+040000103 - μCH2 SE Replacement Guide
+040000103 - μCH2 SE Replacement Guide
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H i g h E f f i c i e n c y S o l u t i o n s
ENG
WARNINGS DISPOSAL
All of the above suggestions likewise apply to the controllers, serial cards,
programming keys or any other accessory in the CAREL product portfolio.
The technical specifications shown in the manual may be changed without prior KEY TO THE SYMBOLS
warning.
Caution: to bring critical issues to the attention of those using the
The liability of CAREL in relation to its products is specified in the CAREL general product.
contract conditions, available on the website www.carel.com and/or by specific
agreements with customers; specifically, to the extent where allowed by applicable Notice: to focus attention on important topics; in particular the
legislation, in no case will CAREL, its employees or subsidiaries/affiliates be liable practical application of the various product functions.
for any lost earnings or sales, losses of data and information, costs of replacement
goods or services, damage to things or people, downtime or any direct, indirect,
incidental, actual, punitive, exemplary, special or consequential damage of any
Caution: this product is to be integrated and/or incorporated into
kind whatsoever, whether contractual, extra-contractual or due to negligence, or
the final apparatus or equipment. Verification of conformity to the
any other liabilities deriving from the installation, use or impossibility to use the
product, even if CAREL or its subsidiaries/affiliates are warned of the possibility of
laws and technical standards in force in the country where the final
such damage. apparatus or equipment will be operated is the manufacturer’s
responsibility. Before delivering the product, Carel has already
completed the checks and tests required by the relevant European
directives and harmonised standards, using a typical test setup,
which however cannot be considered as representing all possible
conditions of the final installation.
1. INTRODUCTION 7
1.1 Main functions.......................................................................................................7
2. INSTALLATION 8
2.1 Warnings....................................................................................................................8
2.2 Panel version...........................................................................................................8
2.3 DIN rail version.......................................................................................................8
2.4 Electrical installation...........................................................................................8
2.5 Probe/digital input connection..................................................................9
2.6 Connection to user terminals....................................................................10
2.7 Positioning inside the panel.......................................................................10
2.8 Electrical installation........................................................................................11
2.9 Connecting serial ports with two circuits..........................................11
2.10 Source fan speed controller.......................................................................12
2.11 Electronic expansion valve driver...........................................................13
3. INPUT/OUTPUT CONFIGURATION 14
3.1 Analogue inputs................................................................................................14
3.2 Digital inputs........................................................................................................14
3.3 Analogue outputs.............................................................................................15
3.4 Digital outputs....................................................................................................15
4. APPLICATION COMPATIBILITY 16
4.1 Air/air........................................................................................................................16
4.2 Reverse-cycle air/air units............................................................................18
4.3 Air/water chillers................................................................................................19
4.4 Reverse-cycle air/water units.....................................................................21
4.5 Air/water chillers................................................................................................22
4.6 Reverse-cycle water/water units.............................................................24
4.7 Air-cooled condensing unit......................................................................25
4.8 Reverse-cycle air-cooled condensing unit........................................26
4.9 Water-cooled condensing unit................................................................27
4.10 Reverse-cycle water-cooled condensing unit................................28
5. COMMISSIONING 30
5.1 APPLICA app........................................................................................................30
5.2 Config. procedure - Legacy model........................................................30
5.3 Unit set-up parameter list............................................................................33
5.4 Applica Desktop.................................................................................................35
5.5 Configuration procedure with Applica Desktop - .............................
Legacy Model......................................................................................................36
List of Legacy models and dedicated accessories used to replace mCH2 SE.
