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KLV-26S550A 32S530A 32S550A-L-T 37S550A Chassis EX2T

The document outlines the revision history and service manual for the EX2T chassis models KLV-26S550A, KLV-32S530A, KLV-32S550A/L, KLV-32S550A/T, and KLV-37S550A. It includes details on part changes, safety notes, self-diagnostic functions, and troubleshooting guidelines. Additionally, it provides instructions for handling and servicing the LCD panels, emphasizing the use of lead-free solder and safety checks before releasing the equipment to customers.

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0% found this document useful (0 votes)
44 views72 pages

KLV-26S550A 32S530A 32S550A-L-T 37S550A Chassis EX2T

The document outlines the revision history and service manual for the EX2T chassis models KLV-26S550A, KLV-32S530A, KLV-32S550A/L, KLV-32S550A/T, and KLV-37S550A. It includes details on part changes, safety notes, self-diagnostic functions, and troubleshooting guidelines. Additionally, it provides instructions for handling and servicing the LCD panels, emphasizing the use of lead-free solder and safety checks before releasing the equipment to customers.

Uploaded by

Sara
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 72

REVISION HISTORY EX2T CHASSIS

MODEL PART NO. : 9-888-103-06


KLV-26S550A
KLV-32S530A
KLV-32S550A
KLV-32S550A/L
KLV-32S550A/T
KLV-37S550A

NO. SUFFIX DATE SUPP / CORR DESCRIPTION

1 -01 2009/01 __ 1st Issue

2 -02 2009/03 Supp-1 Part Information Change: Addition of:


i) Removal and Installation of Rear Cover and
Switch Unit removal. (Page 45)
ii) Triage Chart (Page 46)
iii) Trouble Shooting (Page 47~50)

3 -03 2009/05 Supp-2 Part Information Change: Addition of:


i) Stand Assy (Page 52)
ii) Fall Lock Belt Bag Assy (Page 53)

4 -04 2009/05 Corr-1 Remote Commander type deletion from:


i) Cover Page
ii) All headings
iii) Electrical Part List (Page 41~43)
iv) Supplement-1 Cover Page
v) Supplement-2 Cover Page

5 -05 2009/07 Supp-3 Part Information Changed - LCD Panel Part Number
(Page 54)

6 -06 2009/07 Supp-4 New Model Addition (Page 57)


SERVICE MANUAL EX2T CHASSIS
MODEL COMMANDER DEST. MODEL COMMANDER DEST.

KLV-26S550A RM-GA016 & GE, India, ME, KLV-32S550A/L RM-GA016 & GE, ME, Philippines,
RM-GA016W Philippines, Russia,
(Blue) RM-GA016W Russia, South Africa
South Africa, Thailand
KLV-32S550A/T RM-GA016 & GE, ME, Philippines,
KLV-32S530A RM-GA016 & ME, Thailand (Brown) RM-GA016W Russia, South Africa

RM-GA016W

KLV-32S550A RM-GA016 & GE, India, Iran, ME,


KLV-37S550A RM-GA016 & GE, India, Iran, ME,
RM-GA016W Thailand, Tunisia
RM-GA016W New Zealand, Philippines, Russia,
Philippines, Russia,
South Africa, Thailand
Tunisia

KLV-26S550A KLV-32S550A

RM-GA016 RM-GA016W

KLV-37S550A
LCD COLOR TV
KLV-32S530A, 26, 32, 37 S550A
RM-GA016
RM-GA016W

TABLE OF CONTENTS

Section Title Page Section Title Page

1. SAFETY NOTES 7. DIAGRAMS


1-1. Caution Handling of LCD Panel ..................................... 3 7-1. Block Diagram ............................................................... 24
1-2. Safety Check Out ............................................................. 3 7-1-1. BT2 Board ......................................................... 24
1-3. Leakage Test .................................................................... 3 7-1-2. GT3 Board (Except 37S550A) .......................... 27
1-4. WARNING ! .................................................................... 3 7-1-3. HT1 Board ......................................................... 29
1-5. Lead Free Information ..................................................... 4 7-2. Connector Diagram ....................................................... 30
7-2-1. KLV-26S550A ................................................... 30
7-2-2. KLV-32S530A, 32S550A, 32S550A/L,
2. SELF DIAGNOSTIC FUNCTION 32S550A/T ......................................................... 31
2-1. Overview of Control Buttons .......................................... 5 7-2-3. KLV-37S550A ................................................... 31
2-2. LED Display Specification .............................................. 5 7-3. Circuit Board Location .................................................. 32
2-3. LED Display Control ....................................................... 5 7-3-1. KLV-26S550A ................................................... 32
2-4. LED Pattern ..................................................................... 5 7-3-2. KLV-32S530A, 32S550A, 32S550A/L,
2-5. Viewing the Service Diagnosis Display .......................... 5 32S550A/T ......................................................... 32
2-6. Standby LED Error Display ............................................ 6 7-3-3. KLV-37S550A ................................................... 33
2-7. Triage Chart ..................................................................... 6 7-4. Schematic Diagram Information ................................... 34
7-5. Printed Wiring Boards ................................................... 34
7-6. Semiconductor ............................................................... 34
3. TROUBLE SHOOTING .................................................. 7

8. EXPLODED VIEWS
4. DISASSEMBLY 8-1. KLV-26S550A ............................................................... 35
4-1. KLV-26S550A ................................................................. 8 8-2. KLV-32S530A, 32S550A, 32S550A/L, 32S550A/T .... 37
4-2. KLV-32S530A, 32S550A, 32S550A/L, 32S550A/T ...... 9 8-3. KLV-37S550A ............................................................... 39
4-3. KLV-37S550A ............................................................... 10

9. ELECTRICAL PARTS LIST


5. WIRE DRESSING 9-1. KLV-26S550A ............................................................... 41
5-1. KLV-26S550A ............................................................... 12 9-2. KLV-32S530A, 32S550A, 32S550A/L, 32S550A/T .... 41
5-2. KLV-32S530A, 32S550A, 32S550A/L, 32S550A/T .... 15 9-3. KLV-37S550A ............................................................... 42
5-3. KLV-37S550A ............................................................... 18

OPERATING INSTRUCTIONS
6. SERVICE ADJUSTMENTS
6-1. Accessing Diagnostic Menu .......................................... 21
6-2. Viewing the Service Mode Display .............................. 21
6-3. Control Keys Via Remote Commander ......................... 21
6-4. Adjustment Method ....................................................... 21
6-5. Table 1 ............................................................................ 23
6-6. Board & Panel Replacement ......................................... 23

–2–
KLV-32S530A, 26, 32, 37 S550A
RM-GA016
RM-GA016W
SECTION 1
SAFETY NOTES
1-1. Caution Handling of LCD Panel 1-3. Leakage Test
When installing the LCD Panel, make sure you are grounded The AC leakage from any exposed metal part to earth
with a wrist band. ground and from all exposed metal parts to any exposed
When installing the LCD Panel on the wall, the panel must be metal part having a return to chassis must not exceed 0.5mA
secured using the 4 mounting holes on the rear cover. (500 microamperes). Leakage current can be measured by
any one of the three methods:-
1) Do not press the panel or frame edge to avoid the risk of 1. A commercial leakage tester such as the SIMPSON 229 or
electric shock. RCA WT-540A. Follow the manufacturers instructions to use
2) Do not scratch or press on the panel with any sharp those instructions.
objects. 2. A battery-operated AC milliampmeter. The DATA
3) Do not leave the module in high temperature or in areas of PRECISION 245 digital multimeter is suitable for this job.
high humidity for an extended period of time. 3. Measuring the voltage drop across a resistor by means of
4) Do not expose the LCD panel to direct sunlight. a VOM or battery operated AC voltmeter. The 'limit' indication
5) Avoid contact with water. It may cause short circuit within is 0.75V so analog meters must have an accurate low voltage
the module. scale. The SIMPSON'S 250 and SANWA SH-63TRD are
6) Disconnect the AC adapter when replacing the backlight examples of passive VOMs that are suitable. Nearly all battery
(CCFL) or inverter circuit. (High voltage occurs at the inverter operated digital multimeters that have a 2 VAC range are
circuit at 650Vrms) suitable. (see Figure 1.)
7) Always clean the LCD panel with a soft cloth material.
8) Use care when handling the wires or connectors of the To Exposed Metal
inverter circuit. Damaging the wires may cause a short circuit. Parts on Set
9) Protect the panel from ESD to avoid damaging the elec-
tronic circuit (C-MOS).

1-2. Safety Check-Out


After correcting the original service problem, perform the AC
following safety checks before releasing the set to the 0.15 μF 1.5 k1 Voltmeter
customer:- (0.75 V)

1) Check the area of your repair for unsoldered or poorly


soldered connections. Check the entire board surface for
solder splashes and bridges. Earth Ground
2) Check the interboard wiring to ensure that no wires are
"pinched" or contact high-wattage resistors.
3)Check all control knobs, shields, covers, ground straps and
mounting hardware have been replaced. Be absolutely certain Figure 1. AC voltmeter to check AC leakage
you have replaced all the insulators.
4) Look for unauthorized replacement parts, particularly
1-4. WARNING !
transistors that were installed during a previous repair. Point
them out to the customer and recommend their replacement.
SAFETY-RELATED COMPONENT WARNING!
5) Look for parts which, though functioning show obvious
COMPONENTS IDENTIFIED BY SHADING AND MARK !
signs of deterioration. Point them out to the customer and
ON THE EXPLODED VIEWS ARE CRITICAL FOR SAFE
recommend their replacement.
OPERATION. REPLACE THESE COMPONENTS WITH
6) Check the line cords for cracks and abrasion.
SONY PARTS WHOSE PART NUMBERS APPEAR AS
Recommend the replacement of any such line cord to the
SHOWN IN THIS MANUAL OR IN SUPPLEMENTS
customer.
PUBLISHED BY SONY. CIRCUIT ADJUSTMENTS THAT ARE
7) Check the antenna terminals, metal trim, "metallized"
CRITICAL FOR SAFE OPERATION ARE IDENTIFIED IN
knobs, screws and all other exposed metal parts for AC
THIS MANUAL. FOLLOW THESE PROCEDURES
leakage. Check leakage test as described next.
WHENEVER CRITICAL COMPONENTS ARE REPLACED
OR IMPROPER OPERATION IS SUSPECTED.

–3–
KLV-32S530A, 26, 32, 37 S550A
RM-GA016
RM-GA016W

1-5. Lead Free Information


The circuit boards used in these models have been processed
using Lead Free Solder. The boards are identified by the LF
logo located close to the board designation.

Figure 2: LF logo

Figure 3: LF logo on circuit board

The servicing of these boards requires special precautions. It


is strongly recommended to use Lead Free Solder material in
order to guarantee optimal quality of new solder joints. Lead
Free Solder is available under the following part numbers:-

Part number Diameter Remarks


7-640-005-19 0.3mm 0.25Kg
7-640-005-20 0.4mm 0.50Kg
7-640-005-21 0.5mm 0.50Kg
7-640-005-22 0.6mm 0.25Kg
7-640-005-23 0.8mm 1.00Kg
7-640-005-24 1.0mm 1.00Kg
7-640-005-25 1.2mm 1.00Kg
7-640-005-26 1.6mm 1.00Kg

Due to high melting point of Lead Free Solder, the soldering


iron tip temperature needs to be set to 370 degrees
centigrade. This requires soldering equipment capable of
accurate temperature control coupled with a good heat
recovery characteristics.

For more information on the use of Lead Free Solder,


please refer to http://www.sony-training.com

–4–
KLV-32S530A, 26, 32, 37 S550A
RM-GA016
RM-GA016W
SECTION 2
SELF DIAGNOSTIC FUNCTION
2-1. Overview of Control Buttons 2-4. LED Pattern
When safety shutdown occurs, Standby LED display reports the
cause by using the blinking patterns as indicated below.

2.0 sec 2.0 sec


0.3 sec

0.3 sec

Example:
The figure above shows LED display when
SHUTDOWN is caused by audio failure. It repeats
flashing for a specified number of times in 0.3sec/
cycle and has a 2 seconds interval of lighting off.
Remote Timer Standby Power
sensor indicator indicator indicator Please note that a 2 seconds interval of lighting off
is fixed regardless of abnormal state types.

Power
indicator 2-5. Viewing the Service Diagnosis Display
PROG 1. While TV on standby mode, press the following sequence on
the Remote commander.
Channel

On screen Channel 5 Volume (-) POWER


Volume display

(if wrong key is pressed or passed 3 seconds during each


process, cancel entering the self-diagnosis display.)
Input Select
002: LED blinking times
MAIN_POWER_ERROR:
Detection name
Menu S E L F C H E C K 00: Error Count (00-99)

0 0 2 M A I N _ P O W E R _ E R R O R 0 0

0 0 4 5 V _ P O W E R _ E R R O R 0 0

0 0 6 B A C K _ L I G H T _ E R R O R 0 0
2-2. LED Display Specification 0 0 7 T E M P _ E R R O R 0 0

0 0 8 A U D I O _ E R R O R 0 0
LED Type Description Remark

POWER Green: One LED Green lights at power ON. 12345: Total operation time by hour (0-65535)
09876: Boot count (0-65535)
01234: Panel operation time by hour (0-65535)

1 2 3 4 5 - 0 9 8 7 6 - 0 1 2 3 4

STANDBY Red: One LED Red lights during standby.

Timer Amber Amber lights 2. To Exit, press the <I/1> key.


: One LEDs during Timer activation.

2-3. LED Display Control


Display
Status Remark
Power LED Standby LED
POWER ON Green lights OFF Microcomputer is
in a normal state.

STANDBY OFF Red lights Microcomputer is


in a sleep state.
Classify the
Failure trouble causes by
the no. of red
blinking.

–5–
KLV-32S530A, 26, 32, 37 S550A
RM-GA016
RM-GA016W

2-6. STANDBY LED ERROR DISPLAY

Blinking times Detection items Countermeasure

2 Main power failure Replace either/both z BT2 board


z G4T board (37”)
z GT3 board (26”/32”)

4 5V power failure Replace BT2 board.

8 Audio failure Replace either/board.


z BT2 board
z G4T board (37”)
z GT3 board (26”/32”)
z Speaker
z Woofer

6 Back light failure Replace either/board.


z BT2 board
z G4T board (37”)
z GT3 board (26”/32”)

7 Internal temperature Replace either/both z G4T board (37”)


failure z GT3 board (26”/32”)

Note: Each of the above blinking repeats every 2 seconds.

2-7. Triage Chart

Please refer page 46 for Triage Chart.

