®

Carboguard 690
PRODUCT DATA SHEET

S E L E C T I O N & S P E C I F I C AT I O N D ATA
Generic Type Phenalkamine epoxy

High performance, surface tolerant epoxy that has excellent resistance to water and wastewater
exposures. This coating exhibits outstanding moisture tolerance during application, low temperature
cure capability, and very fast cure response for quick return to service. Can be used on structural
Description
steel, piping, tankage, and equipment exposed to industrial or marine environments. It can also be
used in immersion service for salt water, process water (non-potable) and waste water treatment
projects; and is ideal for coatings under insulation up to 300°F (149°C).

• High solids, low VOC

• High build (16 mils)
• Low temperature cure (20°F)
Features • Excellent moisture tolerance during application
• Continues to cure underwater
• Fast cure response
• Suitable for use in USDA inspected facilities

Standard colors include: S800 (White) and C705 (Light Grey)

Color
Other colors may be available on request. Contact your Carboline Representative for availability.

Finish Semi-Gloss

Primer Self-Priming, Zinc-rich, or epoxies

Dry Film Thickness 5 - 8 mils (127 - 203 microns) per coat

Solids Content By Volume 80% +/- 2%

1283 ft²/gal at 1.0 mils (31.5 m²/l at 25 microns)

Theoretical Coverage 257 ft²/gal at 5.0 mils (6.3 m²/l at 125 microns)
Rate 160 ft²/gal at 8.0 mils (3.9 m²/l at 200 microns)
Allow for loss in mixing and application.

Under insulation temperature resistance:

Continuous: 300°F (149°C)
Severe Exposures
Non-Continuous: 350°F (176°C)
Discoloration occurs above 200 F (93°C) but does not affect performance.

As Supplied : 1.42 lbs/gal (170 g/l) mixed

Thinner 2 : 16 oz/gal 2.06 lbs/gal (248 g/l)
VOC Values
These are nominal values and may vary with color.

Continuous: 300°F (149°C)

Dry Temp. Resistance
Non-continuous: 350°F (176°C)
Discoloration occurs above 200°F (93°C) but does not affect performance.

• Epoxies may lose gloss, discolor and chalk when exposed to sunlight.
• Discoloration is more pronounced with this product.
• For immersion projects use only factory made material in special colors.
Limitations
• This product has the ability to be applied over damp or even wet substrates. Remove excess
water by blowing down the surface and apply in multiple coats to achieve desired film thickness.
• Brush or roller, and multiple coats are preferred over wet substrates.

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Carboguard 690
PRODUCT DATA SHEET

S E L E C T I O N & S P E C I F I C AT I O N D ATA
Immersion temperature resistance depends upon exposure (120°F maximum). Consult Carboline
Temperature Technical Service for specific information. Linings exposed to cargos warmer than the outside steel
Resistance (Immersion) temperature are subject to a "cold-wall' effect. The smaller the temperature differential, the less
negative influence on performance.

Topcoats May be coated with Acrylics, Epoxies, Alkyds, or Polyurethanes depending on exposure and need.

S U B S T R AT E S & S U R F A C E P R E PA R AT I O N
Remove any oil or grease from surface to be coated with clean rags soaked in Carboline Thinner
General
#2, or toluol.

Immersion: SSPC-SP10; Surface Profile: 1.5-3.0 mils (38-75 microns) (See Limitations)
Non-Immersion: SSPC-SP6; Surface Profile: 1.5-3.0 mils (38-75 microns) In certain situations
Steel
hand tool or power tool cleaning (SSPC-SP2 or 3) is acceptable for thicknesses up to 8 mils (200
microns)

Clean and dry. Remove all loose, unsound concrete. Do not apply coating unless concrete has
Concrete or CMU cured at least 28 days @ 70°F (21°C) and 50% Relative Humidity or equivalent. Consult Carboline
Technical Service for more specific recommendations.

Surface profile should be a dense angular 1.5 - 3 mils and is best achieved through abrasive
Non-Ferrous Metals blasting in accordance with SSPC-SP16 for atmospheric exposure, or SSPC-SP17 for immersion
environments.

