Landfill Gas-Diesel and Hydrogen
Landfill Gas-Diesel and Hydrogen
A R T I C L E I N F O A B S T R A C T
Keywords: The production of solid waste in human societies and the related environmental and global warming concerns are
Dual-fuel heavy-duty diesel engine increasing. Extensive use of existing conventional diesel and dual-fuel engines also causes the production of high
RCCI combustion levels of greenhouse gases and aggravating the aforementioned concerns. Therefore, the aim of this study is to
Landfill gas
reduce the greenhouse emissions in existing natural gas/diesel dual-fuel heavy-duty diesel engine. For this
Emissions
Hydrogen
purpose, changing the type of combustion to reactivity-controlled compression-ignition combustion and using
landfill gas instead of natural gas in a dual-fuel engine were simultaneously implemented. Moreover, a tradi
tional method was used to evaluate the effect of variations in three important parameters on the engine’s per
formance in order to determine the appropriate engine operating ranges. The simulation results indicate that
although the consumption of 102,000 cubic meters per year of natural gas in each cylinder is reduced only by
replacing landfill gas, the level of engine greenhouse gas emissions is too high compared to the relevant levels of
emissions standards. Hence, by keeping the total energy content of the fuels constant, landfill gas enrichment
with hydrogen was considered to reduce the engine emissions. The simulation results show that by increasing the
hydrogen energy share up to 37%, the engine load has the potential to be improved up to 7% without any
exposure to diesel knock. However, the downfall is the reduction in the gross indicated efficiency up to 3%.
Meanwhile, not only the fifth level of the European emission standard for nitrogen oxides and the sixth level of
this standard for carbon monoxide can be achieved, but it is also possible to overcome the high level of unburned
methane as a drastic greenhouse gas and formaldehyde as a related carcinogenic species.
* Corresponding author.
E-mail address: JAZAYERI@[Link] (S.A. Jazayeri).
[Link]
Received 16 September 2023; Received in revised form 10 January 2024; Accepted 11 January 2024
Available online 15 January 2024
2307-1877/© 2024 Published by Elsevier B.V. on behalf of Kuwait University. This is an open access article under the CC BY-NC-ND license
([Link]
Please cite this article as: Jafar Karbasi et al., Journal of Engineering Research, [Link]
J. Karbasi et al. Journal of Engineering Research xxx (xxxx) xxx
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Table 2 presence of methane with a high octane number as the main component
D87 heavy-duty diesel engine specifications [47]. of LFG makes it suitable to use as a low reactive fuel in RCCI engines.
Engine model: 12 cylinder V-type However, LFG still suffers from its lower energy content, and the use of
LFG in an engine would decrease the engine’s output power. Hence,
Engine power 650 kW
Displacement 38.1 L some modification of LFG is required to improve its energy content and
Compression ratio 11.5:1 engine performance. Recently, some studies have shown that one effi
Bore x Stroke 150 mm × 180 mm cient way to increase the energy content is adding hydrogen to LFG [33,
Connecting rod length 282 mm 34]. The results of using LFG enriched with hydrogen are very promising
Engine speed 1500 rpm
Number of intake/Exhaust valves 2
for improving the combustion characteristics and reducing the engine
Intake valve closing (IVC) -150◦ ATDC emissions.
Exhaust valve opening (EVO) 125◦ ATDC Hydrogen as a green fuel has a large amount of energy per unit mass
Diesel fuel injection mechanism Common rail compared to conventional hydrocarbon fuels, and it can be considered a
Diesel fuel injection pressure 1800 bar
sustainable source of energy, especially for internal combustion engines.