–6–
KLV-32S530A, 26, 32, 37 S550A
RM-GA016
RM-GA016W
SECTION 3
TROUBLE SHOOTING

Please refer page 47~50 for Trouble Shooting.

–7–
KLV-32S530A, 26, 32, 37 S550A
RM-GA016
RM-GA016W SECTION 4
Note: DISASSEMBLY
1) The illustrations provided in this section might have slight difference from actual sets.
2) Refer to Removal & Installation of Rear Cover and Switch Unit Procedure in Section 1 Safety Notes.
4-1. KLV-26S550A
4-1-1. Rear Cover Removal 4-1-2. Stand Assy Removal
1 Four screws
(+PSW M5 X 16)
3 Two screws
(+BVTP 3 X 12) 2 Two screws
(+PSW M3 X 5) 2 Stand assy

1 Twelve screws
(BVTP2 4 X 16)

4 Two screw
(+PSW M4 X 8)

5 Lift to remove Rear Cover

4-1-3. Switch Unit Removal 4-1-4. GT3 Board Removal

1 Six screws
(+BVST 3 X 8)
2 Three connectors
2 Lift tabs to
3 Switch unit remove board

3 GT3 board

4-1-5. BT2 Board Removal 4-1-6. Speaker and Bracket Removal

3 Side Jack Bracket 1 One screw


4 Nine screws 3 One screw (+PSW M4 X 8)
(+BVST 3 X 8) (+BVTP2 4 X 16)
4 Speaker Baffle
6 BT2 board 6 Loudspeaker (4 X 10cm) 2 Under Cover
1 One screws
(+PSW M4 X 8) 5 Five connectors 9 Four screws
5 Four screws (+BVTP2 4 X 16)
7 Two screws (+BVTP2 4 X 16)
7 One screw
2 Frame Spine (+BVTP 3 X 12) (+BVTP2 4 X 16)
8 Main Frame 8 Speaker Baffle

q; Loudspeaker (4 X 10cm)

qa Bezel assy

–8–
KLV-32S530A, 26, 32, 37 S550A
RM-GA016
RM-GA016W

4-1-7. Vesa Frame Removal 4-1-8. LCD Panel Bezel Assy Removal

1 One screw 2 Two screws 2 Harness


(+PSW M4 X 8) (+PSW M4 X 8) with connector
3 Frame Spine (R)
1 Two screws
(+BVTP2 4 X 16)
3 LCD panel
5 One screw
(+BVTP 3 X 12)
6 HT1 Board

4 Frame Bottom

4 Bezel assy

4-2. KLV-32S530A, 32S550A, 32S550A/L, 32S550A/T


4-2-1. Rear Cover Removal 4-2-2. Stand Assy Removal
1 Four screws
3 Three screws (+PSW M5 X 16)
(+BVTP 3 X 12)
2 Two screw
(+PSW M3 X 5) 2 Stand assy

1 Twelve screws
(BVTP2 4 X 16)

4 Two screw
(+PSW M4 X 8)

5 Lift to remove Rear Cover

4-2-3. Switch Unit Removal 4-2-4. GT3 Board Removal

1 Six screws
(+BVST 3 X 8)
2 Lift tabs to 2 Three connectors
remove board
3 Switch unit
3 GT3 board

–9–
KLV-32S530A, 26, 32, 37 S550A
RM-GA016
RM-GA016W

4-2-5. BT2 Board Removal 4-2-6. Speaker and Bracket Removal


1 Side Jack Bracket Assy
2 Nine screws 1 One screw
(+BVST 3 X 8) 3 One screw (+PSW M4 X 8)
(+BVTP2 4 X 16)
4 Speaker Baffle
4 BT2 board
5 Loudspeaker 2 Under Cover
3 Five connectors (3.4 X 17.5cm) 9 Four screws
5 One screw 6 Four screws (+BVTP2 4 X 16)
(+BVTP2 3 X 12) (+BVTP2 4 X 16) 7 One screw
(+BVTP2 4 X 16)
8 Speaker Baffle
6 Main Bracket

q; Loudspeaker (3.4 X 17.5cm)

qa Bezel assy

4-2-7. Vesa Frame Removal 4-2-8. LCD Panel Bezel Assy Removal
1 One screw
(+PSW M4 X 8) 2 Harness
with connector
2 One screw
(+PSW M4 X 8)
6 One screw
4 Frame Spine (L) (+PSW M4 X 8) 1 Two screws
(+BVTP2 4 X 16)
5 One screw 7 Frame Spine (R)
(+PSW M4 X 8) 3 LCD panel
3 Two screws
(+BVTP 4 X 16)
8 One screw
qa One screw (+PSW M4 X 8)
(+BVTP 3 X 12)
9 One screw
qs HT1 Board (+PSW M4 X 8)
0 Frame Bottom

4 Bezel assy

4-3. KLV-37S550A
4-3-1. Rear Cover Removal 4-3-2. Stand Assy Removal

1 Four screws
(+PSW M5 X 16)
3 Two screws
(+PSW M3 X 5)
2 Stand assy
2 Two screws 4 Four screws
(+BVTP 3 X 12) (+PSW 4 X 16)

1 Twelve screws
(BVTP2 4 X 16)

5 Lift to remove Rear Cover

– 10 –
KLV-32S530A, 26, 32, 37 S550A
RM-GA016
RM-GA016W

4-3-3. Switch Unit Removal 4-3-4. G4T Board Removal

1 Four screws
2 Three connectors (+BVST 3 X 8)
2 Lift tabs to
remove board
3 Switch unit

3 G4T board

4-3-5. BT2 Board Removal 4-3-6. Speaker and Bracket Removal


1 One screw
1 Side Jack Bracket Assy
2 Nine screws (+PSW M4 X 8)
(+BVST 3 X 8) 3 One screw
(+BVTP2 4 X 16)

4 BT2 board 4 Speaker Baffle 2 Under Cover


6 Loudspeaker
3 Five connectors (3.4 X 17.5cm) 9 Four screws
5 One screw (+BVTP2 4 X 16)
(+BVTP2 3 X 12) 5 Four screws
(+BVTP2 4 X 16)
7 One screw
(+BVTP2 4 X 16)
6 Main Bracket 8 Speaker Baffle

q; Loudspeaker
(3.4 X 17.5cm)

qa Bezel assy

4-3-7. Vesa Frame Removal 4-3-8. LCD Panel Bezel Assy Removal
1 One screw 2 Harness
(+PSW M4 X 8) with connector
2 One screw 3 Two screw
(+PSW M4 X 8) (+BVTP 4 X 16)

6 One screw
4 Frame Spine (L) (+PSW M4 X 8) 1 Four screws
7 Frame Spine (R) (+BVTP2 4 X 16)
5 One screw 3 LCD panel
(+PSW M4 X 8)

0 One screw 8 Two screws


(+BVTP 3 X 12) (+BVTP2 4 X 16)
qa HT1 Board 9 Frame Bottom
qs Guide Light

4 Bezel assy

– 11 –
KLV-32S530A, 26, 32, 37 S550A
RM-GA016
RM-GA016W
SECTION 5
WIRE DRESSING

CAUTION : Legend:
1. Do not overpull the wires during dressing
--> avoid disconnection of wires.
2. Make sure wires are kept away from
sharp edges, heatsinks & other
Hook
high-temperature parts.

5-1. KLV-26S550A
5-1-1. Wire Dressing overview.

Non CISPR model CISPR model

P5-6 P5-6

P4 P4

P
P7 P8
P

5-1-2. Insert Connector Assy 10p and Speaker Connector Assy 4P.

1) Insert Connector Assy 10P to HT1 PWB. Attach HT1 3) Insert Connector Assy 10P to SW unit. Attach SW
PWB to Light Guide on Bezel. unit to Bezel and dress with Tape (LCD) (X2).
2) Insert SP Conn Assy 4P to speaker as shown.
Attach Sheet Core, C (X1) as shown.
Attach Sheet Core, 1
C to SP Conn Assy
Left 1 Conn Assy 10P 4P; Lead Assy, Left Dress Conn Assy
speaker (HT1 PWB) Earth and conn Assy speaker 10P
behind speaker 10P (X1). Use daturm (SW unit) using
line to position Tape (LCD) (X2).
Sheet core, C.

– 12 –
KLV-32S530A, 26, 32, 37 S550A
RM-GA016
RM-GA016W

5-1-3. Insert Connector Assy 14P

1) Attach Sheet Core, C (X2) to frame bottom as shown.


2) Insert Conn Assy 14P to inverter and GT3 PWB as shown. Attach Sheet Core, C as shown.

Dress SP Conn Assy 4P; Lead


Assy, Earth and Conn Assy 10P
Wires along this path (behind Under cover)
and below raised area of frame bottom

A
Attach Sheet Core, C
1
towards the left side of
frame bottom. 2 Insert Conn Assy 14P to
GT3 PWB.
Attach Sheet Core, C (X1).
1 Frame
Dress SP Conn Assy 4P and Conn bottom
Assy 10P using Sheet Core, C. Use
datum line to position Sheet Core, C.

For Non-CISPR models For CISPR models


3) Attach Sheet Core, C (X2) to LVDS harness. 3) Attach Tape, Shield followed by Sheet Core, C on to LVDS harness.
4) Attach Sheet Core, C to Connector Assy 14P 4) Insert screw on to earth clamp on LVDS harness.
and LVDS harness. 5) Attach Sheet Core, C to Connector Assy 14P and LVDS harness.
6) Attach Sheet Core, C on to LVDS harness

Attach Sheet Core, C to Non- 5 Attach Sheet Core, C to CISPR


conn Assy 14P and LVDS CISPR Conn Assy 14P and LVDS model
4 harness model 4 Insert screw on to
earth clamp on
LVDS harness.

3 Attach Sheet Core, C (X2) to Attach Tape, Shield followed


LVDS harness. by Sheet Core, C to LVDS
3
harness.

6
Attach Sheet Core, C to
LVDS harness.

Note: When inserting LVDS harness to panel, make sure it is


fully inserted and in the correct direction as shown.

OK NG

5-1-4. Attach Sheet Core, C (X3) to main bracket as shown.

Attach Sheet Core, C to Dress SP Conn Assy


Conn Assy 14P and SP 4P to the left of this
Conn Assy 4P. line (edge of BT2 PWB)

Attach Sheet
1
Dress Conn Assy Core, C to
10P; main bracket
Lead Assy, Earth (X3).
and
SP Conn Assy 4P
together.

– 13 –
KLV-32S530A, 26, 32, 37 S550A
RM-GA016
RM-GA016W

5-1-5. Power Cord Wire Dressing

Non CISPR model CISPR model

1) Install AC cord holder to AC power cord at specified position 1) Install Ferrite core to AC power cord at specified position as shown.
as shown. 2) Install AC cord holder to AC power cord at specified position as shown.
2) Then install the AC power cord with holder on to under cover. 3) Attach Sheet Core, E to Ferrite Core and frame bottom.
3) Lastly, dress AC power cord using pin, wire A6101 as shown. 4) Then install the AC power cord with holder on to under cover.
4) Keep the AC power cord away from surrounding parts. 5) Lastly, dress AC power cord using pin, wire A6101 as shown.
6) Keep the AC power cord away from surrounding parts.
AC Cord Holder

Ferrite Core
1 70±
110 ± 5mm

4
2 150 ± 5mm
Make sure distance of AC Cord
>4mm is kept from
F6102, C6102 and C6111 4mm
leads to single insulated 4mm
portion of AC power cord
(Blue and Brown wire). Attach Sheet
This can be controlled by Core, E to Ferrite
3
using pin, wire A6101 to Core.
dress AC power cord Dress AC
away from conductive parts. 3 power cord
using pin,
wire A6101. AC power
cord's wire is
2 Insert the AC cord holder on to facing to the
under cover right

Caution:
1. Ensure that AC power cord is not stressed whilst
inserting it into AC cord bracket.
Dress AC
power cord 4mm
5
using pin, wire
4mm
A6101.
4mm

6
Make sure distance of >4mm is kept
from F6102, C6102 and C6111
4
leads to single insulated portion of
Insert the AC cord AC power cord (Blue and Brown
holder on to under wire). This can be controlled by
cover using pin, wire A6101 to dress AC
power cord away from conductive parts.

– 14 –
KLV-32S530A, 26, 32, 37 S550A
RM-GA016
RM-GA016W

5-2. KLV-32S530A, 32S550A, 32S550A/L, 32S550A/T


5-2-1. Wire Dressing overview .

Non-CISPR model CISPR model

P4-5 P6 P6
P4-5

P3 P3
P7 P8

5-2-2. Insert Connector Assy 10P and SP Connector Assy 4P

Left Speaker Right Speaker


1) Insert Connector Assy 10P to HT1 PWB. Attach HT1 PWB 1) Insert Connector Assy 10P to SW unit. Attach SW unit to Bezel
to Light Guide on Bezel. and dress with Tape (LCD) (X2).
2) Insert SP Conn Assy 4P to speaker as shown. 2) Insert SP Conn Assy to speaker and attach Sheet Core, C as shown.
Attach Sheet Core, C (X1) as shown. 3) Attach Sheet Core, C to Frame Bottom as shown.

Left speaker Conn Assy 10P (HT1 2


1 PWB) behind speaker Right speaker
Dress SP Conn Assy 4P and Conn Assy
10P using Sheet Core, C. Use datum line
to position Sheet Core , C.

Do not cover speaker hole

Attach Sheet Core, C to SP Conn Assy 4P


and Conn Assy 10P (X1). Use datum line Dress Conn Assy 10P
to position Sheet Core, C. Do not cover 1
2
p (SW unit) using Tape
speaker hole with Sheet Core, C. (LCD) (X2). Attach Sheet Core, C to SP Conn Assy
4P
Conn Assy 10P (HT1 3 and Conn Assy 10P to Frame Bottom
PWB) behind speaker

Do not cover speaker


hole

– 15 –
KLV-32S530A, 26, 32, 37 S550A
RM-GA016
RM-GA016W

5-2-3. Attach C Sheet Core and Insert Connector Assy 14P

1) Attach Sheet Core, C to frame bottom as shown.


2) Attach Sheet Core, C to main bracket as shown.
3) Insert Conn Assy 14P to inverter and GT3 PWB as shown. Attach Sheet Core, C as shown.

2 Attach Sheet Core, C


Attach Sheet Core, C to
to Main Bracket (X1).
1 Frame Bottom (X1).

Dress Lead Assy, Earth 3


Frame Dress SP Conn Assy 4P; Lead Insert Conn Assy 14P
along this path
Bottom Assy, Earth and Conn Assy 10P to GT3 PWB.
wires
w along this path (behind under Attach Sheet Core, C (X1)
cover) and below raised area of
Frame Bottom.

