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Non-Drive Pulley General Arrangement

The document outlines specifications and requirements for pulleys and associated components, including dimensions, materials, and manufacturing standards. It includes detailed tables for various pulley types, their weights, and the necessary plummer block configurations. The document emphasizes quality control measures and compliance with relevant standards for engineering and manufacturing processes.

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suchitt sinha
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0% found this document useful (0 votes)
78 views2 pages

Non-Drive Pulley General Arrangement

The document outlines specifications and requirements for pulleys and associated components, including dimensions, materials, and manufacturing standards. It includes detailed tables for various pulley types, their weights, and the necessary plummer block configurations. The document emphasizes quality control measures and compliance with relevant standards for engineering and manufacturing processes.

Uploaded by

suchitt sinha
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

10 1

14
13 Revisions
bDrawing We [Link]
PL-JSOL-CO-PU-001
A1Rev: No.: By Desaription Date
AEPL pernhson
of rllun App. PULLEY. ANY FORMINUTES EXCEED5 NOT SHALL
DEFLECTION
NTS Scale: Maufecushar SUBMISSION FIRST 11.03.24 COAROBION. PAEVENT EQUIVALENT
TO GREASE
SERVOAEMI
/ FILLED
BYBE SHAL
BE BLOCK PLUMMERSHAFT
4OF33 heet M.A, D,b STIEEHSIDEovEH AND CusDLAPHGA
HTERMEOIATE NO
BW.&1000 650 FORPULLEYNON-DRIVE [Link] COMMENTS. CLENT PER REVISED
AS 18.06.24 PROOF. DUST BE
SHALLPLUMMER AYAINHSEAL.
AND
[Link] M.A.
03.24 oChecked droog Th M.A. D.B. MACHINING BEFORE AELNE STAESS BESHaLL
AEY
ARRANGEMENT
OF GENERAL 11.03.24 MM. Rer
[Link]
. 1000TAN CONDUCTED. PULLEYS. ALL WaLDSOF BUTT ON
Titdle 11.03.24 CONDUCTED BE
TO T BEPULLEY
TO OF
WELDS AL ON DPT NIPL/ 1O0%
RING| LOCATING WITHOUT COVER$ END (WITH
-711403. HOWRAH BANKRA, CLOSEO END ONE WITH YPE STRESs DISTORTION/ AVOI
INTERMIENTLY
D TO SHALL 0ONE
BE DAPHRAGM
HUR A sHEL WELDING ON AL 19
ENGINEERING [Link] AL-FRE E
LTD. PVT. SHELL DIRECTON. STAETCH- 9MI0- NIAT
NMJM WIDTH KgCm
OF STRENGTH:
10 ADHESION
MANUFACTURER SU NO ONt WITH TYPE XE0AF-FT
RING) LO(ATING NOCOVER& NO (E
NO 4649. iSO PER AS
MM
250CU. LOSS:LESS
THAN ABRASSION
[Link]
oPEN CMKG/
. SO 160-200 ESTBENGIDH
MIN
(WITH
[Link]
GHATAL WISDOM OPEN END 80TH VERI WITH TYPE
BF-FIXE0 (SHORE
A)
DUAOMETEA 1560
5TANDARD. RELEVANT VULCANZING
PER ASo82EAGGEO HOT Ay HARDNEsS:
DETAILER P.B. OF
PLAN PERISLAGGING
AS AUBBERBUTADIENE STYAENE 20% WITHALENDED RUBBER NATURAL PLANE THK. IMJO HAVE AAPULLEY
SHAL 1
APPROVED
OAP. PER DONEAS SHALL
BE TESTING INSPECTION& 15.
