Safety QNA
Safety QNA
Safety is the condition or state of being protected from risk of injury, harm or property loss. (The word
SAFETY is derived from Latin word “SALVUS” that means Safe, unharmed and Healthy).
Risk can be defined as the likelihood that a hazard will cause any unwanted event in combination with
the consequence or severity of that event.
3. What are the Responsibilities of an HSE Officer / What were your roles in your previous job?
The core duty of HSE officer is providing advice and assistance to the workers and the management for
Prevention of accidents, injuries, work-related illness and property loss in the workplace. Other duties
include:
· Identification and development of Health and Safety Training and ensuring delivery of those training.
· Participating in creating Health and Safety Policy and ensuring these policies are implemented by the
management and employees.
· Participating in carrying out risk assessment and other safety assessments to support safety, health
and environmental management
· Ensuring valid Work Permit obtained and available at the site for all jobs.
· Ensuring Job Hazard Analysis or Safety Task Assignment has done for all activities.
· Organising Tool Box Talk and explaining work related hazards and precaution to the workers.
· Regularly inspecting the workplace in their area of responsibility and identifying the hazards, unsafe
acts and unsafe conditions, and recording those hazards and taking appropriate action to mitigate or
eliminate those hazards.
· Taking part in incident investigations and recommending any improvement to the H&S (Health and
Safety) management system.
In response of this question candidates should highlight their achievements including Awards,
Appreciations that they received in their previous role.
I was a part of 10 million safe man-hours project in my previous job. Due to our performance and hard
work on Health and Safety and Environmental aspects, we have achieved different appreciation awards
from our client and different Health and Safety bodies. Personally I have received Appreciation
Certificate from our client FDH-JV in recognition for my outstanding performance at KNPC-Clean Fuels
Project, Mina Abdullah, Kuwait.
5. Why do you think you are suitable candidate for this position?
For this type of question candidates should highlight their qualifications, experience and expertise.
I do possess different Health and Safety qualifications along with nebosh, iosh, osha, diploma in
Industrial Safety, and 5 years’ experience as a Safety Officer in oil and gas industries. That is why I
strongly believe I am a suitable candidate for this position.
6. What would you do if a site supervisor /engineer asked you to ignore a safety violation.
Interviewer asks you this question to evaluate how you balance ethics, professional responsibility and
common sense.
If it were a minor violation that was unlikely to result in injury, I might give the supervisor/engineer a
deadline to fix it depending upon level of risk. However, if it were a major hazard, I would have to refuse
to ignore it.
7. What is HSE Policy? What are its main parts? And why we need HSE Policy?
The health and safety policy of an organization is an important legal document that sets out the
organization’s aims with regard to health and safety, explains who is responsible for achieving these
aims, and how the aims are to be achieved.
1) Statement of Intent- In this section importance of health and safety of the employees for the
company, and commitment and leadership regarding health and safety is demonstrated by the top
management of the company. Health and Safety aims and objectives are also set in this section.
2) Organization section- This section highlights the roles and responsibilities from top to bottom
within the organization to achieve the organizational aims and objectives. It shows lines of responsibility
and accountability for managing health and safety.
3) Arrangement section- This section provides the detail on how the organization manages
health and safety. It outlines the general and specific arrangements that relate to health and safety
management.
HSE policy is one of the primary documents all organizations should have in place. It sets out health and
safety objectives, responsibilities and arrangements. Having a good HSE policy delivers many benefits,
including clear communication of Health and Safety Management. It is also a legal requirement by many
H&S acts and regulations like, Health and Safety at Work Act (1974) and The Management of Health and
Safety at Work Regulation (1999).
A Management System is the framework of policies, process and procedures used by an organization to
ensure that it can fulfil all the tasks required to achieve its objectives.
HSE audit is the systematic, objective and critical evaluation of an organisation’s health and safety
management system. Audit is based on three different types of evidences: Documents and records,
Interviews, and Direct observation in the workplace. The objectives of health & safety audit are to
evaluate and inform the company that,
· Whether managers and others meeting the standards set by the company itself,
1) Internal Audit: That is normally performed by internal team to evaluate current status and
effectiveness of management system.
2) External Audit: It is second type of audit which is usually conducted by third party certifying body
and Insurance companies to evaluate and examine effectiveness of current management system.
10. What are the sources of evidence / information auditors look for?
Auditors use three methods to gather factual information:
1) Documents and Records (e.g., method statement, HSE policy, procedures, training record,
maintenance record, inspection, record risk assessment, incident records, civil claims, accident
investigation reports, statutory examinations record etc).
1) Pre-Audit Preparations before the audit starts the following should be defined:
· The scope of the audit- will it cover just health and safety, or environmental management as well?
· The area of the audit – one department, one whole site, all sites?
