Splendor Plus Xtec 2.0
Splendor Plus Xtec 2.0
Thank you for selecting a Hero MotoCorp SPLENDOR+ XTEC 2.0. We wish you many
miles of continued riding pleasure in the years ahead.
We, at Hero MotoCorp, are committed to demonstrate excellence in our environment
performance on a continual basis, as an intrinsic element of our corporate philosophy. To
achieve this we commit ourselves to continue product innovations to improve environment
compatibility, comply with all applicable legislation including environment legislation and
strengthen the green supply chain.
Your vehicle is conforming to latest BS6 STAGE-II (OBD STAGE II-A) regulation for
emission, safety & noise levels. We are also using non asbestos brake shoes/pads and engine
gaskets which are environment friendly in nature.
This vehicle is fitted with a lighting feature known as “Automatic Headlamp ON”. The feature
is mandated for all 2 Wheelers by Ministry of Road Transport & Highways (Government of
India) vide notification GSR 188 (E) dated 22nd February 2016. This feature helps in
conspicuity for improving rider safety. The headlamp of this vehicle will always be lit ON when
the engine gets ON.
This booklet is your guide to the basic operation and maintenance of your new Hero
MotoCorp SPLENDOR+ XTEC 2.0. Please take time to read it carefully. As with any fine
machine, proper care and maintenance are essential for trouble-free operation and optimum
performance.
Your Authorised Hero MotoCorp dealer will be glad to provide further information or
assistance and is equipped to handle your future service needs.
Let us make this world a safer, healthier and more environment friendly place.
NOTE
ALL INFORMATION, ILLUSTRATION, PHOTOGRAPH, DIRECTIONS,
SPECIFICATIONS AND OTHER CONTENTS COVERED IN THIS OWNER'S
MANUAL ARE BASED ON THE LATEST PRODUCT INFORMATION AVAILABLE
AT THE TIME OF ITS PUBLISHING APPROVAL, AND THE ACCURACY OR
CORRECTNESS OF THE SAME IS NOT UNDERTAKEN OR GUARANTEED.
Hero MotoCorp Ltd RESERVES THE RIGHT TO MAKE CHANGES IN ITS
CONTENTS AT ANY TIME WITHOUT NOTICE AND/OR INCURRING ANY
OBLIGATION, WHATSOEVER. NO ONE IS ALLOWED TO REPRODUCE ANY
PART OF THIS PUBLICATION WITHOUT OBTAINING PRIOR WRITTEN
PERMISSION FROM Hero MotoCorp Ltd.
ACCESSORIES SHOWN MAY NOT BE THE PART OF STANDARD FITMENT. IT
IS OUR ENDEAVOUR TO CONSTANTLY IMPROVE OUR PRODUCTS. THIS
COULD LEAD TO CHANGE IN PRODUCT SPECIFICATIONS WITHOUT
NOTICE. Hero MotoCorp Ltd ‘SPLENDOR+ XTEC 2.0’ COMPLIES WITH THE
LATEST EMISSION NORMS.
CONTENTS
Pg. No. Pg. No.
VEHICLE IDENTIFICATION 1 SAFETY PRECAUTION 43
VEHICLE VIEWS 2 MAINTENANCE SCHEDULE 44
VEHICLE SPECIFICATION 7 SPARK PLUG INSPECTION 47
ACCESSORIES & MODIFICATIONS 9 ENGINE OIL 48
ANTI-THEFT TIPS 9 OIL FILTER SCREEN & CENTRIFUGAL FILTER 49
VEHICLE SAFETY 10 AIR CLEANER 51
• Important safety information 10 VALVE CLEARANCE ADJUSTMENT 52
• Protective apparel 11 CLUTCH LEVER FREE PLAY 53
SAFE RIDING TIPS 12 THROTTLE OPERATION 54
TIPS FOR HEALTHY ENVIRONMENT 13 DRIVE CHAIN SLACKNESS 55
PARTS FUNCTION 14 DRIVE CHAIN SLIDER INSPECTION 58
• Ignition switch 14 BRAKES 58
• Instruments & Indicators 15 SUSPENSION 61
LCD PANEL 18 WHEEL 62
LOW FUEL INDICATOR 20 MAIN/SIDE STAND LUBRICATION 64
FEATURES 20 TUBELESS TYRES 64
HANDLEBAR SWITCHES CONTROLS 28 NUTS, BOLTS & FASTENERS 67
i3s (IDLE STOP START SYSTEM) 29 BATTERY 67
SIDE STAND INDICATOR/SWITCH 32 FUSE REPLACEMENT 69
FUEL 33 STOP LAMP SWITCH 70
USB CHARGER 35 HEADLAMP FOCUS ADJUSTMENT 70
PRE-RIDE INSPECTION 36 CATALYTIC CONVERTER 71
STARTING THE ENGINE 37 EVAPORATIVE EMISSION CONTROL SYSTEM 72
RIDING 39 POLISHING OF VEHICLE 72
BRAKING 40 BASIC TROUBLESHOOTING 73
PARKING 40 ROAD SIGNS 76
UTILITY BOX 41 WARRANTY
TOOL KIT/FIRST AID KIT 41 HERO GENUINE PARTS
CLEANING AND WASHING OF VEHICLE 41 ZONAL/REGIONAL/AREA OFFICES
MAINTENANCE 42
VEHICLE IDENTIFICATION
MBLH
AW4
HA11F1#
#######
0###
####
##
Vehicle Identification Number (VIN) Engine No.
Location: Stamped on the right side of the Location: Stamped on the lower side of the
steering head tube. left crankcase.
VIN: MBLHAW40#########
MBL HAW40 # # # # #####
Manufacturer Vehicle Check Model Year Plant Month of Production
code Description Digit Code Manufacturing Serial Number
Engine No.: HA11F1########
HA11F1 # # # #####
Engine Year of Assembly Plant Month of Serial Number
Description Manufacturing Manufacturing
Model: SPLENDOR+ XTEC 2.0
Variants VIN Engine
Electric Start/Drum/Cast Wheel/i3s HAW40 HA11F1
VIN and Engine No. may be required:
1. During registration of the vehicle.
2. For dealing with legal & insurance departments.
1
FRONT VIEW VEHICLE VIEWS
4 5
3 6
7
2
4
2 5
1
6
7 17
6 18
5 19
4 20
3 21
2 22
1
(1) Ignition switch with steering lock (11) Side stand indicator
(2) QR code/E20 sticker (12) Turn signal indicators
(3) Mode button (13) High beam indicator
(4) Hazard switch (14) Programmed FI malfunction indicator
(5) Horn switch lamp (MIL)
(6) Turn signal lamp switch (15) i3s indicator
(7) Clutch lever (16) i3s switch
(8) Passing switch (17) Front brake lever
(9) Headlamp dimmer switch (18) Throttle grip
(10) LCD panel of Meter console. Refer (19) Electric starter switch
instruments and indicators (page 18) (20) Neutral indicator
for fuel gauge, speedometer and other (21) Low fuel indicator
features of console (22) Fuel tank lid
*Accessories and features shown may not be part of standard fitment.
4
LEFT SIDE VIEW
12 11 10 9
13
1 2 3 4 5 6 7 8
(1) Side reflex reflector (6) Pillion footrest (10) ECU (inside)
(2) Gearshift pedal (7) Left side cover (11) Side stand switch
(3) Rider footrest (8) Saree guard with (12) Throttle body (Inside)
(4) Main stand women pillion step (13) Front fork
(5) Side stand (9) Rear carrier
*Accessories and features shown may not be part of standard fitment.
5
RIGHT SIDE VIEW
11 10 9 8 7
12 6
13
1 2 3 4 5
(1) Battery compartment (Inside) (6)Front fender (11) Rear cowl
(2) Kick starter pedal (7)Utility box (12) Rear shock absorber
(3) Oil level dipstick (8)Fuel tank (13) Exhaust muffler
(4) Rear brake pedal (9)Seat
(5) Starter motor (10)
Pillion hand hold
(Optional)
*Accessories and features shown may not be part of standard fitment.
6
VEHICLE SPECIFICATION
ITEM SPECIFICATIONS
Dimensions
Overall length 2000 mm
Overall width 720 mm
Overall height 1052 mm
Wheelbase 1236 mm
Saddle height 785 mm
Ground clearance 165 mm
Weight
Kerb weight 112 kg
Capacities
Engine oil 1.1 litres at disassembly and 0.95 litre at draining
Fuel tank 9.8 litres
Engine
Maximum power 5.9 kW @ 8000 r/min
Maximum torque 0.82 kgf-m (8.05 N-m) @ 6000 r/min
Bore and stroke 50.0x49.5 mm
Compression ratio 9.9:1
Displacement 97.2 cc
Spark plug NGK-CR7HSA, BOSCH-UR4AC,
Federal Mogul-P-RZ9HC
Spark plug gap 0.6-0.7 mm
Valve clearance Intake 0.10 mm
Exhaust 0.10 mm
Idle speed 1400±100 r/min in hot condition (after 70°)
Chassis and suspension
Front suspension Telescopic hydraulic shock absorbers
Rear suspension Swing arm with 5 step adjustable hydraulic shock
absorbers
Caster angle 26°
Trail length 89 mm
7
VEHICLE SPECIFICATION
ITEM SPECIFICATIONS
Tyre size Front 80/100-18M/C 47P (Tubeless tyre)
Rear 80/100-18M/C 54P (Tubeless tyre)
Front Internal expanding shoe type, 130 mm
Brakes Rear Internal expanding shoe type, 130 mm
(Integrated braking system)
Transmission
Primary reduction 3.722 (67/18)
Final reduction 3.143 (44/14)
Gear ratio, 1st 3.182 (35/11)
2ndrd 1.706 (29/17)
3th 1.238 (26/21)
4 0.958 (23/24)
Electricals
Battery *MF Battery12V-4Ah/ETZ-5
Alternator 140 W @ 5000 r/min
Headlamp (High/Low) LED
Position lamp LED
Tail/Stop lamp 12V-5/21W-**MFR
Turn signal lamp 12V-10Wx4 **MFR
Turn signal indicator (RH + LH) LED
Neutral indicator LED
Hi beam indicator LED
Side stand indicator LED
LCD illumination LED (Amber)
i3s indicator LED
Programmed-Fi Malfunction indicator lamp (MIL) LED
Low fuel indicator LED
Fuse 15A, 10A, 10A & 10A (Circuit fuse)
15A, 10A (Spare fuse)
* MF stands for Maintenance Free
** MFR stands for Multi-Focal Reflector
8
ACCESSORIES & MODIFICATIONS Modifications
Modifying your vehicle or using non-Hero We strongly advise you not to remove any
MotoCorp accessories can make your vehicle original equipment or modify your vehicle in
unsafe. Before you consider making any any way that would change its design or
modifications or adding an accessory, be sure operation. Such changes could seriously
to read the following information. impair your vehicle's handling, stability and
! WARNING
braking, making it unsafe to ride. Removing or
modifying your lamps, mufflers, emission
• Improper accessories or modifications can control system or other equipment can also
cause a crash in which you can be seriously make your vehicle illegal.
hurt or killed.
• Follow all instructions in this owner's manual ANTI-THEFT TIPS
regarding accessories and modifications. • Always lock the steering and never leave the
Accessories key in the ignition switch. This sounds
• Make sure that the accessory does not simple but people do forget.
obscure any lamps, reduce ground • Be sure the registration information for your
clearance, limit suspension travel or steering vehicle is accurate and correct.
travel, affect your riding position or interfere • Park your vehicle in a locked garage
with operating any controls. whenever possible.
• Be sure electrical equipment does not • Use an additional anti-theft device of good
exceed the vehicle's electrical system quality.
capacity (page 8). A blown fuse can cause a • Never park your vehicle in an isolated area.
loss of lights. Park as far as possible in a designated area.
• Do not pull a trailer or sidecar with your • Keep a note in your vehicle all the time with
vehicle. This vehicle was not designed for your name, address and contact details.
these attachments, and their use can
seriously impair your vehicle's handling.
