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Scanpump Be Series

The document details the Scanpump BE series, a line of pumps specifically designed for the pulp and paper industry, emphasizing reliability, efficiency, and ease of maintenance. The BE series features robust construction, optimized hydraulic design, and modular components that reduce downtime and operating costs. It also highlights the importance of serviceability, with features such as pre-assembled seal cartridges and simplified maintenance processes.

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0% found this document useful (0 votes)
468 views16 pages

Scanpump Be Series

The document details the Scanpump BE series, a line of pumps specifically designed for the pulp and paper industry, emphasizing reliability, efficiency, and ease of maintenance. The BE series features robust construction, optimized hydraulic design, and modular components that reduce downtime and operating costs. It also highlights the importance of serviceability, with features such as pre-assembled seal cartridges and simplified maintenance processes.

Uploaded by

german
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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| Pumps | Mixers | Aeration | Controls | Services |

SCANPUMP PROCESS
PUMPS, BE SERIES.
NO-COMPROMISE
PUMPING.

www.scanpump.com
PURPOSE-BUILT
FOR PULP AND
PAPER.
2
In many ways, paper is a wonderfully simple material. Lightweight, easy to shape and almost
limitless in its applications, it is used by countless people each day, all over the world.
Its practical, economical qualities have made it an essential part of modern life.

Behind it, however, is a complex industry that is as tough as it is specialized. You who work
with pulp, paper and forest products place rigorous demands on your process equipment.
And pumps are no exception.

Our many years of working with the pulp and paper industry have taught us the importance
of reliable and efficient pumping solutions. Proof of this can be seen in the next generation
of Scanpump process pumps, the BE series.

The BE series represents a total understanding of the needs of pulp and paper customers.
It combines a deep knowledge of our customers’ processes with the non-stop reliability
that reduces operating expense. The BE series provides ample opportunities for process
optimization, along with the lowest life cycle cost on today’s market.

The following pages will introduce you to the BE series and its unique features. As you will
see, BE pumps build on robust engineering and solid principles that guarantee perform-
ance in pulp and paper applications.

3
PUMPS THAT LEAVE
TO CHANCE.
The BE series is a single pump range designed specifically for the pulp and paper industry.
Without compromises on coverage, reliability or service, pumps in the BE series are able to
meet demanding customer needs in both general and special applications.

Optimized performance coverage Simplified service


Scanpump’s knowledge of high-efficiency The BE series is as easy to work with as
pump design has led to optimized perfor- it is to trust. The pump design reduces
mance coverage – a key strength of the BE maintenance, but also makes sure that any
series. An improved hydraulic design cre- maintenance required is fast and simple to
ates greater effectiveness in each individual perform. Intelligent fittings and cartridge
pump, which enlarges the operating area solutions facilitate insertion and removal.
around its point of best efficiency. Since the series is modular, there are
Each pump is thus used more flexibly, also fewer parts to service and store. Tech-
achieving process variations without com- nicians and operators need less training,
promising on high efficiency and oper- and this means their time and skills can
ability. This creates great opportunities for be optimized. With the BE series, a sin-
pulp and paper producers, since it reduces gle, cost-effective range can handle many
power consumption and allows them to needs with minimum effort.
lower their energy costs. BE pumps are
performance tested before dispatch ac-
cording to tough international standards,
which means that their high efficiencies
can be guaranteed. BE pumps make no compromises on…

Range
Total reliability - Optimized performance coverage.
Better performance coverage means high - Wide operating area around point of
reliability, since the pumps operate under best efficiency.
conditions which ensure their runnability.
Wider areas of efficiency allow BE pumps Reliability
to be selected more effectively, so that they - Effective pump selection for better
experience less stress and vibration. runnability.
Reliability is pushed even further by the
pumps’ robust construction and integrated - Robust components and wear-
quality control. Sturdy components, such resistant design.
as the strong bearing assembly and the
optimized impeller fixing, ensure reduced Service
wear and lower maintenance costs. - Maintenance-reducing features.
All this combines to make the MTBF - Modular construction with less to
(Mean Time Between Failure) of BE pumps service and store.
exceptional in the pulp and paper industry,
where even a short production stop can
mean tremendous losses.