Compressor manage-
P/N Assembly Connectivity Remarks Electronic valve management
ment:
UCHBP000X0190 panel NFC On/Off standard version bipolar: with EVD Evolution driver
UCHBP000X0200 panel NFC, Bluetooth (BLE) On/Off standard version bipolar: with EVD Evolution driver
UCHBD000X1230 DIN rail - On/Off standard version bipolar: with EVD Evolution driver
Tab. 1.a
Below is the list of MCH2 and MCH2-SE products and I/O expansions that
can be replaced with the new uChiller
Part number Description Replacement product
MCH200000* MICROCHILLER 2 B.IN VERS,1 CIRCUIT, 2 COMPRES. UCHBP000X0190 / UCHBP000X0200
MCH200003* MCH 2 SE MAX 1 CIRC. 2 COMPR. UCHBP000X0190 / UCHBP000X0200
MCH200103* MCH 2 SE MAX 1 CIRC. 2 COMPR. + RTC UCHBP000X0190 / UCHBP000X0200
MCH201000* MICROCHILLER 2 MAX 1 CIRC. 2 COMPR. WITH NEUTRAL PLASTIC UCHBP000X0190 / UCHBP000X0200
MCH201003* MCH 2 SE MAX 1 CIRC. 2 COMPR. WITHOUT LOGO UCHBP000X0190 / UCHBP000X0200
MCH201103* MCH 2 SE MAX 1 CIRC. 2 COMPR. + RTC WITHOUT LOGO UCHBP000X0190 / UCHBP000X0200
MCH200001* MICROCHILLER 2 DIN VERS, 1 CIRCUIT, 2 COMPRES. UCHBD000X1230
MCH200002* MICROCHILLER 2 EXPANS. MAX 2 CIRC. 4 COMPR. UCHBE00001230
Tab. 1.c
300053_005_R01
11.09 (4.36)
13.83 (5.4)
Fig. 2.a
66.2 (2.6) 70.4 (2.8)
Fig. 2.c
2.2.2 Assembly
Apply slight pressure to the controller resting on the DIN rail until the rear
Caution: before carrying out any maintenance, disconnect the controller tab clicks into place.
from the power supply by moving the main system switch to “off”.
2.3.4 Assembly
Use a screwdriver as a lever in the hole to lift and release the tab. The tab
is held in the locked position by return springs.
Fig. 2.b
Basic
Fig. 2.g
Fig. 2.l
Fig. 2.j
Connection to connector J8
2.6.2 DIN rail model
Fig. 2.k
Fig. 2.m
Notice 2: in cases (1) and (4), set the BMS port communication parameters
as shown in the table:
Communication parameters
Fig. 2.n
Fig. 2.o
Operation is similar with the new uCHiller. To manage the condensing Fig. 2.q
fan in this mode, simply connect terminals 3 and 4 on the CONVONOFF0
module to terminals Y1 and GND (connector J2) on the UCHB*000X****. The CONV0/10A0 module converts the PWM signal into a standard 0-10
Vdc (or 4-20 mA) signal.
This module is required if needing to use a non-Carel speed controller.
Case 2: PWM fan speed management (MCHRTF*) With the new uCHiller, to manage the condensing fan in this mode,
simply remove the CONV0/10A0 module and connect the wires from
terminals 5 and 6 on the CONV0/10A0 module to terminals Y1 and GND
(connector J2) on UCHB*000X****.
Fig. 2.p
Specifically, when replacing mCH2 / mCH2 SE, the installer also needs mCH2 / mCH2SE can directly manage single-phase and three-phase
to replace the MCHRTF* device, as the new uChiller manages 0-10 Vdc FCS* speed controllers.
speed controllers to ensure higher precision and greater immunity to In this case, the “IN+” and “IN-” terminals on FCS* are connected to
interference. terminals “Y” and “GND” on mCH2 / mCH2 SE respectively
Fig. 2.s
With the new uCHiller, to manage the condensing fan in this mode,
simply connect the wires from the “IN+” and “IN-” terminals on FCS* to
terminals “Y” and “GND” (connector J2) on UCHB*000X****.
Pin-strip JP7 also needs to be set to 0-10 Vdc mode (as shown in the
image on the side).
Fig. 2.t
mCH2 / mCH2 SE, when connected to the EVD4* driver can manage
electronic expansion valves via the tLAN serial line.