9
VEHICLE SAFETY
IMPORTANT SAFETY INFORMATION
Your vehicle can provide many years of Ride defensively
service and pleasure if you take responsibility Always pay due attention to other vehicles
for your own safety and understand the around you, and do not assume that other
challenges you can meet on the road. drivers see you. Be prepared to stop quickly or
There is much that you can do to protect perform an evasive maneuver.
yourself when you ride. You will find many Make yourself easily visible
helpful recommendations throughout this Some drivers do not see vehicles because they
manual. Following are a few that we consider are not looking for them. To make yourself more
most important. visible, wear bright reflective clothing, position
Always wear a helmet yourself so that others can see you, signal before
It is a proven fact, helmet significantly reduces turning or changing lanes, and use horn which
the number and severity of head injuries. So will help others to notice you.
always wear a helmet and make sure your Ride within your limits
pillion rider does the same. We also Pushing the limits is another major cause of
recommend that you wear eye protection, vehicle accidents. Never ride beyond your
sturdy boots, gloves and other protective gear. personal abilities or faster than conditions
Before riding your vehicle demand. Remember that fatigue and
Make sure that you are physically fit, mentally negligence can significantly reduce your ability
focused and free of alcohol and drugs. Check to make good judgements and ride safely.
that you and your pillion are both wearing an Do not drink and ride
approved vehicle helmet and protective Riding under the influence of alcohol or drugs
apparel. Instruct your pillion on holding onto is dangerous. Alcohol can reduce your ability
the grab rail or your waist, leaning with you in to respond to changing conditions and reduce
turns, and keeping their feet on the footrest, the reaction time. Do not drink and ride.
even when the vehicle is stopped.
Take time to learn & practice your Keep your vehicle in safe condition
vehicle For safe riding, it’s important to inspect your
Even if you have ridden other vehicles, vehicle before every ride and perform all
practice riding in a safe area to become recommended maintenance. Never exceed
familiar with how this vehicle works and load limits, and use accessories that have been
handles, and to become accustomed to the recommended by Hero MotoCorp for this
vehicle's size and weight. vehicle.
10
If you are involved in a crash ! WARNING
Personal safety is your first priority. If you or • Not wearing a helmet increases the chance of
anyone else has been injured, take time to serious injury or death in a crash.
assess the severity of the injuries and whether • Be sure you and your pillion always wear a
it is safe to continue riding. Call for emergency helmet, eye protection and other protective
assistance if needed. Also follow applicable apparel when you ride.
laws and regulations if another person or Helmets and eye protection
vehicle is involved in the crash. Your helmet is your most important piece of
If you decide to continue riding, first evaluate riding gear because it offers the best
the condition of your vehicle. If the engine is protection against head injuries. A helmet
still running, turn it off. Inspect for fluid leaks, should fit your head comfortably and securely.
check the tightness of critical nuts and bolts, A bright coloured helmet can make you more
and check the handlebar, brake levers, brakes, noticeable in traffic, as can reflective strips.
and wheels. Ride slowly and cautiously. Your An open-face helmet offers some protection,
vehicle may have suffered damage that is not but a full-face helmet offers more. Always
immediately apparent. Have your vehicle wear face shield or goggles to protect your
thoroughly checked at a qualified service eyes and help your vision.
facility as soon as possible. Additional riding gear
PROTECTIVE APPAREL In addition to a helmet and eye protection, we
For your safety, we strongly recommend that also recommend:
you always wear an approved helmet (ISI • Sturdy boots with non-slip soles to help
marked), eye protection, boots, gloves, long protect your feet and ankles.
pants and a long sleeve shirt or jacket • Leather gloves to keep your hands warm
whenever you ride. Take care of loose/ and help prevent blisters, cuts, burns, and
hanging clothes while solo/pillion riding. bruises.
Although complete protection is not possible, • A two wheeler riding suit or jacket for
wearing proper gear can reduce the chance of
injury when you ride. comfort as well as protection. Bright
Following are suggestions to help you choose coloured reflective clothing can help make
proper riding gear. you more noticeable in traffic. Be sure to
avoid loose clothes that could get caught on
any part of your vehicle.
11
Do's: SAFE RIDING TIPS
• Always conduct simple pre-ride inspection Don't
(page 36). • Never use cell phone while riding the
• Always wear a helmet (ISI marked) with vehicle.
chin strap securely fastened and insist on a • Avoid sudden acceleration, braking and
helmet for your pillion rider. turning of your vehicle.
• While riding, sit in a comfortable position • Never shift gears without disengaging the
with your legs close to fuel tank. clutch and closing the throttle.
• Ride defensively and at a steady speed • Never touch any part of the hot exhaust
(between 40-50 km/hr). system like muffler.
• To stop the vehicle (in IBS), press the rear • Never ride under the influence of alcohol or
brake pedal for the application of front and drugs.
rear brakes simultaneously. However, for • Concentrate on the road and avoid talking
more effective braking, use both brakes to the pillion rider or others on the road.
simultaneously, keeping throttle in the • Do not litter on the road.
closed position. • Do not cross the continuous white/yellow
• Respect road signs and obey traffic rules for line in the center of the road, while
your own safety and that of others on the overtaking.
road (page 76). • Do not attach large or heavy items to the
• During night time, dip headlamps of your handlebars, front forks, or fenders.
vehicle for oncoming traffic, or when • Never take your hands off the steering
following another vehicle. handle while riding.
• Give way to others on the road and signal • Do not move the side stand down while
before you make a turn. riding, as engine will stop while vehicle is in
• To make yourself more visible, wear bright gear (page 32) (Wheel locking leading to
reflective clothing that fits well. accident, part damage, etc.).
• Tightly wrap loose/hanging clothes & avoid
entangling with moving parts.
• Get your vehicle serviced regularly by the
Authorised Hero MotoCorp workshop.
• Before riding make sure in which mode you
are riding whether with i3s switch “ON’ or
“OFF”.
12
TIPS FOR HEALTHY ENVIRONMENT
The following tips shall ensure a healthy vehicle, healthy environment, and a healthy you.
• Healthy engine: The engine is the lifeline of every vehicle. To keep it healthy, it should be
tuned regularly, which will also help reduce pollution and improve vehicle performance &
fuel efficiency.
• Regular servicing: Get your vehicle serviced at an Authorised Hero MotoCorp
workshop, as per the service schedule, for an optimum performance and keep the emission
level under check.
• Genuine spares: Always insist on Hero MotoCorp genuine parts as spurious or
incompatible spares and accessories can upset or deteriorate your vehicle’s running
condition.
• Genuine engine oil: Hero 4T Plus SAE 10W 30 SL grade (JASO MA2) or Hero 4T
Plus SAE 5W 30 SN grade (JASO MA2) engine oil recommended by Hero MotoCorp and
make sure you change it every 6000 km. (Top up if the oil level is at or near the lower level
mark) to keep the engine fit and environment healthy.
(Do not mix “SAE 10W 30 SL grade and SAE 5W 30 SN grade” engine oil during oil
change or top up).
• Noise pollution: Noise beyond a certain decibel is pollution. Whether it is from horns or
defective mufflers, excessive noise will cause headaches and discomfort.
• Emission pollution: Get emission of your vehicle checked by Authorised agencies atleast
once every 3 months or as notified by the government from time to time.
• Fuel saving & Reduce pollution: Switch "OFF" the engine while waiting at traffic signal
points to save fuel and reduce pollution, if the waiting period is long.
• BS-VI grade fuel: Always use BS-VI grade fuel to adhere BS-VI norms.
13
PARTS FUNCTION 2
Ignition switch “ON” ( )
position
“OFF”( )
position/ 1
Lock open
3
1. Ignition switch
“LOCK” position 2. Ignition key
3. Steering lock position
Key position Function Key removal
The LCD panel illuminates & initial display of multi
function digital segments are displayed. The fuel
gauge segment will swing to the maximum scale
once and back to its normal position. The
speedometer, odometer and RTMI will go to their
maximum values and will come back to its their
“ON” ( ) normal readings. Scroll message will appear in LCD Key cannot be removed
panel. The engine can be started. Turn signal lamp,
Pass lamp, horn, tail/stop lamp, fuel gauge, &
neutral indicator will be functional. Programmed FI
malfunction indicator lamp (MIL) illuminates
continuously and i3s indicator glows for 2 seconds.
For console features, refer (page 15 ).
“OFF”( ) Engine cannot be started and no electrical system Key can be removed
will be functional.
“LOCK” Steering can be locked. Key can be removed
14
INSTRUMENTS AND INDICATORS
The indicators are in the speedometer panel above the headlamp. The functions are as below.
1 2 3 4 56 7 8 9
ECO
21 10
km/h
20 TRIP
AB
odo
km
km/l
AV
11
19
km/hMODE
odo
HELLO MY HERO km
18 17 16 15 14 13 12
Sl. No. Description Function
1 Service reminder
indicator Displays when the next service is due (page 19).
2 Eco mode Indicates that vehicle is running in the fuel economy
range which gives better mileage (page 21).
You will get all the incoming call alert on the meter console
3 Incoming call alert once your smartphone is paired with the vehicle via Hero
app (page 25).
15
Sl. No. Description Function
You will get all the missed call alert on the meter console
4 Missed call alert once your smartphone is paired with the vehicle via Hero
app (page 26).
You will get all the message alert on the meter console once
5 Message alert your smartphone is paired with the vehicle via Hero app
(page 27).
Indicates approximate fuel available in the form of
6 Fuel gauge digital segments. The digital segments will swing to
maximum scale on the meter console once the ignition
switch is turned “ON” ( ) (page 18).
7 Side stand indicator Light glows when the vehicle is parked on the side stand.
8 Turn signal indicators Flashes when turn signal switch is operated.
9 High beam indicator Light glows when headlamp is in “Hi” beam.
When the ignition switch is turned “ON” the programmed FI
malfunction indicator lamp (MIL) glows continuously and
Programmed-FI then should go “OFF” once the engine is started. It indicates
10 malfunction indicator that programmed FI system is OK. If it glows continuously
lamp (MIL) there is an abnormality in the programmed FI system, it is
recommended to reduce the speed and drive to the
Authorised Hero MotoCorp workshop for check-up.
11 i3s indicator Indicator glows for 2 seconds and turns “OFF” indicating
that i3s system is functional.
12 Neutral indicator Light glows when vehicle is in neutral position.
13 Low fuel indicator Light glows when the fuel quantity is low (page 20).
Real time mileage The It indicates the current mileage of the vehicle (in km/litre).
14 indicator (RTMI) indication will change after every 3±1 seconds depending
upon the driving condition (page 19).
16
Sl. No. Description Function
Display battery status of smartphone on the meter console
15 Bluetooth once your smartphone is paired with the vehicle via Hero
app (page 23).
Display battery status of smartphone on the meter console
16 Phone battery status once your smartphone is paired with the vehicle via Hero
app (page 27).
17 Odometer Shows accumulated distance travelled (page 18).
18 Mode button Switches display between odometer and tripmeter-A & B.
19 Scroll display Displays a scrolling “HELLO MY HERO” message for few seconds
when the ignition key is turned “ON” (page 19).
20 Tripmeter Shows the distance travelled during a trip after setting to
zero (page 18).
21 Speedometer Indicates driving speed.
17
LCD PANEL
(a) Odometer ECO
ECO
MODE
km/h
2
TRIP
AB
odo
km
km/l
AV
(1) Tripmeter (2) Mode button
(c) Fuel gauge
The fuel gauge (1) indicates approximate fuel
available in the form of digital segments.
The digital segments (2) will swing to
MODE
ECO
MODE
1 HELLO MY HERO
km/h
odo
km
km/l
AV
19
NOTE ! CAUTION
After getting the vehicle serviced, make sure Please ensure the vehicle is not used with low
that the service reminder indicator has been fuel indicator glowing continuously. It will not
reset. only result in the vehicle running out of fuel,
1 but may also cause serious damage to the fuel
pump. Please ensure fuel is refilled as soon as
the low fuel indicator starts glowing.
ECO
NOTE
To check the fuel level indication, the vehicle
TRIP
AB
odo
km
km/h
km/l
AV should be on levelled surface and in stationary
condition.
FEATURES
(a) Steering lock
MODE
(1) Service reminder indicator Steering lock with ignition switch, turn the
ignition key (1) to “OFF” ( ) position & turn
LOW FUEL INDICATOR the handlebar towards left or right & push the
key
Low fuel indicator (1) is a warning indicator position. downwards & turn towards “LOCK”
for the user to fill the fuel as soon as possible. key. After locking take out the ignition
1
ECO
km/h
TRIP km/l
odo AV
AB km
MODE
1
(1) Low fuel indicator (1) Ignition key
20
(b) ECO mode • Open Hero App on your smartphone.
ECO mode assists the rider to achieve • Application asks the user to login (1) using
optimum fuel efficiency. registered mobile number.
ECO mode (1) will display when the vehicle • Now user will receive the 6-digit OTP on
speed is in between 25 to 60 km/hr. registered mobile number.
• User required to enter the 6-digit OTP (2)
ECO
and verify.