· The extent of the audit- fully comprehensive (which may take weeks), or more selective?
· Who will be required – auditors will need to be accompanied during their visit and will need access
to managers and workers for information-gathering,
2) During the Audit Auditors use three methods to gather factual information:
· Reference to paperwork – the documents and records that indicate what should be happening and
what has happened relevant to a particular issue.
3) At the End of the Audit – Verbal feedback or presentation to the management team is usually
provided at the end of an audit; This verbal feedback will be followed by a written report. The report will
make recommendation for improvement and indicate priorities and timescales.
Active / proactive Monitoring: is the type of monitoring that is performed before any unwanted event
for ex. routine safety inspection of the workplace, safety sampling safety survey, safety tour, health
surveillance, benchmarking of the performance, etc.
Reactive monitoring: is the type of monitoring that is performed after things gone wrong. For example,
investigating accidents and incidents, monitoring the cases of ill-health and sickness absence records.
Safety inspection is the process of looking for safety hazards, unsafe acts and unsafe condition at the
workplace.
Safety inspections are based on 4Ps:
1) Routine inspection of a workplace to determine if general standards of health and safety are
acceptable, or if corrective action is necessary.
2) Statutory inspection of an item by a competent person to fulfil a legal requirement (e.g. the annual
thorough examination of an item of lifting equipment)
3) Periodic inspection of plant and machinery as part of a planned maintenance programme (e.g. a
mechanic inspects the brakes on a lorry on a regular basis to ensure they are not excessively worn).
4) Pre-use checks carried out by workers before they use certain items of plant and machinery (e.g. the
start-up checks carried out by a forklift-truck driver).
Safety sampling is the technique of monitoring compliance with a particular workplace standard by
looking at a representative sample only. If a big enough sample is collected, then there is a strong
likelihood that the results of the sample will reflect the results for the workplace as a whole.
For example, if the standard in a large office complex is that all 1,000 fire extinguishers must be
inspected annually by a competent engineer, then there are several ways to monitor this standard:
1) Check the maintenance records to ensure each and every fire extinguisher has been signed off.
3) Check a representative sample of, say, 50 extinguishers selected at random from various locations
around the complex. (This method is safety sampling).
A safety survey is a detailed examination of one particular issue or topic, e.g. a detailed examination of
the provision of emergency lighting within a building.
A safety tour is a high-profile inspection of a workplace carried out by a group or team, including
managers, worker representatives, occupational health & safety specialists, engineers and workers from
the area.
The comparison of an organization’s performance with others in the industry or sector is known as
“benchmarking”. This provides an indication of how well the organization is performing compared to
similar companies.
Safety inspections look for hazards and risks. Meanwhile, safety audits examine whether programs and
strategies are meeting a company’s goals. Both are important components of a workplace safety plan.
Accident investigation is the process of determining the immediate and root causes of an accident, so
that corrective action can be taken to prevent similar incidents from happening again.
· Discovers trends.
investigation procedures:
Basically, the accident investigation is done into four steps that are:
Step 2: Analyse that information and draw conclusions about the immediate and root causes.
Accident- an unwanted, unplanned event which leads to injury, death, property loss or environmental
damage.
Incident- an unwanted and unplanned event that may or may not results in injury, death, property loss
or environmental damage.
Near miss- An unwanted event that had the potential to cause harm, but, in fact did not do so. Or, an
incident that does not resulted in injury or loss.
The inherent property of something or the condition that has the potential to cause harm, injury or
property loss.
· Physical
· Chemical
· Biological
· Ergonomics
· Psychological
EXAMPLES:
Physical Hazards
Work at height, Electricity, Moving vehicles, Moving parts of machinery, Noise, Vibration, Naked flames,
Uneven surface, Poor lighting, Sharp objects, Temperature extremes etc.
Chemical Hazards
Biological Hazards
Blood or other body fluids, Human waste, Animal and bird droppings, Bacteria and viruses, Insects and
animal bites, Fungi etc.
Ergonomic Hazards
Awkward movements, Repetitive movements, Poor workstation design, Frequent lifting etc.
Psychological Hazards
Over load, Tiredness, Lack of procedure, Violence in the workplace, Bullying and harassment etc.
24. What is Line of Fire?
“Line of fire” is the military term that describes the path of a discharged missile or firearm. When it
comes to health and safety, it may be defined as the path a hazardous object will travel.
There are many objects that have potential to create line of fire exposure, such as:
Suspended load, objects with fall or roll potential, vehicles path, drop zone of working aloft etc.
Risk assessment is the formal process of identifying hazards, evaluating risks and then deciding control
measures to eliminate or control those risks to an acceptable level. This can be used to determine
whether enough precautions have been taken or whether more should be done to prevent harm.
The aim of the risk assessment is to identify hazards and decide and implement control measures.