For all models


3) Attach Sheet Core, C to LVDS harness.
4) Attach Sheet Core, C to Connector Assy 14P and LVDS harness.
For CISPR models only
5) Insert screw on to earth clamp on LVDS harness.

Attach Sheet Core, C (X1) to Conn


4 Assy 14P and LVDS harness on
frame spine.
5
Insert screw on to
4
earth clamp on LVDS
Attach Sheet Core, C (X1) to Conn Assy harness.
14P and LVDS harness on frame spine.
3

3 Attach Sheet Core, C (X1) to


Attach Sheet Core, C (X1) to LVDS LVDS harness.
harness.

Non-CISPR model CISPR model

Note: When inserting LVDS harness to panel, make sure it is


fully inserted and in the correct direction as shown.

OK NG

5-2-4. Attach C Sheet Core to Main Bracket and Frame Bottom

1) Attach Sheet Core, C (X3) to main bracket as shown. Dress SP Conn Assy 4P to
2) Attach Sheet Core, C (X1) to frame bottom as shown. the left of this line (edge of
3) Attach Sheet Core, C (X1) to main bracket as shown. BT2 PWB)
Dress SP Conn
Dress Conn Assy 4P using
Assy 14P and Sheet Core, C.
SP Conn Assy
4P together.
1

Attach Sheet Core, C to


main bracket (X3).

Dress SP Conn Assy 4P and


Dress Conn 2 Conn Assy 10P together using
Assy 10P and Sheet Core, C to frame bottom.
SP Conn Assy
4P together.

3
Dress Lead Assy,
Earth to main bracket
using Sheet Core, C.

– 16 –
KLV-32S530A, 26, 32, 37 S550A
RM-GA016
RM-GA016W

5-2-5. AC Power Cord Wire Dressing

Non-CISPR model
1) Install AC cord holder to AC power cord at specified position as shown.
2) Then install the AC power cord with holder into under cover.
3) Lastly, dress AC power cord using pin, wire A6101 as shown.
4) Keep the AC power cord away from surrounding parts.

Make sure distance of >4mm is kept


from F6102 and C6111 lead to single 4mm Non-CISPR model
insulated portion of AC power cord
(Blue and Brown wire). This can be
controlled by using pin, wire A6101 to 1 AC Cord Holder
dress AC power cord away from
conductive parts. 4mm
150 ± 5mm
3 Dress AC power cord using pin,
wire A6101. Keep AC cord away
from fuse F6102 (4mm or more).

2
Inset the AC Cord
Holder on to Under Cover.

Caution:
1. Ensure that AC power cord is not stressed whilst inserting it into
AC cord bracket.

CISPR model
1) Install Ferrite core to AC power cord at specified position as shown.
2) Install AC cord holder to AC power cord at specified position as shown.
3) Then install the AC power cord with holder into under cover.
4) Attach Sheet Core, E to Ferrite Core. Place AC cord underneath frame spine.
5) Dress AC power cord using pin, wire A6101 as shown.
6) Lastly, keep the AC power cord away from surrounding parts.

4 5 Dress AC power cord using


Attach Sheet Core, pin, wire A6101. Ferrite
1 Core 110± 5mm
E to Ferrite Core.
4mm
4mm
4mm 2 200 ± 5mm
AC Cord
Holder

AC cord is Make sure distance of


underneath frame >4mm is kept from F6102 Caution:
6
spine. and C6111 lead to single 1. Ensure that AC power cord is not stressed whilst inserting it into
insulated portion of AC AC cord bracket.
power cord (Blue and
Brown wire). This can be
controlled by using pin,
3 Insert the AC cord holder
wire A6101 to dress AC
on to under cover
power cord away from
conductive parts.
CISPR model

– 17 –
KLV-32S530A, 26, 32, 37 S550A
RM-GA016
RM-GA016W

5-3. KLV-37S550A
5-3-1. Wire Dressing overview.

Non-CISPR model CISPR model

P4 P5-6 P4 P5-6

P3-4 P P3-4 P

5-3-2. Insert Connector Assy 10P and SP Connector Assy 4P

1) Insert Connector Assy 10P to HT1 PWB. Attach HT1 PWB to Light Guide on Bezel.
2) Insert SP Conn Assy 4P to speaker as shown.
Attach Sheet Core, C (X1) as shown.

Left speaker
1
Conn Assy 10P (HT1 PWB)
behind speaker Attach Sheet Core, C to SP Conn Assy 4P and Conn
Assy 10P. Use datum line to position Sheet Core, C.
Do not cover speaker hole with Sheet Core, C.

2 Conn Assy 10P (HT1 PWB)


behind speaker

Do not cover
speaker hole

5-3-3. Insert Connector Assy 10, SP Connector Assy and attach C Sheet Core

1) Insert Connector Assy 10P to SW unit. Attach SW unit to Bezel and dress with Tape (LCD) (X2).
2) Insert SP Conn Assy to speaker and attach Sheet Core, C as shown.
3) Attach Sheet Core, C to panel as shown. Right speaker
2

Dress SP Conn Assy 4P and Conn Assy 10P using Sheet Core, C.
Use datum line to position Sheet Core, C. Do not cover speaker hole
Keep wire away from screw with Sheet Core, C.
hole --> Prevent wire from
being sandwiched by screw
when docking rear cover.

Do not cover speaker hole

1 Dress Conn Assy 10P 3 Attach Sheet Core, C to SP Conn Assy 4P


(SW unit) using and Conn Assy 10P to panel. Dress wires towards
Tape (LCD) (X2). bottom of panel as shown.

– 18 –
KLV-32S530A, 26, 32, 37 S550A
RM-GA016
RM-GA016W

5-3-4. Attach C Sheet Core and Insert Connector Assy 14P

1) Attach Sheet Core, C (X3) to frame bottom as shown.


2) Insert Conn Assy 14P to inverter and G4T PWB as shown. Attach Sheet Core, C as shown.

Do not cover screw


hole with Sheet
Core, C
Attach Sheet Core, C to
1 frame bottom (X3).

2 Insert Conn Assy 14P to


G4T PWB.
Attach Sheet Core, C (X1).
Dress SP Conn Assy 4P and Conn Assy 10P
wires along this path (behind under cover) and
Frame bottom below raised area of bottom bracket.

For all models


3) Attach Sheet Core, C to LVDS harness.
4) Attach Sheet Core, C to Connector Assy 14P and LVDS harness on frame spine.
For CISPR models only
5) Insert screw on to earth clamp on LVDS harness. Do not cover screw hole with
Sheet Core, C. Keep LVDS harness
away from screw hole. CISPR model
Non-CISPR model

Do not cover screw hole with 5


Sheet Core, C. Keep LVDS harness Insert screw on to earth
away from screw hole. 3 clamp on LVDS harness.
3 Attach Sheet Core, C
Attach Sheet Core, C (X1) to LVDS harness.
(X1) to LVDS harness.

4 Attach Sheet Core, C (X1) 4 Attach Sheet Core, C (X1) to


to Conn Assy 14P and Conn Assy 14P and LVDS
LVDS harness. harness.

Note: When inserting LVDS harness to panel,


make sure it is fully inserted and in the
correct direction as shown.

OK NG

5-3-5. Attach C Sheet Core and Insert Connector Assy 14P

1) Attach Sheet Core, C (X3) to main bracket as shown.


2) Attach Sheet Core, C (X1) to panel as shown.
3) Attach and screw Lead Assy, Earth on to G4T PWB as shown.
4) Attach Sheet Core, C (X1) to main bracket as shown.

Attach Sheet Core, C to Dress SP Conn Assy


Conn Assy 13P, Conn Assy 4P to the left of this line
14P and SP Conn Assy 4P. (edge of BT2 PWB)

Dress Conn Assy 10P and


SP Conn Assy 4P together.
1
3 Attach Sheet Core, C
Attach and screw to main bracket (X3).
4
Lead Assy, Earth.

2
Dress SP Conn Assy 4P
and Conn Assy 10P 4 Attach Sheet Core,
together using Sheet C to Lead Assy,
Core, C to panel. Earth on main
bracket.

– 19 –
KLV-32S530A, 26, 32, 37 S550A
RM-GA016
RM-GA016W

5-3-6. Install AC Cord Holder and Power Cord

Non-CISPR model
1) Install AC cord holder to AC power cord at specified position as shown.
2) Then install the AC power cord with holder into under cover.
3) Keep the AC power cord away from surrounding parts.

3
1 AC Cord Holder
Make sure distance of >4mm is
kept from F101 and NR101 lead 4mm
to single insulated portion of AC 130 ± 5mm
power cord (Blue and Brown 4mm
wire). Dress AC power cord
away from conductive parts.

2 Insert the AC cord holder


on to under cover

CISPR model
1) Install Ferrite core to AC power cord at specified position as shown.
2) Install AC cord holder to AC power cord at specified position as shown.
1 Ferrite Core 70± 5mm
3) Attach Sheet Core, E to Ferrite Core and frame bottom.
4) Then install the AC power cord with holder into under cover.
5) Keep the AC power cord away from surrounding parts.
2 170 ± 5mm
AC Cord Holder

5
Make sure distance of >4mm is
kept from F101 and NR101 lead
to single insulated portion of AC
power cord (Blue and Brown wire). 4mm 4mm
Dress AC power cord away from
conductive parts. 4mm

3 Attach Sheet Core, E to


Ferrite Core and Frame
Bottom.

4 Insert the AC cord holder


on to under cover

Caution:
1. Ensure that AC power cord is not stressed whilst inserting it into AC cord bracket.

– 20 –
KLV-32S530A, 26, 32, 37 S550A
RM-GA016
RM-GA016W
SECTION 6
SERVICE ADJUSTMENTS
6-1. Accessing Diagnostic Menu
6-3. Control keys via Remote Commander.
1. While TV set on standby, press the following sequence on Buttons on the Remote Commander to access the service
the Remote commander (RMGA016). menu items and adjust the data values.

On screen Channel 5 Volume (-) POWER


display

The following menu will appear on the screen

MAIN_POWER_ERROR 0
5V_POWER_ERROR 0
AUDIO_ERROR 0
BALK_LIGHT_ERROR 0
TEMP_ERROR 0

Figure 1

2. To quit the diagnostic menu, turn off and on the set.

6-2. Viewing the Service Mode Display


6-4. Adjustment Method
1. While TV on standby mode, press the following sequence
on the Remote commander. 6-4-1. Aging

1. While TV on standby mode, press the following sequence


on the Remote commander.

On screen
Channel 5 Volume (+) POWER
display

(if wrong key is pressed or passed 3 seconds during each On screen


Channel 5 Volume (+) POWER
process, cancel entering the self-diagnosis display.) display

Example on screen display: 2. Select AGING with 2 or 5 On the Remote Commander.


Categry Item
3. Select AGING MODE with 1 or 4 On the Remote
[Category/Item name] Within 17 [Data] Within 7 characters
characters Commander.
T V S E R V I C E 4. Select data value with 3 or 6 On the Remote
0 0 0 W B M E Commander to 1 to enable. Refer to Service Items
0 0 0 W P R _ C
W 2 5 5 (Table 1) page 23.
L O C T O P P R O G R A M : T M 0 . 0 7 0
5. Press <I/1> to exit.
G T V : M R 1 . 0 . 2 6. When exit it will have the new data value and start aging.
N V M : T D 0 . 1 0 0 7. Aging condition:
a) Supply voltage : Rating
PROGRAM: Show the Application version
GTV: Show the GTV Library version b) Time: More than 20 minutes
NVM: Show the NVM version in the NVM data
(4bytes ASCII data) c) Ambient Temp: 22-28 degrees
d) Input : Set no signal except digital and analog
RF(Video/Component/PC)

Example on screen display:


T V S E R V I C E

2. To reset, press 8 – 0 – . 0 0 0 A G I N G

3. To Exit, press the <I/1> key . 0 0 0 A G I N G M O D E 1

L O C T O P P R O G R A M : T M 0 . 0 7 0
G T V : M R 1 . 0 . 2
N V M : T D 0 . 1 0 0

PROGRAM: Show the Application version


GTV: Show the GTV Library version
NVM: Show the NVM version in the NVM data
(4bytes ASCII data)

– 21 –
KLV-32S530A, 26, 32, 37 S550A
RM-GA016
RM-GA016W

6-4-2. Resetting the User Menu- Factory Reset 6-4-3. White Balance Adjustment

1. While TV on standby mode, press the following sequence Test Pattern:


on the Remote commander. a) Connect video signal of white to video input
b) Restort to original value : Color temp=0,
Picture=Max,Brightness=50,Backlight=max

1. While TV on standby mode, press the following sequence


on the Remote commander.
On screen
Channel 5 Volume (+) POWER
display

2. Select SERVICE with 2 or 5 On the Remote


Commander.
On screen
3. Select AUTO SET FACTORY with 1 or 4 On the Remote display
Channel 5 Volume (+) POWER
Commander.
4. Select data value with 3 or 6 On the Remote
Commander to 0 to current condition. Refer to 2. Select WB with 2 or 5 On the Remote Commander.
Service Items (Table 1) page 23 3. Select WPR_C with 1 or 4 On the Remote Commander.
5. Press <I/1> to exit. 4. Select data value with 3 or 6 On the Remote
Commander.
5. Press <I/1> to exit.
Example on screen display:
T V S E R V I C E
0 0 0 S E R V I C E
Note: Refer to Service Items (Table 1) page 23 for other item
0 0 0 A U T O G S E T F A C T O R Y 0 and data value.

