Flanged Ductile-Iron Pipe With Ductile-Iron or Gray-Iron Threaded Flanges
Flanged Ductile-Iron Pipe With Ductile-Iron or Gray-Iron Threaded Flanges
15-05
(Revision of ANSI/AWWA C115/A21.15-99)
AWWA Standard
Flanged Ductile-Iron
Pipe With Ductile-Iron
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or Gray-Iron Threaded
Flanges
CAUTION NOTICE: The American National Standards Institute (ANSI) approval date on the front cover of this standard
indicates completion of the ANSI approval process. This American National Standard may be revised or withdrawn at
any time. ANSI procedures require that action be taken to reaffirm, revise, or withdraw this standard no later than five
years from the date of publication. Purchasers of American National Standards may receive current information on all
standards by calling or writing the American National Standards Institute, 25 West 43rd Street, Four th Floor, New York,
NY 10036; (212) 642-4900.
All rights reserved. No part of this publication may be reproduced or transmitted in any form or by any means, electronic
or mechanical, including photocopy, recording, or any information or retrieval system, except in the form of brief
excerpts or quotations for review purposes, without the written permission of the publisher.
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Committee Personnel
Subcommittee 1, Pipe, which developed this standard, had the following personnel at
the time:
Producer Members
User Members
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AWWA Standards Committee A21, Ductile-Iron Pipe and Fittings, which reviewed and
approved this standard, had the following personnel at the time of approval:
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Producer Members
John Critchlow, Pacific States Cast Iron Pipe Company, Provo, Utah (AWWA)
L.R. Dunn, U.S. Pipe & Foundry Company, Birmingham, Ala. (DIPRA)
Harold Kennedy Jr., Harold Kennedy & Associates, Cary, N.C. (AWWA)
Michael Lundstrom, Eastland, Texas (AWWA)
C.W. McCauley Jr., Griffin Pipe Products Company, Lynchburg, Va. (DIPRA)
T.J. Muntz, Fab Pipe Inc., Rogers, Minn. (AWWA)
Gene Oliver,† American Cast Iron Pipe Company, Birmingham, Ala. (DIPRA)
P.A. Selig, American Cast Iron Pipe Company, Birmingham, Ala. (DIPRA)
J.E. Shea,† McWane Cast Iron Pipe Company, Birmingham, Ala. (AWWA)
E.J. Shields Jr., Waterworks Supply Corporation, Malden, Mass. (AWWA)
T.F. Stroud, Ductile Iron Pipe Research Association, Birmingham, Ala. (DIPRA)
T.B. Wright,† National Association of Pipe Fabricators, Edmond, Okla. (DIPRA)
*Liaison, nonvoting
†Alternate
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User Members
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T.C. Moreno, Bexar Metro Water District, San Antonio, Texas (AWWA)
C.J. Patla, Connecticut Water Company, Clinton, Conn. (AWWA)
C.R. Schwenker, Fairfax County Water Authority, Fairfax, Va. (AWWA)
R.L. Worden, Guadalupe–Blanco River Authority, Seguin, Texas (AWWA)
R.D. Zwygart, Tampa Water Department, Tampa, Fla. (AWWA)
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All AWWA standards follow the general format indicated subsequently. Some variations from this format
may be found in a particular standard.
