EITP FOR WATER WALL PANEL

MANUFACTURER CHEEMA BOILERS LIMITED

CUSTOMER M/s. MASH BIO FUEL PVT LTD, ODISHA

ORDER NUMBER CB2147

PURCHASE ORDER NUMBER MSPL/10

PURCHASE ORDER DATE 28.08.2021

CAPACITY 75 TPH,45 kg/cm2(G) AFC Boiler

CUSTOMER
REVIEW CODE

DOCUMENT STATUS

Review Code 1 - No Comments / Approved

Review Code 2 - Proceed with Manufacture/Fabrication as per commented Document. Revised document required.

Review Code 3 - Document does not confirm to the Basic requirements as marked. Resubmit for review

Review Code R - Retained for Records / Information

NIL 21.06.2022 First Submission

Mr. Amrit Pal Singh Mr. Vishal Garg

REV DATE DESCRIPTION PREPARED BY : (QA) REVIEWED BY : (HEAD QA/QC)

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 Exhibit No. - 14
EITP FOR WATER WALL PANEL Issue No. - 9.0

EITP NO. 02 / Rev. No. NIL Customer: M/s. Mash Bio Fuel PVT LTD, Odisha
Job No. CB2147 Item: Water Wall Panel
Drawing No. As Applicable Code of Construction: IBR 1950 with latest amendments / As Applicable

Reference Documents/ Inspection Stages

S No. Activities Report Formats Extent of Check CIB/ Comments / Remarks
Acceptance Criteria CBL CUS
CP
1.0 APPROVAL OF DOCUMENTS
Design
1.1 Design & Drawings IBR with latest addenda Calculations, Latest 100% H A -
Drawings
Drawings,IBR with latest
1.2 EITP addenda, Other Applicable EITP 100% H A -
Code
Approved Drawings,IBR Weld Plan (Exhibit
1.3 Weld Plan 100% H - -
with latest addenda, CO No - 28 )
Approved Drawings,IBR *H/W for new Qualification in case
1.4 WPS, WPQ, WOPQ WPS & PQR 100% H H* -
with latest addenda, CO of IBR for WPQ/WOPQ
Qualification
1.5. NDE Operators Qualifications SNT-TC-1A - 2016 100% H R -
Certificates
Hydrostatic
Approved Drawings & IBR Procedure No.
1.6 Hydrostatic Test Procedure 100% H R -
with latest addenda CBL/HTP/02 Rev.
04
Heat Treatment
Approved Drawings & IBR
1.7 Heat Treatment Procedure Procedure No. 100% H R -
with latest addenda
CBL/HT/01 Rev. 05

VT Procedure No.
Visual Examination Test Code ASME Sec. V Edition
1.8 CBL/NDE/VT/05 100% H R -
Procedure 2019 & SNT-TC-1A - 2016
Rev. 04
LPT Procedure No.
Liquid Penetrant Test Code ASME Sec. V Edition
1.9 CBL/NDE/PT-03 100% H R -
Procedure 2019 & SNT-TC-1A - 2016
Rev. 06
CALIBRATION
Procedure
1.10 Procedure for Calibration Applicable Standards 100% H R -
[Link]/CAL/06
Rev. 06
RT Procedure No.
Radiographic Examination Code ASME Sec. V Edition
1.11 CBL/NDE/RT/02 100% H R -
Test Procedure 2019 & SNT-TC-1A - 2016
Rev. 06
2.0 MATERIAL INSPECTION

2.1 Review of MTC/Test Reports 100% H R R

Thickness, material
2.2 identification and other 100% H W -
dimensions Material
Identification
Visual; Pitting, laminations Customer Purchase order,
2.3 Report 100% H W -
and any transit damages IBR Code with latest
(Exhibit No - 13),
addenda, Approved
Transfer colour code on Colour Coding of
2.4 Drawings, TDC 100% H - -
materials materials (W-STR-
Correlation of marking / 01)
2.5 100% H R -
stamping with MTC

Identification correlation &

2.6 100% H R -
transfer of original marking

3.0 FORMING

Verification of tube bending

layout, Trail bend for further
3.1 clearance, Dimensional (Min. 100% H - -
Inprocess
thick, profile, ovality, thining,
inspection request
flow area etc.) IBR Code with latest
cum report (Exhibit
addenda, Approved
No - 16).
Visual & NDE (Refer NDE Drawings, HT Procedure
3.2 Trail Bend Report (F- 100% H - -
Plan)
QAD-21)
Heat treatment of U bends
3.3 and swaged ends (as H R
applicable)