L O C T O P P R O G R A M : T M 0 . 0 7 0
Example on screen display:
G T V : M R 1 . 0 . 2 T V S E R V I C E
N V M : T D 0 . 1 0 0 0 0 0 W B

0 0 0 W P R _ C 2 5 5
PROGRAM: Show the Application version
GTV: Show the GTV Library version
NVM: Show the NVM version in the NVM data L O C T O P P R O G R A M : T M 0 . 0 7 0
(4bytes ASCII data) G T V : M R 1 . 0 . 2
N V M : T D 0 . 1 0 0

PROGRAM: Show the Application version


GTV: Show the GTV Library version
NVM: Show the NVM version in the NVM data
(4bytes ASCII data)

– 22 –
KLV-32S530A, 26, 32, 37 S550A
RM-GA016
RM-GA016W

6-5. Table 1
Category Item Description Remarks bit Min Max Initial

WPR C W/B R adjustment for Cool 8 0 255 ADJ value


Change color temperature to Cool
W PG C W/B G adjustment for Cool 8 0 255 ADJ value
WPB C W/B B adjustment for Cool 8 0 255 ADJ value

W PR N W/B R adjustment for Cool 8 0 255 ADJ value


Change color temperature to Neautral
W PG N W/B G adjustment for Cool 8 0 255 ADJ value
WPB N W/B B adjustment for Cool 8 0 255 ADJ value
WB
WPR W1 W/B R adjustment for Warm1 8 0 255 ADJ value
Change color temperature to Warm1
W PG W 1 W/B G adjustment for Warm1 8 0 255 ADJ value
WPB W1 W/B B adjustment for Warm1 8 0 255 ADJ value

WPR W2 W/B R adjustment for Warm2 8 0 255 ADJ value


Change color temperature to Warm2
WPG W2 W/B G adjustment for Warm2 8 0 255 ADJ value
W PB W 2 W/B B adjustment for Warm2 8 0 255 ADJ value
"0:Auto, 1:BG, 2:DK,
"TV" system FIX.
TUNING SYSTEM 3 0 0x08 0 3:I, 4:M,
"Auto" or "BG" or "DK" or "I" or "M"
5_:No use"
When RF is no signal, select
NO SIGNAL MUTE 1 0 1 0 0:OFF, 1:ON
ON/OFF of audio mute.
0:current condition
1:SOEM(NORTH)
Select a factory, and preset factory Refer to the followings and sheet 2:SOEM(SOUTH)
AUTOSET FACTORY 3 0 0x08 0
signal. "AUTOSET FACTORY" 3:STT
4:SSV
5-:No use
This value is adjust by production.
SERVICE AGC Control of AGCOUT(66pin) of SMIC Initial value is adjustment value. 8 0 0xFF ADJ value
AGC Take Over
Forced 2D Select "2D" and "Current" 1 0 0x01 0 0:Current, 1:2D
Initial data is
BG/DK/I : 1 current 0:Disable
OVMADAPT FM over-moduration adaptation 1 0 0x01
M : 0 condition 1:Enable
Radio :1
Initial data is 0:Narrow
BG/DK/I : 1 current 1:Extra wide
FILTBW Sound carrier filter bandwith. 2 0 0x03
M : 0 condition 2:Medium
Radio :1 3:Wide
ADC AD auto calibration AD Cal. 1 0 0x01 0 1:Start auto ADC
SER1 Serial Number 1 SONY VERSION NO CHAR1 INDEX 8 0 0xFF ADJ value
SER2 Serial Number 2 SONY VERSION NO CHAR2 INDEX 8 0 0xFF ADJ value
SER3 Serial Number 3 SONY VERSION NO CHAR3 INDEX 8 0 0xFF ADJ value
SER4 Serial Number 4 SONY VERSION NO CHAR4 INDEX 8 0 0xFF ADJ value
PRODUCTION
SER5 Serial Number 5 SONY VERSION NO CHAR5 INDEX 8 0 0xFF ADJ value
SER6 Serial Number 6 SONY VERSION NO CHAR6 INDEX 8 0 0xFF ADJ value
SER7 Serial Number 7 SONY VERSION NO CHAR7 INDEX 8 0 0xFF ADJ value
SER8 Serial Number 8 SONY VERSION NO CHAR8 INDEX 8 0 0xFF ADJ value
0:Disable
AGING MODE Aging mode APRV_AGING_ENABLE_INDEX 1 0 1 0
1:Enable
AGING TIME Aging expire time APRV AGING TIME INDEX 8 0 0xFF 0
AGING 0:Black
1:White
AGING COLOR Aging color APRV_AGING_COLOUR_INDEX 8 0 0xFF 0 2:Red
3:Green
4:Blue
current
TEMP Read resister "TEMPERATURE" Same as NXP service mode 8 0 0xFF
condition
STATUS
current
SIG_BOOSTER_LEV Read A/D port for RF signal level A/D port: SARIN1 8 0 0xFF
condition

6-6. Board & Panel Replacement


When replacing the BT board and Panel readjust
the W/B.

– 23 –
HP_DET
IC2012
HP_L
1 3

2 4
HP_R
6
Q1003
7

Q1002 AUDIO_MUTE OFF- MUTE


MONIOUT_MUTE

Y
Q1006
PB SP_MUTE MAIN_VCC
Q2012
PR
7-1-1. BT2 Board
YUV_L
YUV_R
Q2012
A_V1_IN_V
A_V1_L
A_V1_R
HP_DET
7-1. BLOCK DIAGRAM

+9V_TUNER
A_V2_IN_V
A_V2_L
A_V2_R IC2012
Q2008
RM-GA016W
RM-GA016
KLV-32S530A, 26, 32, 37 S550A

MOMITOR_CVBSOUT
Q1000 20 25
MONITOR_OUTL LS_L
Q2007 22 21
MONITOR_OUTR
+9V_TUNER 23
MONIOUT_MUTE
Q1001 CN2000
11 4 R+
Q2010 CN2000
Q1005 10 3 R-
32 CN2000
VGA_L
17 1 L+
VGA_R LS_R
Q2009 33 CN2000
16 2 L-
PC_R
PC_G
PC_B
PC_H
PC_V

IC1000
5

6
SP_PROT
7 Q2004
Q2002
+3V3_STB

HPD_DET1 Q2003
Q1203
IC1201
HDMI1_CLK+ HDMI_CLK+
68 34
HDMI1_CLK- HDMI_CLK-
67 35

– 24 –
HDMI1_D0+ HDMI_D0+
71 31
HDMI1_D0- HDMI_D0-
70 32
SECTION 7

TV- TUNER * SWF800


DIAGRAMS

HDMI1_D1+ HDMI_D1+ SAW_SW


74 28 * Q8002 * Q8001
HDMI1_D1- HDMI_D1-
73 29
HDMI1_D2+ HDMI_D2+ * TU8000/ TU8001
77 25
I2C_SCL
4 11 * Q8000
HDMI1_D2- HDMI_D2-
76 26
I2C_SDA
HDMI_SCL 5 * SWF801
63 38
SIG_BOOSTER
HDMI_SDA 1 7
64 39
IC1202
HDMI_SEL2 AGC
5 21 Q8003

6 22 HDMI_SEL1

7
FM MIXER
+5V_SW
* Q8010 * Q8005 * Q8007 * Q8008
+3V3_STB
HDMI2_CLK+
6
HDMI2_CLK- * CF8001
5 * Q8004
HDMI2_D0+
9
HDMI2_D0-
8
HDMI2_D1+
12
HDMI2_D1-
11
FM_RADIO
HDMI2_D2+ FM_SIF FM_CLKP _SW SIFP SIFN VIFP VIFN
15 A
HDMI2_D2-
14

63
BT2_BOARD (1/3)
64
* IC1200
5

+5V_SW

+3V3_STB

* Q1201 HPD_DET2
To JTAG
BT2 BOARD 003 * IC3000
CN3005 PC_H BL_ADJ
C1 A2 A20 * IC3000 C2 To LVDS
JTRSTN 3
CN3005 * CN3000
PC_V STANDBY_LED_A RXO0-
JTDI 5 A16 A3 B13 C2 1 RXO0-
CN3005 * CN3000
PC_B PWR_DET RXO0+
JTDO 7 B16 A1 A13 D22 3
CN3005 PC_R HP_DET RXO1- * CN3000
JTMS 9 C1 C1 AB D21 5 RXO1-
CN3005 * CN3000
PC_G HDMI_RXTERM RXO1+
JCLK 11 A17 B2 AA E22 7
Hardware Reset IC3004
CN3005 * CN3000
P_ON2_A RXO2-
RESETN 4 C2 AA E21 9 RXO2-
TIMER_LED RXO2+ * CN3000
To ECS 2 AB F22 11 RX02+
CN3002 * CN3000
Y DCDC_ON_OFF RXOC-
RESETN 4 Q3000 B22 D1 AA F21 13
CN3002 RXOC+ * CN3000
PB HPD_DET1
MD2 8 A18 E2 AB G2 15
CN3002 * CN3000
PR SMIC_CLKP RXO3-
MD0 6 F1 AB G2 17 RXO3-
CN3002 SMIC_CLKN RXO3+ * CN3000
MD1 7 D2 AB 19 RX03+
CN3002 * CN3007
FM_CLKP B_INT B- INT
NC 12 AA Y10 2 B- INT
CN3002 MAIN_CVBS_Y FM_RADIO_SW
B INT 15 K1 A20
CN3002 HPD_DET2
TXD 2 E19 K2 B13
T22,T21
CN3002 EDID_WP T20,U22
RXD 3 E20 A13 U21,U20 * IC3000
MAIN_L INV_ERR V22,V21 MD[0:16] FL3003
To R2 N1 AB V20,W22
* CN3003 +3V3_STB_SPV
W21,W20 D1
MAIN_R PLL_SW FL3012 IC3003 C3,D
RXD 3 N2 AA Y22,Y21 +3V3_STB 4
* CN3003 I O
MOMITOR_MUTE Y20,AA2 G E3,F4
TXD 2 AA
H4,K4 FL3004
* CN3003 C10,D9
LS_R BL_ON_OFFN
SIRCS 4 Y2 AB C8,D7
B6
To HT1 LS_L HDMI_HPD2
AA AA
* CN3001 FL3011
J2,N4
C1 TUN_R HPD_DET1 Y18,AB17 FL3001
REMOTE 2 W1 AB P4,R4
AA17,Y17 D12
* CN3001 V3,B4 C1
B13 TUN_L HDMI_SDA AB16,AA1 MA[0- 11]
STANDBY 4 Y1 AB
6 FL3016
* CN3001
AB1 HDMI_SCL Y16,AB15 +1V8_STB
ON OFF 6 AB C6
* CN3001 AA15,Y15
TUN_SIF FM_CLKP FL3007 Y7 FL3015
KEYBOARD 9 M3 U1 AA W8
* CN3001 W17
FM_SIF W10
ON TIMER 5 AB U2 W12 FL3014
HDMI_CLK+ BA0
B10 AB1 A11
IC3001 DC_DET HDMI_CLK- BA1 FL3005
J3 A10 AB1 F20,G19

– 25 –
6 B18 H20,J19
SIG_BOOSTER HDMI_D0+ CASN J8,L8
M4 B9 AB2 K20,L19
5 B19 N8,R8
ON_TIMER HDMI_D0- RASN H9,R10 FL3009
C1 A9 AA2
1 C1 FL3006 H11,R12
P_ON1_A HDMI_D1+ WEN H13,R14
J3 B8 AB2 M19
2 A19 H15,K15
POWER_ON_LED_A HDMI_D1- CKE M15,P1
AB12 A8 R20
AA1 5
3
AUDIO_MUTE HDMI_D2+ SDCLKN
AA1 B7 P22 W6
FL3002 FL3008
Y6 P19,N20
IC3006 HDMI_SEL1 HDMI_D2- SDCLKP
Y9 A7 P21 D14 N22,W1
+5V_SW
* FB3026 D16 8
HDMI_SEL2
Y12
1,2,3 4 Q3002 A14
5V_DET
AA1
MAIN_VCC FL3000
* FB3027
To Clock SP_PROT D13
Y10
W15
* CN3007
WAKE UP INT 4 AA9
* CN3007
SCL 3 C1
* CN3007 IC3002
NVM_WP
SDA 1 B14 AA1

IC4503
12 3 6

11 5 5

10
IC3005
9
2

1
334_SCL
2
334_SDA
4
BUS_SEL
6

8 Q3002

A B
BT2_BOARD (1/3) BT2_BOARD (3/3)
RM-GA016W
RM-GA016
KLV-32S530A, 26, 32, 37 S550A
IC4002
BT2 BOARD 003 49 VREF

IC4501 IC4505
IC4000
MA[0- 11] ECS_RX 11 334_RX UART_RX
18 3 12
+3V3_STB I O RAM_VCC
G ECS_TX 334_TX 11 UART_TX
12 19 2

28.,29,30,31,32,33,3
5,
UART_SW
95 1
USB_INT 24 14
DQSH,DQMH,DQSL,DQML

16,20,
51,47
MONITOR_SCL LOC_SDA
27 10 4
MONITOR_SDA 9 5 LOC_SCL
WEN 28
21
BUS_SEL 94 MONITOR_SW
50 6
22 CASN
MAIN_DONE 93
RASN 8
23

CKE IC4502
44
MAIN_SUB_SW
STANDBY 51 1
SDCLKN,SDCLKP 62
RM-GA016W
RM-GA016
KLV-32S530A, 26, 32, 37 S550A

45,4
6
POWER_ON_LED_B POWER_ON_LED
53 13 12
RESETN
63 POWER_ON_LED_A
BA0,BA1 14

26,2
7
P_ON2_B P_ON2
54 6 7
P_ON2_A
MD2 5
87 STANDBY_LED_B STANDBY_LED
52 10 9
MD0
MD[0- 15] 89 STANDBY_LED_A
11
Hardware Reset
P_ON1_B P_ON1
55 3 4
IC4500

2,4,5,7,8,10,11,13,5
4,
RST_MICRO P_ON1_A
4 90 Q4505 16 2

2
IC8500
SMIC_CLKN
Q8501 Q8501 29 1
SMIC_CLKP
2
TUN_L USB_HVM CN4500
53 4 Q8501 77 2 HVM
USB_HVP CN4500
78 3 HVP
32 Q8501 CN4500
USB_POWER
31 Q4503 Q4502 1 VCC
33 TUN_R
5 Q8502
CN7000
P_ON1
Q8503 5 P_ON1

PWR_DET CN7000
TUN_SIF
7 6 AC_OFF_DE T

– 26 –
IC7004 * F7002
MAIN_L CN7000
9 +3V3_STB_PLL
MAIN_R 1 7 STB Y VCC
10 CN7000
MAIN_CVBS_Y
16 5 AUDIO VCC 1 AUDIO VCC
Y CN7000
44
A_V1_IN_V 2 AUDIO VCC
46
F7004 CN7000
A_V2_IN_V DC_DET
50 8 MAIN VCC
IC7003
+9V_TUNER 1 CN7000
9 MAIN VCC
I2C_SCL
13 P_ON2
I2C_SDA 2
14
IC7001 5V TO 30V
MONITOR_CVBSOUT 5 1
TUVIF
TUVI
39
MONITOR_OUTR
40 2 IC7000
MONITOR_OUTL
41 5 1 +33V_SW_TUNER
IC7002

A_V2_R 1 5 3
18
IF_PLL A_V2_L
58 19 4
AGC A_V1_R +1V8_STB
66 45
FL7000 F7004
SAW_SW A_V1_L
79 48 STB_MAIN_VCC Q7005 Q7007
VIFP VGA_R
72 51 IC7005
VIFN VGA_L
71 52 IC7006 2 3
SIFN YUV_R DCDC_ON_OFF
67 63 2 4 Q7004 1
SIFP YUV_L
68 64 5 1 15