4
NOTHING

5
THE IN’S AND OUT’S O
Pumps in the BE series incorporate a wide range of performance-enhancing features. Their
sturdy construction ensures reliability and a long pump lifetime, while their hydraulic design
offers outstanding efficiencies.

High wear resistance


Rugged BE pump construction creates long-
term wear resistance. The generous wall
thickness and the casing’s smooth, pocket-free
interior protect against erosion and corrosion.

Secure impeller fixing


One impeller fixing serves for all material codes and
pump sizes. The impeller can be easily fitted and
removed for short MTTR (Mean Time To Repair).
A polygonal shaft secures the impeller fixing
under all operating conditions, regardless of the
direction of rotation. This ensures even power trans-
mission, which results in stable operating conditions
and long MTBF. A well designed o-ring shaft seal
minimizes the risk of leakage.

Optimized impeller design


The design of BE pump impellers raises efficien-
cies and lowers operating cost. The impellers can
handle almost any suspensions and a huge range
of slurries.
A new hydraulic design for semi-open impellers
features large free passages. The sturdy construc-
tion ensures high wear resistance, resists corrosion
and reduces sensitivity to foreign objects.
On vortex impellers, an improved vane design
ensures clogless and trouble-free operation.
The robust construction minimizes the risk of shaft
breakage in pumps used for tough applications.

Adjustable wear disc


The replaceable wear discs protecting BE pump
inlets have an improved seal against the casing
and are easier to adjust. This means that high
efficiencies can be retained as well as minimized
MTTR. Their ATEX-approved (EU only) design
offers safe, low-cost operation.

6
OF DESIGN.

Impeller types
BE pumps are available with semi-open
Optimal seal impellers. For some sizes and applica-
The System PSI sealing concept ensures tions, ESDF and vortex impellers can
the best conditions for the shaft seals. also be selected.
Alternatives include single and double me-
chanical seals, gland packing and dynamic
seals, with a variety of materials to suit
every application.

Rugged bearing assembly


Bearings must withstand large axial thrust
and radial loads simultaneously. BE pump For stock applications, semi-open
bearing assemblies feature a sturdy design impellers are normally used.
that ensures long MTBF, long pump lifetime Here, a 6-vane impeller.
and low maintenance costs. Six different bear-
ing sizes cover all pumps in the series, and all
bearings have angular contact ball bearings at
the driven end.
Standard bearing assemblies are lubri-
cated with grease, though oil is also an option.
On oil-lubricated bearing assemblies, two
inspection eyes are standard. This makes it
easy to inspect the bearing assembly from
both sides.
For stock applications with solids,
semi-open impellers with a reduced
number of vanes are normally used.
Here, a 3-vane impeller.

For head boxes, special low-pul-


Durable shaft sation impellers are used. In end
BE pump shafts are sturdy, with a deflec- suction pumps, these are of ESDF
(End Suction Double Flow) type.
tion of less than 0.05 mm at the seal area
under normal running conditions. This
creates an excellent environment for the
mechanical seal. All shafts are protected
by a replaceable sleeve in stainless steel or
higher quality alloys.

For passage of the largest solids or


sensitive pulp suspensions, vortex
impellers are used.

7
SMART THINKING, SO
BE pumps are built according to a two-part philosophy of design integration. One of the
components is System PSI, or Pump Seal Integration. The other is System PMI, or Pump Mill
Integration. Both provide unique advantages that ensure maximum reliability at a lower cost.

System PSI
System PSI is a total concept, based upon the know- A pump’s shaft seal is its Achille’s heel, and prob-
ledge of how to keep a pump operating as long as lems with it cause the majority of pump failures within
possible and with minimum downtime. The system is the process industry. However, close co-operation with
built on a combination of strong bearing assemblies our customers has given us a thorough understanding
and optimum sealing technology. of shaft seal operating conditions. By integrating the
seal arrangement into the pump design, ideal seal op-
erating conditions and high reliability are created.

Available in six sizes, the PSI cartridge


can be fitted with any DIN-mounted
single mechanical seal, regardless of
supplier. Here, a rubber bellows seal of
RBB type.

