Production Unit
The production unit plays a vital role by performing all production activities and produces the
products to satisfy to consumers need and obtain brand image of “KMF”.
Functions:
1. Get the raw materials from the stores department in time.
2. Utilize the men machine materials effectively.
3. Maintain good quality production.
4. To reduce the scrap.
5. Ensure process and control the products manufactures.
6. Ensure that production meets the planned requirment.
Production Process:
The raw materials required for manufacturing the cattle feed are:
Raw Meterials TYPE-1 BY-PASS
Maize 5.0 5.0
Briken rice 5.0 5.0
De-oiled rice 54.0 30.0
Rice polish 7.80 7.20
De-oiled rape seed - -
De-oiled cotton seed 10.20 34.80
De-oiled soya 1.5 -
Calcite powder 1.5 1.5
Salt powder 1.0 1.5
Mineral mixeure 1.0 1.0
Urea mixture 1.0 1.0
Molasses 12.0 13.0
Mineral Mixture 1.0 1.0
Urea mixture 1.0 1.0
Molasses 12.0 13.0
The above materials purchased from KMF, it has centralized purchase system for all over karnataka and Raw
materials directly supplied by the suppliers. This plant directly purchased the urea and molasses. The suppliers
supply raw materials for 15 days.
1. Intake process: According to the production operator, the stores assistant dumps the raw materials one by
one; the intake operator will take two respective bins. He dumps the raw materials.
2. Through conveyer belt to the point to the location. In case of grindable materials, it will be stored in separate
bins.
3. Grinding and Rolling: Grinding and Rolling are process used to reduce the size of whole grains. The physical
forces employed incude impact to create fractures, attrition to scrape off materials, shear to slice apart, and
pressure to crush structure. Particle size reduction is important to the feed industry. It is estimated the only
about 60% of the starch in the whole grains is digested.
4. Granding mill: Mill is a de-airing operation under vacuums. The cakes are filled into PUBMULLS to remove
the air bubbles present in the cakes. In the pub mill, homogenous mixing of cake takes place.
5. Molasses Mixing: After batch mixing process is over all the types of feed, product is mixed to give with some
quantum of molasses content. Molasses is sugar content mixed to give the required taste flavor for feed.
Molasses results in improved additional quantum of taste to product and stability characteristics.
6. Pelleting: Pelleting is a process of mixing steam in order to destroy the germs. In order to make the product
germs free pelleting is used.
7. Batching/Mixing: The batching operator will feed the formula to batching computer which formula is gives
by the head office. The computer monitors required materials is being drawn by batching hopper. After
meterials drawn it will go batch mixer through batch and conveyor and bucket elevator and it get collected in
the batch mixer. The batch mixing will take place about 90 seconds per mixing.
8. Storage: All the Feed products will be stored in the temporar storage go down sections, waiting to be
supplied for various farmers in different districts.
9. Packing/Bagging: The feed, which are successful in the above tests, are sent for packing section. The feed is
well packed and stitched in bag form to avoid damages during transportation and ease smooth handling. The
aoutomatic bagging will fill setting of 50Kg;s weight after filled bags passed slat coneyor throuth stitching
machine bag mouth will closed along with slip.
Working Model of the production lpant
Engineering Department
Managers (engineers) technical officicers head this department. The engineering department is divided into
different sections namely :
1. Electrical section
2. Mechanical Section
3. Plant Section
4. Boiler section
Fuctions:
1. Managing quality
2. Design of googds and services
3. Repair the Machines
4. Effective uses Location
5. Inventory management
6. Scheduling
7. Maintenance
Marketing Department:
The CFMP does not have the scparate marketing department because it does not have any competitions. Well
as the stores department deals the sales activities in the plant through getting orders from the milk unions.
Functions:
1. Toget orders from milk unions.
2. To supply goods in time.
3. To receive the complaints regarding any mistake in products and replace the quilted products.
Weight Bridge Unit
The weight bridge located in the plant has a capacity of 40 metric tons to calculate the total incoming
and outgoing weight of the goods. Every day avarage finished feeds vehicles is around 12-15 and 20-
25 for raw materials vehicles.
Products of the Cattle Feed Mixing Plant:
1. Urea Molasses Bricks
2. Nandini Gold Feed
3. Bypass Feed
4. Bull Breed Feed
5. Calf Feed
6. Mineral Mixtures