The main objective of risk assessment is the prevention of accidents, ill-health and property damage.
· Employees
· Visitors
· Public
· Vulnerable group like, children, expectant mothers, young workers, new workers, lone workers,
individuals with disability etc.
Generally, risk matrix is used to evaluate the risk. Then control measures are decided considering
existing control measures that are already being used.
If a company has five or more employees, a record of the significant findings of the risk assessment must
be kept electronically or in writing. It involves recording of, what hazards were found, who are at risk
and how, what you are already doing to control the risk and what further action is necessary, by whom
and by when.
· After an accident
Risk Matrix is the matrix that is used during Risk Assessment process to define the level of risk by
considering the likelihood and the severity.
The example below is a 5 x 5 matrix. The result will provide a risk rating of 1 to 25
27. What is Hot Work? What are the hazards and risks of Hot Work? And suggest some precautions.
Any work that involves sparks, open flame or heat, are considered as Hot Work for example, welding,
cutting, grinding etc.
· Flying particles
· Electricity.
· Carrying out all possible fabrication and welding outside unit area.
· Inspecting the area and testing the atmosphere where hot work is to be performed to ensure that
the area is free of fire hazard.
· Flammable Gas Test within15 meters radius is compulsory prior to hot work.
· Clear combustible materials and heavy oil deposits within 8 meters radius.
· Cover and seal severs, drains, vents or any other gas escaping points within 15 m radius.
· Fire protection equipment such as fire extinguishers, water hose must be readily available.
· They must use leather shoulder covers in addition of other PPEs for overhead works.
28. What is Confined Space and Permit Required Confined Space? Its common hazards, Risks and
Controls?
Confined space is any enclosed area where there are limited access and egress and the area is not for
regular occupancy. For example, tanks, large pipes, vessels, manholes, pits etc.
OSHA uses the term ‘’permit-required confined space’’ to describe a confined space that has one or
more additional characteristics like confined space that:
Contains or has the potential to contain a hazardous atmosphere; OR contains material that has the
potential to engulf the entrant; OR has inwardly converging walls; OR contains any other recognised
safety and health hazard, such as unguarded machinery, exposed live wires, or heat stress.
· Poor visibility.
· Pressurized liquid.
Note: Oxygen enrichment, in the presence of combustible materials, can cause increased risk of fire and
explosion.
· Carrying out hazard identification and risk assessment of the space prior to commencing the work.
· Obtaining valid confined space entry permit that confirms some of the essential requirements:
· Emergency arrangements e.g., full body harness, lifeline, resuscitator, emergency escape
retrieval equipment etc.
· Providing adequate lighting that is intrinsically safe (explosive proof) and attached with RCD.
· Only authorized workers having valid confined space entrant card, provided with appropriate
information, instruction and training, should be allowed to enter the space.
· Proper edge protection must be in place such as high visibility barriers, flashing lights etc. positioned
around the entries.
· Provision of proper and clear means of communication (such as two-way radio or satellite phones).
· Entrants should wear full body harness, attached with the lifeline, to avoid delayed rescue.
29. What do you mean by Hazardous Atmosphere?
OSHA defines a hazardous atmosphere as one that may expose employees to the risk of death,
incapacitation, impairment of ability to self-rescue (i.e., ability to escape unaided from any space), injury
or acute illness from flammable gas, vapor or mist OR oxygen deficiency or enrichment OR airborne
combustible dust OR toxic gases OR any other atmospheric condition that is Immediately Dangerous to
Life or Health (IDLH)
Excavation is any man-made cut, trench, cavity or depression in the earth surface formed by earth
removal either manually or mechanically.
· Collapse - when the unsupported sides of the excavation slip and cave in. Severe crush injuries can
result from even relatively small collapses because soil is very heavy.
· Striking buried services - when high-voltage electrical cables, gas pipes, mains pipes or other buried
services are struck during the excavation work. This can lead to electric arcing, shock, burns and fire, or
gas explosion, or rapid flooding of the excavation.
· People and objects falling into excavation- from an unfenced edge or while climbing in to or out of
the excavation from ladders.
· Flooding - from surface water during heavy rain, groundwater, or a ruptured water main.
· Struck/hit- by excavating machinery or hand-held equipment like excavator, pick-axe, spade, shovel
etc.
· Soil dust.
· Using valid scan report to locate underground services and these to be marked on ground. pipe &
cable locator kit should be used during the course of excavation work.
· Ensuring that mechanical means of digging are not used within 0.5 m of underground services and
spades and shovels should be used instead of pick-axe and forks to avoid piercing the cables / pipes.
· Once services are exposed, they should be supported.
· Providing substantial barriers around the edge and placing signages and blinking lights. (barrier is
must if depth exceeds 2 m).