Diesel fuel injector holes number 6
Injector hole diameter 290 µm Hydrogen has a wide flammability range, a small wall quenching dis
Included spray angle 140◦ tance, a relatively high auto ignition temperature, very high diffusivity,
Piston bowl geometry Mexican hat a high flame speed, and a very low energy of ignition [35]. Because of
the fast flame speed of hydrogen, rapid combustion and faster HRR in
the engine combustion chamber occur. Thus, when hydrogen is used as
depending on the landfill well conditions and the waste type, as typically
an additive in an air-hydrocarbon fuel mixture, usually higher
presented in Table 1.
in-cylinder temperatures and higher NOx emissions are expected. In this
As listed in Table 1, the high content of carbon dioxide in LFG could
case, the use of EGR is an effective way to reduce the in-cylinder tem
act similarly to the EGR strategy to prevent the excess increase of the
perature and the NOx emission level [36–46].
engine in-cylinder temperature and consequently NOx emission forma
Thus, as mentioned earlier, the production of waste in human soci
tion. But, the presence of a small amount of hydrogen sulfide (H2S) as a
eties and the related environmental and global warming concerns are
component of LFG can put the engine parts at risk of corrosion [32].
increasing. On the other hand, the use of existing conventional diesel
Therefore, this harmful species should be removed from LFG, or engines
and dual-fuel engines in various applications also causes the production
should be designed or modified for LFG sour gas. On the other hand, the
Fig. 2. Three dimensional computational model of the D87 engine combustion chamber and a top view of the diesel fuel spray axis.
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Fig. 3. - The simulation process flowchart in the AVL Fire CFD tool coupled with CHEMKIN chemistry tool.
engine using landfill gas instead of natural gas. For this purpose, a
Table 3 natural gas/diesel dual-fuel heavy-duty diesel engine is considered to
The D87 engine operating condition under DFC fueled with diesel fuel and NG
analyze its combustion characteristics and estimate its greenhouse gas
[47].
emissions level. Implementing RCCI mode of combustion, as an efficient
Parameter type Value low-temperature combustion strategy, and using landfill gas enriched
Gross IMEP (bar) 13.65 with hydrogen in dual-fuel engine was simultaneously proposed.
Intake Pressure (bar) 1.7 Moreover, the variation of some important parameters on engine per
Intake Temperature (K) 338
formance is evaluated to determine the appropriate operating ranges of
Diesel fuel mass per each cycle (mg) 46.5
Natural gas (Methane) mass per each cycle (mg) 173.6 the engine in terms of the engine emissions while maintaining engine
Total fuel mass per each cycle (mg) 220.1 power without encountering any diesel knock.
Diesel fuel start of injection (º ATDC) -22
Exhaust gas recirculation (%) 0 2. Specifications of the Iranian National Heavy-Duty Diesel
Engine
Table 4 The general view of the Iranian national heavy-duty diesel engine
The used diesel fuel spray sub-models. known as D87, which has been tested at Iran Heavy-Duty Diesel Engine
Desired diesel fuel spray modeling Sub-model Manufacturing Company (DESA) is presented in Fig. 1 [47]. This engine
was designed to operate under DFC mode of combustion fueled with
Diesel fuel particles interaction with the individual Turbulence dispersion
turbulent eddies model[54] diesel fuel and natural gas for applications in Marine, railway, power
Diesel fuel spray-cylinder wall interaction Wall jet model[55] generation, and industrial use. The D87 engine specifications are listed
Diesel fuel droplet evaporation Dukowicz model[56] in Table 2.
Diesel fuel droplet break-up Wave standard model
[57]
Nozzle flow (injection velocities and initial droplet Diesel nozzle model[58] 3. Computational model and validation
diameters due to cavitations)
In the current study, for generating the computational model of the
D87 engine combustion chamber, the AVL FIRE CFD tool is used. Based
of high levels of greenhouse gases and aggravating the aforementioned on the mentioned engine specifications in Table 2, the generated three-
concerns [47–52]. Therefore, the focus of this study is to improve the dimensional computational model for conducting the RCCI combustion
combustion process and reduce the emissions in an existing dual-fuel simulation is only done for a single cylinder, as depicted in Fig. 2. As
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Fig. 4. The D87 engine in-cylinder pressure under dual-fuel combustion mode for validation purpose.