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 Exhibit No. - 14
EITP FOR WATER WALL PANEL Issue No. - 9.0

EITP NO. 02 / Rev. No. NIL Customer: M/s. Mash Bio Fuel PVT LTD, Odisha
Job No. CB2147 Item: Water Wall Panel
Drawing No. As Applicable Code of Construction: IBR 1950 with latest amendments / As Applicable
Inspection Stages
Reference Documents/
S No. Activities Report Formats Extent of Check CIB/ Comments / Remarks
Acceptance Criteria CBL CUS
CP
4.0 FIT-UP

Water wall panel fitup with

fins at PPM:Check length,
width, pitch (To be strictly
maintained especially in roof
panel), diagonal of panel,
4.1 100% H - -
center distance of opening on
panel, orientation, size &
positions of openings,Tube to
tube joints, Welding of tubes
to fins Inprocess
inspection request
IBR Code with latest
cum report (Exhibit
Mock up assembly of addenda, Approved
No - 16), Visual
adjacent panels; Dimensional Drawings, Approved
Inspection Request
4.2 (Length, width & diagonal), WPS/PQR, NDE Procedures 100% H - -
Cum Report
Visual (Weld bead, surface (Exhibit No - 18)
finish, weld defects)

Tube to header joints as

applicable, other
attachments (Dimension,
4.3 orientation, straightness, 100% H RW -
profile, weld edge; root gap,
angle, offset, cleanliness,
visual of weld edges etc. )

5.0 WELDING

Welding Control; Use of

correct consumables, Inprocess
5.1 monitor parameters; inspection request 100% H R -
preheat, Inter pass, post Approved drawing, Weld cum report (Exhibit
heat, welding record etc. plan, WPS, NDE procedures No - 16), Welding
Summary (Exhibit
No - 30)
Visual inspection & NDE after
5.2 100% H - -
root run / chip back.

6.0 INSPECTION BEFORE PWHT - AS APPLICABLE

Dimension checks;
Elevation/orientation of
6.1 100% H W -
nozzles, internal & external
attachments
Inprocess
Visual checks of surfaces and inspection request
welds; Reinforcement, cum report (Exhibit
6.2 100% H W -
undercuts, surface defects No - 16), Visual
etc. Inspection Request
Approved drawings, IBR
Cum Report
Code with latest addenda,
PMI Examination of Low alloy (Exhibit No-18),
6.3 Procedures 100% H - -
steel, if applicable PMI Testing Report
(F-QAD-97), Non
6.4 NDE Clearance: LPT Conformity Report 100% H R -
(Exhibit No-23),
NDE Plan
Review of Radiographs, as
6.5 100% H R -
applicable

Closing of NCR & Disposition

6.6 100% H H -
(if any)

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 Exhibit No. - 14
EITP FOR WATER WALL PANEL Issue No. - 9.0

EITP NO. 02 / Rev. No. NIL Customer: M/s. Mash Bio Fuel PVT LTD, Odisha
Job No. CB2147 Item: Water Wall Panel
Drawing No. As Applicable Code of Construction: IBR 1950 with latest amendments / As Applicable

Reference Documents/ Inspection Stages

S No. Activities Report Formats Extent of Check Comments / Remarks
Acceptance Criteria CBL CIB/CP CUS
7.0 POST WELD HEAT TREATMENT (PWHT) - REFER DRAWING FOR APPLICABILITY

Visual Inspection
Reequest Cum
Location of thermocouples, Report (Exhibit No -
Heat treatment parameters : 18), Inprocess
Loading & unloading Approved drawings, IBR inspection request
7.1 temperature, soaking Code with latest addenda, cum report (Exhibit 100% H R -
temperature & time, rate of Heat treatment Procedure No - 16), Heat
heating & cooling, heat treatment charge
treatment chart card (Exhibit No -
32), Heat treatment
chart