SEC. PAGE SEC. PAGE
Foreword 4.5 Coatings and Linings ......................... 8
I Introduction...................................... ix 4.6 Marking ............................................. 9
I.A Background....................................... ix 5 Verification
I.B History.............................................. ix
5.1 Quality Control and Inspection......... 9
I.C Acceptance ......................................... x
5.2 Inspection by Purchaser ..................... 9
II Special Issues..................................... xi
5.3 Affidavit of Compliance................... 10
II.A Flange Material Properties ................ xi
II.B Special Service Requirements ........... xii 6 Delivery ........................................... 10
II.C Advisory Information...................... xiii
III Use of This Standard ...................... xiii Appendixes
III.A Purchaser Options and A Bolts and Nuts, Gaskets, and
Alternatives .................................. xiv Installation .................................... 11
III.B Modification of Standard................. xv B Typical Pipe and Flange Thread
IV Major Revisions ............................... xv Construction................................. 15
V Comments ....................................... xv C Wall Pipe ......................................... 17
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Standard Figures
1 General F.1 Comparison of Flange
1.1 Scope ................................................. 1 Dimensions.................................. xiii
1.2 Purpose .............................................. 1 1 Solid Flange Details ........................... 5
1.3 Application ........................................ 1 2 Hollow-Back Flange Details .............. 7
B.1 Typical Pipe and Flange Thread
2 References.......................................... 3
Construction................................. 15
3 Definitions ........................................ 3 C.1 Typical Flanged Wall Pipe
Installations................................... 19
4 Requirements
4.1 Materials ............................................ 4 Tables
4.2 Pipe Barrel ......................................... 4 F.1 Gray-Iron Flange Minimum
4.3 Flanges ............................................... 4 Tensile Strength............................. xi
4.4 Fabrication......................................... 7
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SEC. PAGE SEC. PAGE
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Foreword
This Foreword is for information only and is not part of ANSI/AWWA C115/A21.15.
I. Introduction.
I.A. Background. American National Standards Institute (ANSI) Committee
A21 on Cast-Iron Pipe and Fittings was organized in 1926 and sponsored by the
American Gas Association (AGA), the American Society for Testing and Materials
(ASTM), the American Water Works Association (AWWA), and the New England
Water Works Association (NEWWA). Between 1972 and 1984, the co-secretariats
were AGA, AWWA, and NEWWA, with AWWA serving as administrative
secretariat. In 1984, the committee became an AWWA committee with the name
AWWA Standards Committee A21 on Ductile-Iron Pipe and Fittings. In 1988,
NEWWA withdrew as a separate secretariat; however, it continues to maintain its
representation on the A21 Committee. In 1997, AGA withdrew as co-secretariat.
The present scope of Committee A21 activity is the development of standards
and manuals addressing ductile-iron pressure pipe for water and ductile-iron and
gray-iron fittings for use with such pipe. These standards and manuals include topics
such as design, dimensions, materials, coatings, linings, joints, accessories, methods
of inspection and testing, and installation.
The work of Committee A21 is conducted by subcommittees. The scope of
Subcommittee 1, Pipe, includes the periodic review of all current Committee A21
standards for pipe, the preparation of revisions and new standards, and other matters
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pertaining to pipe standards.
I.B. History. Flanged fittings, sizes 3 in. through 48 in. (76 mm through
1,219 mm), are described in ANSI/AWWA C110/A21.10, American National
Standard for Ductile-Iron and Gray-Iron Fittings for Water. Flanged fittings, sizes
54 in. through 64 in. (1,400 mm through 1,600 mm), are covered in ANSI/AWWA
C153/A21.53, American National Standard for Ductile-Iron Compact Fittings for
Water Service. The flanged pipe used with these fittings has been purchased for many
years in accordance with users’, manufacturers’, and fabricators’ standards. An ANSI
standard was needed for flanged pipe. Consequently, Subcommittee 1 submitted a
proposed standard for flanged pipe to Committee A21 in 1974. The first edition of
the standard was adopted in 1975. Subsequent revisions to ANSI/AWWA C115/
A21.15 were approved by the AWWA Board of Directors in 1983, 1988, 1994, and
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1999. Subcommittee 1 reviewed the 1999 edition and submitted a proposed revision
to Committee A21 in 2003. This sixth edition of ANSI/AWWA C115/A21.15 was
approved by the AWWA Board of Directors on June 12, 2005.
I.C. Acceptance. In May 1985, the US Environmental Protection Agency
(USEPA) entered into a cooperative agreement with a consortium led by NSF
International (NSF) to develop voluntary third-party consensus standards and a
certification program for direct and indirect drinking water additives. Other
members of the original consortium included the American Water Works Association
Research Foundation (AwwaRF) and the Conference of State Health and Environ-
mental Managers (COSHEM). The American Water Works Association (AWWA)
and the Association of State Drinking Water Administrators (ASDWA) joined later.
In the United States, authority to regulate products for use in, or in contact with,
drinking water rests with individual states.* Local agencies may choose to impose
requirements more stringent than those required by the state. To evaluate the health
effects of products and drinking water additives from such products, state and local
agencies may use various references, including
1. An advisory program formerly administered by USEPA, Office of Drinking
Water, discontinued on Apr. 7, 1990.
