PCM in Conventional Refrigeration Systems
PCM in Conventional Refrigeration Systems
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A phase change material (PCM) is a substance that can store or release signi¯cant amounts of heat
energy by changing its phase from liquid to vapor or vice versa. It has already been proven that
incorporation of PCM with refrigeration systems improves the energy e±ciency as well as the
quality of the frozen food. However, the attachment of PCM system with the refrigeration system is
a challenging task. Di®erent aspects such as PCM thickness, quantity of PCM, PCM phase change
temperature selection for optimizing energy consumptions of refrigeration systems are the main
concerns of today's researches. However, there is no speci¯c study to concern these aspects of PCM
in refrigeration systems. Therefore, in this paper, a comprehensive literature review has been made.
The e®ects of di®erent process parameters such as the thickness of PCM, phase change temperature
of PCM and position of PCM have been discussed. This paper also presents a review of the modeling
approaches as well as experimental approaches for the application of PCM in a refrigeration system.
Moreover, the present status of the refrigeration system with PCM has been presented. Finally, the
limitations of incorporation of PCM in a refrigeration system have been also discussed.
Keywords: Review; household refrigerator; phase change material; thermal energy storage;
performance improvement.
Nomenclature (Continued )
1630007-1
Md. I. H. Khan
1630007-2
Conventional Refrigeration Systems Using PCM: A Review
3. Methodology of Refrigeration
2.2. Working mechanism of PCM in a System with PCM
refrigeration system
Incorporation of PCM with conventional refrigera-
In the conventional refrigerator, the compressor tion system is a very complicated work because of
works in on–o® mode. The refrigerant of the evap- some critical consideration such as the types of PCM,
orator coil takes the cabinet heat during compressor the thickness of PCM, melting temperature of PCM,
on mode. Actually, during the o® mode of the tem- compressor and heat exchanger size, heat capacity,
perature inside the evaporator cabinet starts rising etc. The existing researches have been conducted
due to heat released by the food and also due to based on only experimentation or theoretical research
ambient conditions. If PCM is used in the cabinet, or both. The details of their methodology are brie°y
then it will take most of the heat by changing its discussed in the following sections.
phase from solid to liquid. The temperature is con-
stant until the melting process is ¯nished. The heat
stored during the phase change process (melting 3.1. Experimental approach
process) of the material is called latent heat as Experimental investigation of the performance of
shown in Fig. 1. Therefore, for a particular period refrigeration system depends on the PCM container
1630007-3
Md. I. H. Khan
geometry, orientation, size and PCM position. The procedure, which considers the whole condenser as
main challenges for developing a PCM-based re- one lumped node, whereas global modeling has been
frigeration system is the design of PCM chamber. limited by its accuracy and ine®ectiveness for
Di®erent shapes of PCM chamber were used in the heat exchangers with refrigerant phase change.21
literature such as rectangular slab12,15 or circular However, distributed modeling is a signi¯cantly
slab16 at various positions of the refrigeration sys- improved modeling procedure where it considers
tem, for instance, PCM at evaporator section,12,13 several control volumes. Very few researchers de-
condenser section,14 or at inside the food storage veloped a mathematical model for investigating the
chamber.17 The PCM container orientation signi¯- performance of refrigeration system with PCM.
by UNIVERSITY OF QUEENSLAND on 12/10/18. Re-use and distribution is strictly not permitted, except for Open Access articles.
cantly a®ects the heat transfer performance of heat Cerri et al.22 developed a model for a refrigeration
exchanger. Marques et al.18 investigated the e®ect system with PCM considering di®erent time in-
of orientation of PCM on the spatial temperature cluding transient, quasi-steady and stop modes. The
distribution and air °ow pattern in a naturally- main limitations of their model were very simpli¯ed
cooled compartment. They claimed that vertical assumptions, for instance, no e®ects of PCM surface
orientation provides a circular air°ow pattern in the area on heat transfer. Moreover, PCM addition to
compartment resulting in a strati¯ed temperature the evaporator section resulted in higher compart-
Int. J. Air-Cond. Ref. 2016.24. Downloaded from [Link]
distribution, while a uniform temperature distribu- ment temperature; however, they did not consider
tion was found in a horizontal orientation due to that phenomenon. They also ignored the super-
the di®erent air°ow patterns. However, it was cooling e®ect of PCM during modeling.