ECO
km/h
TRIP km/l
odo AV
AB km
***
MODE
1 70539***95
ALLOW
c d
4 ALLOW
3
(3) Select vehicle screen (4) Continue
• For first time pairing, allow the application
to access:
a. Device location.
b. Bluetooth connectivity. e f
c. App background running (optional).
d. Phone call logs on your device.
e. Contacts.
f. Make and manage phone calls. ALLOW
g. Send and view SMS messages.
22
g 1
ALLOW
Bluetooth:
Your vehicle is equipped with bluetooth
connectivity feature by which you can pair your
smartphone with the meter console of your
Splendor+ XTEC 2.0 vehicle through Hero (1) Dashboard (2) Connect
App.
After successful login to Hero App (page 21) • User will be redirect to the Bluetooth
To connect your device to bluetooth proceed searching screen (3).
as follows: • The application searches for a while and
• After selecting the vehicle, user can view the displays all compatible nearby devices.
Dashboard (1) with Connect button visible. Select the device (4).
• After clicking on ‘Connect’ (2). • Update your name (5) (if required) and
select either save and connect (6) or
connect (7) to proceed.
23
3 9
ECO
km/h
km/l
odo
XXXXXX AV
8 10
(8) Pairing request notification
(9) Pin (10) “Pair”
• Disclaimer popup (11) instruction will
4 5 7 6 show, click on “Ok” (12) to dismiss the
(3) Bluetooth searching screen popup.
(4) Select the device
(5) Update your name
(6) Save and connect
(7) Connect
• Now application will send paring request
notification (8). Click on the notification
• Now meter console will display paring pin
(9).
• Enter the pin in application screen and 11
select “Pair” (10).
12
(11) Disclaimer popup (12) Ok
24
• Now application asks the user to give the
smart mode permission (android) (13) for
DND mode, where phone will be in vibrate
mode from ringing.
ECO
15
(15) Bluetooth symbol
Autopairing
Your vehicle is equipped with autopairing
feature by which if you turn ''OFF'' vehicle's
ignition switch after successful pairing with
Hero App, it will reconnect automatically once
ignition switch is turned ''ON''.
14 NOTE
• Always keep your smartphone close to your
13 vehicle during the course of pairing,
(13) Smart mode permission autopairing and navigation.
(14) Grant permission • Application need to be running in the
background.
• On pairing, meter console displays
bluetooth symbol (15) which indicates that Various features of Hero App are as
bluetooth is connected . follows:
• If any error occurs during the course of • Incoming call alert
pairing process, then meter console will not When smartphone is paired with the meter
display bluetooth symbol. Repeat the above console of your vehicle via bluetooth (page
steps and keep your smartphone closer to 23), then you will get all the incoming calls
the vehicle to reconnect. alert (1) on the meter console.
25
It will display the name of the caller (2) if it is • Missed call alert:
stored in your compatible smartphone. For If your smartphone is paired with the meter
example: If caller’s number is stored in your console of your vehicle via bluetooth (page
compatible smartphone by name of Vijay, 23), then you will get all the missed calls alerts
then your meter console will display Vijay. (1) and in dashboard of Hero App (2) it will
1 show missed call count.
1
ECO
ECO
km/h
km/l
VIJ A Y AV
TRIP
km/h
odo km/l
AV
AB km
2
(1) Incoming call alert
(2) Name of the caller (1) Missed call alert on meter console
If the number is not saved in your device by
name or your device is an iOS, then it will
display “unknown” (3).
ECO
2
km/h
km/l
UNKNO WN AV
3
(3) Incoming call alert by unknown number (2) Missed call count on Hero App
26
• Message alert
When your smartphone (android) is paired
with the meter console of your vehicle via 80-100%
bluetooth (page 23), then you will get all the ECO
60-79%
message alerts (1). 40-59%
1 km/h
odo
km
km/l
AV
20-39%
ECO 1-19% (Blink)
1
TRIP
km/h
odo km/l (1) Phone battery status on meter console
In dashboard of Hero App:
AV
AB km
27
• Phone network strength
When your smartphone is paired with the
meter console of your vehicle via bluetooth
(page 28), then you will display phone
network strength (1) in dashboard of Hero
App.
1
(1) DND mode on Hero App
HANDLEBAR SWITCHES CONTROL
Left handlebar controls
1. Dimmer switch
1 Select “ ” for high beam and “ ” for
(1) Phone network strength on Hero App low beam.
• Do not disturb (DND) mode 2. Turn signal lamp switch ( )
When your smartphone is paired with the Shift the turn signal lamp switch (2) sideways
meter console of your vehicle via bluetooth for right/left indications and leave it to come
(page 23), then you can switch “ON” the back to its normal position on its own.
DND mode (android) (1) in which your IMPORTANT: To switch “OFF” the turn
smartphone will be on vibrate mode and if you signal after completing the turn, gently push
receive any call and SMS will be trigger and inside.
sent to the person who is calling stating “I’m 3. Horn switch ( )
riding bike, Please call me later”. Press the horn switch (3) to operate the horn.
28
4. Hazard switch ( ) 5. Passing switch
Press the hazard switch (4) in ignition "ON" Gives an indication for passing ahead.
condition whenever your vehicle becomes a Press passing lamp switch (5) to operate the
temporary hazard for other road users and it is passing lamp.
necessary to park the vehicle due to NOTE
breakdown or other unavoidable problems.
Upon pressing the hazard switch, all turn Passing switch will operate in low beam only.
signal lamps start flashing simultaneously to 6. Clutch switch
warn other road users behind you of a hazard There is a clutch switch (6) provided for the
or obstruction ahead. safety of the rider. The vehicle cannot be
To turn “OFF” the indicator lamps in hazard started by electric starter switch until the clutch
switch “ON” condition, press the hazard lever is operated when the vehicle is engaged
switch again. in gear.
4 5 6
1
2
3
31
• i3s system will not function properly if the • While the side stand is up, the side stand
vehicle battery is low/dead or driven indicator (1) should not glow.
without battery. 3 2
• If vehicle identifies any problem in
electronic control unit (ECU), then i3s
system will not work.
SIDE STAND INDICATOR/SWITCH
For the safety of the customer a side stand
indicator (1) is provided.
A side stand switch (2) is provided in the side
stand, when the vehicle is parked on side stand
(Ignition switch “ON”), the switch enables the
side stand indicator lamp to glow on the (2) Side stand switch (3) Side stand spring
speedometer panel.
1 • If the side stand indicator (1) does not operate
as described in above steps, please visit your
Authorised Hero MotoCorp workshop.
! CAUTION
Ensure that adequate care should be taken
while cleaning the side stand switch.
Your vehicle is equipped with “Side stand
engine kill” feature for safety purpose.
This feature has following functions:
• It prevents starting the engine when
(1) Side stand indicator transmission is in gear (irrespective of clutch
• Check the side stand for proper function lever operation) and side stand is down.
and the spring (3) for damage or loss of • It stops the running engine when
tension and the side stand assembly for free transmission is in gear (irrespective of clutch
movement. lever operation) and side stand is moved
• Check whether the side stand indicator (1) down.
glows when the side stand is down.
32
! WARNING If your vehicle doesn't operate as described in
above flow diagram, please visit your
“Side stand engine kill” system is not affected Authorised Hero MotoCorp workshop.
by clutch lever operation.
To inspect the functionality of this feature, ! WARNING
park the vehicle on its main stand and check Regularly inspect the functionality of "Side
all the conditions described in the inspection stand engine kill” feature and in case of any
flow diagram: malfunction visit Authorised Hero MotoCorp
INSPECTION FLOW DIAGRAM workshop.
1. Turn the ignition switch to “ON” ( ) FUEL
position and press the electric starter (a) Fuel tank
switch (with transmission in neutral and Fuel tank capacity is 9.8 litres (Be sure to fill
side stand is down). the fuel tank when low fuel indicator glows).
• To remove the fuel tank cap (1), insert the
NO Visit Authorised ignition key (2), turn it clockwise and lift the
Does engine start? Hero MotoCorp lid (3) as shown in the picture.
YES Workshop • Remove the cap by turning it anti-
clockwise.
2. Then shift the transmission to gear (with 3
engine running and irrespective of clutch
lever operation).
NO Visit Authorised
Does engine stop? Hero MotoCorp
YES Workshop
3. Now press the electric starter switch (After
engine has stopped).
YES Visit Authorised 1 2
Does engine start? Hero MotoCorp (1) Fuel tank cap (2) Ignition key (3) Lid
NO Workshop • Do not overfill the tank. There should be no
SYSTEM IS OK fuel (4) in the filler neck (5).
33
5 4 (b) Petrol containing alcohol
Fuel available at your location may contain
ethanol. Ethanol is a form of alcohol and
is generally mixed with petrol to reduce
emissions.
E 20 sticker on fuel tank indicates that the
vehicle parts are compliant up to the blend of
“20% ethanol with petrol”.
It is recommended not to use petrol containing
more than 20% of ethanol to avoid any
(4) Fuel (5) Filler neck damage to engine and other parts of the
vehicle.
If you observe any problem related to the
! CAUTION operational performance of the vehicle,
Do not park the vehicle under direct sunlight contact your Authorized Hero MotoCorp
as it causes evaporation of petrol due to heat workshop.
and deterioration of paint gloss due to ultra 1
violet rays.
! WARNING
Petrol is extremely flammable and is explosive
under certain conditions. Refill in a well
ventilated area with the engine stopped. Do 2
not smoke or allow flames or sparks in the
area where the vehicle is refilled or where
petrol is stored.
(1) E20 sticker (2) Fuel tank
34
! CAUTION 2
Please ensure the vehicle is not used with low
fuel indicator glowing continuously. It will not
only result in the vehicle running out of fuel, it
may also cause serious damage to the fuel 3
pump. Please ensure fuel is filled up as soon as
the low fuel indicator starts glowing.
! WARNING
• Petrol is highly flammable and explosive. 1
You can be burned or seriously injured when (1) USB charger (2) Cap (3) Inner panel
handling fuel.
• Stop the engine and keep heat, sparks and
flame away. ! CAUTION
• Refuel only outdoors. • Always place the device in a soft clean
• Wipe off spills immediately. cloth/towel to avoid any damage due to
road shocks while riding.
USB CHARGER • Multiple charging of USB devices have to be
A USB charger (1) with a cap (2) located on slow avoided, simultaneous charging may lead to
the left side of the inner panel (3) near meter • USB orport
no charging.
console to charge your mobile phone safely devices. is for charging compatible USB
while riding.
Use of non-standard USB cable may cause • inDothe not leave the USB device and USB cable
fuel tank cover when the vehicle is
damage to the mobile phones. parked.
To connect a mobile phone to the charger, Charge your device when the engine is
first open the cap from the USB charger and • operational/while riding.
then plug in the charger cable to it. Hero • USB charger will not be covered under
MotoCorp will not be responsible for damages warranty in case of USB charger cap damage.
caused due to use of non-standard USB cable.
35
NOTE Please follow the tips as given below:
• Do not apply any soap solution, oil or grease
• Engine oil level-Check and top up engine
inside the USB charger. oil if required (page 48). Check for leaks.
• Any personal belongings have to be removed • Programmed FI malfunction indicator
before water washing to avoid damage. lamp (MIL)-When the ignition switch is
• Always keep the USB port cap closed after turned “ON” the programmed FI
use to prevent dust or water entry during malfunction indicator lamp (MIL) glows
rains/water wash. continuously and then should go “OFF”
• Do not direct water jet towards the port even once the engine is started.
with cap closed to avoid any short circuit.
Always dry the area using a dry cloth or • Fuel level-Ensure sufficient fuel is available
moisture free compressed air before use. in your fuel tank for journey (page 18).
• Press the cap slightly for proper locking of Check for leaks.
USB charger cap. • Low fuel indicator-Vehicle should not be
• The charging time of mobile may vary, operated with low fuel indicator glowing
depending on the mobile's battery state of continuously (page 20).
the charge, mobile make and conditions.
• Front and Integrated brakes-Check
PRE-RIDE INSPECTION operation. Adjust free play, if necessary
You should conduct pre-ride inspection (page 58).
before riding the vehicle to enhance riding • Rear brake- Check operation. Adjust free
comfort and safety. play, if necessary (page 59).
Clean your vehicle regularly. It protects the • Tyres-Check condition and pressure
surface finish. Avoid cleaning with products (page 64).
that are not specifically designed for vehicle • Clutch-Check for smooth operation.
surfaces. Adjust free play, if necessary (page 53).
Inspect your vehicle very day before you start • Drive chain-Check condition and
the engine. The items listed here will only take slackness (page 55). Adjust and lubricate,
a few minutes, and in the long run they can if necessary.
save time, expense and possibly your life.