When replacing mCH2 / mCH2 SE, the installer should also replace the
EVD4* device, as EVD4* is now obsolete and no longer supported by
Carel.
NO5
G0 G temp. temp. temp.
C
C
2 Outside temperature Outside temperature Outside temperature
3 Discharge Discharge Remote set point
temperature circuit 1 temperature circuit 1
4 Condensing Condensing Discharge tempera-
S4 ID4 VL ID2 Y2 S2 S5
temperature circ. 1 temperature circ. 1 ture circuit 1
S6 +V ID5 ID3 ID1 Y1 S1 S3 5V 5 Suction Suction Condensing
J3 J2 temperature circ. 1 temperature circ. 1 temperature circ. 1
J5 FBus J4 BMS 6 Evaporation Evaporation Suction
temperature circ. 1 temperature circ. 1 temperature circ. 1
Fig. 3.a 7 System water Condensing Evaporation
return temperature pressure circ. 1 temperature circ. 1
8 System water deliv- Evaporation Condensing
DIN rail model (Basic) ery temp. pressure circ. 1 pressure circ. 1
9 System water Evaporation
J6 J7
return temperature pressure circ. 1
NO1
NO2
NO3
NO4
NO5
C
4.1 Air/air
Key:
1 condenser fan thermal protector
2 condenser fan
3 condenser probe
4 supply probe
5 heater
6 evaporator
7 supply fan thermal protector
8 supply fan
9 compressor 1
10 high pressure
11 compressor thermal protector
12 low pressure
13 room probe
14 compressor 2
Fig. 4.a
Key:
1 condenser fan 1 & 2 thermal protector
2 fan
3 condenser probe
4 supply probe
5 heater 1 & 2
6 evaporator 1 & 2
7 supply fan thermal protector
8 supply fan
9 compressor 1 circuit 1
10 high pressure 1 & 2
11 compressor 1 & 2 thermal protector
12 low pressure 1 & 2
13 room probe
14 compressor 2 circuit 1
15 compressor 1 circuit 2
16 compressor 2 circuit 2
Fig. 4.b
Key:
1 condenser fan thermal protector
2 fan
3 condenser probe 1 & 2
4 supply probe
5 heater 1 & 2
6 evaporator 1 & 2
7 supply fan
8 room probe
9 compressor 1 circuit 1
10 high pressure 1 & 2
11 compressor 1 & 2 thermal protector
12 low pressure 1 & 2
13 compressor 1 circuit 1
14 compressor 1 circuit 2
15 compressor 2 circuit 2
Fig. 4.c
Key:
1 condenser fan thermal protector
2 fan
3 condenser probe
4 supply probe
5 heater
6 evaporator
7 supply fan thermal protector
8 supply fan
9 compressor 1
10 high pressure
11 compressor thermal protector
12 low pressure
13 room probe
14 compressor 2
15 reversing valve
Fig. 4.d
1 1 2
1
2 2
3 3
4
B2
5 1 2 5
6 6 Key:
1 2
1 condenser fan 1 & 2 thermal protector
2 fan
15 1 2 15
7 7 3 condenser probe
4 supply probe
5 heater 1 & 2
6 evaporator 1 & 2
9 8 16 7 supply fan thermal protector
8 supply fan
9 compressor 1 circuit 1
10 high pressure 1 & 2
13 11 compressor 1 & 2 thermal protector
10 1 1 11 12 1 2 12 11 2 10 2 12 low pressure 1 & 2
13 room probe
14 compressor 2 circuit 1
14 17
15 reversing valve
16 compressor 1 circuit 2
17 compressor 2 circuit 2
Fig. 4.e
3 1
1 3 2
5 1 2 5
1 6 6 2
15 1 2 15 Key:
7 7 1 condenser fan thermal protector
2 fan
3 condenser probe 1 & 2
4 supply probe
8 5 heater 1 & 2
9 16 6 evaporator 1 & 2
7 supply fan thermal protector
8 supply fan
9 compressor 1 circuit 1
13 10 high pressure 1 & 2
10 1 1 11 12 1 2 12 11 2 10 2 11 compressor 1 & 2 thermal protector
12 low pressure 1 & 2
13 room probe