8.0 TESTING BEFORE HYDROSTATIC TEST

RT Report
(F-QAD-33),
Approved drawings & NDE
8.1 NDE Clearance after PWHT Radiographs,PT 100% H - -
Procedures
Report (F-QAD-30),
NDE Plan
9.0 INSPECTION OF PANEL AFTER MOCKUP ASSEMBLY
Inspection request
Trail assembly of panels at
9.1 Approved drawings cum report (Exhibit 100% H - -
shop
No - 16)
10.0 HYDROSTATAIC TESTING & FINAL DOCUMENTS REVIEW
Test Pressure / Duration,
Hydrostatic Test
Calibration & range of
Procedure,
pressure gauge,
10.1 Pressure Test 100% H H -
metal temperature, Approved drawings,
Report (Exhibit No-
visual inspection for leaks & CBL/HTP/02 Rev. 03
20), Final
pressure drop
Dimension Report
Edge preparation of all open (Exhibit No-19)
10.2 100% H - -
ends
11.0 SURFACE INSPECTION, FINAL DOSIER & FINAL DOCUMENTS REVIEW
Surface Preparation, Inside
11.1 and External by mechanical H - -
Cleaning Inprocess
inspection request
Painting as per specification, 100%
cum report (Exhibit
DFT/Shade (2 coat of Red
11.2 No - 16) H R -
Oxide, minimum 25 micron of
each coat)
Final inspection, punching
11.3 100% H H -
verification & stamping
Document verification &
submission:
Approved drawings
Material Traceability records
with mtc,NDE Reports,
Surface Preparation
Hydro test report,
11.4 / Painting Report 100% H R -
Dimension report,
(Exhibit No-49),
Painting Report,
Final Inspection
Testing & Measuring
Report (F-QAD-31)
instruments, Calibration
records
Final Dosier :
Endorsement of final
11.5 100% H H -
documents & Issuance IBR
Form

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 Exhibit No. - 14
EITP FOR WATER WALL PANEL Issue No. - 9.0

EITP NO. 02 / Rev. No. NIL Customer: M/s. Mash Bio Fuel PVT LTD, Odisha
Job No. CB2147 Item: Water Wall Panel
Drawing No. As Applicable Code of Construction: IBR 1950 with latest amendments / As Applicable
12.0 NDE PLAN - Refer Exhibit No. 41 Revision No. 01(Non Destructive Examination Plan for IBR Jobs)
General Notes :
1. Visual inspection of weld shall be carried out before offering for any NDE examination.
2. Repair of welds shall be carried out as per approved procedure and followed by same NDE technique, which revelead the defect.
3. NDE / PWHT requirements mentioned in the EITP are for information only. Refer drawing for detailed requirements.
4. The Layout for bending shall be cleared before actual production.
5. During Hydrostatic Testing; Test water temperarture shall be ambient but not less than 20°C. Maintain test pressure for at least 30 minutes minimum.
6. Packing And Dispatch; Ends of tube stubs shall be covered with rubber caps after applying easily removable good quality rust preventive oil. Nozzle ends shall be covered
with wooden blanks.
7. Verify packing and loading of Economiser Coils and Bank Tubes on trailer before dispatch.
LEGENDS:
CIB : Cheif Inspector of Boilers, CP : Competent Person, CBL : Cheema Boilers Limited, LR : Lloyd Marine and Inspection Services India LLP, CUS : Customer, A : Approval, CO :
Customer Order, EITP : Examination, Inspection & Test Plan, H : Hold Point, RW : Random Witness, R : Review, UT : Ultrasonic Thickness, RT : Radiography Test, MPT :
Magnetic Particle Test, LPT : Liquid Penetrant Test,VT : Visual Test, HTP : Hydrostatic Test Procedure, NDE : Non Destructive Examination, WPS : Welding Procedure
Specification, PQR : Procedure Qualification Record, MTC : Material Test Certificate,TDC : Technical Delivery Condition,A/R : After Root Run, FPW : Final Penetration Weld,
HAZ : Heat Affected Zone, PWHT : Post Weld Heat Treatment, MM : Millimeter, X : Not Applicable, P1 : SA106 Gr B/SA105/SA210 Gr A1/SA516 Gr 70, P4 : SA182 F11/SA213
T11/SA335 P11 P5A : SA182 F22/SA213 T22/SA335 P22, PMI : Positive material identification, WPQ : Welder Performance Qualification, WPQR : Welder Performance
Qualification Record

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