PROJECT COMPANY

SIRAJ ALTAQA ALNAZIFA

EPC CONTRACTOR

SHANGHAI ELECTRIC GROUP CO.,LTD

OWNER’S ENGINEER EPC ENGINEER

DNV FOR ENERGY LTD. ARCTECH SOLAR HOLDING CO., LTD.

PROJECT

SPPC R5 SADWI Solar PV IPP Project

01 07-07-2025 Modified according to CRS MYD Yong Li

00 18-06-2025 IFR, First Issue for Owner Review MYD Yong Li

REV DATE DESCRIPTION DONE CHECKED REVIEWED APPROVED

DOCUMENT NUMBER DOCUMENT NAME

Inspection and Test Plan for PV

AS-FAT-QM-110002161
Tracker

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 Catalogue
1. Purpose ...................................................................................................................................... 3
2. Scope ......................................................................................................................................... 3
3. FAT Method Statement and Procedure ...................................................................................... 3
3.1 Test Conditions............................................................................................................ 3
3.2 Testing Personnel ........................................................................................................ 3
3.3 Testing Facilities ......................................................................................................... 3
3.4 Test Standards and reference ...................................................................................... 3
3.5 Test Program ............................................................................................................... 5
3.6 Test and Inspection checklist of FAT .......................................................................... 5
3.7 Galvanized product inspection instruction ................................................................. 7
3.8 FAT report template for reference ............................................................................ 33

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1. Purpose

The purpose of this Document is to demonstrate the overall approach and procedures to be

followed to execute the Factory Acceptance Test (FAT). The aim is to carry out the FAT in a safe

manner to an approved and controlled methodology. To determine the results in accordance with

applicable standards, codes of practice and project specifications.

2. Scope

The scope of this document covers the Factory Acceptance testing procedures of all Solar module

mounting structure manufactured and supplied by Arctech.

3. FAT Method Statement and Procedure

3.1 Test Conditions

The inspection conditions mentioned in the FAT should fully meet the normal environment. For

appearance check, it should be examined by normal or corrected vision under normal light condition

and appearance of HDG part or Zn-Mg-Al alloyed part shall be checked from a distance of not less

than 1 meter.

3.2 Testing Personnel

Inspectors can correctly and skillfully inspect and judge products by caliper, tape, angle gauge,

film meter, etc.

3.3 Testing Facilities

Testing facilities are well established with all the necessary equipment and tools to perform the

FAT procedure on the Solar Module Mounting Structure (hereinafter MMS). Testing gauges and

instruments overall inspections and tests shall be with their respective calibration report and the

calibration report are within the valid calibration period and in good work.

3.4 Test Standards and reference

Test specifications of products are according to BOM, drawings, data sheet, technical specification

3 / 26
and applicable inspection standards. In case of dispute regarding the test and inspection result, the

judgment of result shall be the determination that compliance with respective drawing/data sheet

and BOM, procedure or standard or code as below,

 Signed purchase contract for Tracker equipment

 ISO 1461:2009 hot dip galvanized coatings on fabricated iron and steel articles- specifications

and test methods.

 American galvanizers association (AGA) guidelines for inspection of hot dip galvanized steel

products.

 ASTM A123:2002 Standard Specification for Zinc (Hot-Dip Galvanized) Coatings on Iron and

steel products.

 ASTM A1046:2017 Standard Specification for Zinc-Aluminum-Magnesium Alloy-Coated by

the hot dip process

 ISO15613 Specification and qualification of welding procedures for metallic materials -

Qualification based on pre-production welding test

 ISO15614 Specification and qualification of welding procedures for metallic materials -Welding

procedure test

 ISO9606-1 Qualification testing of welders -Fusion welding -Part 1: Steels

 ISO14732 Welding personnel — Qualification testing of welding operators and weld setters for

mechanized and automatic welding of metallic materials

 ISO9712 Non-destructive testing -Qualification and certification of NDT personnel

 ISO3452-1 Non-destructive testing — Penetrant testing

 ISO23277 Non-destructive testing of welds — Penetrant testing —Acceptance levels

 ISO5817 Welding — Fusion-weld joints in steel , nickel, titanium and their alloys (beam

welding excluded) — Quality levels for imperfections

 ISO6520-1 Welding and allied processes — Classification of geometric imperfections in

metallic materials — Part 1: Fusion welding

 ISO2859-1 Sampling procedures for inspection by attributes — Part 1: Sampling schemes

indexed by acceptance quality limit (AQL) for lot-by-lot inspection

 AS-QWI-QM-041 Penetrant test procedure

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  AS-QWI-QM-110 Visual test procedure

 AS-QWI-QM-084 Flattening test instruction

 AS-QWI-QM-028 Inspection instruction of galvanized steel parts

3.5 Test Program

Arctech will implement all inspection and test as per ITP and internal quality procedure and SIP

during the whole manufacturing process from raw material to finished products. Additionally,

client or its authorized representative could conduct FAT action as per its need for all supplied

products. If FAT required by client. The test will be done as per the submitted FAT schedule, and

Arctech will inform client for FAT schedule at least 7 days in advance.