Table 5 MJ/kg are considered the representatives of NG and diesel fuel. The
The D87 engine gross IMEP and GIE for validation purpose under dual fuel mode reduced PRF mechanism in the current study includes 76 species and
of combustion fueled with NG and diesel fuel [47]. 464 reactions [53].
Combustion type Gross IMEP Gross GIE Since n-heptane, a highly reactive fuel, is directly injected into the
(bar) (%) D87 engine combustion chamber, the diesel fuel spray is modeled using
Dual fuel mode of combustion experimental data 13.65 40 some known sub-models as listed in Table 4.
[47] Based on the D87 engine experimental data under dual fuel mode of
Present study 13.44 39.75 combustion fueled with NG/Diesel fuel [47], the D87 engine in-cylinder
Error (%) 1.54 0.25
pressure was considered to validate the accuracy of the used computa
tional model prediction.
Table 6 The simulation result for the D87 engine in-cylinder pressure, which
The D87 engine operating condition under RCCI combustion fueled with diesel was obtained from the implemented computational model, is compared
fuel and NG. with the experimental data [47] in Fig. 4. The simulation result
Parameter type Value
regarding the in-cylinder pressure shows an accurate prediction of the
used computational model.
Intake Pressure (bar) 1.7
Since, the D87 engine’s IMEP and GIE under dual-fuel mode of
Intake Temperature (K) 338
Diesel fuel mass per each cycle (mg) 46.5 combustion are accessible; these important engine output parameters
Natural gas (Methane) mass per each cycle (mg) 173.6 were also calculated and presented in Table 5. The calculated amounts
Total fuel mass per each cycle (mg) 220.1 of errors related to the D87 engine’s IMEP and GIE are less than 2% and
Diesel fuel start of injection (º ATDC) -45
1%, respectively.
Exhaust gas recirculation (%) 0
However, the dual-fuel combustion simulation result confirms that
the peak in-cylinder temperature is about 1560 K. In this temperature
mentioned in Table 2, in the D87 engine, the nozzle of the diesel fuel range, the simulation results estimates that 12.22 Tons per year of un
injector is designed with six identical holes. Thus, for a better illustra burned methane and 198.7 Tons per year of carbon dioxide would be
tion, a top view of the diesel fuel spray axis is shown in the figure below. emitted into the atmosphere from each the D87 engine cylinder. Also,
In the present study, the D87 engine combustion was simulated by the level of carbon monoxide formation as an indicator of incomplete
the AVL FIRE CFD tool coupled with the CHEMKIN chemistry tool combustion will be high, approximately 2.62 Tons per year, while the
following the flowchart shown in Fig. 3. The D87 engine operates in a potential for NOx formation is very low.
dual-fuel mode of combustion, fueled with commercial diesel fuel and After ensuring the accuracy of computational model performance,
natural gas, based on the operating conditions presented in Table 3 [47]. the D87 engine is set to operate under RCCI combustion fueled with NG/
Thus, in order to couple the CHEMKIN chemistry tool with the AVL diesel fuel based on the conditions listed in Table 6. Although, a RCCI
FIRE CFD tool in the simulation process shown in Fig. 3, a reduced PRF engine uses two fuels with different reactivity like a dual-fuel engine,
mechanism should be used to predict all important reactions between compared to a dual-fuel engine, the diesel fuel injection into the engine
diesel fuel and NG. Therefore, based on the accessible PRF mechanisms, combustion chamber is very advanced, as listed in Table 6. In RCCI
methane with an LHV of 50 MJ/kg and n-heptane with an LHV of 44.6 combustion, the main combustion initiation completely depends on
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Fig. 5. The D87 engine in-cylinder pressure under RCCI mode of combustion fueled with diesel fuel and natural gas.