8
Reliability.
7 6 5 4 3 2 1

Sturdy design on all bearing assemblies minimizes shaft deflection and ensures a
F
long seal life. The robust construction also minimizes vibration. F

E E

D D

Single mechanical seal


Our dynamic seal, Masterseal, is
C
C

Double mechanical seal


specially designed for pulp and paper
stock, slurries and other demanding Gland packing
REV

applications. Dynamic seal


Dsprängd

B
B

Versatility. Our design lets you be flexible in your sealing choice. When changing from
a gland packing to a mechanical seal, only the seal cartridge has to be changed.
A UNLESS OTHERWISE SPECIFIED: NAME DATE
A
DIMENSIONS ARE IN INCHES DRAWN
TOLERANCES:
FRACTIONAL ± CHECKED TITLE:
ANGULAR: MACH ± BEND ±
ENG APPR.
TWO PLACE DECIMAL ±
THREE PLACE DECIMAL ± MFG APPR.

INTERPRET GEOMETRIC Q.A.


PROPRIETARY AND CONFIDENTIAL TOLERANCING PER:
COMMENTS:
THE INFORMATION CONTAINED IN THIS MATERIAL
DRAWING IS THE SOLE PROPERTY OF SIZE DWG. NO. REV
<INSERT COMPANY NAME HERE>. ANY
REPRODUCTION IN PART OR AS A WHOLE
WITHOUT THE WRITTEN PERMISSION OF
<INSERT COMPANY NAME HERE> IS
NEXT ASSY USED ON
FINISH
D sprängd
PROHIBITED. APPLICATION SCALE: 1:20 WEIGHT: SHEET 1 OF 1
8 7 6 5 3 2 1

8
OLID ASSURANCE.
System PMI
System PMI is a well-designed modular concept fea- Many advantages with System PMI
turing concrete baseplates for free-standing (floating)
installations. A lifting arm and a modular fitting system - Reduced downtime thanks to better alignment.
for motors are also part of the concept.
With System PMI there is no need to plan and - Elimination of piping stresses.
supervise the grouting in of pumps. No grouting in is - Reduced cost for installation work.
necessary, which means the total cost of installation
- Shorter project time.
work is reduced. This can mean considerable savings,
both for turnkey suppliers and for mills undergoing re- - A range of options to flexibly suit installation demands.
builds. - Minimal cost for moving or upgrading the pump.

 - Elimination of shell sound transmitted in buildings.


- Ability to easily change motor size.
- Future flexibility, as it is easy to move the
pump during rebuilds.

To suit varying engineering demands, different installation options


are available. Here a concrete baseplate with levelling pads.

Concrete baseplates can also be


placed on a rubber mat.

Bearing assembly Bearing assembly


size 1G-3G size 4G-6G

Steel baseplates and baseframes are also available.

9
The BE series provides a flexibility no other range of pumps can match. Through
modular construction, BE pumps can be suited to almost any pulp and paper applica-
tion, yet they comprise a minimum number of parts.

Though the entire BE series includes 39 individual of storage space. Downtime is also reduced, since
pumps, the actual number of bearing assemblies, bearing assemblies and seal cartridges can rapidly
seal cartridges, lanterns and casing covers is sig- be exchanged with pre-assembled units from stock.
nificantly smaller. The series’ modular parts can be Perhaps the greatest advantage, however, is the
interchanged to meet the exact specifications for a fact that there is less to learn. Service technicians
particular pump. and operators can receive training on a single series
For the customer, this creates great advantages. with a minimum number of parts, after which they
Only a minimum range of parts must be kept on can handle process pumps for a complete range of
hand, which reduces costs and optimizes the use applications.
8 7 6 5 4 3 2 1

Through high interchangeability, simplified service and a low number of


spare parts, our modular system results in lower maintenance costs.

C
REV
Dsprängd

UNLESS OTHERWISE SPECIFIED: NAME DATE


A
DIMENSIONS ARE IN INCHES DRAWN
TOLERANCES:
FRACTIONAL ± CHECKED TITLE:
ANGULAR: MACH ± BEND ±
ENG APPR.
TWO PLACE DECIMAL ±
THREE PLACE DECIMAL ± MFG APPR.

INTERPRET GEOMETRIC Q.A.