· Diesel and petrol engined equipment should not be allowed into excavations without proper
arrangement of exhaust and ventilation.
· Performing gas test inside the excavation before entry if the depth of the excavation is greater than
1.2 m and hazardous atmosphere reasonably be expected to exist.
· Excavated materials (spoils, debris etc) must be placed at least 1m away from edge of the excavation.
· Using appropriate PPEs like hard hat, dust mask, safety shoes, hand gloves, eye glasses etc.
Trench is a narrow excavation made below the surface of the ground, the depth of a trench is greater
than its width and the width is no greater than 15 feet (4.6 m).
32. Which area is considered as Hazardous Location? And what are the classification of hazardous
location?
The National Electrical Code (NEC) defines hazardous location as those area where fire or explosion
hazards may exist due to flammable gases or vapor flammable liquids, combustible dusts, or ignitable
fibres or flyings.
Class I locations – is created by the presence of flammable gases and vapours in the air in sufficient
quantities to be explosive or ignitable.
Petroleum refineries, aircraft hangers and fuel servicing areas, spray finishing areas etc.
Class II locations – Class II locations are those that are hazardous because of the presence of
combustible dust.
Some typical Class II locations are:
Flour and feed mills, grain elevators, plants that manufacture, use or store magnesium or aluminium
powders, etc.
Class III locations – This class of location is created by the presence of easily ignitable fibres & flyings.
33. What is H2S, its health effects and safety precautions for entering into H2S prone areas?
Hydrogen sulphide (H2S) is a colourless, highly toxic and flammable gas with a “rotten egg” smell at low
concentration (up to 30 ppm), it has sweet odour at (30 to 100 ppm). At higher concentration or
continuous low-level exposure, it is not detectable by the sense of smell. The TLV-TWA, TLV-STEL and
IDLH for H2S is 10 ppm,15 ppm and 100 ppm respectively.
It occurs naturally in crude petroleum and natural gas, and can be produced by the breakdown of
organic matter and human/ animal wastes (e.g., sewage). It is heavier than air (with density 1.19) and
can collect in low-lying and enclosed, poorly ventilated areas such as basements, manholes, sewer lines
and underground vaults.
· Moderate concentration - more severe eye and respiratory effects, headache, dizziness, nausea,
coughing, vomiting and difficulty breathing.
· High concentration - shock, convulsions, unable to breathe, coma, death; effects can be extremely
rapid (within a few breaths).
Safety precautions:
· The air needs to be tested for the presence and concentration of hydrogen sulphide by a qualified
person. Necessity of fire prevention should also be determined.
· If the gas cannot be removed, use appropriate respiratory protection and any other necessary
personal protective equipment (PPE), rescue and communication equipment.
· Atmospheres containing high concentrations (greater than 100 ppm) are considered IDLH and a self-
contained breathing apparatus (SCBA) is required.
34. What is Radiography, Its application in Oil and Gas industries, Its common Health effects & the
control measures?
The work that involves use of electromagnetic radiation like X-rays or Gamma rays known as
Radiography. Radiography is used in oil & gas industry to examine internal strength and integrity of
various manufactured components. This process is known as Radiographic Test (RT). Through this
process any defects like discontinuity or internal porosity in a welding can be detected. Usually Iridium-
192 and Cobalt- 60 are used as radiation source.
· Hair loss.
· Kidney damage.
· Genetic mutations.
· Birth defects.
Radiography emits ionising radiation like X-rays and Gamma rays which are destructive for human body.
Some of the steps that should be taken to minimize the risks are:
· Keeping radiation dose As Low as Reasonably Achievable (ALARA), by using beam limiting device like
collimator or by other method.
· Maximizing the distance between the radiation source and the personnel, using remote access,
barricading the area up to safe distance and placing warning signage’s and signals (radiation up to 0.25
mR/hr is considered as safe).
· Providing shielding screen for operator and the operator should stay behind the screen or at least 6
feet away from the source of radiation.
· Health surveillance of the workers involved in radiography must be done at regular basis.
· The operators should wear personal alarm dosimeter, electronic dosimeter and PPEs like lead
containing hand gloves, goggles, aprons etc.
Work at height means work in any place where, if there were no precautions in place, a person could fall
a distance liable to cause personal injury. In general, any work that requires workers to be at or above
the elevation of 2 meters, are considered as work at height situation.
· Fall of person from unsecured or poorly placed ladder or due to carrying materials in hand while
climbing.
· Fall of materials and tools on workers, because of not using the toe board and not securing the tools
through tools lanyard.
· Where work at height cannot be avoided, assess the risk and prevent falls either by providing
guardrails or right type of equipment such as full body harness or safety net.
· Inspect the scaffold and ladders (from base plate to hand rail) to ensure they are secured and safe.