Table 7
The D87 engine gross IMEP and GIE under RCCI mode of combustion fueled with NG and diesel fuel [47].
Combustion type Gross IMEP (bar) Gross GIE (%)
Fig. 6. The D87 engine in-cylinder pressure under RCCI mode of combustion fueled with diesel fuel and LFG.
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Fig. 7. The effects of IVC temperature variation on the D87 LFG/diesel fuel engine performance.
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Fig. 8. The effects of IVC temperature variations on the D87 engine emissions: (a) NOx and CO (b) UHC and CH2O.
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Fig. 9. The effects of IVC pressure variation on the D87 LFG/diesel fuel engine performance.
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Fig. 10. The effects of IVC pressure variations on the D87 engine emissions: (a) NOx and CO (b) UHC and CH2O.
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Fig. 11. The effects of diesel fuel mass variation on the D87 LFG/diesel fuel engine performance.
compared to the experimental data [35], although the engine gross 5.2. The D87 engine performance and combustion improvement by LFG
IMEP can be improved up to 10%, the downfall is the GIE reduction enrichment by hydrogen
about 6%. However, in none of these operating conditions listed in
Table 9, the engine performance is exposed to diesel knock, and the LTC According to the developed model simulation results, which are
concept is satisfied. obtained from a conventional procedure, when the three selected engine
The appropriate range of the IVC pressure can be considered between input parameters change within the specified ranges in Table 13, the
2.7 and 3.0 bars. At these suggested ranges of the IVC pressure, as D87 LFG/diesel RCCI engine performance would be improved. But, the
depicted in Fig. 10, although the D87 engine NOx emission level is be D87 engine emissions level is far from the European and EPA emission
tween its EURO V and EURO VI levels, the CO emission level increases to standards.
outstrip its EURO VI level due to a significant reduction in the peak in- Therefore, in order to achieve a significant reduction in the D87 LFG/
cylinder temperature and the burning rate. Also, the EURO VI level for diesel RCCI engine emissions while setting the engine at the proposed
UHC emissions and the 2007 EPA level for Formaldehyde cannot be met ranges in Table 13, it is proposed that LFG be enriched with hydrogen at
under this condition. constant total fuel energy content, as listed in Table 14. It should be
noted that the diesel fuel mass as the ignition energy source of the
C. The Effects of the Amount of Diesel Fuel Mass Variations available low reactive air-LFG mixture is also assumed to be constant,
equal to 44 mg per cycle (Table 9). These choices are made solely to
Based on the experimental amount of diesel fuel injection (i.e., have a justified assessment of the engine under different operating
46.5 mg) [47], Fig. 11 and Table 12 indicate that the reduction in the conditions.
amount of diesel fuel mass as an ignition energy source of the available In the current study, the HES percentage increases with the gradual
air-LFG mixture into the D87 engine cylinder leads to a significant replacement of methane with hydrogen until the LTC concept is not
decrease the engine IMEP and GIE. violated. Thus, in the higher HES percentage, the EGR method is used to
In order to achieve the appropriate results in terms of the gross IMEP reduce the in-cylinder peak temperature and satisfy the LTC concept.
and the GIE, the amount of diesel fuel mass should be more than 40 mg. The HES and the EGR percentage are calculated by Eqs. (4) and (5).
But, the diesel fuel mass injection of more than 50 mg causes the RI to ( )
get close to the diesel knock limitation (i.e., 5 MW/m2 [59]) which HES % =
(ṁ × LHV)hydrogen
should be avoided. Thus, the optimal range for the amount of diesel fuel (ṁ × LHV)hydrogen + (ṁ × LHV)methane + (ṁ × LHV)diesel fuel
is between 40 and 50 mg. Within this range of the amount of diesel fuel × 100
injection, as presented in Fig. 12, the NOx emission level is between the
(4)
EURO V and EURO VI levels.
