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PQR Document for AWS D1.1 Compliance

The document is a Procedure Qualification Record (PQR) for welding, detailing specifications such as base metals, joint details, post-weld heat treatment, and testing results. It includes sections for various tests like visual inspection, radiographic examination, and tensile tests, along with acceptance criteria and results. The document concludes with a certification section for the welder and the testing laboratory.

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laluchaurasia
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144 views2 pages

PQR Document for AWS D1.1 Compliance

The document is a Procedure Qualification Record (PQR) for welding, detailing specifications such as base metals, joint details, post-weld heat treatment, and testing results. It includes sections for various tests like visual inspection, radiographic examination, and tensile tests, along with acceptance criteria and results. The document concludes with a certification section for the welder and the testing laboratory.

Uploaded by

laluchaurasia
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLSX, PDF, TXT or read online on Scribd

PROCEDURE QUALIFICATION RECORD (PQR)

AWS D1.1/D1.1
Company Name:______________________________ PQR No.:______ Rev. No.:___ Date:________________

TYPE OR AWS
BASE METALS SPECIFICATION THICKNESS SIZE (NPS) SCHEDULE DIAMETER
GRADE GROUP NO
Base Material
Welded To
Backing Material
Other

JOINT DETAILS JOINT DETAILS (SKETCH)


Groove Type
Groove Angle
Root Opening
Root Face
Backgouging
Method

POSTWELD HEAT TREATMENT


Temperature
Time at Temperature
Other

PROCEDURE
Weld Layer(s)
Weld Pass(es)
PROCESS
Type (Manual, Mechanized, etc.)
POSITION
Vertical Progression
FILLER METAL (AWS SPEC.)
AWS Classification
Diameter
Manufacturer/Trade Name
SHIELDING GAS COMPOS (GTAW)
Flow Rate (GTAW)
Nozzle Size (GTAW)
Preheat Temperature
Interpass Temperature
ELECTRICAL CHARACTERISTICS
Electrode Diameter (GTAW)
Current Type and Polarity
Amps
Volts
Cold or Hot Wire Feed (GTAW)
Travel Speed
Maximum Heat Input
TECHNIQUE
Stringer or Weave
Multi or Single Pass (per side)
Oscillation (GTAW Mech./Auto.)
Traverse Length
Traverse Speed
Dwell Time
Peening
Interpass Cleaning
OTHER
Form M-1 (Front)
PROCEDURE QUALIFICATION RECORD (PQR) TEST RESULTS
AWS D1.1/D1.1
PQR No.:______________________________Rev. No.:__________
TESTS
✓ TYPE OF TEST CLAUSE/FIGURE(S) REFERENCE ACCEPTANCE CRITERIA RESULT REMARKS
Visual Inspection 4.9.1 4.9.1
Radiographic Examination [Link] [Link]
Ultrasonic Testing [Link] [Link]
2 Transverse Root Bends [Link]/Fig. 4.8 [Link]
2 Transverse Face Bends [Link]/Fig. 4.8 [Link]
2 Longitudinal Root Bends [Link]/Fig. 4.8 [Link]
2 Longitudinal Face Bends [Link]/Fig. 4.8 [Link]
2 Side Bends [Link]/Fig. 4.9 [Link]
4 Side Bends [Link]/Fig. 4.9 [Link]
2 Tensile Tests [Link]/Fig. 4.10 [Link]
All-Weld-Metal Tensions [Link]/Figs. 4.14 and 4.18 [Link](b)
3 Macroetch 4.9.4 [Link]
4 Macroetch 4.9.4 [Link]
CVN Tests 4 Part D/Fig. 4.28 4.30 and Table 4.14

TENSILE TEST DETAILS


SPECIMEN ULTIMATE TENSILE ULTIMATE TYPE OF FAILURE
WIDTH THICKNESS AREA
NUMBER LOAD UNIT STRESS AND LOCATION

TOUGHNESS TEST DETAILS


SPECIMEN NOTCH SPECIMEN TEST ABSORBED PERCENT LATERAL
AVERAGE
NUMBER LOCATION SIZE TEMPERATURE ENERGY SHEAR EXPANSION

CERTIFICATION
WELDER’S NAME ID NUMBER STAMP NUMBER TEST CONDUCTED BY
LABORATORY
TEST NUMBER
FILE NUMBER
We, the undersigned, certify that the statements in this record are correct and that the test welds were prepared, welded, and tested in
accordance with the requirements of Clause 4 of AWS D1.1/D1.1M, ( __________ ) Structural Welding Code—Steel.
(year)
TITLE SIGNATURE
NAME
DATE
Form M-1 (Back)

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