· Any opening in the scaffold platform, and missing or defected components must be fixed or replaced.
· Workers should keep both hands free to maintain three-point control while climbing the ladder
· PPEs like safety helmet, safety shoes, hand gloves etc. should be used by the workers.
The hierarchy of risk control is a list of control measures, in priority order, that can be used to eliminate
or minimise exposure to the hazard. In this system elimination is considered before all other options.
· Engineering Control – Engineering controls are strategies designed to protect workers from
hazardous conditions by placing a barrier between the worker and the hazard or by removing a
hazardous substance through air ventilation. Ex- machine guards, positive ventilation system etc.
· Administrative Control – Administrative controls are training, procedure, policy, or shift designs that
lessen the threat of a hazard to an individual. Ex- job rotation, safe system of work etc.
· Personal protective equipment (PPE) – The purpose of PPE is to reduce employee exposure to
hazards. It is used in combination with other more effective control measures. PPE does not eliminate
the hazard and may result in employees being exposed to hazards if the equipment fails.
Safety signs combine shape, colour and pictograms to convey specific health and safety informations or
instructions.
While there are regional variations, the standard safety signs are divided into five categories:
2) Warning - tell people to be careful of a particular hazard, e.g. “Fork Lift Trucks Operating in
The Area”.
3) Mandatory action - instruct people to take a specific action, often relating to wearing
personal protective equipment, e.g. “Eye Protection Must Be Worn”.
4) Safe condition - identify safe behaviour or places of safety, e.g. “First-Aid Station”
Equipment or clothing that is worn or held by a worker that protects them from one or more risks to
their safety or health. E.g., safety boots, safety helmet, hand gloves etc.
Equipment that protects the workers from one or more risk collectively. It is not worn or held by
personnel. It provides protection for every worker in any particular area.
Examples of CPE – safety net, noisy equipment casing, barriers, protective screens etc.
ILO (International Labour Organisation) – ILO is a “United Nation’s” agency. The two primary outputs of
the ILO are “conventions” and “recommendations”. These set international standards. The ILO is
devoted to universal social justice and protecting human rights.187 countries are the members of the
ILO.
OSHA (Occupational Safety and Health Administration) – is an agency of the “United States Department
of Labour”. The agency is established under the “Occupational Safety and Health Act” in 1971.
OSHA’s mission is to assure safe and healthful working conditions for working men and women by
setting and enforcing standards and by providing training, outreach, education and assistance.
Article 19 of ILO Convention C155 states that all workers and their representatives have to co-operate
with their employer so that he can fulfil his safety obligations.
· Take reasonable care of their own safety and that of others who might be affected by their acts and
omissions.
· Use all safety equipment properly and not tamper with it.
· Report any situation that they believe could be a hazard and which they cannot themselves correct.
· Employers shall be required to ensure, so far as is reasonably practicable, the workplace, equipment,
machinery and process under their control are safe and without risk to health.
· Employers shall be required to ensure that, so far as is reasonably practicable, the chemical, physical
and biological substances under their control are without risk to health when appropriate measures of
protection are taken.
· Employers shall be required to provide, where necessary, adequate protective clothing and
protective equipment to prevent risk of accident or adverse effects on health.
Apart from these providing information, instruction, training and supervision to workers and ensuring
competency of the workers are also the important responsibility of employer.
44. what is Self-contained Breathing Apparatus (SCBA), its types and components?
1) Closed-circuit type (or Rebreather) – This type of SCBA filters, supplements and recirculates
exhaled gas. CO2 from exhaled gas absorbed and fresh O2 recirculated. Closed-circuit SCBA contains
pure oxygen in their cylinder.
2) Open-circuit type – This type of SCBA are filled with filtered, compressed air rather than pure
oxygen.
Components of SCBA:
1) High pressure tank (e.g., 153 to 310 bars) - air cylinders are made of aluminium, steel or of a
composite construction (usually carbon-fibre). Carbon fibre cylinders are the lightest in weight,
therefore preferred,
2) A pressure regulator,
An Emergency Life Support Apparatus (ELSA) is a type of breathing apparatus used in an emergency
situation to escape from a confined space or building following a fire, chemical accident or explosion. An
ESLA is needed when breathable air is insufficient or highly contaminated.
An ELSA provides a constant flow of breathable air to the user for about 10 to 15 minutes. Generally, it
consists of the following parts:
· A pressure release valve, pressure gauge and whistle attached to cylinder’s neck.
· A hood with visor and/or a mouthpiece connected to a pipe that supplies air from the cylinder
Escape respirators are similar as ELSA in terms of their use. It is also the small size respirator which is
used in an emergency to escape from a highly contaminated zone.
PEL (Permissible Exposure Limit) –Permissible exposure limit is similar to TLV, but it has regulatory
status. PEL is published and enforced by OSHA.
