminants pulled though the machine. for the wire feeder for increased
The MigMatic® Cool is controlled and reach.
monitored by the power source and Cable management system
runs only when needed, reducing noise keeping the interconnection
and the overall energy use. cable off the floor.
Compatible with On-torch
Full synergic Pulse with presets control of wire feed speed and
Synergic lines for all common wire/gas voltage (available in Q4-2020).
combinations with presets of start/stop
parameters for optimal welds.
Wind Tunnel Technology™
Internal air flow that protects electrical
components and PC boards from dirt,
dust and debris, greatly improving
reliability.
Power source is warranted
Warranted for threefor three
years, years,
parts andparts and labour.
labour.
International Headquarters ITW Welding Products BV UK sales office
Miller Electric Mfg. LLC Edisonstraat 10 Tel.: +44 1695 58 59 11
An Illinois Tool Works Company P.O. Box 1551
1635 W. Spencer Street NL-3261 LD Oud-Beijerland
Appleton, WI 54914 USA The Netherlands
Tel.: +31 186 641 444
[Link] info@[Link]
[Link]
Advanced weld settings made easy
The machine is ready for advanced manual, Pulsed or Double Pulsed welding in seconds.
Step 1: Select your process Step 2: Select your base material Step 3: Select your gas mixture
Step 4: Select your wire diameter Result: Ready to weld
MigMatic® user interface – clean, crisp and easy to use
The MigMatic® system provides a full set of features and settings at your fingertips – ease of use without compromise.
1. Weld processes:
A. Manual MIG/MAG
B. Synergic
C. Synergic Pulse
D. Synergic Double Pulse
Four different trigger options:
• 2T 2. Adjustment of parameters:
• 4T A. Pre/post gas
• Miller 4TS B. Run-in speed
• Stitch C. Crater fill
D. Burnback
E. Inductance
3. Store, modify and recall programs:
A. A total of 8 programs available
B. T he first 4 recalled using the
torch trigger
4. System settings and factory reset
Miller 4TS trigger functionality –
Gives access to hot start or cold start
from the torch trigger
2
MigMatic® S400iP components
MigMatic® Feed is equipped with the Miller unique 4-wheel drive system with 37 mm driven
rollers. The feeder can be fitted with wheels or suspended from a crane with interconnection
cables up to 30 meters. The strain relief and the cable management system (part of the
trolley) keep the interconnection cable protected.
MigMatic® S400iP benefits from Wind Tunnel Technology™ directing the airflow where it is
needed whilst sensitive components are protected from ingress of dust and moisture.
MigMatic® Cool powered by the S400iP is equipped with a low flow alarm and a push
button to prime the pump. The tank can hold up to 5 litres of coolant and the system
generates 1 kW or 3412 BTU/h.
MigMatic® Cart can easily be adjusted to carry both the air and water cooled system.
The wheels are large and durable making the system easy to move between work sites.
Specifications (Subject to change without notice.)
MigMatic® S400iP
Voltage Range IP
Input Power Amp Range DC Rated Output @ 40°C Max. Open Circuit Voltage Dimensions H/W/D Weight
in CV Rating
400 VAC, 3 ph (50/60 Hz) 13 - 42 V 15 - 400 A 400 A / 34 V @ 80% IP23S 70 VDC 530 / 305 / 730 mm 53 kg
duty cycle
MigMatic® Feed
Welding Power Wire Diameter Maximum Spool Input Welding Circuit
Input Power Wire Feed Speed Dimensions H/W/D Weight
Source Capacity Size Capacity Rating
42 VAC S400i 1.5 - 20 m/min 0.6 - 2.0 mm 300 mm 39 V 465 / 275 / 710 mm 19 kg
S400iP 500 A
S500i 60% duty cycle
MigMatic® Cool
Maximum Cooling
Coolant Tank Capacity Input Power Cooler on Standby Cooler Enabled Dimensions H/W/D Weight
Capacity
5l 1 kW 400 VAC Volts in: 400 VAC Volts in: 400 VAC 292 / 305 / 720 mm 23 kg
(3412 BTU/h) 50/60 Hz I in: 54 mA I in: 683 mA
Input power (W): 6 Input power (W): 237
Input power (VA): 22 Input power (VA): 273
3
Drive Rolls and Wire Guides*
“U” Groove Drive Roll “V” Knurled Drive Roll
“V” Groove Drive Roll
Wire Size for Soft Wire or Soft-Shelled for Hard-Shelled Cored
for Hard Wire
Cored Wires Wires
0.8 mm 046780 — —
1.0 mm 046781 044750 —
1.2 mm 046782 046785 046793
1.4 mm 046783 — 046794
1.6 mm 046784 046787 046795
* Kits including a set of drive rolls and wire guides.
Ordering Information
System Component Stock No. Description Qty. Price
MigMatic® S400iP 059015055 400 VAC, 3 ph (50/60 Hz) equipped with mains cable, 3 m
Fitted with Euro connector, 1.0 - 1.2 mm “V” groove drive rolls
MigMatic® Feed 059007022
and spool cover
MigMatic Cool
®
058042005 1 kW of cooling, 5 l tank capacity
Complete for air- or water-cooled system, incl. swivel for wire
MigMatic® Cart 058066141
feeder
Interconnection Cables
Interconnection cable 2.5 m, MigMatic® air 058019368
Interconnection cable 5 m, MigMatic® air 058019369
Interconnection cable 10 m, MigMatic® air 058019370
Interconnection cable 15 m, MigMatic® air 058019371
Interconnection cable 20 m, MigMatic® air 058019372
Interconnection cable 30 m, MigMatic® air 058019373
Interconnection cable 2.5 m, MigMatic® water 058019374
Interconnection cable 5 m, MigMatic® water 058019375
Interconnection cable 10 m, MigMatic® water 058019376
Interconnection cable 15 m, MigMatic® water 058019377
Interconnection cable 20 m, MigMatic® water 058019378
Interconnection cable 30 m, MigMatic® water 058019379
Accessories
Wheel kit for MigMatic® Feed 028066304
Return cable kit, 400 A, 70 mm², 5 m 057014340
To attach to the wire feeder when suspended from
Suspension hook 058435
a crane/boom
Push/Pull configuration kit 057084226 For installation in the feeder to synchronize the drive motors
For installation in the feeder to facilitate connection
14-pin receptacle kit for automation 056076174
with external automation components
Bernard™ Q300, air cooled Mig Gun, 4.5 m Q3015TE3EEQ
Bernard™ T-Gun, 400 A, water cooled, 4.5 m E4215-45-5-445Q
Coolant 3.8 l 043810 2 canisters required to fill the tank
Date: Total Quoted Price:
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