2. Specific policies of the state or local agency.
3. Two standards developed under the direction of NSF, NSF†/ANSI‡ 60,
Drinking Water Treatment Chemicals—Health Effects, and NSF/ANSI 61, Drinking
Water System Components—Health Effects.
4. Other references, including AWWA standards, Food Chemicals Codex, Water
Chemicals Codex,§ and other standards considered appropriate by the state or local
agency.
Various certification organizations may be involved in certifying products in
accordance with NSF/ANSI 61. Individual states or local agencies have authority to
accept or accredit certification organizations within their jurisdiction. Accreditation --`````,``,`,`,,`,`,``````,`-`-`,,`,,`,`,,`---
*Persons outside the United States should contact the appropriate authority having jurisdiction.
†NSF International, 789 N. Dixboro Road, Ann Arbor, MI 48105.
‡American National Standards Institute, 25 West 43rd Street, Fourth Floor, New York, NY 10036.
§Both publications available from National Academy of Sciences, 500 Fifth Street, N.W.,
Washington, DC 20418.
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Annex A, “Toxicology Review and Evaluation Procedures,” to NSF/ANSI 61
does not stipulate a maximum allowable level (MAL) of a contaminant for substances
not regulated by a USEPA final maximum contaminant level (MCL). The MALs of
an unspecified list of “unregulated contaminants” are based on toxicity testing
guidelines (noncarcinogens) and risk characterization methodology (carcinogens).
Use of Annex A procedures may not always be identical, depending on the certifier.
ANSI/AWWA C115/A21.15 does not address additives requirements. Users of
this standard should consult the appropriate state or local agency having jurisdiction
in order to
1. Determine additives requirements, including applicable standards.
2. Determine the status of certifications by all parties offering to certify prod-
ucts for contact with, or treatment of, drinking water.
3. Determine current information on product certification.
II. Special Issues.
II.A. Flange Material Properties. Because this standard requires the material
properties of gray-iron and ductile-iron flanges to comply with ANSI/AWWA C110/
A21.10, the following material properties specified in ANSI/AWWA C110/A21.10
are listed for information purposes.
1. Gray-iron flanges, in accordance with ANSI/AWWA C110/A21.10, shall be
manufactured of the following minimum tensile-strength iron listed in Table F.1.
Table F.1 Gray-iron flange minimum tensile strength
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AWWA C115/A21.15 and ANSI/AWWA C110/A21.10. Class 250 flanges will not
bolt to ASME B16.1, class 125, ANSI/AWWA C115/A21.15, or ANSI/AWWA
C110/A21.10 flanges. (See the example illustrated in Figure F.1.)
Dimensions of ANSI/AWWA C115/A21.15 flanges correspond to those of
ANSI/AWWA C207, class E flanges. They also have the same outside diameter
(OD); bolt circle diameter; and number of bolts as ANSI/AWWA C207, class B and
*ASME B16.1, Cast-Iron Pipe Flanges and Flanged Fittings. Available from ASME International,
Three Park Avenue, New York, NY 10016.
†The 250 psi joint rating is dependent on gaskets, installation, and other factors beyond the scope
of this standard and has evolved over an extended period of time of satisfactory performance. This
rating was developed prior to the use of ductile-iron flanges. Ductile-iron pipe with ductile-iron,
screwed-on flanges can now be rated for a working pressure of 350 psi for 24-in. and smaller sizes,
and 250 psi for 30-in. to 64-in. sizes. A surge allowance of 100 psi may be added to these working
pressures. Refer to ANSI/AWWA C150/A21.50 for calculation methods for pipe barrels. Special
gaskets are required for flanged joints with working pressures above 250 psi. Note that the
strength of all ductile-iron flanges will be greater than that of gray-iron flanges.
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C/L Bolt Holes B
A
A
B
ANSI/AWWA C115/A21.15 flange rated ASME B16.1 class 250 flange
for 250 psi or greater water service
D flanges, but bolt sizes and holes or flange thicknesses are different. Also, they will
not match ANSI/AWWA C207, class F flanges.