• Throttle-Check for smooth opening and
closing in all steering positions (page 54).
36
• Lamps and Horn-Check that headlamp, ! CAUTION
tail/stop lamp, turn signal lamps and horn • If electric starter switch is pressed
function properly. continuously and engine does not start,
• Rear view mirror-Ensure that the rear cranking of engine will stop after 5 secs.
view mirror gives a good rear view when you After that rider again needs to press the
electric starter switch.
are sitting on the vehicle. • If engine started, cranking of the engine will
• i3s switch-Make sure whether the i3s stop after r/min reaches more than 1000.
switch is in “ON” or “OFF” position • This vehicle is equipped with a side stand
(page 29). engine kill feature (page 32).
• i3s system-Make sure that i3s system is Preparation
functional properly (page 30). Before starting insert the key and follow the
• Fitting & Fasteners-Check & tighten if below mentioned procedure:
• Turn the ignition key (1) to "ON" ( )
necessary. position.
• Steering-Check for smooth action for • Confirm that the programmed FI
easy maneuverability. malfunction indicator lamp (MIL) (2) glows
• Side stand-Check for proper functionality continuously and then should go “OFF”
(page 32). once the engine is started.
STARTING THE ENGINE
Always follow the proper starting procedure
described below:
• To protect the catalytic converter in your 1
vehicle's exhaust system, avoid extended 2
idling and the use of leaded petrol.
• Your vehicle's exhaust contains poisonous
carbon monoxide gas. High levels of carbon
monoxide can collect rapidly in enclosed
areas such as garage. Do not run the engine (1) Ignition key (2) Programmed FI
with the garage door closed. malfunction indicator lamp (MIL)
37
NOTE 4
If MIL remains “ON” even if the vehicle is
started, there is an abnormality in the
programmed FI system. It is recommended to
reduce the speed and drive to the Authorised
Hero MotoCorp workshop for check-up
Ÿ Find neutral position & check neutral
N indicator (3) on instrument console
with ignition "ON".
(4) i3s switch
3 •
Electric start: Press the starter switch with
fully closed throttle.
Kick start: Depress the kick starter until
•
resistance is felt. Then let the kick starter
return to the top of its stroke. Kick from the
top of the stroke through to the bottom with
a rapid, continuous motion.
Starting procedure
At any ambient temperature, Press the starter
(3) Neutral indicator switch with the throttle completely closed.
• Make sure whether the i3s switch (4) is in NOTE
“ON” or “OFF” position. • This vehicle has a fuel-injected engine with
an idle air control valve (IACV).
• It is not recommended to start engine with
throttle.
• The engine will not start if the throttle is
open because the Electronic control unit
(ECU) cuts-off the fuel supply.
38
Flooded engine ! WARNING
If the engine fails to start after repeated Never run the engine in a closed area, the
attempts, it may be flooded with excess fuel. exhaust contains poisonous gases.
• Open the throttle fully.
• Press the starter switch for 5 seconds. RIDING
• After the engine has been warmed up, the
• Follow the normal starting procedure. vehicle is ready for riding.
Ÿ If the engine starts with unstable idle, • While the engine is idling, press the clutch
open the throttle slightly. lever and depress the gearshift pedal to shift
Ÿ If the engine does not start wait for 10 into 1st (low) gear.
seconds, then follow first 3 step again. • Slowly release the clutch lever and at the
Ignition cut off same time, gradually increase engine speed
Your vehicle is designed to automatically stop by opening the throttle. Coordination of the
the engine & fuel pump, if vehicle falls down. throttle and clutch lever will assure a smooth
(Bank angle sensor cuts off the ignition). positive start.
• When the vehicle attains a moderate speed,
NOTE close the throttle, press the clutch lever and
shift to 2nd gear by depressing the gearshift
If the vehicle has fallen down, before restarting pedal.
the engine you must turn the ignition switch to
"OFF" ( ) position and then back to "ON" • The sequence is repeated progressively to
( ) position. shift 3rdand 4th (top gear).
Running in 4
Help assure your vehicle's future reliability and
performance by paying extra attention to how 3
you ride during the first 500 km. 2
During this period, avoid full-throttle and
rapid acceleration. 1
NOTE N
• To start the engine if any gear is engaged,
press the clutch lever and press the starter
switch.
• Do not open the throttle during starting the
vehicle.
39
Recommended max. operating speed in •Wherever possible, reduce speed or apply
each gear. brake before entering a turn, closing the
1strd 25 km/hr 2thnd 45 km/hr throttle or braking in mid turn may cause
3 70 km/hr 4 100 km/hr wheel slip. Wheel slip will reduce control
over the vehicle.
! CAUTION • When riding in wet or rainy conditions, or on
Do not shift gears without operation of clutch loose surfaces the ability to stop the vehicle
and without closing the throttle otherwise this • reduces.
All your actions should be smooth under
would lead to damage of gears. these conditions. Sudden acceleration,
BRAKING braking or turning may cause loss of control.
• For normal braking, close the throttle and For your safety, exercise extreme caution
gradually apply both front and rear brakes When when braking, accelerating or turning.
simultaneously while shifting down gears to • engine descending a long steep slope use
suit your road speed. braking (power) by changing to lower
• For sudden deceleration/quick stopping, gears, with intermittent use of both brakes.
close the throttle and apply the front and the Continuous brake application can overheat
rear brakes simultaneously. brakes and reduce their effectiveness.
For integrated braking system (IBS) PARKING
To stop the vehicle, press the rear brake pedal After stopping the vehicle, shift the
for the application of front and rear brakes transmission to neutral, turn the ignition
simultaneously. However, for more effective switch “OFF” ( ), park the vehicle on main
braking, it is advised to apply front and rear stand, lock the steering and remove the key.
brake simultaneously, keeping the throttle in
closed position. ! CAUTION
Park the vehicle on firm level ground to
•
! WARNING prevent overturning.
• When riding in wet or rainy conditions, or on • While parking vehicle on side stand engage
loose surfaces, apply front brake carefully the first gear.
after applying rear brake to avoid wheel slip.
• Extreme braking may cause wheel locking
and reduce control over the vehicle.
40
UTILITY BOX 2
To store some utility items a utility box has
been provided.
To open, insert the key (1), rotate it clockwise
and hold the key, open the cover (2) by
dislodging the tab (3) from the slot (4).
2
1
(1) Tool kit (2) First aid kit
3 The first aid kit (2) is stored in the utility
box. For some emergency first aid can be
performed by medicine contained in the kit.
Kit contains the following items:
1 4 • Antiseptic cream-1 No.
(1) Key (2) Cover (3) Tab (4) Slot • Sterilized dressing-1 No.
To close, hold the key in clockwise direction, • Water proof plaster-1No.
slide the cover back engage the tab into the • Elastic bandage-1No.
slot, press gently and release the key. • Gauze (Rolled bandage)-1 No.
• Sterilized elastic plaster-1No.
TOOL KIT/FIRST AID KIT • First aid bag-1No.
The tool kit (1) is stored in the utility box. CLEANING AND WASHING OF VEHICLE
Some emergency repairs, minor adjustments Follow the below mentioned steps for washing
and parts replacement can be performed with the vehicle.
the tools contained in the kit. • Wet the vehicle with light water spray.
Kit consists of following tools: Avoid directing water meter console,
• Tool bag-1 No.
• +, - No. 2 Driver-1 No. muffler outlets and electrical parts.
• Grip-1 No. • Clean the headlamp lens and other plastic
• Box wrench 16x14-1 No. parts using a cloth or sponge dampened
• Pin spanner-1 No. with a solution of mild detergent and water.
• Fuse puller-1 No.
41
• Rub the soiled area gently rinsing it ! WARNING
frequently with fresh water.
• After cleaning spray water thoroughly. Improperly maintaining this vehicle or
•
• failing to correct a problem before you ride
Dry the vehicle by wiping with dry soft cloth.
can cause a crash in which you can be
NOTE seriously hurt or killed.
• Always follow the inspection and
• Our authorised dealership take all above maintenance recommendations and
mentioned precautions like recommended schedules in this owner's manual.
detergents and usage of muffler caps/plugs
during wash to ensure quality wash. Maintenance safety
• Do not use high pressure water (or air). It This section includes instructions on some
can damage certain parts of the vehicle. important maintenance tasks. You can
MAINTENANCE perform some of these tasks with the tools
Importance of maintenance provided (if you have basic mechanical skills).
A well-maintained vehicle is essential for safe Other tasks that are more difficult and require
economical and trouble-free riding. It will also special tools are best performed by
help reduce pollution. professionals. It is recommended that wheel
To help you, take proper care of your removal should normally be handled by a Hero
MotoCorp authorised workshop. You will
vehicle, the following pages include a come across some of the most important
maintenance schedule and a maintenance safety precautions in the following pages of
record for regular scheduled maintenance. this manual.
These instructions are based on the However, we cannot warn you of every
assumption that the vehicle will be used conceivable hazard that can arise in performing
exclusively for its designed purpose. maintenance. Only you can decide whether or
Sustained high speed operation or operation not you should perform a given task.
in unusually wet or dusty conditions will
require more frequent service than specified in ! WARNING
the maintenance schedule. Consult your • Failure to follow maintenance instructions and
Authorised Hero MotoCorp Dealer for precautions properly can seriously injure you.
recommendation applicable to your • Always follow the procedures and precautions
individual needs and use. If your vehicle in this owner's manual.
overturns or is involved in a crash, be sure that
you visit your Authorised Hero MotoCorp
workshop for detailed inspections.
42
SAFETY PRECAUTIONS
• Make sure the engine is “OFF” before you begin any maintenance or repair. This will help
to eliminate several potential hazards:
• Carbon monoxide poisoning from engine exhaust.
Be sure there is adequate ventilation whenever you operate the engine.
• Burns from hot parts.
Let the engine and exhaust system cool before touching.
• Injury from moving parts.
Do not run the engine unless instructed to do so.
• Read the instruction before you begin and make sure you have the tools and skills required.
• To help prevent the vehicle from falling over, park it on a firm, level surface on the main
stand.
• To reduce the possibility of a fire or explosion, be careful when working around petrol or
batteries. Use only nonflammable solvent, not petrol, to clean parts. Keep cigarettes, sparks
and flames away from the battery and all fuel-related parts.
Remember that your Authorised Hero MotoCorp workshop knows your vehicle best and is
fully equipped to maintain and repair it.
To ensure best quality and reliability, it is recommended to use Hero MotoCorp genuine parts
for repair and replacement.
43
MAINTENANCE SCHEDULE
Perform the pre-ride inspection (page 36) at each scheduled maintenance period.
I: INSPECT C: CLEAN R: REPLACE A: ADJUST L: LUBRICATE E: EMISSION CHECK
The following maintenance schedule specifies all maintenance required to keep your vehicle in peak operating condition.
Maintenance work should be performed in accordance with standards and specifications of Hero MotoCorp by
properly trained and equipped technicians. Your Authorised Hero MotoCorp workshop meets all of these
requirements.
Ensure that each paid service is availed within 180 days or 6000 km from the date of previous service, whichever is
earlier.
To be serviced by your Authorised Hero MotoCorp workshop unless the owner has the relevant tools,
technical information and is technically qualified.
In the interest of safety, we recommend that these jobs are carried out only by your Authorised Hero
MotoCorp workshop.
Note-1 : At higher odometer readings, repeat the frequency interval established here.
Note-2 : Replace air cleaner element once in every 18000 km or early replacement may be required when riding
in dusty areas.
Note-3 : Customer can visit Authorised Hero MotoCorp workshop in case tappet noise observed before 6000
km.
Note-4 : Replace engine oil at 1st service and then every 6000 km. Top up if the oil level is at or near the lower
level mark.
Note-5 : Visit Authorised Hero MotoCorp workshop for inspection, cleaning, lubrication and adjustment of drive
chain at every 2000 km.
Note-6 : Frequent lubrication of chain is recommended for better life of chain-when running dry or running in very
sever dusty & wet/rainy condition.
Note-7 : More frequent cleaning and lubrication is needed when running in an unusually dusty and wet
environment or rainy condition.
Note-8 : Inspect & maintain specified torque.
Note-9 : Inspect the bearings free play, replace if necessary.
Note-10 : Replace front fork oil once in a every 2 years or 30000 km, whichever is earlier.
Note-11 : Inspect for any play in the mounting bushes, replace if necessary.
Note-12 : Check CO emission at idle.
Note-13 : Inspect the canister hoses for deterioration, damage or loose connections and canister for cracks or other
damages.