14 17 14 compressor 2 circuit 1
15 reversing valve
16 compressor 1 circuit 2
17 compressor 2 circuit 2
Fig. 4.f
Key:
1 condenser fan thermal protector
2 fan
3 condenser probe
4 flow switch
5 evaporator outlet probe
6 evaporator
7 frost protection heater
8 evaporator inlet probe
9 compressor 1
10 high pressure
11 compressor thermal protector
12 low pressure
13 water pump
14 compressor 2
Fig. 4.g
Key:
1 condenser fan 1 & 2 thermal protector
2 fan
3 condenser probe
4 flow switch
5 common evaporator outlet probe
6 evaporator 1 & 2
7 evaporator outlet probe 1 & 2
8 frost protection heater 1 & 2
9 compressor 1 circuit 1
10 high pressure 1 & 2
11 compressor 1 & 2 thermal protector
12 low pressure 1 & 2
13 room probe
14 compressor 2 circuit 1
15 water pump
16 compressor 1 circuit 2
17 compressor 2 circuit 2
Fig. 4.h
Key:
1 condenser fan thermal protector
2 fan
3 condenser probe 1 & 2
4 flow switch
5 supply temperature probe
6 evaporator 1 & 2
7 evaporator outlet probe 1 & 2
8 frost protection heater 1 & 2
9 compressor 1 circuit 1
10 high pressure 1 & 2
11 compressor 1 & 2 thermal protector
12 low pressure 1 & 2
13 evaporator inlet probe
14 compressor 2 circuit 1
15 water pump
16 compressor 1 circuit 2
17 compressor 2 circuit 2
Fig. 4.i
Key:
1 condenser fan thermal protector
2 fan
3 condenser probe
4 flow switch
5 evaporator outlet probe
6 evaporator
7 frost protection heater
8 evaporator inlet probe
9 compressor 1
10 high pressure
11 compressor thermal protector
12 low pressure
13 room probe
14 compressor 2
Fig. 4.j
Key:
1 condenser fan 1 & 2 thermal protector
2 fan
3 condenser probe
4 flow switch
5 common evaporator probe
6 evaporator 1 & 2
7 evaporator outlet probe 1 & 2
8 supply fan
9 compressor 1 circuit 1
10 high pressure 1 & 2
11 compressor 1 & 2 thermal protector
12 low pressure 1 & 2
13 evaporator inlet probe 1 & 2
14 compressor 2 circuit 1
15 water pump
16 reversing valve
17 compressor 1 circuit 2
18 compressor 2 circuit 2
Fig. 4.k
Key:
1 condenser fan 1 & 2 thermal protector
2 fan
3 condenser probe
4 flow switch
5 common evaporator probe
6 evaporator 1 & 2
7 evaporator outlet probe 1 & 2
8 supply fan
9 compressor 1 circuit 1
10 high pressure 1 & 2
11 compressor 1 & 2 thermal protector
12 low pressure 1 & 2
13 evaporator inlet probe 1 & 2
14 compressor 2 circuit 1
15 water pump
16 reversing valve
17 compressor 1 circuit 2
18 compressor 2 circuit 2
Fig. 4.l
Key:
1 cond. water temperature probe
2 condenser
3 flow switch
4 evaporator outlet probe
5 evaporator
6 frost protection heater
7 evaporator inlet probe
8 compressor 1
9 high pressure
10 compressor thermal protector
11 low pressure
12 water pump
13 compressor 2
14 compressor 2
Fig. 4.m
Key:
1 Cond. water temperature probe 1 & 2
2 Condenser 1 & 2
3 flow switch
4 evaporator outlet probe
5 evaporator
6 frost protection heater
7 Compressor 1 circuit 1
8 High pressure 1 & 2
9 Compressor 1 & 2 thermal protector
10 Low pressure 1 & 2
11 Evaporator inlet probe
12 Water pump
13 Compressor 2 circuit 1
14 Compressor 1 circuit 2
15 Compressor 2 circuit 2
Fig. 4.n
Key:
1 Cond. water temperature probe 1 & 2