II.C. Advisory Information. Purchasers of pipe conforming to this standard are
advised that the purchaser’s specification or purchase order should address delivery
instructions and acceptance. Normally, the purchaser examines the pipe at the point
of delivery to verify conformance with the specification or purchase order and
inspects for damage. The purchaser should carefully document any nonconformance
or damage and promptly notify the appropriate parties (manufacturer, fabricator,
supplier, carrier, etc.), because these parties may not be liable if nonconformance or
damage is discovered later. The purchaser should also require the carrier’s agent to
record shortages or damage on the delivery receipt prior to leaving the point of
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delivery.
This standard defines both manufacturer and fabricator. A manufacturer may
manufacture the pipe or the flange and fabricate the finished product and, therefore,
be identified by both terms. A fabricator may procure the pipe and flanges and
fabricate the finished product and, therefore, would not be labeled a manufacturer
for the purposes of this standard.
III. Use of This Standard. It is the responsibility of the user of an AWWA
standard to determine that the products described in that standard are suitable for use
in the particular application being considered.
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III.A. Purchaser Options and Alternatives. The following items should be pro-
vided by the purchaser:
1. Required information
a. Size.
b. Finished length.
c. Linings
1. Cement–mortar lining (Sec. 4.5.2). Experience has indicated that
asphaltic inside coating is not complete protection against loss in
pipe capacity because of tuberculation. Cement–mortar linings are
recommended for most waters.
2. Asphaltic lining (Sec. 4.5.3).
3. Special linings (Sec. 4.5.5).
4. No lining.
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III.B. Modification of Standard. Any modification of the provisions, defini-
tions, or terminology in this standard must be provided by the purchaser.
IV. Major Revisions. Major revisions made in this edition of ANSI/AWWA
C115/A21.5 are as follows:
1. In the footnote to II.B, Special Service Requirements, in Sec. 1.1, Scope,
and in a footnote to Table 1, the size range of flanged joints that may be rated for a
maximum working pressure of 350 psi (2,413 kPa) with the use of special gaskets
was changed from 12 in. and smaller to 24 in. and smaller.
2. Sec. 4.4.2, Pipe threads, is new.
3. In Sec. 4.5.5, Special coatings and linings, a recommendation for using
uncoated or unlined pipe in certain situations was added.
4. In Sec. 4.6, Marking, the requirement for “size” was added and the require-
ment for “country where cast” was removed. Also in that same section, the location for
the fabricator’s mark was stipulated.
5. Sec. 5.3, Affidavit of Compliance, is new.
6. Language was added to Sec. A.2, Gaskets, clarifying pressure ratings when
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special gaskets are used.
7. In Sec. A.3, Installation, notes 3 and 5 were added pertaining to preventing
strains on flanges and the use of impact wrenches, respectively.
V. Comments. If you have any comments or questions about this standard,
please call the AWWA Volunteer & Technical Support Group at 303.794.7711, FAX
303.795.7603, write to the group at 6666 West Quincy Avenue, Denver, CO 80235-
3098, or e-mail at [email protected].
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AWWA Standard
SECTION 1: GENERAL
1
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2 AWWA C115/A21.15-05
Weight—lb
Maximum Pipe
Nominal Working Nominal One Hollow-
Pipe Size Pressure Thickness* Pipe OD Pipe Barrel One Solid Back Flange†
in. psi in. in. per ft Flange† Only Only
3 250‡ 0.31 3.96 10.9 7 5
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48 250 0.72 50.80 346.6 625 —
stipulations of this standard apply when this document has been referenced and only
to flanged ductile-iron pipe with ductile-iron or gray-iron threaded flanges.
SECTION 2: REFERENCES
This standard references the following documents. In their current editions,
they form a part of this standard to the extent specified in this standard. In any case
of conflict, the requirements of this standard shall prevail.
ASME* B1.20.1—Pipe Threads, General Purpose, Inch.
ASME B16.1—Cast-Iron Pipe Flanges and Flanged Fittings.
ASME B16.5—Pipe Flanges and Flanged Fittings: NPS ½ through 24. (NOTE:
This standard includes class 150, 300, 400, 600, 900, 1,500, and 2,500 flanges.)