Note
• Always wipe the water from the vehicle after washing. Use clean soft cloth or pressurized air for completely drying the
water.
• Always replace gaskets, O-rings, circlips, rubber washers and cotter pins with new one once removed.
• Do not mix “SAE 10W 30 SL grade and SAE 5W 30 SN grade” engine oil during oil change or top up.
# Replacement of parts (e.g filters, etc.) and consumables (e.g engine oil, etc.) during paid or free service are at
customer’s expenses.
44
Give a missed call to
+91 8367796950
MAINTENANCE SCHEDULE
or Scan QR code
Dear Customer,
We would strongly recommend the following schedule, to keep your vehicle in
perfect running condition and healthy environment. Vehicle subjected to severe use or ridden
in dusty area will require more frequent servicing.
WHICHEVER #DURING FREE SERVICE PERIOD
COMES FIRST
DURING PAID SERVICE PERIOD
SERVICE 1st 2nd 3rd 4th ONCE IN EVERY 6000 KM
ITEMS
DAYS 1st 60 Next Next Next
180 180 180
KM Note-1 500- 6000- 12000- 18000- 6000 12000
750 6500 12500 18500
Fuel Line I I I I I I
Throttle Operation I, A I, A I, A I, A I, A I, A
Air Cleaner Element Note-2 Do not open air cleaner element unless
there is a drivability problem R Do not open air cleaner element unless
there is a drivability problem
Spark Plug I, C, A I, C, A R I, C, A I, C, A R
Valve Clearance Note-3 I, A I, A I, A I, A I, A I, A
Engine Oil Note-4 R R R R R R
Engine Oil Strainer C C C C C C
Screen
Engine Oil Centrifugal C C C C C C
Filter
Electric Starter I I I I I I
Oil Circulation I I I I I I
Drive Chain Note-5 & 6 I, C, L, A at every 2000 km I, C, L, A at every 2000 km
Drive Chain Slider I I I I I I
Battery Voltage I I I I I I
Brake Shoe I, C, A I, C, A I, C, A I, C, A I, C, A I, C, A
45
WHICHEVER #DURING FREE SERVICE PERIOD
COMES FIRST
DURING PAID SERVICE PERIOD
SERVICE 1st 2nd 3rd 4th ONCE IN EVERY 6000 KM
ITEMS
DAYS 1st 60 Next Next Next
180 180 180
KM Note-1 500- 6000- 12000- 18000- 6000 12000
750 6500 12500 18500
Brake System (Brake Note-7 I, C, L I, C, L I, C, L I, C, L I, C, L I, C, L
Cam & Brake Pedal)
Stop Lamp Switch I, A I, A I, A I, A I, A I, A
Headlamp Focus I, A I, A I, A I, A I, A I, A
Clutch Lever Free Play I, A I, A I, A I, A I, A I, A
Side Stand Pivot Bolt C, L C, L C, L C, L C, L C, L
Rear Brake Pedal/ Note-7 C, L C, L C, L C, L C, L C, L
Main Stand Pivot
Side Stand Switch I, C I, C I, C I, C I, C I, C
i3s System I I I I I I
Nut, Bolts & Fasteners Note-8 I I I I I I
Wheels Bearings Note-9 I I I I I I
Wheel/Tyres I I I I I I
Steering Head Bearing I I, A I, L, A I, A I, A I, L, A
Front Suspension/ Note-10 I I I I I I
Oil Leakage
Rear Suspension Note-11 I I I I I I
Muffler Note-12 I, E I, E I, E I, E I, E
(Catalytic Converter)
Evaporative Emission Note-13 I I I I I I
Control System
46
SPARK PLUG INSPECTION
Recommended spark plugs: 0.6-0.7 mm
NGK-CR7HSA, BOSCH-UR4AC,
Federal Mogul-P-RZ9HC
For most riding conditions this spark plug heat
range number is satisfactory. However, if the
vehicle is going to be operated for extended
periods at high speeds or near maximum
power in hot climates, the spark plug should
be changed to a cold heat range number,
consult Authorised Hero MotoCorp workshop
on this if required. • Make sure that the spark plug gap is
• Clean any dirt around the spark plug base. 0.6-0.7 mm using a wire-type feeler
• Disconnect the noise suppressor cap (1)
and remove the spark plug (2) with the help gauge. If adjustment is necessary, bend the
of spark plug box wrench provided in the side electrode carefully. Make sure the plug
tool bag. washer is in good conditions.
2 • With the plug washer attached, thread the
spark plug in by hand to prevent cross-
threading.
• Tighten a new spark plug 1/2 turn with
spark plug wrench to compress the washer.
If you are reusing a plug, it should only take
1/8-1/4 turn after the plug seats.
! CAUTION
Do not remove the spark plug and test for
•
1 spark on the vehicle by cranking the engine
(1) Noise suppressor cap as this could lead to fire or explosion
(2) Spark plug • Install
• Visually inspect the spark plug electrodes for
a dummy spark plug in the cylinder
head and test for spark.
wear. The center electrode should have • Never use a spark plug with improper heat
square edges and the side electrode should range.
not be eroded. Discard the spark plug if • Always use resistor type spark plug.
there is apparent wear or if the insulator is
cracked or chipped.
32
47
ENGINE OIL 1
Use hero genuine engine oil or recommended
grade oil.
BRAND: Hero 4T plus
GRADE: SAE 10W 30 SL Grade
(JASO MA2). 2
Manufactured by:
• Tide Water Oil Co. (India) Ltd. UPPER
48
Engine oil replacement process/ Remove the tappet inspection cover. Slowly
•
Oil circulation inspection accelerate and check the engine oil entry
Drain engine oil with the engine warm and the into the cylinder head, engine oil will splash
vehicle on its main stand. out from the tappet inspection cover
• To drain the oil, remove the oil level dipstick opening.
and drain bolt (1) with sealing washer (2). • After checking the oil circulation, install the
• After the oil has completely drained, tappet inspection cover.
reinstall the drain bolt with a new sealing • Stop the engine, let the engine oil settle
washer. down and recheck the oil level.
2 • Make sure that oil level is at the “UPPER”
level mark of the oil level dipstick with the
vehicle in an upright position and that there
are no oil leaks.
1 ! CAUTION
•Running the engine with insufficient oil can
cause serious engine damage.
• Running the engine with excessive oil can
cause spark plug fouling & loss in
performance.
• Engine oil is a major factor affecting the
(1) Drain bolt (2) Sealing washer performance and service life of the engine.
Non-detergent, vegetable or castor based
• Fill the crankcase through the oil filler hole racing oils are not recommended.
with 1 litres (approximately) of the
recommended grade oil. OIL FILTER SCREEN & CENTRIFUGAL
• Reinstall the oil level dipstick with a new FILTER
O-ring. • Drain the engine oil thoroughly (page 49).
• Start the engine and allow it to idle for few • Remove the kick starter pedal (1), exhaust
minutes. muffler (2), disconnect the clutch cable (3)
and rider footrest (4). Remove the right
crankcase cover (5).
49
3 • Remove centrifugal filter cover (9) with
gasket & clean the centrifugal filter (10)
with non flammable or high flash point
solvent (kerosene).
1
4 5 10
(1) Kick starter pedal (2) Exhaust muffler
(3) Clutch cable (4) Rider footrest
(5) Right crankcase cover
• Remove the gasket (6) and dowel pins (7)
(2 nos.). (10) Centrifugal filter
• Remove the oil filter screen (8) and wash it Reinstall the centrifugal filter cover with new
•
with non flammable or high flash point gasket.
solvent (kerosene). • Reinstall the dowel pins and new gasket.
• Reinstall the filter screen with the sharp • Install the right crankcase cover, rider
edge inside facing inwards.
footrest, exhaust muffler, kick starter pedal
and clutch cable.
7 Fill the crankcase with clean engine oil as
6 • per specification.
9 • Adjust the clutch cable free play (page 53).
8
(6) Gasket (7) Dowel pins
(8) Oil filter screen (9) Centrifugal filter cover
50
NOTE 6
• Clean filters as specified in the maintenance
schedule.
• Ensure to replace gasket with new one once
removed.
AIR CLEANER
Air cleaner element inspection
The air cleaner element is viscous type, it
should be replaced at specified intervals 5
(page 44). Early replacement may be (5) Air cleaner cover screws
required when riding in unusually wet or dusty (6) Air cleaner cover
area. • Remove the air cleaner element (7)
• Remove the left side cover (1) by removing
side cover screw (2). Pull out lug (3) from from air cleaner housing (8).
the grommet and slide the cover as per 8
direction indicator (4).
3 4
7
(7) Air cleaner element
2 1 (8) Air cleaner housing
(1) Left side cover (2) Side cover screw Clean the air cleaner housing using a shop
•
(3) Lug (4) Direction indicator towel.
Ÿ Remove the air cleaner cover screws (5) •• Install the new air cleaner element
and the cover (6). Install the air cleaner element cover.
• Install the left side cover.
51
VALVE CLEARANCE ADJUSTMENT
Excessive valve clearance will cause noise, and
little or no clearance will prevent the valve
from closing and cause valve damage and
power loss. Check valve clearance at the
specified intervals (page 44).
NOTE
• The checking or adjusting of valve clearance
should be performed while the engine is
cold. The clearance will change as the
! CAUTION engine temperature rises.
Customer can visit Authorised Hero
• Never wash or clean the viscous filter. Replace • MotoCorp
filter element once in every 18000 km. workshop in case tappet noise
• Replace it earlier if the air cleaner: observed before 6000 km.
• Becomes very dirty. • Remove the tappet covers (1) and cylinder
• Gets damaged on the surface. head left side cover (3) with gasket (2) by
• Sealing area gets damaged.
removing the bolt/sealing washer.
Air cleaner drain tube plug cleaning 2
Remove the drain tube (1) and drain the
deposit into a container.
Follow the above process more frequently
when riding in rain or at full throttle.
1
3
(1) Tappet covers (2) Gasket
(3) Cylinder head left side cover
1
(1) Drain tube
52
• Remove the timing hole cap (4). Rotate the • Standard clearance
cam sprocket (7) clockwise using the Intake: 0.10 mm Exhaust: 0.10 mm
special tool (8) until the ‘T’ mark (5) on the 9
flywheel coincides with the index mark (6)
on the left crankcase cover. In this position
the piston will either be on the compression
or exhaust stroke. The adjustment must be 10 12
made when the piston is at Top Dead
Center and both the inlet and exhaust valves
are closed. This condition can be
determined by moving the rocker arms. If
they are free, it is an indication that the
valves are closed and the piston is in 11
compression stroke. If they are tight, the
valves areO open, rotate the cam sprocket (9) Feeler gauge (10) Adjusting screw
(7) 360 clockwise and re-align the 'T' (11) Valve stem (12) Lock nut
mark with the index mark. • Adjust by loosening the lock nut (12) and
4 7 turning the adjusting screw until there is a
slight drag on the feeler gauge.
• After tightening the lock nut, check again
the clearance.
• Install all parts in the reverse order of
disassembly.
6 NOTE
Before inserting the feeler gauge, smear a bit
of engine oil on the feeler gauge to avoid
5 8 damage to the feeler gauge.
(4) Timing hole cap (5) 'T' mark (6) Index mark CLUTCH LEVER FREE PLAY
(7) Cam sprocket (8) Special tool Adjustment
• Check the clearance by inserting the feeler Clutch adjustment may be required if the
gauge (9) between the adjusting screw vehicle stalls when shifting into gear or tends
(10) and valve stem (11). to creep or if the clutch slips, causing
acceleration to lag behind engine speed.
53
Normal clutch lever free play (1) is 10-20 mm • Start the engine, press the clutch lever and
at the lever (2). shift into gear. Make sure the engine does
2 not stall, and vehicle does not creep.
Gradually release the clutch lever and open
1 the throttle. The vehicle should start
smoothly and accelerate.
Other checks
• Check the clutch cable for kinks or signs of
wear that could cause sticking or failure.
• Check for clutch cable model. Use genuine
clutch cables.
• Check for clutch cable routing.
(1) Free play: 10-20 mm (2) Clutch lever NOTE
• Remove the right side cover (page 68). If proper adjustment cannot be obtained or the
clutch does not work correctly, visit your
• To adjust the free play, loosen the lock nut Authorised Hero MotoCorp workshop.
(3). Turn the adjusting nut (4) to obtain the
specified free play. Tighten the lock nut and THROTTLE OPERATION
check the adjustment. Cable inspection
Check for smooth rotation of the throttle grip
from the fully open to the fully closed position.
