XGC65英文潍柴WP7
XGC65英文潍柴WP7
录
Safety protection measures
I) Crane superstructure
Boom combination Mechanism composition Slewing unit Crawler travel unit
The boom sections of this crane use high-strength steel pipes as main chords The mechanisms of the crane and their functions are shown in the table below: Slewing unit is internally meshed with slewing ring for drive. It is arranged in Crawler travel unit is divided into left and right crawler tracks, consisting of track
and lacing members, supplemented by four-chord lattice structure welded by front of turntable. Planetary reducer is driven by fixed displacement motor to frame, track shoe, track roller, drive sprocket, guide roller, carrier roller, travel
Name Function Location
high strength steel plate, with equal section in the middle and variable section drive the slewing ring to achieve 360° slewing. device and tension device.
at two ends. With the help of accurate finite element analysis and calculation, Used for the lifting operation of main Middle and front Slewing unit has a built-in planetary reducer, with negative brake wet type Track frame: symmetrically arranged, one piece for each side. It is made of
the potential of boom sections are fully utilized and the lifting capacity is greatly Main hoist system
boom part of turntable multi-disc normally closed brake to achieve “spring braking/hydraulic high-strength steel plate and welded in box-type structure. Car-body is
improved. release” function, so as to ensure high brake safety. Slewing unit also has a inserted into track frame for connection. Drawer type device is used for upper
Used for auxiliary lifting operation in
In boom working condition, the maximum lifting capacity is 65t/3.5m, the Auxiliary hoist Middle part of mechanical locking device for locking protection of the slewing unit. and lower clearance adjustment to make sure no lateral deviation after track
boom single top and fixed jib working
maximum load moment is 227.5t.m, boom length 13m~52m. Boom composi- system turntable frame installation, so as to avoid wear between track shoe and track roller.
conditions Eccentric mechanism can ensure a better meshing between the reducer and
tion: boom butt 1×6.5m, boom top 1×6.5m, boom insert 1×3m, boom insert slewing bearing, so the slewing is more stable. The slewing mechanism has Track shoes: high strength wear-resistant alloy steel casting, the crawler shoe
3×6m, boom insert 2×9m. Main luffing Rear part of
Boom luffing free swing function, so when heavy load is lifted, the side force of boom can be width is 760mm, total 2×63=126 pieces.
system turntable
In fixed jib working condition, the maximum lifting capacity is 12t (parts of line eliminated even if the hook is not on the vertical center line of the gravity center Travel unit: constant closed planetary reducer, driven by axial piston motor. It
2), the maximum load moment is 11t×12m=132t.m, boom length 25m~43m, Front part of of the heavy load, so as to prevent boom from being damaged due to large side
Slewing system Superstructure slewing has strong travel power and can achieve movements such as straight-line
fixed jib length 7m~16m. Fixed jib composition: jib butt 1×4m, jib top 1×3m, turntable force. travel, steering at a position, one side steering, differential steering and travel
jib insert 1×3m, jib insert 1×6m, strut 1×3m. Crawler drive with a load, with high flexibility and mobility. Multi-disk wet constant closed
Travel unit Crane travel
In boom single top working condition, the maximum lifting capacity is 12t (parts sprocket brake, spring brake and hydraulic release valve are used to ensure high
of line 2), boom single top length is 1.1m, boom length 13m~49m. braking safety.
Slewing ring Maximum travel speed: 1.37km/h.
Hoist system Single-row ball type slewing bearing with elliptical raceway, it has the features
Boom luffing components of large bearing capacity and small rotary resistance.
Hoist system includes main hoist system and aux. hoist system. III) Hydraulic system
Luffing connection between boom sections is mainly realized through guy For main and aux. hoist systems, planetary reducer is driven by fixed displace-
cables, supplemented by pendant. The guy cables adopt mature technology Adopt hydraulic pilot proportional controlled LUDV load sensing system, it can
ment motor to achieve the hoisting and lowering of main or auxiliary hook block
structure, safe and reliable; the pendants use high-strength steel plate and through drum and pulley block. The speed of main and auxiliary hoist winches
Cylinder assembly achieve load independent flow distribution, with accurate speed, sensitive
cut once for formation, no welding, with less manufacturing defects and has operation, good stability and good fine motion performance. LUDV integrated
is increased through double-pump soil supply function.
high safety factor. It includes track frame telescopic cylinder and boom luffing ratchet lock main valve can achieve the compound operation of multiple movements,
The hoist mechanisms have built-in planetary reducer, with negative brake wet cylinder. compact in structure and easy for maintenance. Innovative use of micro control
type multi-disc normally closed brake, to achieve “spring braking/hydraulic adjustment technology can greatly improve the stability and accuracy of crane
Oil cylinder is used as the power to extend or retract the crawler tracks, it
release” function, safe and reliable. Splash lubrication is adopted, free for movements.