ANSI†/AWWA C104/A21.4—American National Standard for Cement–Mortar
Lining for Ductile-Iron Pipe and Fittings for Water.
ANSI/AWWA C110/A21.10—American National Standard for Ductile-Iron
and Gray-Iron Fittings for Water.
ANSI/AWWA C111/A21.11—American National Standard for Rubber-Gasket
Joints for Ductile-Iron Pressure Pipe and Fittings.
ANSI/AWWA C151/A21.51—American National Standard for Ductile-Iron
Pipe, Centrifugally Cast, for Water.
ANSI/AWWA C207—Steel Pipe Flanges for Waterworks Service—Sizes 4 In.
Through 144 In. (100 mm Through 3,600 mm).
Shigley, Joseph. Mechanical Engineering Design. McGraw-Hill. New York, NY.
SECTION 3: DEFINITIONS
The following definitions shall apply in this standard:
1. Ductile iron: A cast ferrous material in which a major part of the carbon
content occurs as free graphite in a substantially nodular or spheroidal form.
2. Fabricator: The party, other than the manufacturer, that fabricates
products.
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3. Gray iron: A cast ferrous material in which a major part of the carbon
content occurs as free graphite in the form of flakes interspersed throughout the
metal.
4. Manufacturer: The party that manufactures, fabricates, or produces
materials or products.
5. Purchaser: The person, company, or organization that purchases any
materials or work to be performed.
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SECTION 4: REQUIREMENTS
Pipe Size OD BC T Flange Only Diameter and Length† Stud Bolts Number
in. in. in. in. lb in. in. in. of Bolts
3 7.50 6.00 0.75 ± 0.12 7 3/4 5/8 × 21/2 21/4 4
4 9.00 7.50 0.94 ± 0.12 11 3/4 5/8 × 3 21/2 8
6 11.00 9.50 1.00 ± 0.12 14 7/8 3/4 × 31/2 3 8
8 13.50 11.75 1.12 ± 0.12 27 7/8 3/4 × 31/2 3 8
10 16.00 14.25 1.19 ± 0.12 32 1 7/8 × 4 31/4 12
12 19.00 17.00 1.25 ± 0.12 47 1 7/8 × 4 31/4 12
14 21.00 18.75 1.38 ± 0.19 72 11/8 1 × 41/2 33/4 12
16 23.50 21.25 1.44 ± 0.19 90 11/8 1 × 41/2 33/4 16
18 25.00 22.75 1.56 ± 0.19 90 11/4 1
1 /8 × 5 41/4 16
20 27.50 25.00 1.69 ± 0.19 115 11/4 11/8 × 5 41/4 20
24 32.00 29.50 1.88 ± 0.19 160 13/8 11/4 × 51/2 41/2 20
30 38.75 36.00 2.12 ± 0.25 240 13/8 11/4 × 61/2 5 28
36 46.00 42.75 2.38 ± 0.25 350 15/8 11/2 × 7 53/4 32
42 53.00 49.50 2.62 ± 0.25 500 15/8 11/2 × 71/2 6 36
48 59.50 56.00 2.75 ± 0.25 625 15/8 11/2 × 8 61/8 44
54 66.25 62.75 3.00 ± 0.25 670 2 13/4 × 81/2 67/8 44
60 73.00 69.25 3.12 + 0.25 1,035 2 13/4 × 9 7 52
‡
64 80.00 76.00 3.38 + 0.25 1,510 2 13/4 × 9 71/4 52
Metric conversions: Dimensions: in. × 25.4 = mm; Weight: lb × 0.4536 = kg.
* Flange weights shown are for information only. See manufacturer’s catalog.
† With maximum flange thicknesses and minimum-length bolts, bolt ends may be recessed as many as two threads short of
nut faces. This condition has existed for several years. This is an acceptable condition and will not adversely affect the
strength or serviceability of the joint. Mechanical Engineering Design notes that engagement of only three threads is required;
however, it is recommended that at least half the threads of the nut be engaged.
‡ The dimensions of 64-in. flanges correspond with applicable dimensions of 66-in. class E flanges in ANSI/AWWA C207
and 64-in. ductile-iron flanges can be connected to those flanges.