A Check at full left and full right steering
B positions. Inspect the condition of the throttle
4 3 cable from the throttle grip down to the
throttle body. If the cable is kinked, chafed or
improperly routed, it should be replaced or
rerouted. Standard throttle grip free play (1)
is approximately 2-6 mm of grip rotation.
(3) Lock nut (4) Clutch cable adjusting nut
(A) Decrease free play (B) Increase free play
54
1 If the specified free play is not achieved, adjust
the free play on throttle body side.
(b) At throttle body side
Remove the side covers and utility box.
Loosen the lock nut (5). Turn the adjuster (6)
to obtain the specified free play. Tighten the
lock nut and check the adjustment.
6
A
B
(1) Free play: 2-6 mm
Free play adjustment
(a) At handlebar side
To adjust the free play, slide the boot (2),
loosen the lock nut (3) and turn the adjuster
(4) to adjust free play. After adjustment,
tighten the lock nut and slide the boot on the 5
adjuster and lock nut securely. (5) Lock nut (6) Adjuster
4 (A) Decrease free play (B) Increase free play
DRIVE CHAIN SLACKNESS
The service life of the drive chain depends
A upon proper lubrication and adjustment.
Poor maintenance can cause premature wear
B
or damage to the drive chain and sprockets.
The drive chain (1) should be checked and
lubricated as part of the pre-ride inspection
(page 36). Under severe usage, or when the
2 3 vehicle is ridden in unusually dusty areas.
(2) Boot (3) Lock nut (4) Adjuster more frequent maintenance will be necessary.
(A) Decrease free play (B) Increase free play
55
Inspection
• Turn the engine “OFF”, park the vehicle on
its main stand and shift the transmission to 4
neutral. Remove hole cap (2).
• Drive chain slack (3) should be adjusted to
allow approximately 25 mm vertical 5
movement by hand.
2
Sprocket Teeth
orn
W
Da
maged Sprock
1
th
(1) Drive chain (2) Hole cap
e
Te
(3) Drive chain slack 25 mm
et
tT ck
e
Rotate the wheel and check drive chain slack eet
h
N o r m al S
p ro
as the wheel rotates. Drive chain slack should
remain constant as the wheel rotates.
If the chain is slack in one section and tight in • Inspect the sprocket teeth for wear or
another, some links are kinked and binding. damage.
Binding can be eliminated by frequent • If the drive chain or sprockets are
lubrication. excessively worn or damaged, they should
• Turn the chain to view chain lock plate (4) be replaced. Never use a new chain with
inside the hole. Ensure that the chain lock worn out sprockets since this will result in
plate open end (5) is installed in the rapid chain wear.
opposite direction of the chain rotation.
56
Adjustment 6 3
• Park the vehicle on its main stand with the
transmission in neutral and the ignition
switch in "OFF" position.
• Loosen the rear axle nut (1) and sleeve nut 5
(2). Loosen both the drive chain lock nuts
(3).
2 4
(2) Sleeve nut (3) Drive chain lock nut
(4) Drive chain adjusting nut
(5) Index mark (6) Scale graduation
• If the drive chain slack is excessive when the
rear axle is moved to the farthest limit of
adjustment, the drive chain is worn and must
1 be replaced. Tighten the sleeve nut and rear
(1) Rear axle nut axle nut.
• Turn both the adjusting nuts (4) in an equal - Sleeve nut torque: 4.4 kgf-m
number of turns until the correct drive chain - Rear axle nut torque: 5.4 kgf-m
slack is obtained. Turn the adjusting nut • Check the drive chain slack again.
clockwise to decrease the slack or • Rear brake pedal free play and stop lamp
anticlockwise to increase the slack of the switch free play are affected when
chain. repositioning the rear wheel to adjust drive
• Align the chain adjuster index mark (5) with chain slack. Check rear brake pedal free
the corresponding scale graduations (6) on play and adjust as necessary (page 59).
both the sides of the swing arm equally. Lubrication
• Turn the engine “OFF”, park the vehicle on
its main stand and shift the transmission
into neutral.
• Lubricate the drive chain by applying liberal
amount of SAE#90 oil.
57
! CAUTION BRAKES
Regular adjustment and lubrication as per the (a) Brakes (Integrated braking system)
maintenance schedule would ensure high Brakes are items of personal safety and should
performance and longer life. always be maintained with proper
adjustments.
NOTE When one applies the integrated/rear brake
Visit Authorised Hero MotoCorp workshop pedal, front & rear brakes1activate jointly.
for inspection, cleaning, lubrication and
adjustment of drive chain at every 2000 km.
3
DRIVE CHAIN SLIDER INSPECTION
(Refer to “Maintenance Schedule” on
(page 44).
Check the drive chain slider (1) for wear, the
chain slider must be replaced if it is worn to the
bottom of the cutout or wear limit (2) is
reached. For replacement, visit your
Authorised Hero MotoCorp workshop.
2 (1) Front brake lever
(3) Free play 10-20 mm
CUTOUT
3
1
(1) Drive chain slider (2) Wear limit 2
(2) Integrated/Rear brake pedal
(3) Free play 20-30 mm
58
37
The distance, the front brake lever (1) and • After ensuring the gap, turn the second
integrated brake pedal (2) moves before each adjuster nut counterclockwise by half
brake starts to engage is called free play (3). rotation.
(b) Front brake cable (A) on “F” side • Check the free play of rear brake pedal.
Adjustment FREE PLAY: 20-30 mm
Ÿ Push the integrated brake arm (4) by hand • If the free play is out specification turn the
in the direction as shown. adjuster nut to obtain desired free play.
Ÿ Turn the first adjuster nut (5) till you cannot 7
turn it by hand.
4
(ii)
C
(ii) C (i) F
(i)
6 B
(6) Second adjuster nut (7) Joint
5 A (i) Decrease free play (ii) Increase free play
(4) Integrated brake arm (5) First adjuster nut
(i) Decrease free play (ii) Increase free play NOTE
Ÿ Check the free play of front brake lever. “F” & “C” is marked on integrated brake arm.
FREE PLAY: 10-20 mm (d) Rear brake inspection
Ÿ If the free play is out specification turn the
adjuster nut to obtain desired free play. Adjustment
• Park the vehicle on its main stand.
(c) Integrated brake cable (B) on “C” side • Measure the brake pedal (1) free play
Adjustment before the brake starts to take hold.
Ÿ Push the integrated brake arm (4) by hand Free play (2) should be 20-30 mm.
in the direction as shown.
Ÿ Turn the second adjuster nut (6) until a gap
is created between joint (7) and the slot on
the first side in integrated brake arm.
59
X ü
2
3 4 3 4
1 (A) Cut-out not seated (B) Cut-out seated
(1) Rear brake pedal (3) Adjusting nut (4) Brake joint pin
(2) Free play: 20-30 mm Apply the brake several times and check for
•
• If adjustment is necessary, turn the rear free wheel rotation when released.
brake adjusting nut (3). NOTE
• Make sure that the cut-out on the adjusting
nut is seated on the brake joint pin (4) after If proper adjustment cannot be obtained by
the final adjustment has been made. this method, visit your Authorised Hero
MotoCorp workshop.
4 (A) Decrease free play (CW)
(e) Brake wear indicators
When the brake is applied, an arrow (1),
fixed to the brake arm (2), moves towards a
B reference mark (3) on the brake panel (4). If
the arrow aligns with the reference mark on
full application of the brake, the brake shoes
A must be replaced.
3 (B) Increase free play (ACW)
(3) Adjusting nut (4) Brake joint pin
CW- Clockwise, ACW- Anticlockwise
60
Front brake wear indication SUSPENSION
3 4 1 Front and rear suspension inspection
• Check the front forks by locking the front
brake and pumping the front fork up and
down vigorously. The suspension action
should be smooth and there should be no oil
leakage.
Front Rear
2
(1) Arrow (2) Brake arm
(3) Reference mark (4) Brake panel
Rear brake wear indication
3 1 4
61
2 7 9 4
3
A 6
B
1 5 8 21
(1) Rear shock absorber (2) Pin spanner (1) Front brake cable (2) Integrated brake cable
(A) Stiffer (B) Softer (3) Brake arm (4) Brake panel
• In direction A: Stiffer (5) Front brake adjusting nut
• In direction B: Softer (6) Integrated brake adjusting nut
(7) Axle nut (8) Axle (9) Side collar
NOTE • Remove the axle nut (7).
Always adjust both the rear shock absorbers to • Remove the axle (8) and side collar (9).
the same position. To adjust the rear shock • Remove the wheel.
absorber (1), use the rear shock absorber Installation
adjustment tool (Pin spanner) (2) available in • Reverse the removal procedure.
the tool kit. • Install the front wheel by ensuring that the
WHEEL lug (10) on the left fork is located in the slot
(a) Front wheel (11) in the brake panel.
Removal • Tighten the axle nut.
• Support the vehicle securely on the main Axle nut torque: 5.4 kgf-m
stand and raise the front wheel off the • Adjust the front brake free play and
ground. integrated brake free play (page 58).
Ÿ Disconnect the front brake cable (1) and • After installing wheel, apply the brake
integrated brake cable (2) from the several times and check for free wheel
integrated brake arm (3) and brake panel rotation when released.
(4) by removing the front brake adjusting
nut (5) and integrated brake adjusting nut
(6).
62
11 5 2
3
10 1
7 6 4
(10) Lug (11) Slot (1) Rear brake adjusting nut (2) Brake rod
(3) Brake arm (4) Brake stopper arm
(b) Rear wheel (5) Brake panel (6) Split pin (7) Lock nut
Removal 10 8
• Support the vehicle securely on the main
stand and raise the rear wheel off the
ground.
• Remove the rear brake adjusting nut (1)
and disconnect the brake rod (2) from the
brake arm (3) by pushing down the brake
pedal. Disconnect the brake stopper arm
(4) from the brake panel (5) by removing
split pin (6) and lock nut (7).
• Remove the rear axle nut (8). 9
• Pull out the axle (9) and collar (10). (8) Axle nut (9) Axle (10) Collar
• Remove the wheel.
63
Installation • Clean and lubricate the side stand pivot bolt
• Reverse the removal procedure (3) and rear brake pedal/main stand pivot
Axle nut torque: 5.4 kgf-m. (4).
Brake stopper arm nut torque: • Make sure the side/main stand is not bent.
2.2 kgf-m TUBELESS TYRES
Ÿ Adjust the rear brake free play (page 59) The tyres fitted on your vehicle are of
and drive chain slackness (page 55). TUBELESS type.
• After installing the wheel, apply the brake To safely operate your vehicle, your tyres must
several times and check for free wheel be of the proper type and size, in good
rotation when released. condition with adequate tread, and correctly
! CAUTION inflated for the load you are carrying.
The following pages give more detailed
Always replace used split pins with new ones. information on how and when to check the air
MAIN/SIDE STAND LUBRICATION pressure, how to inspect your tyres for
• Park the vehicle on the level surface. damage, and what to do when your tyres need
• Check the main/side stand return spring for to be repaired or replaced.
damage or loss of tension. Front 80/100-18 M/C 47P (Tubeless tyre)
• Check the main stand (1)/side stand (2) Rear 80/100-18 M/C 54P (Tubeless tyre)
for freedom of movement.
3 4 ! WARNING
• Using tyres that are excessively worn or
improperly inflated can cause a crash in
which you can be seriously hurt or killed.
• Follow all instructions in this owner's
manual regarding tyres inflation and
2 maintenance.
Air pressure
1 Keeping your tyres properly inflated provides
the best combination of handling, tread life
and riding comfort.
(1) Main stand (2) Side stand Generally, under-inflated tyres wear unevenly,
(3) Side stand pivot bolt adversely affect handling and are more likely
(4) Rear brake pedal/Main stand pivot to fail from being overheated.
64
Under inflated tyres can also cause wheel pressures given below. If you do, the tyres will
damage in rocky terrain. be under-inflated.
Over-inflated tyres make your vehicle ride The recommended “cold” tyre pressures are:
harshly, are more prone to damage from road Rider only Rider and Pillion
hazards, and wear unevenly.
We recommend that you visually check your Front (25 psi) (25 psi)
tyres before every ride and use a air pressure Rear (28 psi) (33 psi)
gauge (1) to measure air pressure at least
once a month or any time you think the tyres
pressure might be low. Tubeless tyres have ! CAUTION
some self-sealing ability if they are punctured. Over inflation/Under inflation will affect the
However, because leakage is often very slow, performance.
you should look closely for punctures Inspection
whenever a tyre is not fully inflated.
1 Whenever you check the tyre pressure, you
should also examine tyre treads & side walls
for wear, damage & foreign objects.