shares the same main valve with left crawler travel. The interchange between
Turntable maintenance. The hoist winches also have the features of easy oil replace-
travel and crawler track extension/retraction is convenient, the action is soft Main hoist winch and aux. hoist winch are with double pump confluence
ment, low noise, high efficiency and long service life. Meanwhile it also has
with small impact. The track gauge of the crane is easy to change to meet the function, easy to achieve high/low speed control of the winches. Specialized
Turntable is the key load bearing structure to connect superstructure and excellent micro speed performance.
requirements of transportation and working. slewing buffer circuit, the start and stop of slewing is smooth and soft, meeting
undercarriage, the main bearing structure is made of high strength steel plate The ductile iron double-line drum is used for the winches, with good vibration
Boom luffing ratchet lock cylinder is used to control the ratchet pawl. When the requirements of fine lifting operation.
and welded in flat box-type structure, the space of the crane is enlarged by absorption, ensures that there is no messy rope when it is reeved in multiple
operating boom luffing pilot handle, the pawl will open automatically, and when Fuel tank capacity: 400L.
welding bracket on both sides for arranging the fixed load. Turntable is layers, which effectively prolong the rope’s service life.
the pilot handle returns to the neutral position, the pawl will close automatically.
connected with undercarriage by slewing ring. Boom butt, gantry, hoist winch,
The rotation resistance wire rope used for main hoist winch is left-handed and When boom luffing winch is not working, the ratchet lock device is always in the
luffing winch and counterweight are arranged on the main bearing structure;
twisting in the same direction. It has the features of independent steel core, locked state, no need of any manual operation, which is safe and convenient.
cab, engine system, main pump, hydraulic valve, electric cabinet and other
high breaking force and high extrusion resistance. Rated single line pull is 8t, IV) Electrical system
structures are arranged on the brackets on both sides; turntable main
rope diameter is φ22 mm, rope length is 200m.
structure and brackets of both sides are designed according to the force
Electrical system mainly includes the following components: engine control,
condition of the overall crane, with reasonable structure, good overall strength The wire rope used for auxiliary hoist winch is also rotation resistance, with the
Operator’s cab monitoring instruments, auxiliary equipment, hydraulic system control, load
and stiffness. features of independent steel core, high breaking force and high extrusion
moment limiter, and safety control.
resistance. Rated single line pull is 8t, rope diameter is φ22 mm, rope length is
130m. The model of cab adopts the method of bionic design, with smooth lines and a Electrical system composition: conventional electrical system and PLC control
sense of power. The glass area is large and the distribution of side glass is system.
Main and auxiliary hoist winches are both optionally configured with free fall
Gantry function, under no-load working condition, the hook can lower quickly.
reasonable, with strong sense of technology and wide field of vision. The
Conventional electrical system adopts 24V parallel circuit, and the wiring of
interior is arranged by the concept of human-centered, so the driver can touch
electrical equipment adopts single wire system. The system includes power
Gantry is double-limb structure, reinforced beam is installed between the two all the buttons without leaving the seat. The cab is also set with adjustable seat,
supply, start control, cab air conditioner and radio, illumination (light), wipers
limbs, with good stability. The main structure of gantry is high-quality air conditioning, power socket, radio and so on to provide the operator with a
and etc.
seamless steel pipe, with less welding, less manufacturing defects and high comfortable operating environment.
safety factor. There are two states for the gantry, it is erected for working and
Luffing system The PLC control system includes the control of main winch, aux. winch,
laid down for transportation. The gantry is equipped with self-erection roller, slewing, slewing, boom luffing and other movements, as well as engine
For the luffing winch system, planetary reducer is driven by fixed displacement condition monitoring. All movements are controlled by hydraulic proportional
which can achieve self-erection function in coordination with boom butt.
hydraulic motor to achieve boom luffing through drum and luffing pulley block. I) Crane superstructure control technology. Through PLC logic control, it can effectively ensure the
Main luffing mechanism has built-in planetary reducer, with negative brake wet realization of all functions of the crane, and fully reflect the people-oriented
Crane undercarriage comprises car-body and crawler travel unit.
type multi-disc normally closed brake to achieve “spring braking/hydraulic design concept.
release” function.
The ductile iron double-line double-drum is used for main luffing winch, with
Car-body
good vibration absorption, ensures that there is no messy rope when it is
Car-body is radial box structure, welded by high strength steel plate, with
reeved in multiple layers, which effectively prolong the rope’s service life. The
features of good rigidity, high strength and high precision. The upper plane is
drum has a ratchet locking device, and the pawl is driven by hydraulic cylinder
precision machined to make sure it is reliably connected with slewing bearing.
to achieve multiple lock for protection.