BC
T
A
NOTE: Facing: Flanges are flat-faced and are fabricated
smooth or with shallow serrations.
Back facing: Flanges may be back-faced or spot-faced
for compliance with the flange thickness tolerances.
Flanges: The flanges are adequate for water service of
250 psi (1,720 kPa) or greater working pressure. The bolt
OD circle and bolt holes of these flanges match those of
ASME B16.1, class 125 flanges, and can be joined with
class 125 flanges or with ASME, B16.5, class 150
flanges, none of which are compatible with ASME B16.1,
class 250 flanges (see Foreword).
4 9.00 7.50 0.94 + 0.12 0.44 0.24 0.20 0.24 9 3/4 5/8 ×3 21/2 8
6 11.00 9.50 1.00 + 0.12 0.50 0.25 0.25 0.28 11 7/8 3/4 × 31/2 3 8
8 13.50 11.75 1.12 + 0.12 0.56 0.25 0.25 0.28 18 7/8 3/4 × 31/2 3 8
10 16.00 14.25 1.19 + 0.12 0.59 0.25 0.25 0.32 27 1 7/8 ×4 31/4 12
12 19.00 17.00 1.25 + 0.12 0.62 0.25 0.32 0.32 38 1 7/8 ×4 31/4 12
14 21.00 18.75 1.38 + 0.19 0.69 0.25 0.35 0.35 50 11/8 1 × 41/2 33/4 12
16 23.50 21.25 1.44 + 0.19 0.72 0.25 0.35 0.35 66 11/8 1 × 41/2 33/4 16
18 25.00 22.75 1.56 + 0.19 0.78 0.25 0.37 0.37 73 11/4 11/8 × 5 41/4 16
20 27.50 25.00 1.69 + 0.19 0.84 0.25 0.37 0.37 92 11/4 11/8 × 5 41/4 20
24 32.00 29.50 1.88 + 0.19 0.94 0.25 0.44 0.37 127 13/8 11/4 × 51/2 41/2 20
30 38.75 36.00 2.12 + 0.25 1.06 0.25 0.44 0.51 176 13/8 11/4 × 61/2 5 28
BC
T NOTE: Facing: Flanges are flat-faced and are
A fabricated smooth or with shallow serrations.
Flanges: The flanges are adequate for water
T2 service of 250 psi (1,720 kPa) or greater
working pressure. The bolt circle and bolt holes
of these flanges match those of ASME B16.1,
class 125 flanges, and can be joined with class
125 flanges or with ASME B16.5, class 150
T4 flanges, none of which are compatible with
OD ASME B16.1, class 250 flanges (see
Foreword).
Hollow-back flanges shall be ductile iron only.
T4
T3
A T1
Section A-A
dimensions as shown for regular bolts in Tables 2 and 3, except shorter lengths may
be provided as shown.
serrations. Flanges may be back-faced or spot-faced for compliance with the flange
thickness tolerance described in this standard. Bearing surfaces for bolting shall be
parallel to the flange face within 3°.
4.4.4 Flange alignment. Unless otherwise specified, when pipe is provided
with two flanges, the bolt holes shall be aligned. Misalignment of corresponding bolt
holes of the two flanges shall not exceed 0.12 in. (3.05 mm) measured from like
points on the bolt holes. The machined flange faces shall be perpendicular to the pipe
centerline and shall be parallel such that any two face-to-face dimensions 180° apart
at the flange OD shall not differ by more than 0.06 in. (1.5 mm).
4.4.5 Finished pipe length. Flanged pipe shall be provided in the lengths
specified by the purchaser. When pipe is fabricated with two flanges, the face-to-face
dimensions shall be the specified length ±0.12 in. (±3.05 mm). The overall length of
flange and plain-end pipe shall be the specified length ±0.25 in. (±6.35 mm).
4.4.6 Finished pipe/flange weight. The actual weight of any single pipe shall
not be less than the calculated weight by more than 10 percent. The weight of any
single flange shall not be less than the flange manufacturer’s tabulated weight by more
than 10 percent.