Look for:
• Bumps or bulges in the side of the tyre or
the tread. Replace the tyre if you find any
bumps or bulges.
• Cuts, splits or cracks in the tyre. Replace the
tyre if you can see fabric or cord.
66
! WARNING NUTS, BOLTS & FASTENERS
• Operation with excessively worn tyres is • Tighten bolts and nuts at regular interval
hazardous and will adversely affect traction shown in the maintenance schedule.
and handling. • Check that all chassis nuts and bolts are
• Under-inflation may result in the tyre tightened to correct torque values.
slipping on or tyre coming off the rim. • Check that all cotter pins, safety clips, hose
• Always use the size and type of tyres clamps and cable stays are in place.
recommended in this owner's manual.
NOTE
For repair and replacement of tyre it is advised
to visit your Authorised Hero MotoCorp
workshop.
NOTE
The imported tyre(s) if fitted without ISI mark;
are in compliance of BIS standard and Central
Motor Vehicle Rules 1989, as declared by the
Tyre manufacturer.
Important safety reminders BATTERY
• Do not install a tube inside a tubeless tyre on Location
this vehicle. Excessive heat buildup can The battery is located behind the right side
cause the tube to burst. cover.
• Use only tubeless tyres on this vehicle. The Specification
rims are designed for tubeless tyres, and *MF Battery 12V-4Ah/ETZ5
during hard acceleration or braking, a tube- It is not necessary to check the battery
type tyre could slip on the rim and cause the electrolyte level or add distilled water as the
tyre to rapidly deflate. battery is a Maintenance Free (sealed) type.
If your battery seems weak and electrolyte is
leaking (causing hard starting or other
electrical troubles), contact your Authorised
Hero MotoCorp workshop.
*MF stands for Maintenance Free
67
NOTE • Always ensure the battery is fully charged
This symbol on the battery means that before installation.
• Ensure the battery leads are properly
this product must not be treated as connected to the battery terminals during
household waste.
This symbol on the battery means the installation.
old battery must be returned to your Battery removal
Authorised Hero MotoCorp workshop • Make sure the ignition switch is “OFF” ( ).
as it must be treated as recyclable • Remove the right side cover (1) by
material. removing side cover screw (2). Pull out lug
• Battery is a Maintenance-Free (sealed) type (3) from the grommet and slide the cover as
and can be permanently damaged if the per direction indicator (4).
sealing strip is removed. 4 3
• An improperly disposed battery can be
harmful to the environment and human
health. Always confirm local regulations for
battery disposal.
Battery charging
Always visit your Authorised Hero MotoCorp
workshop if you see any symptom of battery
discharge as earliest as possible to get the
battery charged. The battery has a tendency to 1 2
discharge rapidly if optional electrical (1) Right side cover (2) Side cover screw
accessories are fitted on the vehicle. (3) Lug (4) Direction indicator
Battery storage • Remove the battery clamp bolt (5) and the
• If in case your vehicle is not used for more battery clamp (6).
than a month remove the battery, fully • Disconnect the (-)ve terminal lead (7)
charge and store in a cool and dry place. from the battery first, then disconnect the
• If the battery is expected to be stored for (+)ve terminal lead (8).
more then two months, ensure to fully • Pullout the battery (9) from the battery box.
charge the battery once in a month.
68
7 9 8 3
6 5 1 2
(5) Battery clamp bolt (6) Battery clamp (1) Fuse box
(7) (-)ve terminal (8) (+)ve terminal (2) Circuit fuse: 15A & 10A, 10A & 10A
(9) Battery (3) Spare fuse: 15A & 10A
Battery installation
• Reinstall in the reverse order of removal. Be GOOD FUSE BLOWN FUSE
sure to connect the (+)ve terminal first, then
the (-)ve terminal.
• Check all fasteners are secured properly.
FUSE REPLACEMENT
Refer to the safety precautions on (page 43).
Remove the seat.
Fuse box (1): Location: Mounted on the rear
fender near tail/stop lamp.
Fuse type: Blade fuse ! CAUTION
Circuit fuse (2) : 15A, 10A, 10A & 10A • Do not attempt to start or ride the vehicle
Spare fuse (3) : 15A, 10A without a charged battery, it can cause
fusing of the bulbs and permanent damage
to certain electrical components.
• Turn the ignition switch "OFF" before
checking or replacing the fuse to prevent
accidental short-circuiting.
69
! WARNING
• Never use a fuse with a different rating from
that specified. It may lead to serious damage
to the electrical system or a fire due to short
circuit.
• Battery gives off explosive gases. Keep 1
sparks, flames & cigarettes away. 2
A B
STOP LAMP SWITCH
The stop lamp switch (1) must be adjusted so
that stop lamp will glow when rear brake is
applied. Rear brake free play (page 59) (1) Stop lamp switch (2) Adjusting nut
should be adjusted before performing stop (A) Advance (B) Retard
lamp switch adjustment. The procedure for HEADLAMP FOCUS ADJUSTMENT
adjusting stop lamp switch is as follows:
• Turn the ignition switch to the “ON” ( )
Headlamp is factory preset. However in case
position. of adjustment required, please follow the steps
• Turn the adjusting nut (2) to position stop
as given below:
• Headlamp adjustment is done by the
lamp switch at a point where the stop lamp headlamp adjusting bolt (1) located below
will glow just before the brake pedal is the headlamp.
depressed to the limit of its free play. Turn • Park the vehicle on level ground.
the adjusting nut in direction (A) to advance • Turn the ignition switch to “ON” ( )
switch timing or in direction (B) to retard position and start the engine.
switch timing. • Adjust the headlamp beam vertically by
loosening the bolt & more the headlamp
unit forward & backward for correct focus
adjustment.
• Tighten the bolt after adjustment.
70
Park your vehicle away from high grasses, dry
leaves, or other flammable material.
A defective catalytic converter contributes to
air pollution and can impair your engine’s
performance.
Follow these guidelines to protect your
vehicle’s catalytic converter.
• Always use unleaded petrol. Even a small
amount of leaded petrol can contaminate
1 the catalyst metals, making the catalytic
(1) Headlamp adjusting bolt converter ineffective.
• Keep the engine in good running condition.
! WARNING A poorly running engine can cause the
An improperly adjust headlamp may blind catalytic converter to overheat.
oncoming rider/driver or it may fail to light the • If your engine is misfiring, backfiring,
road for a safe distance. stalling, or otherwise not running properly,
CATALYTIC CONVERTER stop riding and turn “OFF” the engine.
This vehicle is equipped with the catalytic Have your vehicle serviced as soon as
converter (1) in the muffler to meet the possible.
emission norms.
The catalytic converter contains precious
metals that serve as catalysts, promoting
chemical reactions to convert the exhaust
gasses without affecting the metals. The
catalytic converter acts on HC, CO and NOx.
The catalytic converter must operate at a high
temperature for the chemical reactions to take
place. It can set on fire any combustible
material that come near it. 1
(1) Catalytic converter
71
EVAPORATIVE EMISSION CONTROL POLISHING OF VEHICLE
SYSTEM After washing your vehicle, wax all painted
This vehicle is equipped with an evaporative surfaces (except matte painted surfaces) using
emission control system to meet emission a commercially available polish/quality liquid
standards. During warm weather, the petrol or paste wax to finish the job. Use only a non
vapours which contain HC evaporates easily abrasive polish or wax made specifically for
into the atmosphere from the fuel tank, if the automobiles. Apply the polish or wax
fuel system is unsealed or open. The according to the instructions on the container.
evaporative emission control system is used to NOTE
prevent petrol vapours from escaping into the Polishing or waxing is not applicable for
atmosphere from fuel tank. The canister (1) models having matte paint.
collects the fuel vapour from the fuel tank and
then the fuel vapour is drawn into the engine
for re-burning to avoid pollution caused by
the fuel vapour diffused into the air.
1
(1) Canister
72
BASIC TROUBLESHOOTING
1. STARTING TROUBLE - ENGINE DOES NOT START
A. Side Stand Engine Kill System
Check side stand in gear condition (page 32) Side stand “Down” Move the side stand up
Side stand “Up”
Consult Authorised Hero MotoCorp Workshop
B. Fuel system
Check fuel gauge Refill the fuel tank
Key “ON” Position Low fuel indicator glows
continuously Consult
RefillAuthorised
Check fuel lines Leakage Hero MotoCorp Workshop
OK
Check for operating sound of fuel pump Broken fuel pump wire connector Secure connections
OK
Consult Authorised Hero MotoCorp Workshop
C. Electric starter not working
Check fuse Fused Replace fuse (page 69)
Ok Consult
Inspect battery Weak RefillAuthorised
Hero MotoCorp Workshop
Ok
Check connections, ignition switch/starter switch Loose Secure connections
Ok
Consult Authorised Hero MotoCorp Workshop
D. No spark at spark plug
Check ignition switch “OFF” Turn ignition switch “ON”
Ok
Check spark plug for fouling/ Replace spark plug/adjust
Improper electrode gap No spark Spark plug gap (0.6-0.7 mm)
Ok
Check for poorly connected Secure properly
Or loose spark plug wire Loose contact
Ok
Consult Authorised Hero MotoCorp Workshop
73
BASIC TROUBLESHOOTING
2. ENGINE STARTS BUT STALLS
Check fuel lines Leakage Consult Hero MotoCorp Workshop
OK
Check air cleaner element Dirty Replace
OK
Consult Authorised Hero MotoCorp Workshop
3. POOR PICK UP
Spark plug loose in cylinder head Loose Tighten the spark plug
Ok
Check air cleaner element Clogged Replace
Ok
Check brake binding Improper Readjust free play of rear brake pedal
Ok adjustment
Check tyre inflation pressure Under inflated Correct tyre pressure
Ok
Consult Authorised Hero MotoCorp Workshop
4. ELECTRICAL SYSTEM
Feeble horn sound or no light
Check fuse Fused Replace fuse
Ok
Inspect battery Weak Consult Authorised Hero MotoCorp Workshop
Ok
Check bulbs Fuse/wrong wattage Replace bulbs
Ok
Check connections Loose Secure connections
Ok
Consult Authorised Hero MotoCorp Workshop
74
BASIC TROUBLESHOOTING
5. i3s SYSTEM
Check i3s switch “ON”/“OFF” position Turn i3s switch “ON”
Ok
Inspect fuse Fused Replace fuse
Ok Consult
ReplaceAuthorised
Bulbs
Inspect battery Hero MotoCorp Workshop
Ok Weak/i3s indicator blinking
Check neutral indication Loose contact Secure connections/replace switch
Ok
Consult Authorised Hero MotoCorp Workshop
75
ROAD SIGNS
Mandatory signs: These road signs inform drivers/riders of the traffic rules that apply on a certain
stretch of road, thereby instructing them on how to drive/ride. Mandatory signs are distinguished by
the bright red circle with black and blue markings. It is imperative that all riders follow these signs as
they help avoid accidents. Their violation can be penalised under the Motor Vehicle Act.
Mandatory
No Hand Cart No Pedestrians No Right Turn No ‘U’ Turn Overtaking Prohibited Speed Limit
76
ROAD SIGNS
Cautionary signs: These signs inform the driver/rider of the road conditions ahead.
Cautionary signs therefore serve as a warning. They are usually in a red triangle with black
pictures on a white background. Illustrations, diagrams and symbols are used to forewarn about
dangers ahead. Cautionary road signs are as important as mandatory signs. However, the
violation of cautionary signs does not attract penalty.
Cautionary
Right Hand Curve Right Reverse Bend Incline Ahead Narrow Road Ahead Narrow Bridge Pedestrian Crossing
School Ahead Gap in Medium Cross Road Men at Work Roundabout Hump Road
ROAD SIGNS
Informatory signs: These are facility signs that provide important information about road directions
are maps of specific destinations. On highways, they provide information about the location of public
telephones, restaurants, hospitals, parking, petrol pumps, resting-places and more. These signs are
usually rectangular, with black or white pictures on a blue background.
Informatory
NAJAFGARH 3 Delhi
ROHTAK 58
NEW DELHI 40 Hospital First Aid
Post
Petrol
Pump
Eating
Place
Resting
Place
Public
Telephone
Place Identification
Place
NAJAFGARH
Bahadurgarh 10
NEW DELHI
ROHTAK
Rohtak 48
Destination Sign Light Taxi Stand Parking Both Parking This No Through No Through Re-assure Sign
Refreshment Sides Side Road Side Road
Signs and Signals are language of the road. Learn them, respect them.
77
Hero MotoCorp Ltd.