The rotation resistance wire rope used for the luffing system is left-handed and
twisting in different directions. It has the features of independent steel core,
high breaking force and good structure stability. Rated single line pull is 6t, rope
diameter is φ20 mm, rope length is 103m.
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03 CRAWLER CRANE CRAWLER CRANE 04
Safety Protection Measures Safety Protection Measures
V) Engine system
This crane widely uses mechanical, electronic and hydraulic and other safety and
Model: Weichai WP7G270E301;
warning devices to ensure the safe use of the machine. The safety devices include: Hydraulic system safety protection device
Rated output power: 199kW/2000rpm; load moment limiter, slewing lock device, boom backstop device, hoist limit switch,
Hydraulic system is equipped with hydraulic balance valve, hydraulic relief
Maximum torque / maximum torque speed: 1200N m/1200-1500rpm; boom angle limiter, anemometer, slewing warning and hydraulic system relief valve,
valve and other devices to ensure the stable and safe work for the system.
balance valve and etc.
Type: in-line, six cylinder, water-cooled, turbocharged and inter-cooler,
electric injection, four-stroke diesel engine;
Environmental protection: in compliance with China III/Euro IIIA emission Mode switch
standard; LMI system
In assembly mode, over-wind protection device, boom angle limiter and load
Fuel tank capacity: 400L. moment limiter are all out of service to provide convenience for crane assem- Detection function: LMI can automatically detect parameters such as boom
bly; in working mode, all safety devices are working normally. angle and lifting weight.
VI) Counterweight Display function: 7.0-inch color LCD display, show important parameters in
lifting operation through text (Chinese or English) and graphics, such as load
moment percentage, actual lifting weight, rated lifting weight, radius, boom
Turntable counterweight is 18.2t in total, installed at the rear side of turntable. It Emergency stop button length, angle, maximum lifting height, working condition code, parts of line, limit
is connected with turntable by pin shafts. angle and information code.
Press this button in emergency condition to stop all crane movements.
Counterweight composition: counterweight tray 1×4.3t, left and right counter- Warning function: with complete pre-alarm and overload stop function. If it is
weight block 4×2t, middle counterweight block 3×1.95t. detected that the actual weight exceeds the rated lifting capacity or boom angle
exceeds the maximum value, LMI will send alarm and limit the current
Rope over-wind protection device movement of the crane.
VII) Hook block
Rope over-wind protection devices for main and auxiliary winches are set on The system has self-diagnosis function.
Name 65t optional 32t 16t optional 8t boom head to prevent the rope from being over-wound. When the rope is lifted
to a certain height, the over-wind indicator light on display will turn on, at the
Weight (t) 0.66 0.35 0.28 0.15
same time, the movement of hoisting up will be stopped by LMI automatically.
Number of pulley 5 3 1 - Tricolor warning light
Max. parts of line 10 7 3 1
The light comprises three colors. When crane loading is below 90% of the rated
Rope over-release protection device capacity, the “green light” is on to indicate that the crane is operating in a
safe area; when crane loading is below 90%~100% of the rated capacity, the
Rope end limiter is set on main and aux. hoist winches to prevent wire rope “yellow light” is on to indicate that the crane is close to the rated load; when
from over-releasing. When there are only three loops of rope left, the over-re- crane loading exceeds 100% of the rated capacity, both “red light” and
lease indicator light on display will turn on, at the same time, the movement of “yellow light” will be on to indicate that the crane is overloaded and in the
lowering down will be stopped by LMI automatically. dangerous area, the control system will automatically cut off crane movement
to dangerous direction.
When boom is raised to a specified angle, boom raising is stopped under the It is located outside the operator’s cab, so that the driver can easily observe
control of load moment limiter and hoist limit switch. When boom angle is less the situation behind the machine.
than the specified value, boom lowering is stopped under the control of load
moment limiter and gives a warning sound.
Height light
It is installed on boom tip for high level operation warning.
Hook latch
All hook blocks are equipped with hook latch to prevent the hanging rope on the
hook head from falling. Anemometer
It can detect the current wind speed and send signal to the monitor in
operator’s cab to remind the operator for safe operation in wind load.