Q7004 1 FL7001
Q7008 Q7006
3V3_STB
F7005
STB_MAIN_VCC
B PWR_DET +3V3_STB
Q7010

BT2_BOARD (2/3)
KLV-32S530A, 26, 32, 37 S550A KLV-32S530A, 26, 32, 37 S550A
RM-GA016 RM-GA016
RM-GA016W RM-GA016W

7-1-2. GT3 Board (except 37S550A)

GT3 BOARD

D6122
IC6105

T6102

D6129 D6201
D6109

D6101
D6143 Q6107
PH6106

PH6102
D6122
Q6108

IC6201
IC6103 CN6202
PH6103 11 STBY5.8V

CN6202
Q6201 13 POWER_ON

D6145
D6115 Q6202,
Q6105,
Q6104 IC6104 Q6203
Q6106

Q6109
D6206

CN6201
Q6110 1 REG24V
2 REG24V
IC6101 PH6104 3 REG24V
Q6103 D6105,D6108 4 REG24V
CN6202
D6106 1 REG12V
2 REG12V
T6202 IC6202
T6201 3 REG12V
Q6102

CN6202
9 AU_VCC
10 AU_VCC

T6101

CN6102 F6102 D6103 D6138


Q6111 PH6104
AC_L 3 FL6103 FL6102 CN6202
Q6112
12 AC_ON/OFF

– 27 – – 28 –
KLV-32S530A, 26, 32, 37 S550A
RM-GA016
RM-GA016W

7-1-3. HT1 Board

HT 1 BO ARD
IC 1000
C N1000
2
3

C N1000
Q 1000 TO
5 BT BO ARD

C N1000
Q 1001 7

C N1000
Q 1002 4

C N1000
Q 1003 6 +3V 3_S W

D1001 D1004

– 29 –
KLV-32S530A, 26, 32, 37 S550A
RM-GA016
RM-GA016W

7-2. CONNECTOR DIAGRAM


7-2-1 KLV-26S550A

T-CON
CNF1(30)

LVDS
Speaker L, R

CN7000(11)
Power, Standby, Audio VCC, Main VCC

CN2000(4)
Hotel

CN7001(4)
24V, Inv Err, BL, Dimmer
CN3000(40)

CN3003(6)
INVERTER

CN6202(13
CN6201(8)

CN3001(10)
)
CN1(14)

CN(3)
ECS
GT3 CN3002(18)
BT2
SW
CN6102(3)

Switch CN8002(1)
AC Power
Remote, LED
CN2801(6) HT1

Speaker R Speaker L

– 30 –
KLV-32S530A, 26, 32, 37 S550A
RM-GA016
RM-GA016W

7-2-2 KLV-32S530A, 32S550A, 32S550A/L, 32S550A/T

T-CON
CNF1(30)
LVDS
Speaker L, R

CN7000(11)
Power, Standby, Audio VCC, Main VCC

CN2000(4)
Hotel

CN7001(4)
24V, Inv Err, BL, Dimmer
CN3000(40)

CN3003(6
INVERTER

)
CN6202(13
CN6201(8)

CN3001(10)
)
CN1(14)

CN(3) ECS

CN3002(18)

GT3 BT2
SW

CN6102(3) CN8002(1)

Switch
AC Power

Remote, LED
CN2801(6) HT1

Speaker R Speaker L

7-2-3 KLV-37S550A

T-CON
CNF1(30)
LVDS
Speaker L, R
CN7000(11)

Power, Standby, Audio VCC, Main VCC


CN2000(4)

Hotel
CN7001(4)

24V, Inv Err, BL, Dimmer


CN3000(40)
CN3003(6)
INVERTER

CN2(10)

CN3(13)

CN3001(10)
CN1(14)

ECS
CN(3)
CN3002(18)
BT2
SW G4T

CN6102(3)
CN8002(1)

Switch AC Power
Remote, LED
CN2801(6) HT1

Speaker R Speaker L

– 31 –
KLV-32S530A, 26, 32, 37 S550A
RM-GA016
RM-GA016W

7-3. CIRCUIT BOARD LOCATION


7-3-1 KLV-26S550A

GT3 Board

BT2 Board

HT1 Board

7-3-2 KLV-32S530A, 32S550A, 32S550A/L, 32S550A/T

GT3 Board

BT2 Board

HT1 Board

– 32 –
KLV-32S530A, 26, 32, 37 S550A
RM-GA016
RM-GA016W

7-3-3 KLV-37S550A

PS Unit (G4T) Board

BT2 Board

HT1 Board

– 33 –
KLV-32S530A, 26, 32, 37 S550A
RM-GA016
RM-GA016W

7-4. SCHEMATIC DIAGRAM 7-5. PRINTED WIRING BOARDS

Board Function Note

BT2 I/O, AV INPUT/OUTPUT, HDMI, Due to complexity of the board, performing


PC,I, HP/AUDIO/LOC TOP/DDR/ component level field repairs are not
POWER DC/ TUNER.FM.IF/ recommended. Complete board
AV SWITCH.SMIC replacement is required if service is
G4T(37S550A) Power Supply necessary.
GT3(26S550A, For part number information, refer to
32S530A, Exploded View or Electrical Parts List
32S550A, section in this manual.
32S550A/L,
32S550A/T)
HT1 Key / LED / SIRCS

7-6. SEMICONDUCTOR

Due to complexity of the board, performing


component level field repairs are not recommended.
Complete board replacement is required if service is
necessary.

– 34 –
KLV-32S530A, 26, 32, 37 S550A
RM-GA016
RM-GA016W
SECTION 8
EXPLODED VIEWS
• Components not identified by a part • The component parts of an assembly • Item marked with an asterisk (*) are not
number or description are not stocked are indicated by the reference numbers stocked since they are seldom required
because they are not required for routine in the far right column of the part list and for routine service. Some delay should
service. within the dotted lines of the diagram. be anticipated when ordering these
components.

NOTE: The components identified by shading and ! mark are a 2-580-591-01 SCREW, +PSW M3X5
b 2-580-600-01 SCREW, +PSW M4X8
critical for safety. Replace only with part number specified.
c 2-580-602-01 SCREW, +PSW M4X12 (37S550A)
d 2-580-608-01 SCREW, +PSW M5X16
e 2-580-626-01 SCREW, SP 4-4O UNC
f 2-580-629-01 SCREW, +BVST 3X8
Note: The components identified by mark contain g 2-580-639-01 SCREW, +BVTP2 4X12
confidential information. Strictly follow the instructions h 2-580-640-01 SCREW, +BVTP2 4X16
whenever the components are repaired and /or replaced. i 7-685-648-79 SCREW +BVTP 3X12 TYPE2 IT-3

Note: The illustrations provided in this section might have slight


difference from actual set.

8-1. KLV-26S550A
8-1-1. REAR CABINET AND STAND ASSY

a i
h

h
h b
2 / 3

e 4 6

h 1

5
d

REF. NO. PART NO. DESCRIPTION REMARK


1 X-2345-184-1 REAR COVER (26) ASSY
2 * 3-106-086-01 COVER, ECS
3 * 4-115-101-01 COVER, ECS
4 * 4-127-924-01 COVER, ECS(S)
5 X-2345-158-1 STAND ASSY (M1)

6 4-138-855-01 COVER, MS/USB

– 35 –
KLV-32S530A, 26, 32, 37 S550A
RM-GA016
RM-GA016W

8-1-2. BOARDS, SPEAKERS, BEZEL AND PANEL

51

52
58 i
h

54
53
56
60
b h
h

53 h
57 b
h f
55 59

REF. NO. PART NO. DESCRIPTION REMARK


51 X-2345-183-1 BEZEL (26) ASSY
52 ! 1-802-866-12 LCD PANEL (26 INCH WXGA TFT)
53 1-858-210-11 LOUDSPEAKER (4.2X10CM)
54 X-2345-363-1 BAFFLE, SP (26L) ASSY
55 X-2345-364-1 BAFFLE, SP (26R) ASSY

56 4-125-782-01 BRACKET, SIDE JACK (EX2T)


57 4-125-785-01 COVER, UNDER (26/32)
58 * A-1663-488-A HT1 MOUNT
59 * A-1665-115-A GT3 COMPLETE (EXCEPT 26S550A RUSSIA)
A-1704-566-A GT3(26) COMPLETE (26S550A RUSSIA)
60 A-1708-543-A BT2 MOUNT (SERVICE) (26S550A RUSSIA)
A-1665-501-A BT2 MOUNT (SERVICE)
(EXCEPT 26S550A RUSSIA)

– 36 –
KLV-32S530A, 26, 32, 37 S550A
RM-GA016
RM-GA016W

8-2.KLV-32S530A, 32S550A, 32S550A/L, 32S550A/T


8-2-1. REAR CABINET AND STAND ASSY

a i
h

h b 2 / 3
e 4 6

h 1

5
d

REF. NO. PART NO. DESCRIPTION REMARK


1 X-2345-139-1 REAR COVER (32) ASSY
2 * 3-106-086-01 COVER, ECS
3 * 4-115-101-01 COVER, ECS
4 * 4-127-924-01 COVER, ECS(S)
5 X-2345-158-1 STAND ASSY (M1)

6 4-138-855-01 COVER, MS/USB


(32S550A NEW ZEALAND, 32S550A/L RUSSIA,
32S550A/T RUSSIA)
* 3-292-896-01 COVER, MS/USB
(EXCEPT 32S550A NEW ZEALAND,
32S550A/L RUSSIA, 32S550A/T RUSSIA)

– 37 –
KLV-32S530A, 26, 32, 37 S550A
RM-GA016
RM-GA016W

8-2-2. BOARDS, SPEAKERS, BEZEL AND PANEL

51
h

60 56
52

58
i
h

53
b
54 b
b 59

h b
b h

53 b f

b b
55
57
REF. NO. PART NO. DESCRIPTION REMARK
51 X-2345-137-1 BEZEL(32) ASSY (32S550A)
X-2345-370-1 BEZEL(32) ASSY (32S530A)
X-2348-561-1 BEZEL(32)(L) ASSY (32S550A/L)
X-2348-562-1 BEZEL(32)(T) ASSY (32S550A/T)
52 ! 1-802-807-11 LCD PANEL (31.5 INCH WXGA TFT)
53 1-826-873-11 LOUDSPEAKER (3.4X17.5CM)
(32S550A (IRAN, NEW ZEALAND),
32S550A/L RUSSIA, 32S550A/T RUSSIA)
1-858-209-11 LOUDSPEAKER (3.4X17.5CM)
(EXCEPT 32S550A (IRAN, NEW ZEALAND),
32S550A/L RUSSIA, 32S550A/T RUSSIA)
54 X-2345-361-1 BAFFLE, SP (32/37L) ASSY
55 X-2345-362-1 BAFFLE, SP (32/37R) ASSY

56 4-125-782-01 BRACKET, SIDE JACK (EX2T)


57 4-125-785-01 COVER, UNDER (26/32)
58 * A-1663-488-A HT1 MOUNT
59 * A-1663-495-A GT3 COMPLETE
(EXCEPT 32S550A NEW ZEALAND,
32S550A/L RUSSIA, 32S550A/T RUSSIA)
A-1704-563-A GT3(32) COMPLETE
(32S550A NEW ZEALAND, 32S550A/L RUSSIA,
32S550A/T RUSSIA)
60 A-1665-502-A BT2 MOUNT (SERVICE)
(32S530A (ME, THAILAND))
A-1707-902-A BT2 MOUNT (SERVICE)
(32S550A (RUSSIA, TUNISIA), 32S550A/L RUSSIA,
32S550A/T RUSSIA)
A-1663-500-A BT2 MOUNT (SERVICE)
(EXCEPT 32S530A (ME, THAILAND), 32S550A (RUSSIA, TUNISIA),
32S550A/L RUSSIA, 32S550A/T RUSSIA)

– 38 –
KLV-32S530A, 26, 32, 37 S550A
RM-GA016
RM-GA016W

8-3. KLV-37S550A
8-3-1. REAR CABINET AND STAND ASSY

h a c
c

h 2 / 3
h
4 6
e

h 1

5
d

REF. NO. PART NO. DESCRIPTION REMARK


1 X-2345-203-1 REAR COVER (37) ASSY
2 * 3-106-086-01 COVER, ECS
3 * 4-115-101-01 COVER, ECS
4 * 4-127-924-01 COVER, ECS(S)
5 X-2345-159-1 STAND ASSY (ML1)

6 4-138-855-01 COVER, MS/USB

– 39 –
KLV-32S530A, 26, 32, 37 S550A
RM-GA016
RM-GA016W

8-3-2. BOARDS, SPEAKERS, BEZEL AND PANEL

51 h

53
54 52
h

58 h 60
i 57

b
53
h
b 61
55 h 63
62 b
h

b b
59 56

REF. NO. PART NO. DESCRIPTION REMARK


51 X-2345-202-1 BEZEL(37) ASSY
52 ! 1-802-864-11 LCD PANEL (37 INCH WXGA TFT)
53 1-826-873-11 LOUDSPEAKER (3.4X17.5CM)
(37S550A (GE, NEW ZEALAND, SOUTH AFRICA))
1-858-209-11 LOUDSPEAKER (3.4X17.5CM)
(EXCEPT 37S550A (GE, NEW ZEALAND,
SOUTH AFRICA))
54 X-2345-361-1 BAFFLE, SP (32/37L) ASSY
55 X-2345-362-1 BAFFLE, SP (32/37R) ASSY

56 4-125-786-01 COVER, UNDER (37)


57 4-125-782-01 BRACKET, SIDE JACK (EX2T)
58 * A-1663-488-A HT1 MOUNT
59 1-474-161-11 PS UNIT(G4T)
60 A-1671-483-A BT2 MOUNT (SERVICE)
(EXCEPT 37S550A(RUSSIA, TUNISIA))
A-1707-902-A BT2 MOUNT (SERVICE)
(37S550A (RUSSIA, TUNISIA))

61 * 4-125-862-01 FRAME, SPINE(37L)


62 * 4-125-863-01 FRAME, SPINE(37R)
63 * 4-125-861-01 FRAME, BOTTOM(37)

– 40 –
KLV-32S530A, 26, 32, 37 S550A
RM-GA016
RM-GA016W

SECTION 9
ELECTRICAL PARTS LIST
NOTE:
REF NO. PART NO. DESCRIPTION REMARK REF NO. PART NO. DESCRIPTION REMARK
• Items marked " › " are not stocked since • All resistors are in ohms
The components identified by mark contain they are seldom required for routine • F : nonflammable
confidential information. Strictly follow the service. Some delay should be antici-
instructions whenever the components are pated when ordering these items. CAPACITORS
repaired and /or replaced. • MF : μF, PF : μμF
• All variable and adjustable resistors have
Due to complexity of the board, performing component characteristic curve B, unless otherwise COILS
level field repairs are not recommended. Complete noted. • MMH : mH, UH : μH
board replacement is required if service is necessary.

