Instruction Manual

Unique Single Seat Valve - Long Stroke

ESE00222-EN8 2022-10
Original manual
 Table of contents

The information herein is correct at the time of issue but may be subject to change without prior notice

1. Declarations of Conformity ................................................................. 4

2. Safety .......................................................................................... 6
2.1. Important information ............................................................................. 6
2.2. Warning signs ..................................................................................... 6
2.3. Safety precautions ................................................................................ 7

3. Installation .................................................................................... 10
3.1. Unpacking/delivery ............................................................................... 10
3.2. General installation ................................................................................ 11
3.3. Welding ............................................................................................ 13
3.4. Recycling information ............................................................................. 14

4. Operation ..................................................................................... 15
4.1. Operation .......................................................................................... 15
4.2. Troubleshooting ................................................................................... 17
4.3. Recommended cleaning ......................................................................... 18

5. Maintenance .................................................................................. 20
5.1. General maintenance ............................................................................. 20
5.2. Dismantling the valve ............................................................................. 22
5.3. Plug seal replacement ............................................................................ 23
5.4. Valve assembly .................................................................................... 25
5.5. Actuator types .................................................................................... 25

6. Technical data ................................................................................ 26

6.1. Technical data ..................................................................................... 26

7. Parts list and service kits ................................................................... 27

7.1. Drawing ............................................................................................ 27
7.2. Unique Single Seat Valve - Long stroke shut-off valve ........................................ 28
7.3. Unique Single Seat Valve - Long Stroke change-over valve .................................. 30

3
1 Declarations of Conformity

EU Declaration of Conformity

The Designated Company

Alfa Laval Kolding A/S, Albuen 31, DK-6000 Kolding, Denmark, +45 79 32 22 00
Company name, address and phone number

Hereby declare that

Valve
Designation

Unique SSV LS PN10

Type

Serial number from 1000000 to 70000000000

is in conformity with the following directives with amendments:

- Machinery Directive 2006/42/EC
- Pressure Equipment Directive 2014/68/EU category 1 and subjected to assessment procedure Module A

The person authorised to compile the technical file is the signer of this document.

Global Product Quality Manager Lars Kruse Andersen

Title Name

Kolding, Denmark 2022–10–01

Place Date (YYYY-MM-DD) Signature

This Declaration of Conformity replaces Declaration of Conformity dated 2018-04-01

4
 1 Declarations of Conformity

UK Declaration of Conformity

The Designated Company

Alfa Laval Kolding A/S, Albuen 31, DK-6000 Kolding, Denmark, +45 79 32 22 00
Company name, address and phone number

Hereby declare that

Valve
Designation

Unique SSV LS PN10

Type

Serial number from 1000000 to 70000000000

is in conformity with the following directives with amendments:

- The Supply of Machinery (Safety) Regulations 2008
- The Pressure Equipment (Safety) Regulations 2016 category 1 and subjected to assessment procedure Module A

Signed on behalf of: Alfa Laval Kolding A/S

Global Product Quality Manager Lars Kruse Andersen

Title Name

Kolding, Denmark 2022–10–01

Place Date (YYYY-MM-DD) Signature

DoC Revison_01_102022

5
2 Safety
Unsafe practices and other important information are emphasised in this manual.
Warnings are emphasised by means of special signs.

2.1 Important information

beforee using the valve!
Always read the manual befor

WARNING
Indicates that special procedures must be followed to avoid serious personal injury.

CAUTION
Indicates that special procedures must be followed to avoid damage to the valve.

NOTE
Indicates important information to simplify or clarify procedures.

2.2 Warning signs

General warning

Caustic agents

Danger of injury: (an extra yellow label marked on the actuator from June 2016)
Do NOT attempt to cut the actuator open due to spring under load.
(The lock wire opening is locked).

Danger of injury (lasermarked on the actuator)

Do NOT attempt to disassemble the actuator due to spring under load danger!
(The lock wire opening is locked)

6
 2 Safety
All warnings in this manual are summarised on this page.
Pay special attention to this instructions below so that severe personal injury and/or damage to the valve are avoided.

2.3 Safety precautions

Actuators
If support air is utilised:

- Shock in the actuator must NEVER occur

- Support air on high pressure actuator versions is NOT allowed

To prevent shock in the actuator and to prevent exceeding 10 bar/145 PSI product pressure, Alfa Laval recommends NOT to
exceed 3 bar/43.5 PSI support air on the spring side in all the Unique SSV actuators.