REL (Recommended Exposure Limit) – The National Institute for Occupational Safety and Health (NIOSH)
publishes recommended exposure limits (REL) which OSHA takes into consideration when promulgating
new regulatory exposure limits.
IDLH (Immediate Dangerous for Life or Health) – OSHA defines the term IDLH as "an atmosphere that
poses an immediate or delayed threat to life, would cause irreversible adverse health effects, or would
impair an individual's ability to escape from a dangerous atmosphere."
Note: some materials, for example, hydrogen fluoride gas and cadmium vapor, poses no immediate
adverse effect, but are followed by sudden fatal collapse after 12 to 72 hours.
There are three types of TLV for toxic gases and chemicals:
1) Threshold Limit Value – Time-Weighted Average (TLV-TWA): Average exposure on the basis
of 8h/day, 40h/week work schedule.
2) Threshold Limit Value – Short-Term Exposure Limit (TLV-STEL): Spot exposure for a duration
of 15 minutes, that cannot be repeated more than 4 times per day with at least 1 hour gap between
exposure periods.
3) Threshold Limit Value – Ceiling Limit (TLV-C): Absolute exposure limit that should not be
exceeded at any time.
LEL (Lower Explosive Limit) / LFL (Lower Flammability Limit) - is defined as the lowest concentration (by
percentage) of a gas or vapor in air which can lead to flame propagation, detonation or an explosion, in
presence of an ignition source (spark, flame, heat).
UEL (Upper Explosive Limit) / UFL (Upper Flammability Limit) - is defined as the highest concentration
(by percentage) of a gaseous or vaporized fuel, in air, which can lead to flame propagation, detonation
or an explosion, in presence of an ignition source (spark, flame, heat).
Note: Concentrations lower than the Lower Explosive Limit are 'too lean' to burn; those above the Upper
Explosive Limit (UEL) are too rich to burn. Fuels will burn, only if their concentration in air is within the
range of their LEL and UEL.
50. What is flash point, auto ignition temperature and Fire point?
Flash point – Flash point is the lowest temperature at which a liquid gives off enough vapours to form a
mixture with air that can be ignited, when given an ignition source.
Auto ignition temperature – is the temperature at which vapour ignite spontaneously without an
ignition source.
Fire point – is the lowest temperature at which vapours of the material will keep burning after being
ignited and the ignition source removed.
LEL, UEL, Flash Point and Autoignition temp. of different combustible and flammable substances:
Any transporting or supporting of a load (including pushing, pulling, lifting, lowering, carrying or moving)
by hand or bodily force.
Manual handling can result in fatigue, and lead to injuries of the back, neck, shoulders, arms or other
body parts. Two groups of injuries may result from manual handling:
· Cuts, bruises, fractures etc., due to sudden, unexpected events such as accidents.
· Damage to the musculoskeletal system of the body (muscles, tendons, ligaments, bones, joints,
blood vessels and nerves) because of gradual and cumulative wear and tear through repetitive manual
handling. These injuries are called ‘musculosketal disorders’ (MSDs).
· Avoid lifting from floor level or above shoulder height, especially heavy loads.
· Make good grip and the load should be hugged as close as possible to the body and keep the load
close to the waist.
52. What are the factors that makes manual handling hazardous?
· The load – too heavy, too large, difficult to grasp, unbalanced or unstable and difficult to reach.
53. What is abrasive blasting / sand blasting? Its Hazards and Precautions?
Abrasive blasting / sand blasting is the process of cleaning an object or surface, removing burrs, rust for
the application of paint or other types of coatings. abrasive blasting uses compressed air or water to
direct a high velocity stream of an abrasive material. Commonly used abrasive materials include silica
sand, garnet sand, coal slag, nickel slag etc.
· Silica sand can cause silicosis, lung cancer, and breathing problem in exposed workers.
· Garnet sand, coal slag, copper slag and nickel slag have the potential to cause lung damage.
· Slags can contain trace amounts of toxic metals such as arsenic, beryllium, cadmium, chromium,
nickel, lead, silver etc.
· Abrasive blasting produces noise level that can cause permanent hearing loss.
· Eye damage.
· Electric shock (from static electricity generated by abrasive blasting equipment and the surface being
blasted).
Note: The current permissible exposure limit (PEL) for noise exposure is 90 dBA, with employers
required to take action at 85 dBA, both measured as eight-hour time-weighted averages (TWA)
However, in this type of operation, noise levels range from 85 dBA to 145 dBA.
· When possible, alternative, less toxic blasting materials should be used to help prevent or reduce
worker exposure to airborne hazards during abrasive blasting operations. Some less toxic abrasive
blasting materials include plastic bead media, sponge, sodium bicarbonate (baking soda) etc.