REF NO. PART NO. DESCRIPTION REMARK REF NO. PART NO. DESCRIPTION REMARK

9-1. KLV-26S550A ***********************************************************************

* A-1663-488-A HT1 MOUNT MISCELLANEOUS


************ *****************

* A-1665-115-A GT3 COMPLETE (EXCEPT 26S550A RUSSIA) 1-487-326-11 SWITCH UNIT


A-1704-566-A GT3(26) COMPLETE (26S550A RUSSIA) 1-500-386-11 FILTER, CLAMP (FERRITE CORE)
******************* (26S550A RUSSIA)
4-022-115-00 HOLDER, AC CORD
A-1708-543-A BT2 MOUNT (SERVICE) (26S550A RUSSIA) ! 1-836-510-11 POWERSUPPLYCORD(WITHCONNECTOR)
A-1665-501-A BT2 MOUNT (SERVICE) (EXCEPT 26S550A RUSSIA) (EXCEPT 26S550A (INDIA, THAILAND))
********************* 1-836-511-11 POWER SUPPLY CORD (26S550A THAILAND)

! 1-836-512-11 POWER SUPPLY CORD (26S550A INDIA)


***********************************************************************

***********************************************************************
ACCESORIES AND PACKING MATERIALS
************************************** REMOTE COMMANDER
**********************
1-569-008-33 ADAPTOR, CONVERSION (26S550A PHILIPPINES)
1-770-019-71 ADAPTOR, CONVERSION PLUG 3P (26S550A GE) 1-487-316-11 REMOTE COMMANDER (RM-GA016)
* 4-127-333-01 CUSHION, UPPER (DARK GRAY)
* 4-127-334-01 CUSHION, LOWER 1-487-316-31 REMOTE COMMANDER (RM-GA016) (DARK GRAY)
1-821-926-11 PLUG CONVERSION ADAPTOR 9-885-123-43 REMOTE COMMANDER BATTERY COVER
(26S550A SOUTH AFRICA) (DARK GRAY)
9-885-131-73 REMOTE COMMANDER BATTERY COVER
* 4-127-335-01 INDIVIDUAL CARTON
(DARK GRAY)
4-130-985-11 MANUAL, INSTRUCTION (ENGLISH)
(26S550A (GE, ME, SOUTH AFRICA))
4-130-985-21 MANUAL, INSTRUCTION (CHINESE) ***********************************************************************
(26S550A GE, ME)
4-130-985-31 MANUAL, INSTRUCTION (ARABIAN)
(26S550A ME) 9-2. KLV-32S530A, 32S550A, 32S550A/L, 32S550A/T
4-130-985-41 MANUAL, INSTRUCTION (PERSIAN) (26S550A ME)

4-130-985-51 MANUAL, INSTRUCTION (RUSSIAN) A-1665-502-A BT2 MOUNT (SERVICE)


(26S550A ME, RUSSIA) (32S530A (ME, THAILAND))
4-130-985-61 MANUAL, INSTRUCTION (FRENCH) (26S550A ME) A-1707-902-A BT2 MOUNT (SERVICE) (32S550A (RUSSIA, TUNISIA),
4-130-985-71 MANUAL, INSTRUCTION (UKHRAINE) 32S550A/L RUSSIA, 32S550A/T RUSSIA)
(26S550A RUSSIA) A-1663-500-A BT2 MOUNT (SERVICE) (EXCEPT 32S530A (ME, THAILAND),
4-137-767-11 MANUAL, INSTRUCTION (ENGLISH) 32S550A (RUSSIA, TUNISIA), 32S550A/L RUSSIA,
(26S550A (INDIA, PHILIPPINES, THAILAND)) 32S550A/T RUSSIA)
4-137-767-21 MANUAL, INSTRUCTION (THAILAND) **********************
(26S550A (PHILIPPINES, THAILAND))
* A-1663-495-A GT3 COMPLETE (EXCEPT32S550A NEW ZEALAND,
X-2190-783-1 BAG ASSY, RUDDER LOCK 32S550A/L RUSSIA, 32S550A/T RUSSIA)
(26S550A (INDIA, PHILIPPINES, THAILAND)) * A-1704-563-A GT3 COMPLETE (32S550A NEW ZEALAND,
32S550A/L RUSSIA, 32S550A/T RUSSIA)
************************************
*********************************************************************** * A-1663-488-A HT1 MOUNT
***********

<CONNECTORS>
************************************************************************
1-836-562-11 LEAD WIRE WITH CONNECTOR(LVDS)
* 1-910-053-23 CONNECTOR ASSY 13P
* 1-910-053-35 CONNECTOR ASSY 10P
* 1-910-053-36 CONNECTOR ASSY 14P
* 1-910-053-37 SP CONNECTOR ASSY 4P

– 41 –
KLV-32S530A, 26, 32, 37 S550A
RM-GA016
RM-GA016W

REF NO. PART NO. DESCRIPTION REMARK REF NO. PART NO. DESCRIPTION REMARK
ACCESORIES AND PACKING MATERIALS 4-146-351-11 MANUAL, INSTRUCTION (ENGLISH & PERSIAN)
************************************** (32S550A(IRAN))
X-2190-783-1 BAG ASSY, RUDDER LOCK
1-569-008-33 ADAPTOR, CONVERSION (32S550A (INDIA, PHILIPPINES, THAILAND),
(32S550A PHILIPPINES, 32S550A/L PHILIPPINES, 32S550A/L (PHILIPPINES),
32S550A/T PHILIPPINES) 32S550A/T (PHILIPPINES))

1-770-019-71 ADAPTOR, CONVERSION PLUG 3P ***********************************************************************


(32S550A GE, 32S550A/L GE, 32S550A/TGE)
1-821-926-11 PLUG CONVERSION ADAPTOR
(32S550A SOUTH AFRICA, 32S550A/L <CONNECTORS>
SOUTH AFRICA, 32S550A/T SOUTH AFRICA)
2-669-511-11 BAG, POLYETHYLENE
(32S550A (THAILAND, PHILIPPINES, INDIA), * 1-910-053-22 CONNECTOR ASSY 10P
32S550A/L PHILIPPINES, 32S550A/T PHILIPPINES) * 1-910-053-23 CONNECTOR ASSY 13P
* 1-910-053-24 CONNECTOR ASSY 14P
* 4-127-336-01 CUSHION, UPPER 1-836-565-11 LEAD WIRE WITH CONNECTOR(LVDS)
(EXCEPT 32S550A NEW ZEALAND, (32S550A (NEW ZEALAND, RUSSIA, TUNISIA))
32S550A/L RUSSIA, 32S550A/T RUSSIA) 1-836-564-11 LEAD WIRE WITH CONNECTOR(LVDS)
* 4-140-607-01 CUSHION UPPER (EXCEPT 32S550A (NEW ZEALAND, RUSSIA,
(32S550A NEW ZEALAND, 32S550A/L RUSSIA, TUNISIA))
32S550A/T RUSSIA)
* 4-127-337-01 CUSHION, LOWER 1-836-564-11 LEAD WIRE WITH CONNECTOR(LVDS)
(EXCEPT 32S550A NEW ZEALAND, (32S530A)
32S550A/L RUSSIA, 32S550A/T RUSSIA) * 1-910-053-25 SP CONNECTOR ASSY 4P
* 4-140-608-01 CUSHION LOWER
(32S550A NEW ZEALAND, 32S550A/L RUSSIA,
32S550A/T RUSSIA) ***********************************************************************
* 4-127-338-01 INDIVIDUAL CARTON (EXCEPT (32S530A,
32S550A(India, Philippines, Thailand))
MISCELLANEOUS
* 4-136-041-01 INDIVIDUAL CARTON (32S530A(ME)) *****************
* 4-137-768-01 INDIVIDUAL CARTON * 3-292-896-01 COVER, MS/USB
(32S550A(India, Philippines, Thailand)) 1-500-386-11 FILTER, CLAMP (FERRITE CORE)
* 4-140-524-01 INDIVIDUAL CARTON (32S530A(Thailand)) (32S550A (IRAN, NEW ZEALAND, TUNISIA,
* 4-146-350-01 INDIVIDUAL CARTON (32S550A(Iran)) RUSSIA), 32S550A/L RUSSIA, 32S550A/T RUSSIA)
4-022-115-00 HOLDER, AC CORD
4-130-985-11 MANUAL, INSTRUCTION (ENGLISH) 4-145-540-01 LABEL, POP(32S55-RUSS)
(32S530A(ME), 32S550A (GE, ME, NEW ZEALAND, (32S550A/L RUSSIA, 32S550A/T RUSSIA)
SOUTH AFRICA, TUNISIA), 32S550A/L 4-136-079-01 LABEL, REAR TERMINAL(DERI)
(SOUTH AFRICA, GE), 32S550A/T (32S530A)
(GE, ME, SOUTH AFRICA))
! 1-836-510-11 POWERSUPPLYCORD(WITHCONNECTOR)
4-130-985-21 MANUAL, INSTRUCTION (CHINESE) (EXCEPT 32S530A ( THAILAND),
(32S550A (GE, ME, SOUTH AFRICA),
32S550A(INDIA, NEW ZEALAND))
32S550A/L (GE, SOUTH AFRICA),
32S550A/T (GE, ME)) ! 1-836-511-11 POWER SUPPLY CORD (32S530A THAILAND)
4-130-985-31 MANUAL, INSTRUCTION (ARABIAN) ! 1-836-512-11 POWER SUPPLY CORD (32S550A INDIA)
(32S530A(ME), 32S550A (ME, TUNISIA) , ! 1-836-513-11 POWER SUPPLY CORD (32S550A(NEW ZEALAND))
32S550A/L SOUTH AFRICA, 32S550A/T ME) 1-487-326-11 SWITCH UNIT
4-130-985-41 MANUAL, INSTRUCTION (PERSIAN)
(32S530A(ME), 32S550A ME , 4-103-642-11 EMBLEM, SONY NO8 (32S550A(IRAN))
32S550A/L SOUTH AFRICA, 32S550A/T ME)
4-130-985-51 MANUAL, INSTRUCTION (RUSSIAN)
(32S530A(ME), 32S550A (ME, RUSSIA), ***************************************************************************
32S550A/L (RUSSIA, SOUTH AFRICA),
32S550A/T (ME, RUSSIA)) REMOTE COMMANDER
4-130-985-61 MANUAL, INSTRUCTION (FRENCH) **********************
(32S530A(ME), 32S550A ME, TUNISIA,
32S550A/L SOUTH AFRICA, 32S550A/T ME ) 1-487-316-11 REMOTE COMMANDER (RM-GA016)
(DARK GRAY)
4-130-985-71 MANUAL, INSTRUCTION (UKHRAINE) 1-487-316-31 REMOTE COMMANDER (RM-GA016) (DARK GRAY)
(32S550A RUSSIA, 32S550A/L RUSSIA, 9-885-123-43 REMOTE COMMANDER BATTERY COVER
32S550A/T RUSSIA) (DARK GRAY)
4-137-767-11 MANUAL, INSTRUCTION (ENGLISH) 9-885-131-73 REMOTE COMMANDER BATTERY COVER
(32S530A(Thailand), 32S550A (INDIA, THAILAND,
PHILIPPINES), 32S550A/L PHILIPPINES, (DARK GRAY)
32S550A/T PHILIPPINES)
4-137-767-21 MANUAL, INSTRUCTION (THAILAND)
***********************************************************************
(32S530A(Thailand), 32S550A (PHILIPPINES,
THAILAND), 32S550A/L PHILIPPINES,
32S550A/T PHILIPPINES)

– 42 –
KLV-32S530A, 26, 32, 37 S550A
RM-GA016
RM-GA016W

REF NO. PART NO. DESCRIPTION REMARK REF NO. PART NO. DESCRIPTION REMARK

9-3. KLV-37S550A 4-137-767-21 MANUAL, INSTRUCTION (THAILAND)


(37S550A (PHILIPPINES, THAILAND))
4-146-351-11 MANUAL, INSTRUCTION (37S550A(IRAN))
A-1671-483-A BT2 MOUNT (SERVICE)
(EXCEPT 37S550A (RUSSIA, TUNISIA))
A-1707-902-A BT2 MOUNT (SERVICE) ***********************************************************************
(37S550A (RUSSIA, TUNISIA))
**********************
<CONNECTORS>
* A-1663-488-A HT1 MOUNT
*********** * 1-910-053-47 CONNECTOR ASSY 10P
* 1-910-053-48 CONNECTOR ASSY 13P
1-474-161-11 PS UNIT(G4T) * 1-910-053-49 CONNECTOR ASSY 14P
************* 1-836-566-11 LEAD WIRE WITH CONNECTOR(LVDS)
(EXCEPT 37S550A NEW ZEALAND)
1-836-567-11 LEAD WIRE WITH CONNECTOR(LVDS)
*********************************************************************** (37S550A NEW ZEALAND)

ACCESORIES AND PACKING MATERIALS * 1-910-053-50 SP CONNECTOR ASSY 4P


**************************************

1-569-008-33 ADAPTOR, CONVERSION (37S550A PHILIPPINES) ***********************************************************************


1-770-019-71 ADAPTOR, CONVERSION PLUG 3P (37S550A GE)
1-821-926-11 PLUG CONVERSION ADAPTOR
(37S550A SOUTH AFRICA) <MISCELLANEOUS>
2-669-511-11 BAG, POLYETHYLENE
(37S550A (INDIA, PHILLIPINES, TAIWAN)) 1-500-386-11 FILTER, CLAMP (FERRITE CORE)
* 4-127-339-01 CUSHION, UPPER (37S550A (NEW ZEALAND, RUSSIA, TUNISIA))
(EXCEPT 37S550A (GE, NEW ZEALAND, 4-022-115-00 HOLDER, AC CORD
SOUTH AFRICA)) 4-143-818-11 LABEL, ENERGY RATING(S)
(37S550A NEW ZEALAND)
* 4-141-724-01 CUSHION UPPER 4-140-368-01 LABEL, MRP (37S550A INDIA)
(37S550A IRAN, GE, NEW ZEALAND,
! 1-836-510-11 POWERSUPPLYCORD(WITHCONNECTOR)
SOUTH AFRICA))
* 4-127-340-01 CUSHION, LOWER (EXCEPT 37S550A (INDIA, NEW ZEALAND,
(EXCEPT 37S550A (IRAN, GE, NEW ZEALAND, THAILAND))
SOUTH AFRICA))
* 4-141-725-01 CUSHION LOWER ! 1-836-511-11 POWER SUPPLY CORD (37S550A THAILAND)
(37S550A (IRAN, GE, NEW ZEALAND, ! 1-836-512-11 POWER SUPPLY CORD (37S550A INDIA)
SOUTH AFRICA)) ! 1-836-513-11 POWER SUPPLY CORD (37S550A NEW ZEALAND)
* 4-127-341-01 INDIVIDUAL CARTON (EXCEPT 37S550A(IRAN)) 4-131-527-11 SPACER, G BOARD
* 4-147-046-01 INDIVIDUAL CARTON (37S550A IRAN) 1-487-326-11 SWITCH UNIT