If support air is connected always use the 3 bar/43.5 PSI air relief fittings = 9611995903.
Using the air relief fitting also extends the service life of the actuator piston o-ring.

Pos. no. 5 Pos. no. 5

For actuators, manufactured year 2005-2018, with serial number For actuators, manufactured year 2019 --> with
from 1000000 - 5999999 and from 20000000000 - 59999999999 serial number from 6000000 to 7000000 and from
always use steel adapter (pos 5) = 9614065301 60000000000 to 70000000000 always use steel
Tighten torque = 30 Nm adapter (pos 5) = 9615374701
Tighten torque = 15 Nm

Pos. no. 5
For actuators, manufactured year 2005-2018, with serial number from 1000000 - 5999999
and from 20000000000 - 59999999999 always use steel adapter (pos 5) = 9614065301
Tighten torque = 30 Nm

Pos. no. 5
For actuators, manufactured year 2019 --> with serial number from 6000000 to 7000000 and
from 60000000000 to 70000000000 always use steel adapter (pos 5) = 9615374701
Tighten torque = 15 Nm

7
2 Safety
All warnings in this manual are summarised on this page.
Pay special attention to this instructions below so that severe personal injury and/or damage to the valve are avoided.

Alfa Laval recommends max. 3 bar support air

Always use the “3 bar air relief fittings” on support air.
Alfa Laval article number = 9611995903

8
 2 Safety
All warnings in this manual are summarised on this page.
Pay special attention to this instructions below so that severe personal injury and/or damage to the valve are avoided.

INSTALLA
INST ALLATION
ALLATION
Always read the technical data thoroughly (see section 6 Technical data)
Always release compressed air after use
Never touch moving parts if the actuator is supplied with compressed air
Never touch the valve or the pipelines when processing hot liquids or when sterilising
Never dismantle the valve with valve and pipelines under pressure
Never dismantle the valve when it is hot

Never cut the actuator open, due to spring under load - if marked with this warning

Do NOT attempt to disassemble the actuator due to spring under load danger!

OPERATION
OPERA TION
Never dismantle the valve with valve and pipelines under pressure
Never dismantle the valve when it is hot
Always read the technical data thoroughly (see section 6 Technical data)
Always release compressed air after use
Never touch the valve or the pipelines when processing hot liquids or when sterilising
Never touch moving parts if the actuator is supplied with compressed air
Always rinse well with clean water after cleaning

Always handle lye and acid with great care

MAINTENANCE
Always read the technical data thoroughly (see section 6 Technical data)
Always release compressed air after use
Never service the valve when it is hot
Never service the valve with valve and pipelines under pressure
Never stick your fingers through the valve ports if the actuator is supplied with compressed air
Never touch moving parts if the actuator is supplied with compressed air
Always use Alfa Laval genuine spare parts

Never cut the actuator open, due to spring under load danger - if marked with this warning

Do NOT attempt to disassemble the actuator due to spring under load danger!

TRANSPOR TATION
Always ensure that compressed air is released
Always ensure that all connections are disconnected before attempting to remove the valve from the
installation
Always drain liquid out of valves before transportation
Always use predesigned lifting points if defined
Always ensure sufficient fixing of the valve during transportation - if specially designed packaging material
is available, it must be used

9
3 Installation
The instruction manual is part of the delivery. Study the instructions carefully.
The items refer to parts list and service kits section.
The valve is supplied as separate parts as standard (for welding).
The valve is assembled before delivery, if it is supplied with fittings.

3.1 Unpacking/delivery

Step 1 Check the delivery for:

CAUTION 1. Complete valve, shut-off valve or change-over
Alfa Laval cannot be held responsible for incorrect unpacking. valve (see steps 2a and 2b).
2. Delivery note.
Step 2

2a
Shut--of
Shut offf valve:
1. Complete actuator.
2. Bonnet (20).
3. Clamp (19).
4. Valve plug (23).
5. Valve body (22).

2b
Change -over valve:
1. Complete actuator.
2. Bonnet (20).
3. 2 x clamps (19).
4. Valve plug (27).
5. Lower valve body (22).
6. Valve seat (28).
7. Upper valve body (26).