KOLKATAENGINEERS, CONSULTING DASTUR
MM. SHALL VIOTH
3BE OFAOERRSS
FACE PULEY TOLERANCE ALOWED.
AND NOTSHOULD
BE
LTD COMPANY
(P) DASTUR& N,M. LACHINING. AFTERTHICKNESS THE DAAWNGIS THEMENTIONED
IN THICKNE3S SHSLL p
FAG)oe (MAKE:SKFI [Link](B-10) wORKING 40,000 IS
BEAAING
LIFE 10.
CONSULTANT
COUPLING EXTENSION
FOR SHAFT BEBEARING DIAMETERAT SHAFT TOLERAWNCE
AT&h9SHALL OF AL
OVER MACHINED ARESHAFTB
FACILITIES
INFRASTRUCTURE AND PLANT BALANCE
OF FITHTm6 HAVE SHALL PULLEYS FOR HUBS
KEYWAYS. MIL SIDE BE SHALL KEWAS 2nSHAFT. Al THE wTH
IS
PER AS SHALL
ODISHA STEEL BE WAY KEY KE& Y AL
ODISHA
VENH 5&¢6 COKEPROJECT: LTDODiSHA STEEL ANGUL JiNDAL [Link]
. OF LAGGING AFTERBALANCED STATICALY SHALL
BE PULEY
NOTED PULLEY 0.5% EXCEED
OF NOT SHALL MASSES BALANCING
BE LONGITUDINAL
WELD.19401 ISO PER AS ONE WTH PLATE SINGLE OF
OUT MADE BE SHALL SHELLS
MATERIALS OF
BILL 1986. :
8531-DIAMETERs. CHANGE
OF UNDERCUT
AT
PE
DESCRIPTON arY| .
NOSL =P1 BETO
NOoT ARESHAFTS RADUS, MACHINED
WITH SHOULD
BE cORNERS DENSEEO
STEp ALL. EDGES MARE A
MARKS MATERIAL
QUALITY-A NOTES:
S2062(? SHELL 1 1
20C8 - -1999/ 1030 Is: 340-570
(w HUB 2 2
CASTING
GR STEEL CARSON 10
ZED RMAL ORM |SHAFT 3
17. NOTE- REFER LAGGNG1RUBBER
4
BS:970 ENa, HUB) rAT KEY PULLEY NON-DRIVE
24 $
CUADIYA 2DIAPHRAGM
E25) (2011)
GR IS2062 6
S:210 260 FG
IRON CAST BLOCKPLUMMER AF) (ALI CENTER)= C(BRG.
ADAK MAKE: 7
FAG SKF /MAKE: TABLE REFER BEARING 2 (FW)= B
8 SHELL DIAPHRAGM& HUB,
F SLEEVE ADAPTER 2 9
EQV, SKF MAKE: TABLE REFER BETWEEN JOINT WELDING TYP. 23
PB0VE
I9EN - ¢50 FIXED|SIDE sFREESIDE
THICKNESS) I(SHELL
50-
EN UPTO SHAFT
SHELL, [Link]
OF
10(TYP))
3x45 CH
WELDING ENSURE
N 10TYP)
WELDING TRATION PENE 10(YP
PULL ENSURE
LAGGING RUBBER THK. 10
PULLEY OF
5x45°(TYP.)
NOS. 37 TOTAL
313 H NOS. 2 130 65 160 90 80 70 16 12 1300 750 1370 13ND PULLEY SNUB L1028C BC, L101 5
762 280 -513 SNA 80 85
40 350 12M- 51 EK
22213 650
H313 5NOS. 130 160 90 80 70 60 16 500 1200 750 1270 ND8 PULLEY TAIL L102BC BC, L101 4
80 25 513 SNA- 80 35 65 12
50
12 M 762 51 EK
22213 M108BC M107BG
120 110 100 1800 1150 12ND PULLEY SNUB M106BG. H05BC, 3
M-20 419 322 H SNA-522 6NOS. 162.5 120 70 85 240 430 6 12 400 1940
238 500 125.4 70 121 345 EK
22222
160 140 S00 1600 1150 1000 ND7 PULLEY TAL
M108BC M10TBC,
SNA-532 NOS. 14 160 90 05 320 150 6 12 1780 2
750 M-24 180 110 450 530 W33-H3132
CCK/ 22232 230 70
60 190 M106BC M105BC,
32 H NOS. 10 162.5 85 0
24120130 10 100 16 12 500 160017401150 6ND PULLEY TAIL M104BG, M1038C,
238 M20 7025A A21 345 419 522SNA- 120
550 22222
EK
ADAPTER
SLV BLOCK L6 L3 Dd1 T1 BW NOMARK
. OESCRIPTION N0. CONV.
(APPROXI P1 QTY. L1 L bd2 T 8 A NO. SL
(APPROX) 3 H E1 E P BEARING& PLUMMER
PLUMHER OF
WT. PULLEY OF
WT. PULLEY
PULLEY) EACH FOR NOS BLOCK
(2 PLUMMER
TABLEOIMENSION
4
13 2 11 8
7 10 |1 13 14
12 T