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05 CRAWLER CRANE CRAWLER CRANE 06
Main Technical Parameters
Total vehicle mass (with 13m basic boom and 65t hook block) t 49.2
Grade-ability - 30%
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07 CRAWLER CRANE CRAWLER CRANE 08
Lifting Capacity Tables in Typical Working Conditions
09
XGC65 CRAWLER CRANE
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CRAWLER CRANE 10
Lifting Capacity Tables in Typical Working Conditions
Lifting capacity tables in boom working condition (unit: t) Lifting capacity tables of main boom (with boom end single pulley and hook) (unit: t)
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11 CRAWLER CRANE CRAWLER CRANE 12
Lifting Capacity Tables in Typical Working Conditions
Lifting capacity tables of main boom (with boom end single pulley and hook) (unit: t)
Boom length(m)
13 16 19 22 25 28 31 34 37 40 43 46 49 52
Radius(m)
5 12 12
6 12 12 12
7 12 12 12 12 12
8 12 12 12 12 12 12 12
9 12 12 12 12 12 12 12 12 12
10 12 12 12 12 12 12 12 12 12 12 8
12 11.2 11.2 11.1 11.1 11 10.9 10.8 10.7 10.5 10.2 8 8 8
14 9 8.9 8.8 8.8 8.7 8.6 8.5 8.5 8.2 8 7.7 7.7 7.7
16 7.3 7.3 7.2 7.1 7 6.9 6.9 6.8 6.6 6.4 6.3 6.3
18 6.1 6 5.9 5.8 5.7 5.7 5.6 5.5 5.3 5.2 5.2
20 5.1 5.1 5 4.9 4.8 4.7 4.6 4.6 4.5 4.3 4.3
22 4.3 4.2 4.1 4 4 3.9 3.8 3.7 3.6 3.5
24 3.6 3.5 3.4 3.4 3.3 3.2 3.1 3 2.9
26 3 2.9 2.9 2.8 2.7 2.6 2.5 2.4
28 2.5 2.4 2.3 2.3 2.2 2.1 2
30 2.1 2 2 1.9 1.8 1.7 1.6
32 1.7 1.6 1.6 1.5 1.4 1.3
34 1.4 1.3 1.2 1.1 1
36 1 0.9 0.8 0.7
38 0.8 0.7 0.6 0.5
40 0.5 0.4 0.3
Reeving parts 2 2 2 2 2 2 2 2 2 2 1 1 1 1
of line of hook
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13 CRAWLER CRANE CRAWLER CRANE 14
Lifting Capacity Tables in Typical Working Conditions
Lifting capacity tables in fixed jib working condition (unit: t) Lifting capacity tables in fixed jib working condition (unit: t)
Lifting capacity tables in fixed jib working condition (unit: t) Lifting capacity tables in fixed jib working condition (unit: t)
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15 CRAWLER CRANE CRAWLER CRANE 16
Lifting Capacity Tables in Typical Working Conditions
Lifting capacity tables in fixed jib working condition (unit: t) Lifting capacity tables in fixed jib working condition (unit: t)
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17 CRAWLER CRANE CRAWLER CRANE 18
TRANSPORT LIST AND TRANSPORT PLAN
L 12.04 m L 1.36 m
W 3.49 m W 0.83 m
H 3.36 m H 0.59 m
W 29.5 t W 1.95 t
Including left and right crawler beams, luffing pulley block,
main boom butt section and connecting rod, about 400L of
hydraulic oil and about 50L of fuel oil
Left crawler track ×1 65t lifting hook assy ×1
L 5.85 m L 0.54 m
W 1.135 m W 0.63 m
H 0.967 m H 1.56 m
W 6.51 t W 0.66 t
Used when not transported with the basic crane
L 5.85 m L 0.34 m
W 1.135 m W 0.63 m
H 0.967 m H 1.35 m
W 6.51 t W 0.35 t
Used when not transported with the basic crane
L 3.36 m L 0.26 m
W 1.0 m W 0.62 m
H 0.84 m H 1.1 m
W 4.3 t W 0.28 t
L 1.0 m L 0.32 m
W 0.95 m W 0.32 m
H 0.59 m H 0.75 m
W 2.0 t W 0.15 t
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19 CRAWLER CRANE CRAWLER CRANE 20
TRANSPORT LIST AND TRANSPORT PLAN
Parts transportation
L 6.65 m L 1.40 m
W 1.40 m W 0.625 m
H 1.44 m H 0.562 m
W 0.89 t W 0.13 t
Including main boom butt, boom backstop, connecting rod,
catwalk, used when not transported with basic crane
L 7.02 m
W 1.40 m
H 1.35 m
W 0.83 t
Including catwalks
L 9.10 m
W 1.40 m
H 1.26 m
W 0.65 t
Including catwalks
L 6.10 m
W 1.40 m
H 1.26 m
W 0.45 t
Including catwalks
L 3.10 m
W 1.40 m
H 1.26 m
W 0.26 t
Including catwalks
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21 CRAWLER CRANE CRAWLER CRANE 22