ARCTECH will provide manpower, material, power, fuel, water and instruments used for

inspection and test under free of cost during the whole FAT.

For the non-conformance (NCR) during the process of inspection and test, and the correction and

improvement requirement raised by the Buyer, the corrective action shall be reviewed by Buyer

before implementation and duly, strictly taken by the ARCTECH. Any corrective and rectification

of any non-conformance (NCR) shall be the ARCTECH's responsibility. ARCTECH will have the

responsibility to provide the equipment/material that meet the requirements of the contract without

affecting the delivery schedule under the contract.

3.6 Test and Inspection checklist of FAT

FAT should be conducted strictly refer to the approved ITP. The inspection and test checklist of FAT is as

follow

Product category Inspection and test item Acceptance criteria

HDG structural Dimension Drawing

components
Coating thickness Drawing

Appearance Examined by normal or corrected vision from a distance of no less than 1 m, shall be free

from roughness and sharp points (if that roughness or sharp point can cause injury) and

uncoated areas and rust.

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Zn-Al-Mg Dimension Drawing

structural

components Coating thickness Drawing, coating mass will prevail if dispute.

Appearance Free from uncoated areas and rust.

Fasteners Dimension fitting Free from loosening or interference

Coating thickness BOM

Appearance Examined by normal or corrected vision from a distance of no less than 1 m, shall be free

from roughness and sharp points (if that roughness or sharp point can cause injury) and

uncoated areas and rust.

Other structural Dimension fitting / dimension Free from loosening or interference / comply with drawing

components
Coating thickness (if applicable) Drawing

Appearance Free from roughness and sharp points (if that roughness or sharp point can cause injury) and

uncoated areas and rust.

Slew/Slave drive Dimensional check Internal bubble diagram

Appearance check Free from rust and uncoated area.

Limited angle test 65°±2°

No-load test for slew drive Running current ≤ 1.2A

Communication Appearance Free from damage, dirty, etc.

control box
Product identification Comply with Drawing (logo, type, SN, etc.)

Assembly Comply with wiring diagram, no loosening or leakage or mis-assembly

Sub-components (accessories) No leakage or wrong material

Functional check (power on and wind

Normal communication without alarm (Testing APP indicates pass)
sensor communication test)

AI control box Appearance Free from visible damage, dirty, etc.

Product identification logo, type, SN, CE mark should be clear and completed.

Sub-components (accessories) No leakage or mis-matching

Assembly hole Distance 170±1mm

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 Functional check-DC Voltage after turn Turn on/off the DC breaker for 5 continuous times, the DC input voltage can be normally

on/off for 5 continuous times indicated （32±0.64V） in the PV section on debugging software.

Functional The actual angle indicated on tilt angle interface varies accordingly following rotation, the

Tilt angle (tracking angle) deviation angle should no more than ±1° under no less than 180° rotation.

1. Charging mode: The charging current should be 0.37±0.1A

Functional check-Battery status
2. The voltage should no less than 26V

Function alarm list No alarm be trigged under normal working

3.7 Galvanized product inspection instruction

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 Inspection Instruction of Prepared 1 /
Name Quality Department Page
Galvanized Steel Product by 25

Spec. 3rd level No. AS-QWI-QM-028 Version B/5

Contents
Revise History .............................................................................................................................................................. 2
一、 Purpose ................................................................................................................................................ 3
二、 Scope.................................................................................................................................................... 3
三、 Appearance inspection ........................................................................................................................ 3
四、 Zinc coating thickness measurement................................................................................................... 4
五、 Acceptance standard ......................................................................................................................... 22
六、 Renovation ......................................................................................................................................... 23
七、 Adhesion ............................................................................................................................................ 24
八、 Reference ........................................................................................................................................... 25

Approved by Checked by Participant Prepared by

[Link], [Link],

[Link] [Link] [Link], [Link], [Link]

[Link], [Link]

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 Inspection Instruction of Prepared 2 /
Name Quality Department Page
Galvanized Steel Product by 25