Step 3
Remove possible packing materials from the valve/valve parts.
Inspect the valve/valve parts for visible transport damage.
Avoid damaging the valve/valve parts.

10
 3 Installation
Study the instructions carefully and pay special attention to the warnings!
The valve has welding ends as standard but can also be supplied with fittings.

3.2 General installation

Step 1

Always read the technical data carefully.

See chapter 6 Technical data.

Always release compressed air after use.

CAUTION
Alfa Laval cannot be held responsible for incorrect installation.

Step 2 Air

Never touch the moving parts if the actuator is supplied with

compressed air. Moving parts!

Air

Step 3 Avoid water

It is recommended to install the valve so that the flow is against hammering!
the closing direction to avoid water hammering.

Shock in the actuator must never occur.

Inlet

Inlet

11
3 Installation
Study the instructions carefully and pay special attention to the warnings!
The valve has welding ends as standard but can also be supplied with fittings.

Step 4
Avoid stressing the valve.
Pay special attention to:
- Vibrations. Risk of damage!
- Thermal expansion of the pipelines.
- Excessive welding.
- Overloading of the pipelines.

Step 5
Make sure that the leak detection hole in the valve body:

1. is visible, when mounting the valve vertically

2. always is downwards due to self-draining, when the valve is mounted horizontally.

* = Leakage detection hole

12
 3 Installation
Study the instructions carefully.
The valve is supplied as separate parts to facilitate the welding.
The items refer to the parts list and service kits section.
Check the valve for smooth operation after welding.

3.3 Welding

Step 1
Always install valves with more than one valve body so that the
seals between the valve bodies can be replaced. Do not weld
more than one valve body into the system. It is recommended to B (incl. top unit)
fit sufficient clamps/unions to be able to disassemble the valve
for servicing.

Valve size A (mm) B (mm)

DN25/25 mm * 630
DN40/38 mm * 700
DN50/51 mm * 750
DN65/63.5 mm * 740
DN80/76 mm * 800 A*
DN100/101.6 mm * 790
* Depending on body combination and piping solution.

Step 2
Assemble the valve in accordance with the steps on page 25.
warnings!
Pay special attention to the war nings!

Step 3 Air
Pree-use check:
Pr
1. Supply compressed air to the actuator.
2. Open and close the valve several times to ensure that it
operates smoothly.
warnings!
Pay special attention to the war nings!

Open/close Air

13
3 Installation
Study the instructions carefully.
The valve is supplied as separate parts to facilitate the welding.
The items refer to the parts list and service kits section.
Check the valve for smooth operation after welding.

3.4 Recycling information

• Unpacking
- Packing material consists of wood, plastics, cardboard boxes and in some cases metal straps
- Wood and cardboard boxes can be re-used, recycled or used for energy recovery
- Plastics should be recycled or burnt at a licensed waste incineration plant
- Metal straps should be sent for material recycling.

• Maintenance
- During maintenance, oil and wearing parts in the machine are replaced
- All metal parts should be sent for material recycling
- Worn out or defective electronic parts should be sent to a licensed handler for material recycling
- Oil and all non-metal wear parts must be disposed off in agreement with local regulations

• Scrapping
- At end of use, the equipment must be recycled according to the relevant, local regulations. Besides the equipment itself, any
hazardous residues from the process liquid must be considered and dealt with in a proper manner. When in doubt, or in the
absence of local regulations, please contact your local Alfa Laval sales company

Do NOT attempt to disassemble the actuator due to spring under load danger!

If marked with this warning, do NOT attempt to cut the actuator open, due to spring under load danger!

14
 4 Operation
Study the instructions carefully and pay special attention to the warnings!
Ensure that the valve operates smoothly.
The items refer to the parts list and service kits section.

4.1 Operation

Step 1

- CAUTION Do NOT attempt to disassemble the actuator due to

Alfa Laval cannot be held responsible for incorrect installation. spring under load danger!
- Always release compressed air after use.
- Always read the technical data thoroughly.
See section 6 Technical data.
- Always use Alfa Laval genuine spare parts.
The warranty of Alfa Laval products is dependent on use of
Alfa Laval genuine spare parts. If marked with this warning, do NOT attempt to cut
the actuator open, due to spring under load danger!