*The adherent qualities of asphaltic coating to ductile-iron pipe render such piping unsuitable for the
subsequent application of special coatings (Sec. 4.5.5). Asphaltic coating is difficult to remove once
applied, and attempts to do so by such methods as sand or shot blasting may damage the pipe surface.
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for ready removal before pipe installation. Unless otherwise specified, the back of the
flanges and the bolt holes shall be coated with standard outside coating (Sec. 4.5.1).
4.5.5 Special coatings and linings. For special conditions, other types of
coatings and linings may be available. Special coating and lining requirements shall
be specified by the purchaser. Uncoated or unlined pipe are recommended when
special coatings or linings are to be applied unless otherwise recommended by the
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SECTION 5: VERIFICATION
SECTION 6: DELIVERY
This standard has no applicable information for this section. See Sec. II.C of the
Foreword for general information concerning delivery requirements.
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The bolts and gaskets to be used with flanged pipe are to be selected by the
purchaser with consideration for the particular pressure-service and installation
requirements.
accordance with ASME B1.1, Unified Inch Screw Threads (UN and UNR Thread
Form), class 2A, external, and class 2B, internal. Bolts and nuts of low-carbon steel
conforming to the chemical and mechanical requirements of ASTM‡ A307, Standard
Specification for Carbon Steel Bolts and Studs, 60,000 psi Tensile Strength, are
suitable for use with the flanges described in ANSI/AWWA C115/A21.15 when used
with the rubber gaskets described in this appendix. Higher-strength (Grade A) bolts
and higher torque values should not be used with gray-iron flanges.
*These requirements apply when applicable to both square or hex head bolts or to stud bolts.
†ASME International, Three Park Avenue, N.W., New York, NY 10016.
‡ASTM International, 100 Barr Harbor Drive, West Conshohocken, PA 19428.
11
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No reproduction or networking permitted without license from IHS Not for Resale, 03/01/2007 06:10:01 MST
12 AWWA C115/A21.15-05
1/8in. (3.18 mm) or gaskets of materials other than synthetic rubber, the purchaser
should contact the pipe manufacturer or fabricator concerning the suitability of the
gasket for a particular application. Also available for most sizes are specially designed
gaskets, either ring or full-faced, employing one or more annular rings molded into
the gasket to improve joint performance. By using these or other special gaskets, it
may be possible to obtain a pressure rating greater than 350 psi (2,413 kPa) in the
24-in. and smaller sizes and greater than 250 psi (1,720 kPa) in the 30-in. and larger
sizes. Contact the pipe manufacturer or fabricator for details.
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bolts. This process should be repeated until all bolts are adequately tightened.
3. Users of flanged piping should be careful to prevent bending or torsional
strains from being applied to flanges or flanged appurtenances. Piping systems must
be designed so that piping connected to flanges is properly anchored, supported, or
restrained to prevent breakage of flanges and flanged fittings or appurtenances.
4. Ring gaskets are recommended for 14-in. and larger sizes if flat gaskets are
used.
5. Impact wrenches cannot be used in many cases when assembling flanged
joints due to the many variations of flange shroud diameters and impact wrench
socket dimensions, in combination with nut configurations (heavy or regular hex).
Flange OD
Pipe OD
15
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17
Copyright American Water Works Association
Provided by IHS under license with AWWA Licensee=Setal Engenharia Construcoes e Perfuracoes S.A./5941776001, User=Gome
No reproduction or networking permitted without license from IHS Not for Resale, 03/01/2007 06:10:01 MST
18 AWWA C115/A21.15-05
24 29.85 0.375
30 36.50 0.375
36 43.00 0.375
42 49.50 0.50
48 55.90 0.50
54 62.65 0.50
60 66.70 0.50
64 72.75 0.50
“face to wall” clearances shown in Table C.2 should be considered. Flanged wall pipe
with flanges set flush to the wall surface should have bolt holes tapped for studs to
facilitate connections. Appurtenances with tapped holes should not be connected to
wall pipe with tapped holes.
In order that flanged piping may be correctly connected to embedded wall
pipes, it is necessary that the flanged wall pipe be positioned in the wall such that the
bolt holes straddle the horizontal and vertical centerlines.
Figure C.1 Typical flanged wall pipe installations (see Table C.2 for “A” dimensions)
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