WARRANTY
Scope of warranty
Hero MotoCorp Ltd. (hereinafter called ‘Hero MotoCorp’) warrants its SPLENDOR+ XTEC 2.0
vehicles, assembled/manufactured in its Plants and sold through its channel partners, to be free
from any defect - both in material and workmanship, under normal use and conditions, subject to
the following terms & conditions.
Terms & conditions
a) SPLENDOR+ XTEC 2.0 vehicle is warranted for a period of 5 years or 70000 Km,
whichever is earlier, from the date of purchase, emission warranty is separately covered
under the head of “Emission Warranty”.
b) It is advised that the purchaser avails all free and paid services from the Hero MotoCorp’s
authorized workshop as per the recommended schedule, to be eligible for warranty benefits.
Each paid service should be availed within 180 days from the date of previous service or as
per the recommended schedule, whichever is earlier.
c) If any problem is observed in SPLENDOR+ XTEC 2.0 vehicle, Hero MotoCorp's only
obligation/ liability is to repair or replace that part/those parts which is/are considered to be
the cause of such problem, provided however that such problem has not resulted due to
misuse/improper handling etc. of the vehicle. Any SPLENDOR+ XTEC 2.0 vehicle needing
repair should be brought to Hero MotoCorp's authorized workshop for necessary inspection
and carrying rectification job.
Hero MotoCorp Ltd.
LIMITATIONS OF WARRANTY
The warranty shall not apply—
(1) If all free services/paid services/oil top-ups are not availed as per the recommended schedule at Hero MotoCorp's
workshop.
(2) If any other engine oil which is non compatible with the product is used other than SAE 10W30 SL Grade (JASO MA2) or
SAE 5W30 SN Grade (JASO MA2).
(3) To normal wear & tear and ageing of components including (but not limited to) brake shoes/pads, clutch plates, drive chain &
sprockets, bulbs, electrical wiring, filter, spark plug, fasteners, shims, washers, oil seals, gaskets, rubber parts, bush, rubber
bellows, plastic parts breakage, wheel rim for misalignment/bend, steering ball race & cone, control cables such as brake
cable/clutch cable, fuses (all types), steering handle for bend and sticker peel off.
(4) If additional wheel(s) is/are fitted and/or any other modification carried out/unauthorized accessories fitted which shall be
responsible for malfunction/deterioration of the vehicle or modifications/ alterations are made to the vehicle which are not
permissible under applicable laws, or modifications, alterations, tampering or improper repair are undertaken at unauthorised
workshops.
(5) If any modifications/alterations/repairs are made to the vehicle which are (a) not as per applicable laws, and/or (b) are
undertaken at unauthorized workshops.
(6) If there has been any tampering or improper repair undertaken.
(7) If SPLENDOR+ XTEC 2.0 vehicle has been used in any competitive events like races or rallies or for any commercial
purposes or if any damage results from misuse or use beyond the limitation of the intended purpose or any damage due to use
under abnormal conditions.
(8) To any damage on vehicle's painted surface cropping due to industrial pollution or other external factors.
(9) For normal phenomena like noise, vibration, oil seepage etc., which do not affect the performance, quality and/or function, of
the vehicle.
(10) To any damage caused due to usage of improper oil/grease and/or non-genuine parts.
(11) If any defect crops or repairs needed as a result of using adulterated fuel.
(12) If any maintenance/repairs required due to bad road conditions or misuse of SPLENDOR+ XTEC 2.0 vehicle or required due
to operation or use of the vehicle at any place or for such purpose for which the vehicle is not designed or manufactured.
(13) If any defect crops or repairs needed as a result of SPLENDOR+ XTEC 2.0 vehicle meeting with some accident.
(14) For consumables like oil, grease, gasket etc to be used during free services and/or warranty repairs.
(15) If any damage results from repair, adjustment or maintenance operations by any method other than the methods specified by
Hero MotoCorp.
(16) If any damage results from operation, whether intentional or accidental, other than as specified in the Owner's Manual.
(17) To electrical components such as bulbs, fuses, electrical wiring cut due to external reasons (Rat bites etc.).
Hero MotoCorp Ltd.
(18) Any cost for periodic maintenance such as cleaning, inspection and adjustment.
(19) To any part of the SPLENDOR+ XTEC 2.0 vehicle which has been tampered or repaired in such a manner which has
resulted in malfunction of the vehicle.
(20) For SPLENDOR+ XTEC 2.0 vehicle not used in accordance with the guidelines given in this Owner's Manual.
(21) To proprietary items like tyres, tubes, batteries, etc, as they are subjected to the warranty terms & conditions of the respective
manufacturers and directly handled by them only.
(22) Any defect(s) developing on account of external factors such as environmental factors; including but not limited to
fading/peeling/rusting of paint and/or stripes and/or plated parts, seat leather tearing & cracking, aluminum parts oxidation
and cracking & discoloring of control switches etc. or any damage resulting from soot and smoke, use of chemical, bird
droppings or damage by sea water, sea breeze or salt.
(23) If any damage results from operation, whether intentional or accidental, other than as specified in the Owner's Manual.
(24) If the odometer of SPLENDOR+ XTEC 2.0 has been altered or tampered.
(25) If the Vehicle's Identification Number (VIN) or Engine number has been altered or removed, or any circumstances exist that
makes it difficult or impossible to establish the true history, origin and warranty coverage of the vehicle or part in question.
(26) If any damage is caused due to a force majeure event, such as flood, fire, terrorist act, etc.
Hero MotoCorp shall not be liable for (a) any incidental, indirect or consequential damages/loss of any kind whatsoever, and (b) any
delay in servicing beyond its control or the control of its authorised dealerships/workshops.
This warranty is only given by Hero MotoCorp and no employee, dealership, workshop or any other person is authorised to extend
the warranty provided herein. Hero MotoCorp’s obligation under this warranty shall be limited to repairing or replacing, free of cost,
those parts of the vehicle which upon examination by the Hero MotoCorp may prove to the satisfaction of Hero MotoCorp to have
a manufacturing defect.
Hero MotoCorp’s obligation under this warranty shall be limited to repairing or replacing, free of cost, those parts of
the vehicle which upon examination by Hero MotoCorp may prove to the satisfaction of Hero MotoCorp to have a
manufacturing defect. Decision regarding warranty settlement shall be taken by Hero MotoCorp and the same shall be
final and binding on all concern.
Subject to DELHI JURISDICTION only.
Hero MotoCorp Ltd.
BATTERY WARRANTY
Battery fitted in SPLENDOR+ XTEC 2.0 is a proprietary product of the battery manufacturer and shall be fulfilled and
handled directly by the battery manufacturer; Hero MotoCorp shall not be liable for the same. The battery warranty shall be
for the period and governed by the terms and conditions as mentioned herein below:
Warranty Period:
The battery is warranted by the battery manufacturer for a period of 18 months from date of sale of vehicle or 20000 km
whichever is earlier.
Terms and conditions of warranty
1. Batteries are warranted against all defects in material and workmanship. Liability under this warranty is limited to
making good of defects rising solely from the use of faulty material or workmanship during manufacturing and
developing under proper use.
The warranty commences from the date of delivery to the original purchaser of the vehicle.
2. In the event of any complaint the battery is to be returned complete with electrolyte to nearest battery service station or
to the dealer. On inspection, battery will be returned or replaced.
3. This warranty card accompanies a battery sold as OEM fitment only. Claims should be supported with vehicle purchase
invoice to enable processing.
4. The right to determine whether a battery needs repair or total replacement lies with the battery manufacturer. In case
where the battery is replaced, the defective battery becomes the property of the company and no scrap rebate will be
given for it. The warranty period on the battery being repaired/replaced shall commence from the date of sale of the
original battery as stated in the original warranty card.
5. All liabilities under this warranty will cease if the battery is used on the vehicle other than that on which the battery was
originally fitted and on the expiry of the warranty period as mentioned above.
6. Recharging is not covered under the purview of this warranty and shall be billed as extra. However, free of cost (FOC)
battery replacement/ repair includes cost of charging.
7. This warranty does not cover damage to the battery caused by faulty electrical systems, incorrect charging and filling,
improper handling of the battery by unauthorized dealers/auto electricians, maintenance, willful abuse, destruction by
fire, collusion, theft or recharging.
8. Breakage of container and cover do not come under the purview of this warranty.
9. Adjudication and settlement of claim will take a couple of days as a battery has to be tested for the reported failure.
10. In case of tampering of the original wiring circuit in any manner whatsoever.
11. If a battery which is not recommended is fitted on the vehicle then such battery will not carry any warranty.
12. The applicable taxes which is leviable on the battery under repair or replacement will be borne by you (the customer).
13. You (the customer) are deemed to have read, understood and agreed to these conditions at the time of purchase of the
vehicle.
Hero MotoCorp Ltd.
EMISSION WARRANTY
Scope of warranty
Hero MotoCorp Ltd. warrants all its vehicles, assembled/manufactured at its various Plants and sold through its channel partners, to
comply with emission standards as specified in sub rule (2) of Rule 115 of Central Motor Vehicles Rules, 1989, subject to following
terms & conditions.
Terms & conditions
a) The emission warranty shall be applicable in India and shall remain valid for a period of 3 years or 30000 km, whichever
occurs earlier, from the date of vehicle purchase.
b) The parts, which are covered under emission warranty are fuel injector, fuel pump, throttle body, ignition coil, oxygen sensor
and muffler (“Emission Related Component(s)”).
c) In case any defect is observed in any Emission-Related Component(s) which are covered under emission warranty, Hero
MotoCorp’s only obligation/liability shall be to repair and/or replace those part (s) which is/are considered to be the cause of
non-compliance with the emission standards.
d) The method (s) of examination to determine the warranty conditions of the Emission Related Component will be at the sole
discretion of Hero MotoCorp and / or its channel partners / service center and result of such examination shall be final and
binding. If on examination the warranty conditions of the Emission Related Component is / are not established, Hero
MotoCorpwill have the right to charge all, or part of the cost of such examination / service charges to you in addition to the cost
of the components.
e) Hero MotoCorp shall have the sole discretion to decide to replace the defective Emission Related Component or the entire
assembly or any other part required for such repair.
f) The emission warranty shall be applicable only to those vehicles, which are being regularly maintained in accordance with the
maintenance schedule provided in the Owner's Manual.
g) You should follow the recommended parts replacement as per the maintenance schedule in order to avail the emission warranty.
h) If any Emission Related Component is/are tampered and/or repaired by unauthorized person/ workshops etc, then the
emission warranty shall stand cancelled.
i) Any Emission Related Component suffering from wear and tear under the normal course of running shall not be covered under
the emission warranty. Therefore, all such parts should be replaced by you from time to time, on payment basis, as per the
maintenance schedule provided in Owner's Manual and dealer's advice
Hero MotoCorp Ltd.
EMISSION WARRANTY
j) It is recommended to avail the services as per the recommended schedule to be eligible for the emission warranty benefits. Please
ensure that each paid service is availed within 180 days from the date of previous services or as per the recommended schedule,
whichever is earlier. All service details should be completely filled by the dealer, in the Service Record Sheet given in the Owner's
Manual.
k) It is mandatory to obtain a PUC certificate from the authorised PUC center. In case of non-compliance with the emission
standards please contact the channel partner/authorised workshop immediately along with the previous OK certificate, for the
necessary rectification. The manufacturer or the dealer is not responsible for any penalty levied on you on account of non-
compliance with the emission standards.
l) Emission warranty shall not be applicable if
• The vehicle has been subjected to abnormal use, abuse, neglect and improper maintenance or has met with an accident.
• The vehicle, or parts including the Emission Related Component(s) thereof, has been altered, tampered with or modified or
replaced in an unauthorized manner.
• The odometer is not functioning or the odometer and/or its reading has been changed/tampered with, so that the actual
distance covered cannot be readily determined.
• The vehicle has been used for competitions, races, and rallies or for the purpose of establishing records.
• If any damage results to the Emission Related Component(s) covered under from repair, adjustment or maintenance
operations by any method other than the methods specified by Hero MotoCorp.
• If any damage results from operation, whether intentional or accidental, other than as specified in the Owner's Manual.
• Any cost for periodic maintenance such as cleaning, inspection and adjustment.
• If any damage is caused to the Emission Related Component(s) due to a force majeure event, such as flood, fire, terrorist act,
etc.
m) All decisions regarding emission warranty settlement shall be taken by Hero MotoCorp and shall be final binding on all
concerned.
Subject to Delhi jurisdiction only.
WHAT ARE THE BENEFITS OF Hero MotoCorp GENUINE SPARE PARTS?
• Assures long life
• Ensures economy for a long time
• Safety of vehicle and rider
• Peace of mind
• Value for money
• Assured quality