Step 2

Never touch the valve or the pipelines when processing hot liquids
or when sterilising.
Burn
Bur n hazar
hazard!
d!

Step 3 Air

Never touch moving parts if the actuator is supplied with

compressed air. Moving parts!

Air

15
4 Operation
Study the instructions carefully and pay special attention to the warnings!
Ensure that the valve operates smoothly.
The items refer to the parts list and service kits section.

Step 4 Shut-off valve Change-over valve

Lubrication of valves:
1. Ensure smooth movement between lip seal (25) and
plug stem (23, 27).
2. Lubricate the lip seal with Klüber Paraliq GTE 703 if necessary
(see page 20).

Step 5
Lubrication of actuator
1. Ensure smooth movement of the actuator (the actuator is
lubricated before delivery).
2. Lubricate all seals with Molykote Longterm 2 plus if necessary.

16
 4 Operation
Pay attention to possible faults. Study the instructions carefully.
The items refer to the parts list and service kits section

4.2 Troubleshooting

NOTE!

Study the maintenance instructions carefully before replacing worn parts - see page 20!

Problem
Pr oblem Cause/r esult Repair

External product leakage Worn or product affected lip - Replace the seals
seal and/or O-ring - Replace with seals of a
different rubber grade

Internal product leakage - Worn or product affected - Replace the seal

plug seal - Replace with a seal of a
different rubber grade

- Product deposits on - Frequent cleaning

the seat and/or plug

- Product pressure exceeds - Replace with a high pressure actuator

actuator specification - Use auxiliary air on the spring side
(do not exceed 3 bar)
- Reduce product pressure

Water hammer The flow direction is the - The flow direction should be
same as the closing direction against the closing direction
- Throttle air release of solenoid in
top unit

The valve does not Product pressure exceeds - Replace with a high pressure actuator
open/close actuator specification - Use auxiliary air on the spring side
- Reduce product pressure

If marked with a danger warning, do NOT attempt to cut the actuator open, due to spring under load.

Do NOT attempt to disassemble the actuator due to spring under load danger!

Do NOT attempt to cut the actuator open due to spring under load danger!

17
4 Operation
The valve is designed for cleaning in place.
Study the instructions carefully and pay special attention to the warnings!
NaOH = Caustic Soda.
HNO3 = Nitric acid.

4.3 Recommended cleaning

Step 1 Caustic danger!

Always handle lye and acid with great care.

Always use Always use

rubber gloves! protective goggles!

Step 2

Never touch the valve or the pipelines when sterilising.

Burn
Bur n hazar
hazard!
d!

Step 3 Shut-off valve Change-over valve

Clean the plug and the seats correctly.
warnings!
Pay special attention to the war nings!
Lift and lower valve plug momentarily

Step 4 1. 1% by weight NaOH at 70o C

Examples of cleaning agents:
Use clean water, free from clorides.
1 kg NaOH + 100 l water = Cleaning agent.

2.2 l + 100 l = Cleaning agent.

33% NaOH water

2. 0.5% by weight HNO3 at 70o C

0.7 l + 100 l = Cleaning agent.

53% HNO3 water

18
 4 Operation
The valve is designed for cleaning in place.
Study the instructions carefully and pay special attention to the warnings!
NaOH = Caustic Soda.
HNO3 = Nitric acid.

Step 5 Always rinse!

1. Avoid excessive concentration of the cleaning agent.
2. Adjust the cleaning flow to the process.
3. Always rinse well with clean water after the cleaning.

Clean water Cleaning agents

Step 6
NOTE
The cleaning agents must be stored/disposed off in accordance
with current regulations/directives.

19
5 Maintenance
Maintain the valve regularly.
Study the instructions carefully and pay special attention to the warnings!
Always keep spare rubber seals and lip seals in stock.

5.1 General maintenance

Step 1

- CAUTION Do NOT attempt to disassemble the actuator due to

Alfa Laval cannot be held responsible for incorrect installation. spring under load danger!
- Always release compressed air after use.
- Always read the technical data thoroughly.
See section 6 Technical data.
- Always use Alfa Laval genuine spare parts.
The warranty of Alfa Laval products is dependent on use of
Alfa Laval genuine spare parts. If marked with this warning, do NOT attempt to cut
the actuator open, due to spring under load danger!