· Risk assessment should be carried out before starting the blasting operation.
· Provision of job rotation and frequent breaks for the workers exposed.
· To prevent build-up of static electricity, proper grounding or other methods should be used.
· Providing information, instruction, training and supervision for the workers involved in blasting
operation.
· provide workers with the appropriate PPE to protect them from the hazards.
54. What do you think is the number -one priority for a health & safety officer?
The biggest priority for a health & safety officer is to keep employees and visitors safe and to protect the
company from liability.
An employer could face a range of liabilities for not maintaining health and safety standards in the
workplace. Liabilities may range from direct and indirect costs to legal actions against an employer if
employer’s negligence led to an accident.
· First-aid treatment.
· Loss of staff from productive duties in order to investigate the incident, undertake hospital visits,
deal with relatives of victims and court proceedings.
· Project delay that leads to loss of goodwill of customers and penalty for failing to meet delivery
dates.
· Moral responsibility
· Legal responsibility
· Financial reason
57. What is Permit-to-Work (PTW) / Safe Work Permit? And name different types of Work Permit?
A permit-to-work system is a formal written system used to control certain types of work that are
potentially hazardous. Basically, it is a formal written permission to perform a particular job specially for
significant risk activity. It specifies the work to be done and the precautions to be taken. It is a formal
part of safe system of work. It allows work to start only after safe procedures have been defined and
they provide clear record that all foreseeable hazards have been considered.
Types of permit-to-work:
· HOT WORK PERMIT (Hot Work Permit is required for carrying out any hazardous activity or those
produces sufficient heat to cause fire in a inflammable air-vapour mixture. E.g., welding, cutting, brazing,
grinding, vehicle entry into hazardous area, etc.).
· COLD WORK PERMIT (This permit is required for carrying out any activity inside plant that are non-
critical in nature and does not produces sufficient heat to ignite a flammable substance. E.g., cleaning,
manual handling, cold work at height etc.).
· CONFINED SPACE ENTRY PERMIT (Confined Space Entry Permit is required for entry into any confined
space.).
· EXCAVATION PERMIT (Excavation permit is required for carrying out any excavation inside plant.).
· ROAD / SITE CLOSURE PERMIT (for closure of road/cutting of road or blockage of main roads is
required in a section or unit.).
· ELECTRICAL ISOLATION AND ENERSISATION PERMIT (this permit is required for all electrical isolation
and energisation of electrical equipment.).
Note: In some organisation Confined Space Entry Permit and Excavation Permit are called
Authorisations or associated certificates with the major permits.
· Routine works carried out into the workshop (except Hot Work Permit)
· Routine testing of samples and handling chemicals in Quality Control laboratory (except Hot Work
Permit)
· Jobs carried out during emergencies (fire/explosion, uncontrolled release of hazardous chemicals,
rescue, natural disaster etc.) to control the emergency.
· Only authorised personnel holding valid “work permit issuer/executer” card can sign permit.
· Only field operators/contractors with work “permit awareness training” can sign respective column.
· Only authorised gas testers holding valid certification for gas test can sign gas test section.
· Issuer may authorise work only if the gas tests results are within the permissible range.
· Field operator must check site and sign the permit before start of the work.
· Executer must provide adequate supervision and must be always present during critical work.
· Executer must ensure providing all recommended protectives before starting work and compliance
to all permit conditions. He must ensure his people are wearing appropriate PPE
· Issuing division and safety personnel have the right to stop the job any time on safety reasons
· Field operator shall monitor permit conditions and site conditions frequently.
· Executer must renew the permit if the work is “stopped” or “not started” for over 2 hrs.
· All tools and equipment shall be secured, and personnel protected from falling objects.
· Close the permit by completing relevant section of original and field operator copy. Keep in file for 1
month.
Formats and sections of Work Permit vary from company to company. But the typical sections of a Work
Permit are:
Section 2- Work is Critical (Yes or No, if Yes then, Fire station informed? Issuer & Executor jointly
checked worksite? Risk Assessment done & attached?)
· Protection measures.
Section 6- Permit Closure (Agreed, site was checked and found safe).
Scaffolding or Staging is a temporary platform constructed for supporting both men and materials
Scaffolds are widely used on site to get access to heights and areas that would be otherwise hard to get
to.
Types of scaffolding:
2. Trestle Scaffold
4. Suspended scaffold
5. Cantilever Scaffold
6. Mobile Scaffold
There are several hazards to watch out for when using scaffolding:
· Missing toe boards and guardrails can cause workers to fall and the materials falling on workers.
· Bad housekeeping on scaffolding platform also create risks of slip, trip and fall.
62. What are the safety measures that can be taken to avoid risks of using scaffolds?
· Ensure the use of base plate, guard rails, toe board, bracing etc.