2 Condenser 1 & 2
3 flow switch
4 common evaporator outlet probe
5 evaporator outlet probe 1 & 2
6 frost protection heater 1 & 2
7 Evaporator 1 & 2
8 Water pump
9 Compressor 1 circuit 1
10 High pressure 1 & 2
11 Compressor 1 & 2 thermal protector
12 Low pressure 1 & 2
13 Compressor 1 circuit 2
14 Compressor 2 circuit 1
15 Compressor 2 circuit 2
Fig. 4.o
Key:
1 Cond. water temperature probe
2 condenser
3 flow switch
4 Evaporator outlet probe
5 evaporator
6 Reversing valve
7 Evaporator inlet probe
8 compressor
9 High pressure
10 compressor thermal protector
11 Low pressure
12 Water pump
13 Compressor 2
Fig. 4.p
1 1 5 1 1 2
5
2
2 2
2 1
7 6 6 7
1 1 2 2
1 2
16 16 Key:
1 cond. water temperature probe 1 & 2
13 2 condenser 1 & 2
3 flow switch
9 15 4 evaporator outlet probe
8 5 evaporator outlet probe 1 & 2
6 evaporator 1 & 2
7 frost protection heater 1 & 2
10 1 1 11 12 1 2 12 11 2 10 2 8 water pump
9 compressor 1 circuit 1
14 17 10 high pressure 1 & 2
11 compressor 1 & 2 thermal protector
12 low pressure 1 & 2
13 evaporator inlet probe
14 compressor 2 circuit 1
8 15 compressor 1 circuit 2
16 reversing valve 1 & 2
17 compressor 2 circuit 2
Fig. 4.q
3
4
1 1 1 2
2 1 2
2
6 1
5 6 2
1 2
Key:
14 14
11 1 condenser probe 1 & 2
2 condenser 1 & 2
3 flow switch
7 15 4 evaporator outlet probe
5 evaporator
6 frost protection heater 1 & 2
7 compressor 1 circuit 1
8 1 1 9 10 1 2 10 9 2 8 2 8 high pressure 1 & 2
12 9 compressor 1 & 2 thermal protector
13 16 10 low pressure 1 & 2
11 evaporator inlet probe
12 water pump
13 compressor 2 circuit 1
12 14 reversing valve 1 & 2
15 compressor 1 circuit 2
16 compressor 2 circuit 2
Fig. 4.r
Key:
1 condenser fan thermal protector
5 6 7 2 fan
3 condenser probe
4 compressor 1
8 5 high pressure
6 compressor thermal protector
7 low pressure
8 compressor 2
Fig. 4.s
1 1
2 2
3 3
4 9 Key:
1 condenser fan thermal protector
2 fan
3 condenser probe
5 1 1 6 7 1 5 2 2 6 7 2 4 compressor 1 circuit 1
5 high pressure 1 & 2
6 compressor 1 & 2 thermal protector
8 10 7 low pressure 1 & 2
8 compressor 2 circuit 1
9 compressor 1 circuit 2
10 compressor 2 circuit 2
Fig. 4.t
1
2
4
Key:
1 condenser fan thermal protector
2 fan
5 6 7 3 condenser probe
4 compressor 1
5 high pressure
8 6 compressor thermal protector
7 low pressure
8 compressor 2
9 reversing valve
Fig. 4.u
2
3 3
11 11
4 Key:
9
1 condenser fan thermal protector
2 fan
3 condenser probe
5 6 7 5 6 7 4 compressor 1 circuit 1
1 1 1 2 2 2 5 high pressure 1 & 2
6 compressor 1 & 2 thermal protector
7 low pressure 1 & 2
8 10 8 compressor 2 circuit 1
9 compressor 1 circuit 2
10 compressor 2 circuit 2
11 reversing valve
Fig. 4.v
3 11
Key:
1 flow switch
5 6 7 2 cond. water temperature probe
1
3 condenser
4 compressor 1
5 high pressure
8 6 compressor thermal protector
7 low pressure
8 compressor 2
Fig. 4.w
B7
2 2
3 3
4 9
Key:
5 1 1 6 7 1 5 2 2 6 7 2 1 flow switch
2 cond. water temperature probe
3 condenser
8 10 4 compressor 1 circuit 1
5 high pressure
6 compressor thermal protector
7 low pressure
8 compressor 2 circuit 1
11 9 compressor 1 circuit 2
10 compressor 2 circuit 2
11 water pump
Fig. 4.x
1 2