DIMENSION TABLE
PULLEY PLUMMER BLOCK (2 NOS rOR CAO PJLLEY)
WT. OF PULLEY
SL NO PLUMMER BEARING & P (APPROX
CONV. N0. DESCRIPTION MARK NO. BW A B C T1 Pd2 L L1 aTY. P1 E E1 H S (APPROX
BLOCK ADAPTER SLV

160 22232 CCK / W33


CRH1 & RSC1 TAIL PULLEY ND 23801800 2200 500 12 140 150 160 170 320 105 90 230 1NOS. SNA - 532 530 450 190 110 180 M-24 1500 238
1600
22228 ( W33
2 CRH1 & RSC1 SNUB PULLEY ND 2470 1800 2300 400 12 16 125 136 145 155 29097.6 86 148 192.5 1 NOS. SNA 528 H3128 511 421 150 85.7 1524 M-24 1000 270

TTD31A-C1, CRH1-C1, TAIL/TAKE UP / BEND 22232 CCK / W33 -


M101BC, M102SRc PULLEY ND 2180 1600 2000 500 140 150 160 170 320 105 90 160 30 13 NOS. SNA- 532 H3132
530 450 190 I10 1a0 M-24 830 238

22222 EK
TTD31B-C1, TTO32-C1 TARL PULLEY ND 4 2140 1600 2000 500 12 16 100 110 120 130 240 85 70 120 162. 2 NOS. SNA- 522
H 322
419 345 121 70 1254 M-20 600 150

/TAKE UP/ BEND 23140 CCK/ W33


TTD31C-C1, TTD33-C1 ND 5 2216 1600 630 12 16 180 190 200 210 400 125 108 200 263 8 NOS. SD-3140 610 510 230 130 210 M-30 1350 430
H 3140
1400
M101BC, M102SRC,SNUB PULLEY ND S 2370 1600 2200 400 12 16 125 135 145 155 290 97.5 85 145 192.5 4NOS. SNA- 528
22228 CCK/ W33
511 421 150 85.7 1524 M- 24 850 270
TTD31A-CI H3128

TTD318-C1, TTD32-C1 SNUB PULLEY ND 10 2320 1600 2200 400 12 16 80 90 100 110 20075 60 143 2 NOS. SNA-618 22218 EK 350 280 99 54 101 M-16 600 60
C
22232 CCK / W33 -
8 TTD31C-C1, TTD33-C1 SNUB PULLEY ND 11 2380 1600 2200 500 12 16 140 160 160170 320 105 90 230 2NOS. SNA-532
H3132
530 450 190 110 180 M- 24 1350 238

TOTAL 33 NOS.

OF PULLEY PLAIN
10 THK. RUBBER LAGGING
5z45(TYP.

D D

60
10(TYP) =L3 =
ENSURE FULL
1(TYP) PENETRATNON WELDING
CH J45*

10(TYP)
E
[Link] OF SHELL
SHPFT UPTO 150 e-EN9
T(SHELL THICKNESs) = L3 =
ABOVE i50-EN19|
FREESIDE FIXED|SIDE
TYP. WELDING JOINT BETWEEN 9 2 ADAPTER SLEEVE REFER TABLE MAKE. SKF / EQv.
HUB. DIAPHRAGM &SHELL 8 2BEARING REFER TABLE ALAKE 3KF I FAG
B (FW)= PLUMMER BLOCK
(ALI AF) CAST IRON FG-260 IS:210 MAKE. ADAK
C (BRG. CENTER) = L1
2 DIAPHRAGM Is:2062 (2011), GR E250, QUALITY-A
2KEY (AT HUB) EN8, BS:970 IS 2048
NON-DRIVE PULLEY
1RUBBER LAGGING REFER NOTE-17.
1 SHAFT FORGED &
APRVE AS 2 2HUB 340-570 ()!
8OS AEONe 150 DIA
CARBON STEELCASTING GR
1988 7 20C8
NORMALIZED

NOTE9: IS. 1875.