· Ensure users are trained and all the foreseeable risks of using scaffold are communicated.
· Ladders used in scaffold for access should be secured and extended at least 3 feet from the landing
platform.
· Inspect the scaffold every week and on daily basis before use and whenever exposed to adverse
whether condition such as rain and heavy wind.
· There should be tag system to identify when the scaffold is safe to use.(Red tag- do not use, Green
tag- safe to use, yellow tag- caution)
· Work on or from scaffolds is prohibited during storms or high winds unless a competent person has
determined that it is safe for employees to be on the scaffold and those employees are protected by a
personal fall arrest system or wind screens.
· The area below the scaffold to which objects can fall, shall be barricaded, and employees shall not be
permitted to enter the hazard area
· Provide fall protection system in the form of full body harness or safety net.
63. What are the standard safety requirements for scaffold erection / design?
Some of the standard safety requirements, related to scaffold erection, those are mentioned in OSHA
standard are:
· Scaffolds shall be designed by a qualified person and shall be constructed and loaded in accordance
with that design.
· Any gap on the scaffold platform shall not be more than 1 inch.
· The front edge of all platforms shall not be more than 14 inches from the face of the work, unless
guardrail systems are erected, and/or personal fall arrest system is used.
· On scaffolds where platforms are overlapped to create a long platform, the overlap shall occur only
over supports, and shall not be less than 12 inches (30 cm) unless the platforms are nailed together or
otherwise restrained to prevent movement.
· Wood platforms shall not be covered with opaque finishes, except that platform edges may be
covered or marked for identification.
· Footings shall be level, sound, rigid, and capable of supporting the loaded scaffold without settling
or displacement.
· The employer shall provide safe means of access for each employee erecting or dismantling a
scaffold where the provision of safe access is feasible and does not create a greater hazard.
· Scaffolds and scaffold components shall not be loaded in excess of their maximum intended loads or
rated capacities.
· Scaffolds shall be erected, moved, dismantled, or altered only under the supervision and direction of
a competent person.
· Platforms shall not deflect more than 1/60 of the span when loaded.
· Guardrail systems shall be installed along all open sides and ends of platforms.
· The height of top rail are 42 inches, plus or minus 3 inches, above the walking-working surface. And
mid rail height shall be 21 inches.
· Ladder shall be placed at1:4 ratio and extended at least 3 feet above the platform for safe landing of
workers.
Each scaffold and scaffold components must support without failure its own weight and at least 4 times
the maximum intended load applied to it. (suspended scaffold must support its own weight and at least
6 times of intended load).
Each scaffold platform and walkway must be at least 18 inches wide, otherwise guardrails and/or
personal fall arrest system must be used.
The base width to height ratio of scaffold is 1:4. For example if base width is 2 m, the maximum height
would be 8 m.
· Sole plate- first component of scaffold putted on ground to distribute the load.
· Base plate/jack- in which the standard or vertical tube is fitted. it provides stability to scaffold.
· Standard- the vertical scaffold poles that bear weight of the scaffolding.
· Mid rails & guardrails- the scaffolding tubes fixed to the edges of scaffold to prevent fall of persons.
· Toe boards- they are planks or boards fitted to the edges to prevent material fall.
· Braces- they are scaffold tubes fitted diagonally or horizontally to provide strength to the scaffold.
· Transoms- a horizontal cross-section load-bearing component which holds the boards or decking
unit.
Transom is a horizontal cross-section load-bearing component which holds the boards or decking unit.
A scaffold used for construction should be inspected before it is used for the first time and then every
seven days. It should also be inspected each time it is exposed to conditions likely to cause deterioration
eg. Following adverse weather condition or following substantial alteration.
The top guardrail should be a minimum of 950mm above the working platform and any gap between top
rail and the mid rail should not exceed 470mm.
There is no maximum height for using a ladder. However, where a ladder rises 9 meters or more above
its base, landing areas or rest platforms should be provided at suitable intervals.
· Crane toppling.
· Crane collapse.
· Equipment failure.
· Pinch point.
73. What safety precautions should be taken for crane lifting or rigging operation?
· Place the crane on firm and level ground, extend the outriggers properly and use mats.
· Cordon off (barricade) the lifting zone and place the warning signages.
· Inspect the crane and all tools and tackles prior to use.
· Check the validity of crane/tools third party inspection certificates, safety certificate of crane, and fill
the daily checklist after carrying out visual inspection.
· Ensure crane operators and riggers are competent holding relevant cards and certificates.
· Use rigging pad to prevent load slippage and cuts to the sling.
· Wear personal protective equipment like safety helmet, safety shoes, hand gloves etc.
According to OSHA 1926.751, critical lift means a lift that meets one of two criteria:
1) The load exceeds 75% of the rated capacity of the crane or derrick, OR