PROPRIETARY AND CONFIDENTIAL TOLERANCING PER:
COMMENTS:
THE INFORMATION CONTAINED IN THIS MATERIAL
DRAWING IS THE SOLE PROPERTY OF SIZE DWG. NO. REV
<INSERT COMPANY NAME HERE>. ANY
REPRODUCTION IN PART OR AS A WHOLE
WITHOUT THE WRITTEN PERMISSION OF
<INSERT COMPANY NAME HERE> IS
NEXT ASSY USED ON
FINISH
D sprängd
PROHIBITED. APPLICATION SCALE: 1:20 WEIGHT: SHEET 1 OF 1
8 7 6 5 4 3 2 1

10
THE MAXIMUM
MINIMUM.
11
FOR YOU ON THE
FRONT LINE.
12
BE pumps are intended for long, tough and continuous operation. The bearing assemblies
can go long intervals between lubrications, and the pumps as whole are designed for mini-
mum maintenance. Modular design makes it simple to replace the bearing assembly and
shaft seal, and service kits with genuine OEM parts are available for bearing assemblies,
impellers and wear discs.

Convenient spacer coupling (back pull-out)


BE pumps are normally fitted with spacer couplings,
which allow the rotor assembly to be pulled from the
back of the pump casing without moving the motor.
This guarantees fast and simple maintenance.
We also offer a special lifting arm and pulley block,
which allow one person to safely and easily remove
and refit the rotor units in pumps with large bearing
assemblies.

Pre-assembled seal cartridge


Improved impeller fixing.
Mechanical seals demand knowledge and skill for
proper installation. BE pumps use a pre-assembled
seal cartridge, which makes the process far less
complex. The cartridge’s few parts make it quick Easy wear disc adjustment or replacement
and easy to install, and the seal is perfectly mounted The wear disc can be easily adjusted from the pump
every time. casing´s front without affecting the seal position.
We also provide tools that further simplify service, This makes it easy to maintain high efficiency over
shorten downtime and reduce the risk of material the entire lifetime of the pump. The o-rings can be
damage. easily exchanged without dismantling the pump.

Windowed coupling guards


The coupling guards of BE pumps feature an inspection
window as standard. This allows easy stroboscope in-
spection of the couplings’ condition during operation.

Improved impeller fixing


With the BE pump impeller fixing, the impeller can
easily be fitted and removed for short MTTR. The
simplified dismantling and fitting are the result of
fewer parts and wider impeller tolerances.

13
Technical data
Properties Installation alternatives

Horizontal installation
Capacity 20-6500 m3/h / 90-28700USgpm G
DN2

Head 5-160 m / 16-527 feet


DN1

Temperature Max.190°C / 375°F


(with grease lubrication)

Pressure Rating PN6/PN10/PN16 Rubber mat (option)


Levelling pads (option)

Close-coupled installation
Flanges Acc. to ISO 7005 PN10-PN16
(BS 4504-ANSI 150-JIS 10K-16K)

Lubrication Grease; oil as option

Specification ISO 5199 ”Technical Specification


for centrifugal pumps class II”
Vertical installation
Dimension For applicable sizes acc. to
ISO 2858 except ”g” dimension.

)%#  3
Flange size 125 is also
replaced by size 150.

$.
$.
BE pumps are performance tested before dispatch $.
$.

according to ISO 9906, Grade 2 as standard. Four-legged stand Quadruped

Materials
Code 03*) 05*) 24*) 08**) 09**) 21**) 23**) 25**) 27**) 26***) 32***)