reported that a combinatory of these orientations Considering the discussed limitations, Azzouz
resulted in a more uniform temperature with the et al.23 developed a model to incorporate PCM in a
bottom and top halves of the compartment mainly conventional refrigeration system. They investigat-
similar to the one for vertical and horizontal ed the PCM thickness e®ect and ambient tempera-
orientations, respectively.19 Onyejekwe20 proposed ture e®ect on the performance of the refrigeration
that PCM at the lower part of the food storage system. The model is so signi¯cant because it was
chamber with vertical orientation be the most op- developed for both compressors start/stop modes
timal con¯guration that provides lower tempera- re°ecting PCM charging/discharging; however,
ture and better energy storage than the horizontal they did not take into consideration the e®ect of
orientation. transient phenomena. Moreover, their experimental
Therefore, these types of contradictory conclu- result, for instance, the compressor on time, was
sions may arise due to the di®erences in compart- not properly ¯tted with the modeling result;
ment height, compartment set-point temperature this happens may be due to the wrong calculation
and phase change temperature. For ¯nding of heat losses through the walls of the food storage
the accurate position of PCM, optimization of cabinet.
PCM position and refrigerator performance are Furthermore, the main drawbacks of the existing
important. model are that they considered the application of
single-node (lumped) modeling approach for heat
exchangers that is not an accurate and e±cient
3.2. Theoretical approach method.
Physics-based theoretical modeling is necessary for
understanding the actual phenomenon that happens
when PCM works in a refrigeration system that
4. E®ect of PCM on Performance of
cannot be observed by only experimental investi- Refrigeration System
gation because of their speci¯ed experimental con- The performance a PCM-based refrigerator depends
ditions and methods. The modeling of heat and mass on di®erent aspects of PCM such as PCM phase
transfer in a refrigeration system can be categorized change temperature, PCM thickness, PCM quanti-
into three groups, namely, single-node modeling, ty, PCM position and thermal load. The e®ects of
zonal and distributed modeling. The single-node these particulars on the performance of conventional
modeling is the ¯rst category of modeling in a refrigeration system are brie°y discussed in the fol-
refrigeration system and is the simplest modeling lowing section.
1630007-4
Conventional Refrigeration Systems Using PCM: A Review
4.1. E®ect of phase changes proper phase change temperature.25 Super cooling
temperature of PCM on decreases the e±ciency of refrigeration system since
performance of refrigeration system it both prolongs phase change period, and attenu-
ates temperature di®erence between the PCM and
The performance of refrigeration system and the evaporator.26 Therefore, it reduces the heat transfer
quality of stored food are mainly in°uenced by phase rate and prolongs the compressor on time which
change temperature of PCM. The principal purpose consequently increases the energy consumption.
of refrigeration systems is to preserve food; there- Furthermore, thermo-physical properties of dif-
fore, phase change temperature should be compati- ferent PCMs is the another way of selecting the
by UNIVERSITY OF QUEENSLAND on 12/10/18. Re-use and distribution is strictly not permitted, except for Open Access articles.
ble with this primary objective. It is necessary to particular phase change temperature. Due to its
keep in mind that selection of the phase change availability, large latent heat value and distinct
temperature is an important design parameter for phase change point, water has received signi¯cant
the proper functioning of PCM and, if applied inside attention due to its unique characteristics for use as
the compartment, the melting point must fall within PCM.27 It is also demonstrated from literature that
the thermostat temperature range of operation.19 eutectic PCM shows a better COP than water PCM,
High phase change temperature of PCM increases it may be due to its lower phase change temperature
Int. J. Air-Cond. Ref. 2016.24. Downloaded from [Link]
the coe±cient of performance (COP) of the system (–5 C).28 Many types of PCM to use in refrigeration
due to the lower power consumption; however, it systems were suggested by Zalba et al.29 However,
increases the temperature inside the compartment, all types of PCMs are not suitable for the refriger-
resulting in decreased food quality.23 On the other ation system. A list of PCM that are usually used in
hand, selection of very low phase change tempera- the refrigeration system with their thermo-physical
ture PCM ultimately maintains a very low temper- properties is given in Table 1.