MIXING & THINNING

Mix separately, then combine and mix in the following proportions (4:1 ratio):
1 Gal. Kit
Part A: .8 gallon
Part B: .2 gallon
Mixing 5 Gal. Kit
Part A: 4 gallon
Part B: 1 gallon
Thin up to 12.5% by volume with Carboline Thinner #2 for non-immersion applications and Thinner
#10 for immersion projects.

Preferred Thinner Uses and Application:

Thin up to 12.5% by volume with Carboline Thinner #2 for non-immersion applications and Thinner
#10 for immersion projects.
Alternate Compatible Thinners for Atmospheric Service:
Thinning
Carboline Thinner 2, 10, 15, 76, 225E, 229, 236E, 243E, 248 and Plasite Thinner #19 or #20

Use of thinners other than those supplied or recommended by Carboline may adversely affect
product performance and void product warranty, whether expressed or implied.

1.5 hours at 75°F (24°C) and less at higher temperatures. Pot life ends when coating becomes too
Pot Life
viscous to use.

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Carboguard 690
PRODUCT DATA SHEET

A P P L I C AT I O N E Q U I P M E N T G U I D E L I N E S
Listed below are general equipment guidelines for the application of this product. Job site conditions may require modifications
to these guidelines to achieve the desired results.

Spray Application Hold gun 12-14 inches from the surface and at a right angle to the surface
(General)

Pressure pot equipped with dual regulators, 3/8” I.D. minimum material hose, .070” I.D. fluid tip and
Conventional Spray
appropriate air cap.

Pump Ratio: 45:1 (min.)

Volume Output: 11.5 l/min min.
(2.5gpm min.)
Material Hose: 12.5mm min.
(½” I.D. recommended)
Airless Spray
Tip Size: 0.43-0.53mm
(0.017-0.021”)
Output: 140-175kg/cm²
Pressure: (2000-2500 psi)
*PTFE packings are recommended and available from pump manufacturer.

Not recommended for tank lining applications except when striping welds. For non-immersion
applications over damp surfaces, brush and roller is the preferred method. Multiple coats may be
Brush & Roller required to obtain desired appearance, recommended dry film thickness and adequate hiding.
(General) Avoid excessive re-brushing or re-rolling. For best results, tie-in within 10 minutes at 75°F (24°C).
Thin up to 12.5% by volume per gallon with Carboline #2. Use a short-nap synthetic roller cover
with phenolic core.

A P P L I C AT I O N C O N D I T I O N S
Condition Material Surface Ambient Humidity
Minimum 45°F (7°C) 20°F (-7°C) 20°F (-7°C) 0%
Maximum 90°F (32°C) 120°F (49°C) 100°F (38°C) 90%

Industry standards are for substrate temperatures to be above the dew point. For immersion conditions it is recommended to
follow this procedure. For non-immersion conditions this product can tolerate damp substrates. See Brush or Roller above. Special
thinning and application techniques may be required above or below normal conditions.

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Carboguard 690
PRODUCT DATA SHEET

CURING SCHEDULE
Minimum cure for
Surface Temp. Dry to Touch Maximum Recoat Time Minimum Recoat Time
immersion service
20°F (-7°C) 10 Hours 60 Days 45 Days 72 Hours
35°F (2°C) 6 Hours 45 Days 30 Days 17 Hours
60°F (16°C) 5 Hours 30 Days 14 Days 6 Hours
75°F (24°C) 4 Hours 15 Days 7 Days 2 Hours
90°F (32°C) 2 Hours 7 Days 6 Days 2 Hours

These times are based on a 5.0-8.0 mil (125-200 micron) dry film thickness per coat. Higher film thickness, insufficient
ventilation or cooler temperatures will require longer cure times and could result in solvent entrapment and premature failure.
Excessive humidity or condensation on the surface during curing can interfere with the cure, can cause discoloration and may
result in a surface haze. Any haze or blush must be removed by water washing before recoating. If the maximum recoat times have
been exceeded, the surface must be abraded by sweep blasting or sanding prior to the application of additional coats. For force
curing, contact Carboline Technical Service for specific requirements. For application and cure conditions below 35°F, dehumidify
before, during, and after application to prevent ice formation on the surface.