4-130-985-11 MANUAL, INSTRUCTION (ENGLISH) 4-100-136-01 SHEET(CORE), C (32S550A(IRAN))


(37S550A (GE, ME, NEW ZEALAND, 4-103-642-21 EMBLEM, SONY NO. 8 (37S550A(IRAN))
SOUTH AFRICA, TUNISIA))
4-130-985-21 MANUAL, INSTRUCTION (CHINESE)
(37S550A (GE, ME)) ***********************************************************************
4-130-985-31 MANUAL, INSTRUCTION (ARABIAN)
(37S550A (ME, TUNISIA)) REMOTE COMMANDER
4-130-985-41 MANUAL, INSTRUCTION (PERSIAN) **********************
(37S550A ME)
4-130-985-51 MANUAL, INSTRUCTION (RUSSIAN) 1-487-316-11 REMOTE COMMANDER (RM-GA016)
(37S550A (ME, RUSSIA)) (DARK GRAY)
1-487-316-31 REMOTE COMMANDER (RM-GA016) (DARK GRAY)
4-130-985-61 MANUAL, INSTRUCTION (FRENCH) 9-885-123-43 REMOTE COMMANDER BATTERY COVER
(37S550A (ME, TUNISIA)) (DARK GRAY)
4-130-985-71 MANUAL, INSTRUCTION (UKHRAINE) 9-885-131-74 REMOTE COMMANDER BATTERY COVER
(37S550A RUSSIA)
(DARK GRAY)
4-137-767-11 MANUAL, INSTRUCTION (ENGLISH)
(37S550A (INDIA, PHILIPPINES, THAILAND))

– 43 –
SUPPLEMENT-1 EX2T CHASSIS
MODEL COMMANDER DEST. MODEL COMMANDER DEST.

KLV-26S550A RM-GA016 & GE, India, ME, KLV-32S550A/L RM-GA016 & GE, ME, Philippines,
RM-GA016W Philippines, Russia,
(Blue) RM-GA016W Russia, South Africa
South Africa, Thailand
KLV-32S550A/T RM-GA016 & GE, ME, Philippines,
KLV-32S530A RM-GA016 & ME, Thailand (Brown) RM-GA016W Russia, South Africa

RM-GA016W

KLV-32S550A RM-GA016 & GE, India, Iran, ME,


KLV-37S550A RM-GA016 & GE, India, Iran, ME,
RM-GA016W Philippines, Russia,
RM-GA016W New Zealand, Thailand, Tunisia
Philippines, Russia,
South Africa, Thailand
Tunisia

SUBJECT : Part Information Change: Addition of:


1. Removal of Rear Cover and Switch Unit Procedure
2. Triage Chart
3. Trouble Shooting

This supplement applies only to the models listed above.


Other information remains the same as in the original issue and previous supplements.

Please refer:
1) Removal of Rear Cover and Switch Unit Procedure (Page 45)
2) Triage Chart (Page 46)
3) Trouble Shooting (Page 47~50)

– 44 –
KLV-32S530A, 26, 32, 37 S550A
RM-GA016
RM-GA016W
SECTION 1
SAFETY NOTES
1-7. Removal of Rear Cover Procedure

Note:
For Screws informations,
Please refer to Section 4 :
Disassembly .

Push point at Switch Unit.

2 1
3

Photo show the position during rear cover 3) Remove Rear Cover from Switch Unit while
pushing at Switch Unit towards inner set.
opening:
1) Raise Point 1.
2) Press 'Push point' towards inner side of set.

1-8. Removal of Switch Unit Procedure

1 2

Push this position to remove


Switch Unit more easily Push and slant towards inner side of set.

Push and slant towards inner side of set to remove Switch Unit correctly.

– 45 –
KLV-32S530A, 26, 32, 37 S550A
RM-GA016
RM-GA016W
SECTION 2
SELF DIAGNOSTIC FUNCTION
2-7. Triage Chart

2-7-1. KLV-26S550A, 32S530A, 32S550A, 32S550A/L, 32S550A/T

Failure 2x 4x 6x 7x 8x No Power Sound NG Picture NG

BT2

GT3

Panel

Speaker

2-7-2. KLV-37S550A

Failure 2x 4x 6x 7x 8x No Power Sound NG Picture NG

BT2

G4

Panel

Speaker

– 46 –
KLV-32S530A, 26, 32, 37 S550A
RM-GA016
RM-GA016W

SECTION 3
TROUBLE SHOOTING

3-1. Flowchart
3-1-1. NO POWER
NO POWER
No Power

YES
Check AC cable connection
NO
AC cable NG

YES
STBY_VCC(GT3:6.2V, G4T:5.6V)
CN7000_7pin on BT2 Board

NO
GT3, G4T Board NG

YES

BT2 or Switch Unit NG

3-1-2. SOUND NG

SOUND NG

Sound NG

Only speaker out?


NO
BT2 Board NG

YES

AUDIO_VCC(GT3:13V, G4T:15V)
CN7000_1, 2pin on BT2 Board

NO
GT3, G4T Board NG

YES

UI of Audio setting correct?


Volume,TV speaker
YES
BT2 Board or Speaker NG

NO

Set correctly or reset by menu

– 47 –
KLV-32S530A, 26, 32, 37 S550A
RM-GA016
RM-GA016W

3-1-3. PICTURE NG
PICTURE NG

PICTURE NG

All input have


NO
problem
BT2 Board NG

YES

Backlight on? NO
BT2 Board GT3, G4T Board NG

YES

UI of some picture setting correct?

YES LVDS harness connection


or BT2 board or Panel NG

NO

Set correctly or reset by menu

– 48 –
KLV-32S530A, 26, 32, 37 S550A
RM-GA016
RM-GA016W

3-2. Board Replacement Order


3-2-1. LED 2x or 4x BLINKING

LED 2x or 4 x BLINKING

GT3 or Replace(OK)
G4T

NO

Replace BT2 Finish

3-2-2. LED 8x BLINKING

LED 8x BLINKING

Replace(OK)
Speaker

NO

Replace BT2 Finish

– 49 –
KLV-32S530A, 26, 32, 37 S550A
RM-GA016
RM-GA016W

3-2-3. LED 6x BLINKING

LED 6x BLINKING

Replace(OK)
GT3 or
G4T

NO

Replace(OK)
BT2

NO

Replace Panel Module Finish

3-2-4. LED 7x BLINKING

LED 8x BLINKING

Replace(OK)
BT2

NO

Replace Panel Module Finish

– 50 –
KLV-32S530A, 26, 32, 37 S550A
RM-GA016
RM-GA016W

SUPPLEMENT-2 EX2T CHASSIS


MODEL COMMANDER DEST. MODEL COMMANDER DEST.

KLV-26S550A RM-GA016 & GE, India, Sogul, Iran,


RM-GA016W Saudi Arabia, Singapore,
ARM, Indonesia,
Philippines, Russia,
South Africa, Thailand
Vietnam.

SUBJECT : Part Information Change: Addition of:


i) Stand Assy
ii) Fall lock belt bag assy

This supplement shows only variant information for the new model(s).
Other information remains the same as in the original issue.

Please refer:
1) Stand Assy (Page 52)
2) Fall lock belt bag assy (Page 53)

– 51 –
KLV-32S530A, 26, 32, 37 S550A
RM-GA016
RM-GA016W

SECTION 8
EXPLODED VIEWS

8-1. KLV-26S550A
8-1-1. REAR CABINET AND STAND ASSY

REF. NO. PART NO. DESCRIPTION REMARK


5 X-2349-157-1 STAND ASSY (M1)
(26S550A (INDIA, PHILIPINES, THAILAND, VIETNAM))

– 52 –
KLV-32S530A, 26, 32, 37 S550A
RM-GA016
RM-GA016W

SECTION 9
ELECTRICAL PARTS LIST

REF NO. PART NO. DESCRIPTION REMARK

X-2348-140-2 BAG ASSY, FALL LOCK BELT


(26S550A)

– 53 –
KLV-32S530A, 26, 32, 37 S550A
RM-GA016

SUPPLEMENT-3 EX2T CHASSIS


MODEL COMMANDER DEST. MODEL COMMANDER DEST.
KLV-32S550A/L RM-GA016 Hong Kong,
KLV-32S530A RM-GA016 SOGUL, Thailand (Blue) Malaysia, SOGUL,
Iran, Saudi Arabia,
KLV-32S550A RM-GA016 Hong Kong,
Singapore, ARM,
Malaysia, India, Iran, Indonesia,
SOGUL, Phillipines, Vietnam
Saudi Arabia, South Africa
Singapore, ARM,
Indonesia, KLV-32S550A/T RM-GA016 Hong Kong,
New Zealand, (Brown) Malaysia, SOGUL,
Phillipines, Vietnam, Iran, Saudi Arabia,
Russia, Singapore, ARM,
South Africa, Tunisia Indonesia,
Phillipines, Russia,
Thailand, Vietnam

SUBJECT : Part Information Changed - LCD Panel Part Number

This supplement applies only to the models listed above.


Other information remains the same as in the original issue and previous supplements.

Please refer:
1) Exploded View (Page 55)
2) Electrical Part List (Page 56)

Note:
LCD Panel Part Number changed from CMO to SLCD.
Related to this matter, some connectors are changed accordingly. Please refer to page mentioned
above for details informations.

– 54 –
KLV-32S530A, 26, 32, 37 S550A
RM-GA016

8-2-2. BOARDS, SPEAKERS, BEZEL AND PANEL (refer page 38)

52

REF. NO. PART NO. DESCRIPTION REMARK


52 ! 1-802-932-11 LCD PANEL (32 INCH WXGA TFT)
! 1-802-932-32 LCD PANEL (32 INCH WXGA TFT)

– 55 –
KLV-32S530A, 26, 32, 37 S550A
RM-GA016

SECTION 9
ELECTRICAL PARTS LIST

REF NO. PART NO. DESCRIPTION REMARK


9-2. KLV-32S530A, 32S550A, 32S550A/L, 32S550A/T
(REFER PAGE 42)
1-836-846-11 LEAD WIRE WITH CONNECTOR(LVDS)
(except 32S550A (NEW ZEALAND, RUSSIA,
TUNISIA))
1-836-846-21 LEAD WIRE WITH CONNECTOR(LVDS)
(except 32S550A (NEW ZEALAND, RUSSIA,
TUNISIA))
1-836-847-11 LEAD WIRE WITH CONNECTOR(LVDS)
(32S550A (NEW ZEALAND, RUSSIA, TUNISIA))
1-836-847-21 LEAD WIRE WITH CONNECTOR(LVDS)
(32S550A (NEW ZEALAND, RUSSIA, TUNISIA))
1-910-053-52 CONNECTOR ASSY 14P

– 56 –
KLV-32S530A, 26, 32, 37 S550A
RM-GA016

SUPPLEMENT-4 EX2T CHASSIS


MODEL COMMANDER DEST. MODEL COMMANDER DEST.

KLV-26S550A/1 RM-GA016 SOGUL

KLV-26S550A/3 RM-GA016 SOGUL

KLV-32S550A/1 RM-GA016 SOGUL

KLV-32S550A/3 RM-GA016 SOGUL

KLV-37S550A/1 RM-GA016 SOGUL

KLV-37S550A/3 RM-GA016 SOGUL

SUBJECT : New Model Addition

This supplement shows only variant information for the new model(s).
Other information remains the same as in the original issue.

SECTION 4: DISASSEMBLY
4-1. KLV-26S550A/1, 26S550A/3

4-1-1. R2 Board and Rear Cover Removal (Refer Page 8)

1 Remove
R Bracket (Top)
3 Two screws
2 Disconnect (+BVTP 3 X 14)
CN001 4 R2 Board

6 Two screws
(+PSW M3 X 5)
7 Two screws
(+BVTP 3 X 12)

5 Twelve screws
(BVTP2 4 X 16)

8 Two screw
(+PSW M4 X 8)

9 Lift to remove Rear Cover

– 57 –
KLV-26, 32, 37 S550A
RM-GA016

4-2. KLV-32S550A/1, 32S550A/3

4-2-1. R2 and Rear Cover Removal (refer page 9)

1 Remove
R Bracket (Top)
3 Two screws
2 Disconnect (+BVTP 3 X 14)
CN001 4 R2 Board

6 Two screw
7 Three screws (+PSW M3 X 5)
(+BVTP 3 X 12)

5 Twelve screws
(BVTP2 4 X 16)

8 Two screw
(+PSW M4 X 8)

9 Lift to remove Rear Cover

4-3. KLV-37S550A/1, 37S550A/3

4-3-1. R2 and Rear Cover Removal (refer page 10)

1 Remove
R Bracket (Top)
3 Two screws
2 Disconnect (+BVTP 3 X 14)
CN001 4 R2 Board

7 Two screws
(+PSW M3 X 5)

8 Four screws
(+PSW 4 X 16)
6 Two screws
(+BVTP 3 X 12)

5 Twelve screws
(BVTP2 4 X 16)

9 Lift to remove Rear Cover

– 58 –
KLV-26, 32, 37 S550A
RM-GA016

SECTION 5 SERVICE ADJUSTMENT (refer page 21)

Preset "Test" button on remote commander 6. The following menu appears on the screen.
Function Settings
1. Press the following buttons simultaneously on the
remote commander RM-GA016 for a few seconds. Hotel Mode Off
TV / Remote Controls Both Controls
Freeze Use
5 + Display Key Use
Equipment
+
AC Power On Setting Unspecify
List display Channel 5
Wide Mode Key Use
Standby LED On
2. Once completed, the below button operates as a TEST Initialize Hotel Settings
button.
7. Press B/b to select 'Hotel Mode'. Then press .

8. Now press B/b then V/v to select 'ON' and press .


Red Button
Function settings
Hotel Mode On
Off
Entering Hotel Menu Mode
9. The TV set resets and restarts.
1. While TV set is on standby, press the following sequence
on the remote commander(RM-GA016).
10. Now press 'Menu' on the remote commander.