ature inside the storage cabinet. This is more
important for fresh food compartment because its
temperature should never fall below zero (to prevent
4.2. E®ects of quantity of PCM
freezing and food quality loss). Therefore, an al-
lowable phase change temperature range should
on performance of refrigeration
maintain between these two high and low extremes system
while selecting PCM.19 Khan and Afroz24 argued The amount of PCM strongly a®ects the perfor-
that the performance enhancement using PCM mance of the refrigeration system. It is reported that
around evaporator coils was much higher if its increase in the signi¯cant amount of PCM (ap-
melting point was not inferior to the stable com- proximately 40%) resulted in just 6% increase in the
partment temperature. It may occur due to the re- system COP.30 However, whenever increasing, the
duction of on–o® compressor frequency and higher PCM thickness still kept all the PCM participating
evaporation temperature resulting in higher COP. in the phase change process, its e®ect was greatest
The super-cooling e®ect is an interesting phe- on reducing the on–o® time ratio as a consequence of
nomenon that should be taken into account to ¯nd a longer compressor o® time.23 On the other hand,
Melting Latent
No. PCM Composition (% wt.) point ( C) heat (kJ/kg) Commercial name Source
1630007-5
Md. I. H. Khan
application of thicker PCM is more expensive and The main limitations of the placement of PCM in
also initially requires higher compressor work for both evaporator and condenser do not allow the user
making the PCM as solid; thus, PCM thickness to change the plates or even the PCM correctly
should be selected based on the load.19 because it has become another part of the system.
According to Onyejekwe,20 the minimum volume For avoiding these complexities, some authors tried
of PCM to meet required energy can be calculated to incorporate PCM inside the food storage com-
by the following equation: partment and found stable temperature inside the
compartment, however, enhanced lower COP as
Q ¼ Vh ; ð1Þ
compared to other two positions.16,17
by UNIVERSITY OF QUEENSLAND on 12/10/18. Re-use and distribution is strictly not permitted, except for Open Access articles.
where, Q is the total energy stored in PCM, and h Therefore, it can be argued that there are no
are the density and latent heat of vaporization of speci¯c guidelines for placing PCM at various posi-
PCM and V is the volume of PCM. tions. Hence, rigorous studies are needed for inves-
The total energy stored in PCM, Q, can be esti- tigating the proper position of PCM that will
mated from the following equation20: enhance higher energy e±ciency and better food
Q ¼ K SðT amb T coldÞt ; ð2Þ quality.
Int. J. Air-Cond. Ref. 2016.24. Downloaded from [Link]
1630007-6
Conventional Refrigeration Systems Using PCM: A Review
4.5. E®ect of PCM on compressor higher operating temperature and pressure of con-
on–o® cycling denser. Moreover, higher condensation temperature
and pressure mean more compressor running time
There are two types of losses caused by the on–o®
resulting in higher on–o® cycling.41
cycling. First, throughout the on cycle, the thermal
Furthermore, high thermal load directly a®ects
load of the heat exchangers is higher than it would
both charging and discharging duration of the PCM
be for a constantly controlled system. This e®ect
as it shortens melting time while it prolongs freezing
lowers the thermodynamic e±ciency due to in-
time since the compressor has to both overcome the
creased temperature lift. Second, there are losses due
thermal load and charge the PCM.27 The system at
by UNIVERSITY OF QUEENSLAND on 12/10/18. Re-use and distribution is strictly not permitted, except for Open Access articles.
1630007-7
Md. I. H. Khan
1. Azzouz et al.12 Between the evaporator Plexiglass 5 and 10 mm Water and COP, evaporation
compartment and thickness eutectic temperature and
insulation at the back pressure,
side of the evaporator compressor on–o®
cycling.