1 1 SHELL IS:2062 (2011), GR E260. OUALITY-A
A MERS EDEe ESMAp EnnEA AL ATEP conNERS SHOULD BE MACHINED WITH RAOIUS, SHAFTS ANE NOT TO BE SL
UNDERCUT AT CHANGE OF DIAMETEAS, NO Y| DESCRIPTION MATERIAL REMARKS
PEA IS:8631 1986,
=P1:
aHELLS SHALL BE MADE OUT OF SINGLE PLATE WTH ONGE LONGITUDINAL WELD. =P= BILL OF MATERIALS
PULLEY SHALL BE STATIGALLY BALANCED AFTER LAGGIND AS PERISo 10401BALANCING MASSES SHALL NOT BE EXCEED 0.6% OF PULLEY
AL ELEVATION OF P.B. JINDAL STEEL ODISHA LTD PROJECT: COKE OVEN
RETpDEAR SIT NTO THE KEYWAY9 AND ALL KEYWAS SHALL BE SIDE NMLL KEYWAYS. ANGUL ODISHA 5&6
H HUBS FOR PULLEYSSHALL HAVE H7AnO FIT WITH THE SHAFT. =P= STEEL ODISHA H
eOF SHAFT DIAMETERAT DEARING SFALL BE h9 &AT SHAFT EXTENSION FOA COUPUNo
9HALL AE me
HCEAERING SHAL BF PROVIDEO ON BOTH FND3 OF SHAFT AS PERDIN 332 SAPE DS.
080724 P1

CONSULTANT
BALANCE OF PLANT AND INFRASTRUCTURE FACILITIES
12. SHELL THICKNESS MENTIONED IN THE DRAWING S THE E NOTOLERANcE OF PULuEY FACE WIoH SHALL BE 3 MAI
oUT OF AoUNDNESS OF PULLEY (BEFORE LAGGING) SHOULO NOT BE KOAE THAN 0.5% OF OUTER DIAMETEA. M, N. DASTUR & COMPANY (P) LTD
16
17.
PAINTNGSHALLBE DONE AS PER APPROVED PAINTINOSPECIFICATON.
AL PULEY SHALLHAVE 10 MM THK PLANE NATURAL AUBUER DLENDED WITH 20% STYAENE OUTADIENE AUBOERLAGGING AS PER IS
PULLEV SHALL GE LAOED BY HOT VULCANIZING AS PER NELEVANT STANDAND. PLAN OF P.B.
D DASTUR CONSULTING ENGINEERs, KOLKATA

DETAILER
ELONGATION : OVER 900%nE -FIXE0 TYPE WIIH BOTH END 0PEN
ARGASON LO92 ESS THAN 250CU. MMM A9 PER I9o 4640. (WH LOCATING RING NO END CoVERI WISDOM CONSULTANCY SERVICES. GHATAL
5 MAX.
TOECrH10 KoCm OF WIpTH MINIMUM AT 90
18. STRETCH-DIRECTION
OUTER SURFACE OF THE PULLEYS TO 8E MACHINED ONLY AFTER ATTING TAE HUB ASSEMBLY WIT SHEUL AF-FI XEO TYPE VI TH ONE END (LOSED
MANUFACTURER
CONOENTRATION BHELL, OAPHRAGM& HUB SHALL BE DONE WTERMITTENTLY TO AVOD DIBTORTION /9TRESS AL-FREE TYPr wITH NEEu Ciorro [Link] ENGINEERING PVT. LTD.
OMELTNALL WeLOSOF PULLEY TO 8E CONDUCTED 100, UT AND 10%, Ar rO BE CONDUCTED.
(WITH END COVER wITHOUT LOCATING RING} BANKRA, HOWRAH -711403.
21. AL 8AF Designed D.B. 11.03.24 Tirle
MTBESS AELVE BEFORE MACHINING
2 TYPE OF PLUMMER ELOCK HEAVY DUTY SPILT TYPE WITH SIDE COVER& LABYAINTH SEAL AND PLUMMER SHALL BE OUST PROOF Engineer M.M. 11.03.24
18.06.24 REVISED AS PER CLIENT COMMENTS. D. M.A Thia dzainga te orooerty df
Checked M.A 1103.24
GENERAL ARRANGEMENT OF
D6 PLUMMER BLOCK SHALL BE FILLED BY SERVOEMS QAEASEEOLRNALFNT TO PREVENT COSpOsn
20. SHAFT DEFLECTION SHALL NOT BEEXCEED SMINUTES FOR ANY PLLLEY 0 11,03.24 FIRST SUBMISSION D.E MA Thh mu). not te copid NON-DRIVE PULLEY FOR 1400 & 1600 BW
2 OF 4
[Link]. Date Desaription B App fDn feresson d AEPL
Tal ve NA aDrawing No.: AEPL-/SOL-CO-PU-001 Rev.: 1 A1
Material:| N/A
Revisions
6 10 11 1 13 14

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