Standard material
Pump casing ISOcombinations
185:1988 Cast iron Cast iron Nodular Nodular Stainless Bronze Stainless Stainless
Code
03 03 05 24 08 09 21 23 25 26 27 32
Grade 200
Pump
ar disc Cast iron CastCast
iron iron Bronze
Stainless Stainless
Nodular iron
CastNodular
iron iron
BronzeStainless Stainless Bronze
Stainless Stainless Stainless Stainless Nickel alloy
casing Gr. 200 0120Gr. 200 steel 2324*)
5204-15 steelGr. 400-180120Gr. 400-185204-15
2324 steel 2399
steelsteel
23242324*) steel 1.4517
5204-15 steel 1.4408 steel 1.4527 S6371
Impeller Stainless Stainless Stainless Stainless Stainless Stainless Bronze
Wear Cast iron steelStainless
2324 Stainless
steel 2324 steelCast
2324iron steelStainless
2324 steel Stainless
2324 steelStainless
2324 Stainless
5444 Stainless Stainless Nickel alloy
disc
Shaft Gr. 200 Steelsteel 2324*) steel 2324*)
Steel Gr. 200 Steelsteel 2324*)
Stainless Steel steel 2399 steel 2399Stainless
Stainless steel 1.4517 steel 1.4408 steel 1.4527 S6371
1650/1672 1650/1672 steel 2324 1650/1672 1650/1672 steel 2324 steel 2324
Impeller Stainless Stainless Stainless Stainless Stainless Stainless Stainless Stainless Stainless Stainless Nickel alloy
Shaft sleeve Bronze Bronze Stainless Bronze Bronze Stainless Bronze
steel 2324*) steel 2324*) steel 2324*) steel 2324*) steel 2324*) steel 2399 steel 2399 steel 1.4517 steel 1.4408 steel 1.4527 S6371
5204-15 5204-15 steel 2324 5204-15 5204-15 steel 2324 5204-15
Cartridge
Shaft Stainless Stainless Stainless Stainless Stainless Stainless Stainless Stainless Stainless Stainless Stainless
steel 2324*) steel 2324*) steel 2324*) steel 2324*) steel 2324*) steel 2324*) steel 2324*) steel 2324*) steel 2324*) steel 2324*) steel 2324*)
Standard: *) Optional: **) Special: ***)
Shaft Stainless Stainless Stainless Stainless Stainless Stainless Stainless Stainless Stainless Stainless Nickel alloy
sleeve steel 2324*) steel 2324*) steel 2324*) steel 2324*) steel 2324*) steel 2324*) steel 2324*) steel 1.4539 steel 2324*) steel 1.4539 S6371

ABS Equivalent grades


*)material Germany
Duplex stainless steel. USA UK France Chemical composition


Equivalent grades
Materials EN France Germany UK USA Chemical composition

Gr. 200 Grade 200 Ft20D GG20 Gr. 220 A45/30B Cast iron
Gr. 400-18 Grade 400-18 FGS 400-12 GGG-40 Gr. 420/12 A536/60-40-18 Nodular iron
2324 1.4460 - 1.4460 - AISI 329 24Cr 5Ni 1.5Mo 0.10C
2399 - - - - - 32Cr 5Ni 1.6Si 1.3C
S6371 - - 2.4537 - A494/CW-12MW 16.5Cr 56Ni 17Mo 4.5 W 6Fe
1.4408 1.4408 Z6CND 18-12-M 1.4408 316 C16 A743/CF-8M 19Cr 11Ni 2Mo 0.07C
1.4517 1.4517 Z3 CNUD 26.5-M - - A743/CD-4 M Cu 25 Cr 6Ni 3Mo 3Cu 0.03C
1.4527 1.4527 Z6NCDU 25-20-04M - 332 C11 A743/CN-7 M 20Cr 30Ni 4Mo 3.5 Cu 0.06C
1.4539 1.4539 Z2 NCDU 25.20 1.4539 - UNSN 08904 20Cr 25Ni 4.5Mo 1.5 Cu 0.02C

14
Performance curves

50 Hz
2 3 4 5 10 20 50 100 200 500 1000 l/s 2000
m
200

160
310
-063
3000 rpm 206 2 <1500 rpm
-043 525-
2 1567
100 208- 315-
205 0532 0832
-03 206 31
25 -042 20 210 5-1
5 8-0 -06 530
52 25 02 -256 53 550
5 5 425 5-3
-20 0 06 -40
105- 108- 320 3 48 0 60
0320 0520 315 -10 20-1 420 660-6
067
-08 40 540 -15
50 106- 40 40 425
103-0220 0420 -20
40