In contrast, the CO and UHC emissions levels are outside the EURO ( )
ṁEGR
VI level. Also, the 2007 EPA level for Formaldehyde cannot be met under EGR % = × 100 (5)
ṁEGR + ṁport injected fuels + ṁair
this condition.
As presented in Table 15, when the D87 engine operates under RCCI
combustion fueled with LFG and diesel fuel, the peak in-cylinder
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Fig. 12. The effects of the amount of diesel fuel injection variations on the D87 engine emissions: (a) NOx and CO (b) UHC and CH2O.
temperature decreases to about 1500 K. The LFG enrichment with faster flammability speed. By reducing the combustion rate resulting
hydrogen causes the peak temperature to increase; therefore, the com from the use of EGR, the CA50 gets farther away from the TDC, and the
bustion rate would also increase. It should be noted that for a HES combustion duration increases again.
percentage greater than 17%, the LTC concept is violated and the D87 The D87 engine’s emission assessment under RCCI combustion
engine operation leads to exposure to diesel knock; hence, the EGR is fueled with LFG enriched with hydrogen and diesel fuel is shown in
required to overcome the excessive in-cylinder peak temperature rise. Fig. 13. Hydrogen addition to LFG can easily reduce the NOx levels to
Although, the LFG enrichment by hydrogen causes the engine output EURO V and the CO emissions levels to EURO VI, while the engine
power to increase by up to 7%, relevant to the experimental data [47], at operation is not exposed to any diesel knock.
the same time the maximum reduction in the GIE is about 3%. As mentioned earlier, gas engines suffer from a high level of un
Also, as listed in Table 16, the LFG enrichment with hydrogen causes burned methane, which has a key role in producing formaldehyde as a
the CA50 to get closer to the TDC. Thus, the combustion duration de carcinogenic species and causes global warming far worse than carbon
creases due to the faster combustion rate resulting from the hydrogen’s dioxide [29]. As presented in Fig. 13 (b), the LFG enrichment with
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Table 10 Table 15
The effects of changing the IVC temperature on some combustion The effects of LFG enrichment with hydrogen on some D87 engine performance.
characteristics. HES Peak T (K) Peak P RI (MW/ IMEP GIE (%)
IVC T Peak P Peak T CA50 Combustion Duration (%) (bar) m2) (bar)
(K) (bar) (K) (ºATDC) (CA)
0 1510 107.0 3.13 12.77 32.95
340 81.60 1299 16 35 7.2 1520 105.0 4.14 12.78 33.69
352 106.86 1510 8.5 33.5 11.2 1556 107.7 4.17 13.57 35.13
360 114.67 1607 7 33 17.0 1598 110.0 4.44 14.18 36.73
370 121.45 1717 4 32 29.4 1623 107.0 3.71 14.66 37.42
375 124.78 1777 3 31 36.5 1608 104.0 3.26 14.33 36.93
380 120.26 1768 2 30
390 120.81 1839 1.5 29
400 120.33 1920 1 28
Table 16
The effects of LFG enrichment with hydrogen on some D87 engine combustion
characteristics.
Table 11
The effects of changing the IVC pressure on some combustion characteristics. HES (%) 7.2 11.2 17.0 29.4 36.5
IVC P Peak P Peak T CA50 Combustion Duration Combustion Duration (CA) 36.0 35.5 35.0 41.8 43.5
(bar) (bar) (K) (ºATDC) (CA) CA50 (◦ ATDC) 9.5 9.4 9.3 11.6 12.3
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Fig. 13. The effects of LFG enrichment with hydrogen on the D87 engine emission under RCCI mode of combustion: (a) NOx and CO emissions (b) UM and
CH2O emissions.
Declaration of Competing Interest Duty Diesel Engine Manufacturing Company (DESA) for their precious
cooperation and providing laboratory documents and the other infor
The authors declare that they have no known competing financial mation required to conduct the simulation of the present work.
interests or personal relationships that could have appeared to influence
the work reported in this paper. References
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