Step 2
Atmospheric
Never service the valve when it is hot. pressur
pr essure
essur e
equired!
requir ed!

Never service the valve with valve and pipelines under pressure.

Burn
Bur n hazar
hazard!
d!

Step 3 Air

Never stick your fingers through the valve ports if the actuator is
supplied with compressed air. Moving parts!
Never touch the moving parts if the actuator is supplied with
compressed air. hazard!
Cutting hazar d!
Air

20
 5 Maintenance
Maintain the valve regularly.
Study the instructions carefully and pay special attention to the warnings!
Always keep spare rubber seals and lip seals in stock.

aree some guidelines for maintenance and lubrication intervals. Please note that the guidelines ar
Below ar aree for normal
working conditions in one shift.

Product
Pr oduct wetted seals Actuator bushings complete

Replace after Replace after

Preventive maintenance 12 months depending 5 years depending
on working conditions on working conditions

Maintenance after
Replace at the Replace when
leakage (leakage
end of the day possible
normally starts slowly)

- Regular inspection - Regular inspection

for leakage and for leakage and
smooth operation smooth operation
- Keep a record of - Keep a record of
Planned maintenance
the actuator the actuator
- Use the statistics for - Use the statistics for
inspection planning inspection planning
Replace after leakage Replace after leakage

Beforee fitting
Befor
Klüber Paraliq GTE 703 Beforee fitting
Befor
Lubrication
or similar USDA H1 Molykote Longterm 2 plus
approved oil/grease

Pree-use check:
Pr
Air
1. Supply compressed air to the actuator.
2. Open and close the valve several times to
ensure that it operates smoothly. Open/close!
warnings!
Pay special attention to the war nings!

Air

Recommended spar sparee parts

Service kits (see page 27)

21
5 Maintenance
Study the instructions carefully. The items refer to the parts list and service kits section. Handle scrap correctly.
NC = Normally closed.
NO = Normally open.
A/A = Air/air activated.

5.2 Dismantling the valve

If the actuator is marked with a danger warning, do NOT attempt to cut the actuator open.

Do NOT attempt to disassemble the actuator due to spring Do NOT attempt to cut the actuator open due to spring
under load danger! under load danger!

Step 1

1a
Shut--of
Shut offf valve:
1. Supply compressed air to the actuator (only NC).
2. Loosen and remove clamp.
3. Release compressed air (only NC).
4. Lift away the actuator.
5. Unscrew and remove valve plug.
6. Remove O-ring, lip seal and bushing in bonnet.
(Use bushing tool and rubber mallet).
Note! Be careful not to damage the bushing.
warnings!
Pay special attention to the war nings!
Note!
Be careful not to damage the
Note! For plug seal replacement please see page 23.
bushing.

1b
Change -over valve:
1. Supply compressed air to the actuator (only NC).
2. Loosen and remove lower clamp.
3. Release compressed air (only NC).
4. Lift away the actuator and upper valve body.
5. Supply compressed air to the actuator (only NO).
6. Unscrew and remove valve plug.
7. Release compressed air (only NO).
8. Remove seat and O-rings.
9. Loosen and remove upper clamp.
10. Remove upper valve body.
11. Remove O-ring, lip seal and bushing in bonnet.
(Use bushing tool and rubber mallet.
See drawing, step 1a).
Note! Be careful not to damage the bushing.
warnings!
Pay special attention to the war nings!

Note! For plug seal replacement please see page 23.

22
 5 Maintenance
Study the instructions carefully.
The items refer to the parts list and service kits section. Handle scrap correctly.