Surface Temp. Dry to Handle Dry to Recoat

35°F (2°C) 48 Hours 2 Days
60°F (16°C) 24 Hours 40 Hours
75°F (24°C) 8 Hours 24 Hours
90°F (32°C) 6 Hours 24 Hours

The above times are based on 16 mils (400 microns) DFT of Carboguard 690 applied in a single coat. Honor the other
precautions outlined above.

CLEANUP & SAFETY

Use Thinner #2 or Acetone. In case of spillage, absorb and dispose of in accordance with local
Cleanup
applicable regulations.

Read and follow all caution statements on this product data sheet and on the SDS for this product.
Safety Employ normal workmanlike safety precautions. Hypersensitive persons should wear protective
clothing, gloves and use protective cream on face, hands and all exposed areas.

When used as a tank lining or in enclosed areas, thorough air circulation must be used during and
after application until the coating is cured. The ventilation system should be capable of preventing
Ventilation the solvent vapor concentration from reaching the lower explosion limit for the solvents used. User
should test and monitor exposure levels to insure all personnel are below guidelines. If not sure or if
not able to monitor levels, use MSHA/NIOSH approved supplied air respirator.

This product contains flammable solvents. Keep away from sparks and open flames. All electrical
equipment and installations should be made and grounded in accordance with the National Electric
Caution
Code. In areas where explosion hazards exist, workers should be required to use non-ferrous tools
and wear conductive and non-sparking shoes.

PA C K A G I N G , H A N D L I N G & S T O R A G E
Part A: 24 months at 76°F (24°C)
Part B: 12 months at 76°F (24°C)
Shelf Life
*Shelf Life: (actual stated shelf life) when kept at recommended storage conditions and in original
unopened containers.

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Carboguard 690
PRODUCT DATA SHEET

PA C K A G I N G , H A N D L I N G & S T O R A G E
Storage Temperature & 40 -100°F (4°C-38°C)
Humidity 0-95% Relative Humidity

Storage Store Indoors. KEEP DRY

1 Gal. Kit
Shipping Weight 15 lbs.
(Approximate) 5 Gal. Kit
75 lbs.

Part A: 91°F (33°C)

Flash Point (Setaflash) Part B: 80 °F (27°C)
Thinner 2: 23°F (-5°C)

WA R R A N T Y
To the best of our knowledge the technical data contained herein is true and accurate on the date of publication and is subject
to change without prior notice. User must contact Carboline to verify correctness before specifying or ordering. No guarantee
of accuracy is given or implied. Carboline warrants our products to be free of manufacturing defects in accord with applicable
Carboline quality control procedures. THIS WARRANTY IS NOT VALID WHEN THE PRODUCT IS NOT: (1) APPLIED IN
ACCORDANCE WITH CARBOLINE’S SPECIFICATIONS, AND/OR (2) PROPERLY STORED, CURED, AND USED UNDER
NORMAL OPERATING CONDITIONS. Carboline assumes no responsibility for coverage, performance, injuries, or damages
resulting from use of the product. If this product is found not to perform as specified upon inspection by a Carboline representative
during the warranty period, Carboline’s sole obligation, if any, is to replace the Carboline product(s) proven to be defective or
refund the purchase price thereof, at Carboline’s sole option. Carboline shall not be liable for any other losses or damages. This
warranty excludes (1) labor and costs of labor for the application or removal of any product, and (2) any incidental or consequential
damages, whether based on breach of express or implied warranty, negligence, strict liability or any other legal theory. NO
OTHER WARRANTY OR GUARANTEE OF ANY KIND IS MADE BY CARBOLINE, EXPRESS OR IMPLIED, STATUTORY, BY
OPERATION OF LAW, OR OTHERWISE, INCLUDING MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE. All
of the trademarks referenced above are the property of Carboline International Corporation unless otherwise indicated. The whole
text of this Product Data Sheet, as well as the documents derived from it, have been written in English, and for legal purposes the
English version shall prevail.

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