43
43
40 44

5-
55

0-
0-

30
35 0-40

55
25
20 310 315

40
40

0-5
6-0 20 -06 -08 31 32 48 60
30 43 8-0 32 5- 0-1 32
32

06
2 53 10 5-
2 53

0
15

32 32
32
32 2 32

5-

5-
208

20

25
-05

32
205 25
20

55
-03 20 21 21 31
25 31

0-
6-0 0-0 5-1

55
0-0 5-1 32

50
42 82 02

0-
62 52 0-1

32
5 5

60
5

40
5 5

0-
5

60
25

20
105- 106- 21
0420 108-05 210-

25
0320 0-0 660-6
20 06 82 067
20 0
10
103-
0220

5
5 10 20 50 100 200 500 1000 2000 5000 m3/h 10000

Bearing assembly sizes


1 2 3 4 5 6

60 Hz
2 3 4 5 10 20 50 100 200 500 1000 l/s 2000
Ft m
200
600
500 160
3600 rpm 206 208 <1800 rpm
400 -04 -05
205-0 2 2 5 210 315
325 5 -06 -102
100 25 5
300
320 32 530
106- -104 0-1 -25
105-0320 315- 0 54 420 60
0420 108- 0840 0 -15
0520 40 53 55
200 5-3 0-4
103-0220 42 06 06
5-2 0 0
160 50 206- 310- 315 31 04 43
0432 208-0 0632 -08 5-1 320 0 5-3
532 32 3 66
32 03 5-1 25- 04 0-6
40 2 -153 20 0
550
-50 06
32

43

2 53 60 7
2 3
5-

0-2

2
25

208 21 550
54

100 30 0-0
3

-05 62 21 -40
2

20
0

205 6-0 25 5 0-0 31 44 60


-03 42 82 5-1 31 32 32 0-
2 5 5 5 02 5-1 0- 0- 35
5 52
20 5 152 202 48
1 5 5 55
105- 06-042 108-
0520 21 0 -4
0320 0 0-0 06
50 103- 62 21 0
0 0-0
0220 82 55
0 66
44

40 0- 0-6
0-3

50 06
60 7
548

10
30

20

5
5 10 20 50 100 200 500 1000 2000 5000 m3/h 10000

20 50 100 200 500 1000 2000 5000 10000 20000 USGPM 40000

15
Scanpump is the pulp and paper specialist within the Cardo Group. Our organization
has a total focus on the pulp and paper industry, yet we are able to draw on extensive
ABS experience with all types of pumps, agitators and aerators.
Our coordinated local presence and dedicated central resources make us a flexible,
full-service partner in pulp and paper.

230167 GB 08.07 Scanpump reserves the right to alter specifications due to technical developments.

Head office Subsidiaries


Sweden Denmark France Germany Great Britain The Netherlands
Scanpump AB Scanpump A/S Scanpump AB Scanpump AB Scanpump AB Scanpump AB
Tel. +46 31 83 63 00 Tel. +45 48 17 11 10 Tel. +33 4 72 31 00 06 Tel. +49 6257 9317 0 Tel. +44 1293 744 836 Tel. +31 651 08 21 25
Fax +46 31 16 79 14 Fax+45 48 17 19 11 Fax +33 4 78 05 57 74 Fax +49 6257 9317 99 Fax +44 1293 543 392 Fax +31 523 27 04 71
[email protected] [email protected] [email protected] [email protected] [email protected] [email protected]
www.scanpump.com www.scanpump.com www.scanpump.com www.scanpump.com www.scanpump.com www.scanpump.com

Subsidiaries, ABS Group


Austria Finland Norway
Tel. +43 2236 642 61 Tel. +358 7 5324 0300 Tel. +47 67 55 47 00
Fax +43 2236 642 66 Fax +358 9 55 80 53 Fax +47 67 55 47 50
www.absgroup.com www.absgroup.com www.absgroup.com

Asia Pacific South and North America


Singapore China Brazil USA
Tel. +65 6463 3933 Tel. +86 21 68882900 Tel. +55 41 2108-8100 Tel. +1 203 238 2700
Fax +65 6462 2122 Faxhor
wwww.abspumps.comQui pati facissederae +86 21 58826708 Fax +55 41 3348 1879 Fax +1 203 238 0738
www.absgroup.com www.absgroup.com
wwww.abspumps.comQui pati facissederae hor www.absgroup.com www.absgroup.com

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