5.3 Plug seal replacement

Step 1
Mounting plug seal ring with Alfa Laval plug seal tool

Mounting tool for elastomer DN40 DN50 - DN65 DN80 - DN100

plug seals 38 mm 51 mm - 63.5 mm 76.1 mm - 101.6 mm

9613172901 9613172902 9613172903

Exhaust holes ø20 hole

for screwdriver for plug spindle

1. Part B
“Part B” has a small and a large diameter as the tool can be
used for two plug sizes – e.g. plug tool = 9613172902 can be
used for DN50/ISO51 (small) and DN65/ISO63 (large).
“Part B” therefore has to be turned so it matches the plug
size diameter.
2. Part A
“Part A” has an upper and lower exhaust hole, as the tool can
be used for two plug sizes – e.g. plug tool = 9613172902.
The upper exhaust hole is for the small plug size e.g.
DN50/ISO51 (small) and the lower exhaust hole is for
DN65/ISO63 (large).
When using a “change-over plug” the ø20 spindle must also
be fitted in “part A” and “part B” (see drawing 2).
When using a “reverse acting plug” the ø20 spindle must only
be fitted in “part A” (see drawing 2).
When using a “standard shut-off plug” the ø20 spindle is only
fitted in “part B” (see drawing 1).
3. Fit the plug spindle in “part B” or “part A”.
Place “part A” onto “part B” and then press “hard” down on
top of “part A”.
Now fit the screwdriver into the exhaust hole and underneath
the plug groove meanwhile keeping the pressure on “part A”. A. Part A
This should ensure correct removal of air behind the seal B. Part B
ring. Normally the sound “Psst” can be heard one time (see C. Plugs
drawing 3). D. O-ring
A “drill press” can of course also be used to press down on E. Grease Paralique GTE703
“part A”. from service kit
4. It is important to release compressed air behind the seal ring. F. Screwdriver (no sharp corner)
This is done with a screwdriver and always underneath the
plug as shown (see drawing 4).

23
5 Maintenance
Study the instructions carefully.
The items refer to the parts list and service kits section. Handle scrap correctly.

Drawing 1 Drawing 2 Drawing 3 Drawing 4

It is important to place the

screwdriver underneath the plug.

24
 5 Maintenance
Study the instructions carefully.
The items refer to the parts list and service kits section. Handle scrap correctly.

5.4 Valve assembly

Reverse order of 5.2 Dismantling the valve.

Lubricate O-ring (21) and lip seal (25) with Alfa Laval Lubricant.
Remember to tighten spindle and plug (use two 17 mm spanners).
- Change-over plug tighten torque = 30 Nm
- Shut-off plug tighten torque = 20 Nm
If there are vibrations in the pipeline, Alfa Laval recommends to use Loctite no. 243.
The clamps’ thread must be lubricated before tightening - max. torque for the clamps is 10-12 Nm.

Pay special attention to the warnings.

5.5 Actuator types

If the actuator is marked with a danger warning, do NOT attempt to cut the actuator open.

Do NOT attempt to disassemble the actuator due to spring Do NOT attempt to cut the actuator open due to spring
under load danger! under load danger!

1. Unscrew and remove top and bottom bushings with O-rings.

2. Lubricate O-rings with Molykote Longterm 2 plus before fitting.
3. Fit bushings and O-rings. Tighten bushing to a torque of 10Nm.
Be careful not to overtighten.

25
6 Technical data
It is important to observe the technical data during installation, operation and maintenance.
Inform all personnel about the technical data.

6.1 Technical data

The valve is a pneumatic seat valve in a hygienic and modular design remote-controlled by means of compressed air.

It has few and simple moveable parts which results in a very reliable valve and low maintenance cost.

Standard Design The valve comes in a one or two body configuration. With its module built structure it is designed for flexibility
and easy customization through the electronic configurator.

Data - valve/actuator

Max. product pressure 1000 kPa (10 bar).

Min. product pressure Full vacuum (depending on product specifications).

Temperature range -10o C to + 140o C (standard EPDM seal).

Air pressure, actuator 500 to 700 kPa (5 to 7 bar).

Materials - valve/actuator

Product wetted steel parts 1.4404 (316L) (internal Ra < 0.8 µm).

Other steel parts 1.4301 (304).

Optional plug seal PTFE (TR2).

Product wetted seals EPDM (standard).

Optional product wetted seals HNBR and FPM.

Other seals NBR.

Weight (kg)

Inch tubes DN/OD DIN tubes DN

Size
38 51 63.5 76.1 101.6
40 50 65 80 100
mm mm mm mm mm

Shut-off valve 6.1 6.6 7.5 14.8 17.2 6.2 6.6 7.6 15.3 17.2

Change-over-valve 6.8 7.9 9.8 17.9 22.2 7 7.9 10.1 18.8 22.1

Noise
One metre away from and 1.6 meter above the exhaust the noise level of a valve actuator will be approximately 77db (A) without
noise damper and approximately 72 db (A) with damper - measured at 7 bar air-pressure.