4
Key:
1 condenser probe
2 condenser
5 6 7 3 frost protection heater
4 compressor 1
5 high pressure
8 6 compressor thermal protector
7 low pressure
8 compressor 2
9 reversing valve
Fig. 4.y
1 2 1 2
1 2
3 1 3 2
4 4
Key:
5 9 1 condenser probe
2 condenser 1 & 2
3 frost protection heater 1 & 2
4 reversing valve
12 12 5 compressor 1 circuit 1
6 1 1 7 8 1
6 2 2 7 8 2 6 high pressure 1 & 2
7 compressor 1 & 2 thermal protector
8 low pressure 1 & 2
10 11 9 compressor 1 circuit 2
10 compressor 2 circuit 1
11 compressor 2 circuit 2
12 water pump
Fig. 4.z
about 5 m
about 1 cm
Fig. 5.a
The “Applica” app can be used to configure the controller from a mobile
device (smartphone, tablet), via NFC (Near Field Communication) and
Bluetooth (BLE). Users can both configure the commissioning parameters
and set groups of preset parameters according to specific needs (recipes).
3. select the refrigerant used in the unit;
Once the Carel “Applica” app has been installed and opened (see the 4. apply the selected configuration via NFC or Bluetooth. The
paragraph “Mobile device”, proceed as follows: refrigerant has now been correctly configured;
1. For NFC devices, move (A) the mobile device near to the μChiller user
terminal (the position of the NFC antenna on the mobile device must
be identified in order to place it over the display): wait for the signal 5.2.2 Step 2 - Configure the unit
that the device has been read (B).
2. 2. For Bluetooth devices (C), select the "SCAN BLUETOOTH" 1. continue configuring the unit by clicking the “Set-up"--> “Unit setup”
option, then choose the device from the list. --> “Unit configuration”. Complete the unit configuration by pressing
the PREV / NEXT buttons to scroll through all of the configuration
parameter pages;
1. With Bluetooth devices, access the Service menu by clicking the icon
at the bottom right (figure). With NFC devices, the Service menu is
already displayed by default (figure below point 2);
2. apply the parameters configured via NFC / Bluetooth to the controller. 2. apply the parameters configured via NFC / Bluetooth to the controller.
Note:
• Applica Desktop can be used as an alternative to the Applica app, and
requires an internet connection;
• For the physical connection to the BMS port on μChiller, use the USB/
RS485 converter P/N CVSTDUMOR0
6. Repeat the same steps for the "IO_CFG" and "uCH2SE” tags.
7. The unit has now been configured. If desired, the control parameters
can be modified using the other tags available as search filters.
8. Once all of the desired parameters have been changed, to apply
the changes select the "Configuration" label and select "Apply
Configuration"
Finally, to save the newly-created configuration for future use, from the
"Configurations" label select "File -> Export" and assign a name to the
configuration being saved.
Applica Desktop can set the date and time on μChiller in just one simple
step, copying the values from the PC to the controller.
Procedure:
1. Once connected, select “Set date&time”;
2. In the pop-up window, confirm synchronisation of the time and date
on µChiller with the PC