2. Khan and Afroz13 Evaporator coil was Galvanized 0.03 m 3 and 0.04 m 3 Water and COP, evaporation
by UNIVERSITY OF QUEENSLAND on 12/10/18. Re-use and distribution is strictly not permitted, except for Open Access articles.
4. Prim17 PCM plates were located Stainless steel 0.0013 m 3 Climsel-18, E®ect of PCM on
horizontally on the (SS) from door opening and
evaporator plates climator power failure.
inside food storage
chamber
5. Cheng et al.15 Condenser tube was Expanded Width and height Para±n Evaporation and
immersed in PCM Natural 12 mm and 8 mm, condensation
Graphite respectively temperature,
energy e±ciency.
6. Wang et al.33 Use as an additional Eutectic Energy e±ciency and
separate heat COP.
exchanger with
evaporator
They developed a mathematical model of parallel PCM does not allow increasing or decreasing the
plates ¯lled with PCM that absorbs heat from the food storage compartment temperature rapidly
°ow of warm moist air. They only discussed the during compressor on–o® cycling. The minimization
e®ects of the design and the operating conditions on of temperature °uctuation inside the storage cabinet
the performance of the system during the melting ultimately keeps the quality of frozen food un-
process. Moreover, the interaction with the refrig- changed.24
eration system was not taken into consideration. Wang et al.33 dealt with the improvement of a
Cerri et al.22 developed a model for application of refrigeration system prototype that incorporated
PCM in a cold storage refrigeration system. The PCM. They used PCM as a heat exchanger in var-
proper operating conditions of the refrigeration ious places of the refrigeration system, for instance,
system with PCM were investigated to attain min- after the evaporator (PCM C), after the compressor
imum power consumption. He also found that the (PCM A) and after the condenser (PCM B) as
system with PCM increases the COP about 12% as shown in Fig. 2. The refrigeration system with PCM
compared to the conventional cold storage refriger- improves the COP and they found that about 7%
ation system. The limitation of their model was that COP increases after incorporating PCM as com-
they did not consider the e®ects of PCM surface area pared to the system without PCM.
on heat transfer as well as the super-cooling e®ect of Furthermore, for coupling PCM heat exchanger
the evaporator. Maltini et al.44 experimentally in- in the refrigeration system, Wang et al.45 developed
vestigated the performance of a household refriger- a dynamic mathematical model. They considered
ator using PCM. In their study, they used sodium the position of PCM slab between the thermal ex-
chloride–water mixture as a PCM and argued that pansion valve (TEV) and the condenser. Although
PCM works as a temperature damper that means the model showed a signi¯cant improvement of
1630007-8
Conventional Refrigeration Systems Using PCM: A Review
PCM thickness as well as thermal load on the per- evaporation temperature and thus greater cooling
formance of refrigeration system. capacity. During the running time, the evaporating
Considering such limitations, Azzouz et al.12 ex- pressure is mainly driven by the phase change
perimentally investigated the performance of a temperature of the material and this pressure is
household refrigerator by using PCM. Their original greater than in the absence of PCM. An average
experimental device was a single-door single-com- increase of 0.14 bar with the eutectic mixture and
partment refrigerator that comprised a PCM slab. 0.11 bar with water was observed for a thermal load
The PCM plate is located on the back side of the of 19.94 W. This increase in the evaporation pres-
evaporator as shown in Fig. 3. It must be noted that sure corresponds to an increase in the evaporation
a consequence of this modi¯cation is that both faces temperature of approximately 3 K that ultimately
of the evaporator are used in this con¯guration. Two increases the system COP.
setups with a di®erent quantity of PCM (thickness 5 Furthermore, Azzouz et al.46 developed a math-
and 10 mm) were used for the performance tests. ematical model of the vapor compression refrigera-
Their results indicate that the performance of tion cycle with the application of PCM and
the refrigeration system with PCM was strongly validated the model by their experimental data.