26
 7 Parts list and service kits
The drawing shows Unique Single Seat Valve - Long Stroke.
The items refer to the parts list in the following sections

7.1 Drawing

If the actuator is marked with a danger warning, do NOT attempt to cut the actuator open.
See also section

Do NOT attempt to disassemble the actuator due to spring Do NOT attempt to cut the actuator open due to spring
under load danger! under load danger!

Shut-off valve Change-over valve

27
7 Parts list and service kits
The drawing shows Unique Single Seat Valve - Long Stroke, Shut-off.
The items refer to the parts lists in the following sections.

7.2 Unique Single Seat Valve - Long stroke shut-off valve

If the actuator is marked with a danger warning do NOT attempt to cut the actuator open.

Do NOT attempt to disassemble the actuator due to spring Do NOT attempt to cut the actuator open, due to spring
under load danger! under load danger!

28
 7 Parts list and service kits
The drawing shows Unique Single Seat Valve - Long Stroke, Shut-off.
The items refer to the parts lists in the following sections.

Parts list
Pos. Qty Denomination
Actuator
5 1 Adapter
6 � 2 Bushing
7 � 2 O-ring
8 � 2 O-ring
9 1 Plug
12 1(2) Air fitting
19 1 Clamp
20 1 Bonnet
21 ♦ 1 O-ring
22 1 Valve body
23 1 Plug
23.1 1 Plug, shut-off, ISO/DIN
23.2 ♦ 1 Plug seal
24 1 Bushing
25 ♦ 1 Lip seal

Service kits

DN 40 DN 50 DN 65 DN 80 DN 100
Denomination 38 mm 51 mm 63.5 mm 76.1 mm 101.6 mm

Service kit for actuator

� Service kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9611926500 9611926500 9611926500 9611926500 9611926500

product
Service kit for pr oduct wetted parts, standar d
♦ Service kit, EPDM . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9611926502 9611926503 9611926504 9611926505 9611926506
♦ Service kit, HNBR . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9611926508 9611926509 9611926510 9611926511 9611926512
♦ Service kit, FPM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9611926514 9611926515 9611926516 9611926517 9611926518

Parts marked with �♦ are included in the service kits.

Recommended spare parts: Service kits.

TD 900-334/1

29
7 Parts list and service kits
The drawing shows Unique Single Seat Valve - Long Stroke, Change-over.
The items refer to the parts lists in the following sections.

7.3 Unique Single Seat Valve - Long Stroke change-over valve

If the actuator is marked with a danger warning do NOT attempt to cut the actuator open.

Do NOT attempt to disassemble the actuator due to spring Do NOT attempt to cut the actuator open, due to spring
under load danger! under load danger!

30
 7 Parts list and service kits
The drawing shows Unique Single Seat Valve - Long Stroke, Change-over.
The items refer to the parts lists in the following sections.

Parts list
Pos. Qty Denomination
Actuator
5 1 Adapter
6 � 2 Bushing
7 � 2 O-ring
8 � 2 O-ring
9 1 Plug
12 1(2) Air fitting
19 2 Clamp
20 1 Bonnet
21 ♦ 3 O-ring
22 1 Valve body
24 1 Bushing
25 ♦ 1 Lip seal
26 1 Valve body
27 1 Plug
27.1 1 Plug, change-over, ISO/DIN
27.2 ♦ 2 Plug seal
28 1 Seat

Service kits

DN 40 DN 50 DN 65 DN 80 DN 100
Denomination 38 mm 51 mm 63.5 mm 76.1 mm 101.6 mm

Service kit for actuator

� Service kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9611926500 9611926500 9611926500 9611926500 9611926500

product
Service kit for pr oduct wetted parts, standar d
♦ Service kit, EPDM . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9611926580 9611926581 9611926582 9611926583 9611926584
♦ Service kit, HNBR . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9611926586 9611926587 9611926588 9611926589 9611926590
♦ Service kit, FPM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9611926592 9611926593 9611926594 9611926595 9611926596

Parts marked with �♦ are included in the service kits.

Recommended spare parts: Service kits.

TD 900-334/1

31
How to contact Alfa Laval
Contact details for all countries are
continually updated on our website.
Please visit www.alfalaval.com to access the information directly.

© Alfa Laval Corporate AB

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