11. The following menu confirms the hotel mode is ON.


Language

On screen Red Button Volume (+) POWER Sleep Timer


display
Exiting Hotel Menu Mode
2. When the TV turns on, the indication "Hotel Mode 1. While TV set is ON, press the following sequence on the
Settings in Progress" appears on the bottom center of remote commander(RM-GA016).
the screen.

MUTE MENU

On screen Volume (+)


display
Hotel Mode Settings in Progress

2. The TV set restarts and show "Hotel Mode Settings in


3. Press 'Menu' on the remote commander. Progress" on the bottom center of the screen.
4. The following menu appears on the screen:

Menu
Favourites
Programme List Hotel Mode Settings in Progress
External Inputs
FM Radio 3. Now press 'Menu' on the remote commander.
Settings
Hotel Mode Settings 4. The following menu confirms the hotel mode is OFF.

Menu
5. Press V/v to select 'Hotel Mode Settings' and press .
Favourites
Programme List
External Inputs
FM Radio
Settings
Hotel Mode Settings

– 59 –
KLV-26, 32, 37 S550A
RM-GA016

Disable Hotel Menu Mode

1. While TV set is on standby, press the following sequence


on the remote commander(RM-GA016).

TEST

On screen Red Button Volume (-) POWER


display

2. Press 'Menu' on the remote commander.

3. The below menu appears on the screen.


Menu
Favourites
Programme List
External Inputs
FM Radio
Settings

4. This menu confirms the hotel menu mode is disabled.

– 60 –
KLV-26, 32, 37 S550A
RM-GA016

7-3. CIRCUIT BOARD LOCATION


7-3-1 KLV-26S550A/1, 26S550A/3 (refer page 32)

R2 Board
(In actual case, R2 board
is attached at Rear Cover)

7-3-2 KLV-32S550A/1, 32S550A/3 (refer page 32)

R2 Board
(In actual case, R2 board
is attached at Rear Cover)

– 61 –
KLV-26, 32, 37 S550A
RM-GA016

7-3-3 KLV-37S550A/1, 37S550A/3 (refer page 33)

R2 Board
(In actual case, R2 board
is attached at Rear Cover)

– 62 –
KLV-26, 32, 37 S550A
RM-GA016

7-4. SCHEMATIC DIAGRAM 7-5. PRINTED WIRING BOARDS


(refer page 34)
Board Function Note
R2 Hotel Mode Due to complexity of the board, performing
component level field repairs are not
recommended. Complete board
replacement is required if service is
necessary.
For part number information, refer to
Exploded View or Electrical Parts List
section in this manual.

– 63 –
KLV-26, 32, 37 S550A
RM-GA016

SECTION 8
EXPLODED VIEWS

8-1. KLV-26S550A/1, 26S550A/3


8-1-1. R2 BOARD, REAR CABINET AND STAND ASSY (refer page 35)

2 / 3
8

REF. NO. PART NO. DESCRIPTION REMARK


2 ---------Not Supply-----------
3 ---------Not Supply-----------
7 * 4-111-643-01 R BRACKET (TOP)
8 * A-1565-554-A R2 MOUNT

– 64 –
KLV-26, 32, 37 S550A
RM-GA016

8-1-2. BOARDS, SPEAKERS, BEZEL AND PANEL (refer Page 36)

58

60

59

REF. NO. PART NO. DESCRIPTION REMARK


58 * A-1663-488-B HT1 MOUNT
59 * A-1665-115-B GT3 COMPLETE
60 A-1738-901-A BT2 MOUNT (SERVICE)

– 65 –
KLV-26, 32, 37 S550A
RM-GA016

8-2. KLV-32S550A/1, 32S550A/3


8-2-1. R2 BOARD, REAR CABINET AND STAND ASSY (refer Page 36)

2 / 3
8
4

REF. NO. PART NO. DESCRIPTION REMARK


1 X-2345-139-2 REAR COVER (32) ASSY
X-2348-751-1 REAR COVER (32) ASSY
2 ----------Not Supply---------
3 ----------Not Supply---------
4 * 4-127-924-02 COVER, ECS(S)
7 * 4-111-643-01 R BRACKET (TOP)
8 * A-1565-554-A R2 MOUNT

– 66 –
KLV-26, 32, 37 S550A
RM-GA016

8-2-2. BOARDS, SPEAKERS, BEZEL AND PANEL (refer Page 37)

60
52

61
58

54

59

55

REF. NO. PART NO. DESCRIPTION REMARK


52 ! 1-802-932-11 LCD PANEL (32 INCH WXGA TFT)
! 1-802-932-32 LCD PANEL (32 INCH WXGA TFT)
54 X-2515-157-1 BAFFLE, SP (32/37L) ASSY
55 X-2515-158-1 BAFFLE, SP (32/37R) ASSY
58 * A-1663-488-B HT1 MOUNT
59 * A-1663-495-B GT3 COMPLETE

60 A-1739-081-A BT2 MOUNT (SERVICE)


61 4-103-642-21 EMBLEM, SONY NO.8

– 67 –
KLV-26, 32, 37 S550A
RM-GA016

8-3. KLV-37S550A/1, 37S550A/3


8-3-1. R2 BOARD, REAR CABINET AND STAND ASSY (refer Page 38)

2 / 3
8

REF. NO. PART NO. DESCRIPTION REMARK


2 ----------Not Supply---------
3 ----------Not Supply---------
5 X-2345-159-2 STAND ASSY (ML1)
7 * 4-111-643-01 R BRACKET (TOP)
8 * A-1565-554-A R2 MOUNT

– 68 –
KLV-26, 32, 37 S550A
RM-GA016

8-3-2. BOARDS, SPEAKERS, BEZEL AND PANEL (refer Page 39)

54
64
58
60

55

59 56

REF. NO. PART NO. DESCRIPTION REMARK


54 X-2515-157-1 BAFFLE, SP (32/37L) ASSY
55 X-2515-158-1 BAFFLE, SP (32/37R) ASSY
56 4-125-786-02 COVER, UNDER (37)
58 * A-1663-488-B HT1 MOUNT
59 1-474-161-12 POWER UNIT

60 A-1739-123-A BT2 MOUNT (SERVICE)


64 4-103-642-21 EMBLEM, SONY NO.8

– 69 –
KLV-26, 32, 37 S550A
RM-GA016

SECTION 9
ELECTRICAL PARTS LIST

REF NO. PART NO. DESCRIPTION REMARK REF NO. PART NO. DESCRIPTION REMARK

9-1. KLV-26S550A/1, 26S550A/3 CONNECTORS


**************
A-1738-901-A BT2 MOUNT (SERVICE)
* A-1665-115-B GT3 COMPLETE * 1-910-053-52 CONNECTOR ASSY 14P
* A-1663-488-B HT1 MOUNT (INV-CN6201(GT3)-CN7001(BT2)(1)
* A-1565-554-A R2 MOUNT * 1-910-049-38 CONNECTOR ASSY 6P
(CN001(R2)-C9003(BG1)(1)(FOR EG1L(GA)ONLY)/
********************************************************************** CN001(R2)-CN3003(BT2)(1)(FOR EX2T ONLY)
1-836-846-11 LEAD WIRE WITH CONNECTOR(LVDS)
ACCESORIES AND PACKING MATERIALS (CN3000(BT2)-TCON(1)
************************************** 1-836-846-21 LEAD WIRE WITH CONNECTOR(LVDS)
(CN3000(BT2)-TCON(1)
X-2342-530-2 BAG ASSY, FALL LOCK BELT * 1-910-053-25 SP CONNECTOR ASSY 4P (CN2000(BT2)-SP(1)
* 4-140-605-01 CUSHION LOWER
* 4-140-604-01 CUSHION UPPER ***********************************************************************
* 4-127-335-02 INDIVIDUAL CARTON
4-130-985-13 MANUAL, INSTRUCTION MISCELLANEOUS
*****************
4-130-985-23 MANUAL, INSTRUCTION
4-130-985-33 MANUAL, INSTRUCTION 4-100-136-01 SHEET(CORE), C (FRM MAIN(5) FRM BTM(2)
4-130-985-43 MANUAL, INSTRUCTION FRM SPN(2) PANEL(1) SP(2)
4-130-985-54 MANUAL, INSTRUCTION
4-130-985-63 MANUAL, INSTRUCTION *********************************************************************

*********************************************************************** 9-3. KLV-37S550A/1, 37S550A/3


CONNECTORS A-1739-123-A BT2 MOUNT (SERVICE)
************** * A-1663-488-B HT1 MOUNT
1-474-161-12 POWER UNIT
* 1-910-049-38 CONNECTOR ASSY 6P * A-1565-554-A R2 MOUNT
(CN001(R2)-C9003(BG1)(1)(FOR EG1L(GA)ONLY)/
CN001(R2)-CN3003(BT2)(1)(FOR EX2T ONLY)) *********************************************************************

********************************************************************** ACCESORIES AND PACKING MATERIALS


**************************************
MISCELLANEOUS
***************** X-2342-530-2 BAG ASSY, FALL LOCK BELT
* 4-140-603-01 INDIVIDUAL CARTON
4-100-136-01 SHEET(CORE), C (MAIN BKT(4) FRM BTM(1) 4-130-985-13 MANUAL, INSTRUCTION
FRM SPN(1) PANEL(2)) 4-130-985-23 MANUAL, INSTRUCTION
4-130-985-33 MANUAL, INSTRUCTION
**********************************************************************
4-130-985-43 MANUAL, INSTRUCTION
9-2. KLV-32S550A/1, 32S550A/3 4-130-985-54 MANUAL, INSTRUCTION
4-130-985-63 MANUAL, INSTRUCTION
A-1739-081-A BT2 MOUNT (SERVICE)
* A-1663-495-B GT3 COMPLETE **********************************************************************
* A-1663-488-B HT1 MOUNT
* A-1565-554-A R2 MOUNT

**********************************************************************

ACCESORIES AND PACKING MATERIALS


**************************************

X-2348-141-2 BAG ASSY(L), FALL LOCK BELT


* 4-140-606-01 INDIVIDUAL CARTON
4-130-985-13 MANUAL, INSTRUCTION
4-130-985-23 MANUAL, INSTRUCTION
4-130-985-33 MANUAL, INSTRUCTION

4-130-985-43 MANUAL, INSTRUCTION


4-130-985-54 MANUAL, INSTRUCTION
4-130-985-63 MANUAL, INSTRUCTION

**********************************************************************

– 70 –
KLV-26, 32, 37 S550A
RM-GA016

REF NO. PART NO. DESCRIPTION REMARK REF NO. PART NO. DESCRIPTION REMARK
CONNECTORS
**************

* 1-910-049-38 CONNECTOR ASSY 6P


(CN001(R2)-C9003(BG1)(1)
(FOR EG1L(GA)ONLY)/
CN001(R2)-CN3003(BT2)(1)(FOR EX2T ONLY))
1-836-566-21 LEAD WIRE WITH CONNECTOR(LVDS)
(CN3000(BT2)-TCON(1))

Sony Corporation
Sony EMCS (Malaysia) Sdn. Bhd. English
9-888-103-06 TVEG ¹ 2009.7

– 71 –
Specifications
Model name KLV-37S550A KLV-32S550A KLV-32S530A KLV-26S550A
System
Panel System LCD (Liquid Crystal Display) Panel
TV System B/G, I, D/K, M
Colour System PAL, PAL60, SECAM, NTSC4.43, NTSC3.58
Channel Coverage B/G: VHF: E2 to E12/ UHF: E21 to E69/ CATV: S01 to S03, S1 to S41
VHF: 1 to 11/UHF: 21 to 69/ CATV: S01 to S03, S1 to S41 (New Zealand only)
I: UHF: B21 to B69/ CATV: S01 to S03, S1 to S41
D/K: VHF: C1 to C12, R1 to R12/ UHF: C13 to C57, R21 to R60/ CATV: S01 to S03, S1 to S41,
Z1 to Z39
M: VHF: A2 to A13/ UHF: A14 to A79/ CATV: A-8 to A-2, A to W+4, W+6 to W+84
Sound Output 10 W + 10 W 8W+8W
Input/Output jacks
Antenna 75 ohm external terminal
1, 2 Video input (phono jack)
1, 2 Audio input (phono jacks): 500 mVrms, Impedance: 47 kilohms
Supported formats: 1080p (50/60 Hz), 1080i (50/60 Hz), 720p (50/60 Hz), 576p, 576i, 480p, 480i
Y: 1 Vp-p, 75 ohms, 0.3V sync negative/PB/CB: 0.7 Vp-p, 75 ohms/PR/CR: 0.7 Vp-p, 75 ohms
Audio input (phono jacks): 500 mVrms, Impedance: 47 kilohms
Video output (phono jack)
Audio output (phono jacks)
HDMI IN (KLV-32S530A) Video: 1080p (50/60 Hz), 1080i (50/60 Hz), 720p (50/60 Hz), 576p, 576i, 480p, 480i
HDMI IN 1, 2 (KLV-37S550A/
KLV-32S550A/KLV-26S550A)
PC IN (RGB) PC Input (D-sub 15-pin) (see page 21)
G: 0.7 Vp-p, 75 ohms, non Sync on Green/B: 0.7 Vp-p, 75 ohms/
R: 0.7 Vp-p, 75 ohms/HD: 1-5 Vp-p/VD: 1-5 Vp-p
PC IN PC audio input (minijack)
i Headphones jack
Power and others
Power Requirements 110–240 V AC, 50/60 Hz
220–240 V AC, 50/60 Hz (New Zealand and Tunisia only)
Screen Size (inches) 37 32 26
Display Resolution 1,366 pixels (horizontal) × 768 lines (vertical)
Power Consumption Indicated on the rear of the TV.
Dimensions with stand (mm) 927 × 627 × 259 807 × 557 × 222 807 × 557 × 222 679 × 485 × 222
(w × h × d)* without stand
927 × 574 × 103 807 × 508 × 102 807 × 508 × 102 679 × 435 × 101
(mm)
Mass* with stand (kg) 16.1 13.1 13.1 10.0
without stand
14.3 12.0 12.0 8.7
(kg)
Optional Wall-Mount
SU-WL500 or SU-WL50B SU-WL100
Accessories bracket
* Dimensions and mass are approximate values.
Design and specifications are subject to change without notice.

Instructions on “Installing the Wall-Mount Bracket” are


not supplied in the form of a separate leaflet with this TV. Customer support
These installation instructions are included within this
TV’s instructions manual.

Printed on 70% or more recycled paper using VOC


(Volatile Organic Compound)-free vegetable oil
based ink.

Printed in Malaysia

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