1630007-9
Md. I. H. Khan
1630007-10
Conventional Refrigeration Systems Using PCM: A Review
1630007-11
Md. I. H. Khan
than in a freezer without PCM. formance of the storage system can be improved by
Gin et al.16 investigated door opening e®ect, de- charging the refrigeration system at higher evapo-
frost cycle and electrical energy loss on a freezer with rator temperatures as well as lower condensing
PCM (aqueous ammonium chloride solution). For temperatures.
their experiment, a vertical freezer (model Elba Moreover, Ri®at et al.48 demonstrated and tested
E150, Fisher & Paykel) with a storage volume of a thermoelectric refrigeration system with PCM
153 L was used in their study. An aqueous ammo- slab. It was found that the replacement of the con-
Int. J. Air-Cond. Ref. 2016.24. Downloaded from [Link]
nium chloride solution with a phase change tem- ventional heat sink system with an encapsulated
perature of 15:4 C was used by a PCM container PCM (ClimSelC7) gave an improvement in the
(PCM panel) made by anodized aluminium, because performance of the thermoelectric refrigeration sys-
aluminium has an excellent thermal conductivity, tem, as well as in the cooling storage capability.
while the anodized layer provided corrosion protec- Furthermore, Omer et al.49 experimentally ana-
tion. Seven of these panels were placed against the lyzed a 150 W thermoelectric refrigeration system
walls in the freezer covering 26% of the surface area with encapsulated PCM. The system was tested by
of the walls, and occupying 3% by volume of the using an encapsulated PCM heat sink and a con-
freezer storage space. The placement of the panels ventional heat sink system. Their result showed that
can be seen in Fig. 8. They argued that the appli- the system with PCM improved the heat transfer
cation of PCM in the freezers reduced the temper- rate and provided stable temperature inside the
ature °uctuations inside the compartment air storage compartment.
and the products. Moreover, the inclusion of PCM Mingu et al.50 developed a novel refrigeration
into the freezer decreased the energy consumption system incorporating PCM, and they found the
during defrost cycle by 8% and by 7% during door system with PCM consumes less energy and pro-
openings. duces much lower local greenhouse gas (GHG)
emissions as compared to the conventional refriger-
ation system. Sharma and Buddhi51 studied the
performance of refrigerated van system with PCM,
and they tried to show generating o®-site refrigera-
tion e®ect. The results demonstrate the system with
PCM consumes less electrical energy and produces
much lower greenhouse gas (GHG) emissions. The
PCM is charged by a refrigeration unit located on
the vehicle when stationary. The PCM is discharged
and provides cooling when in service.
Prim17 developed a model for improving the
thermal performance of household refrigerator using
PCM. For his studies, he used a vertical commercial
freezer (370 UFR DIFRIHO) with a capacity of
270 L, with and without macro-encapsulated PCM
in SS panels. During this work, the author used a
Fig. 8. Schematic of the freezer showing positions of the commercial PCM (Climsel-18, from Climator)
evaporator, defrost heater and placement of the PCM panels which melts at 18 C. The PCM plates were lo-
(Gin et al.16). cated horizontally on the evaporator plates, leaving
1630007-12
Conventional Refrigeration Systems Using PCM: A Review
1630007-13
Md. I. H. Khan
However, there are many challenges to incorporate QUTPRA scholarship and Dhaka University of
PCM in a refrigeration system. For example, choice Engineering & Technology, Bangladesh for provid-
of PCM thickness is very crucial for designing PCM- ing su±cient ¯nancial help to carry out this
based refrigerator. Low thickness of PCM reduces the research. The author would like to thank Prof. Dr.
COP13 while high thickness (amount of PCM) works Hasan Mohammad Mostofa Afroz, Dhaka Univer-
as an extra thermal load, therefore reduces the com- sity of Engineering & Technology and Dr. Azharul
pressor e±ciency.31 The thickness of PCM mainly Karim Queensland University of Technology
depends on the cooling capacity and size of the re- for their sincere guide and help in writing the
frigerator or the freezer. No study showed the opti- manuscript.
by UNIVERSITY OF QUEENSLAND on 12/10/18. Re-use and distribution is strictly not permitted, except for Open Access articles.
the heat transfer rate between PCM and heat energy use and costs: Residential Energy Consump-
tion Survey (2004), ([Link]
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recs/[Link].).
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