Spec. 3rd level No. AS-QWI-QM-028 Version B/5

Revise History

NO. Rev Revise Date Content Revised by Remark

1 A0 2017-05-28 Initial issue [Link]

2 A1 2019-02-19 Procedure sorting [Link]

3 A2 2019-07-05 Detailed procedure and define [Link]

4 A3 2019-08-07 Add steel plate, steel strip [Link]

5 A4 2019-12-04 Redefine pre-galvanized spec. [Link]

6 A5 2020-02-27 Revise remedy coating thickness [Link]

7 B1 2021-03-01 Revise remedy method [Link]

8 B2 2022-02-15 File format adjustment [Link]

9 B3 2022-05-25 Define coating inspection point [Link]

10 B4 2022-08-10 Add circle tube coating thickness [Link]

Advise acceptance criteria,

11 B5 2022-12-16 adhesive force test and structure [Link]

adjustment

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 Inspection Instruction of Prepared 3 /
Name Quality Department Page
Galvanized Steel Product by 25

Spec. 3rd level No. AS-QWI-QM-028 Version B/5

一、Purpose

Standard for galvanized steel product inspection.

二、Scope

It covers the inspection specification of pre-galvanized steel plate and strip (0.3~6.0mm

thickness), and hot-dip galvanized part (hereinafter galvanized product).

三、Appearance inspection

3.1 Condition: The acceptance inspection of all the HDG part shall under normal reading

environment from a distance of not less than 1m by normal or corrected vision.

3.2 Appearance inspection of steel plate and steel strip: No uncoated area, coating peeling

off, visible crack or other defects (if either can affect the intended use). Small zinc layer

cracks and white edges are allowed at the edge of the unedged steel strip.

3.3 Appearance inspection of galvanized part: The significant surface of all galvanized part,

when examined by visual, shall free from zinc nodules and zinc ash (if either can affect the

intended use or cause corrosion), blisters, uncoated area, solvent slag, rough and sharp

points (if either can cause injure). If the thickness of the coating is greater than the

specified value, dark or light gray areas of uneven color are allowed on the surface of the

galvanized part.

The appearance of the coating affected by the use of discontinuous welding in

overlapping surface welding (e.g. weld penetration) shall not be considered as a reason

for rejection.

Defects does not include traces of corrosion/oxidation which might be visible on the cut

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 Inspection Instruction of Prepared 4 /
Name Quality Department Page
Galvanized Steel Product by 25

Spec. 3rd level No. AS-QWI-QM-028 Version B/5

and stamped faces on the part fabricated by using material of pre-galvanized coated,

Aluminum-zinc alloy-coated and Zinc-aluminum-magnesium alloy-coated, since there is

no extra treatment for the cut and stamped faces, such occurrences are considered

normal and will not compromise structural strength and functionality.

Galvanized fastener and washer: No uncoated area, droplet nodules, dark spot, residual

solvent slag or oxidized inclusion (if either can affect the intended use), a dull appearance

is acceptable.

四、Zinc coating thickness measurement

4.1 Continuously galvanized steel strip (pre-galvanized steel strip) and part made by

pre-galvanized material shall evaluate coating mass by weighing method. Due to the

limitations of the operation site, in order to realize the on-site inspection of the

pre-galvanized parts, the coating mass is changed to the film thickness measurement. In

case of disputes between the supply and the demand, the weighing method shall be

adopted for arbitration in accordance with ISO1460 or equivalent code.

4.2 Measurement method:

Pre-galvanized steel plate and strip: sampled 3 in a group, each sampling size shall not

less than 5000mm2, sampling location is as pic.1 below. Magnetic coating thickness

method is applied. Each sample is used for local coating thickness measurement by the

average value of 5 points measurement values. The average value of these 3 samples is

the mean coating thickness.

If the reference area of pre-galvanized steel plate or strip is less than 5000mm2, refer to

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 Inspection Instruction of Prepared 5 /
Name Quality Department Page
Galvanized Steel Product by 25

Spec. 3rd level No. AS-QWI-QM-028 Version B/5

sub-clause 4.2.3.

For equivalent double-sided coated material, at least 3 in a group measuring area for two

sides, and for nonequivalent double-sided coated material, at least 3 in a group measuring

area for each side.

Pic.1

4.2.1 Coating mass specification:

The coating mass specification shall refer to drawing and/or technical specification, and

measuring by magnetic thickness method with converted thickness value. The gravimetric

test shall be adopted for arbitration.

Coating mass and coating thickness conversion formula:

Single-sided coating thickness( μ m)=single-sided coating mass(g/ ㎡ )/7.2, such as

equivalent double-sided coating mass 550g/m² to coating thickness conversion formula,

550（g/㎡)）/2/7.2（g/cm3）=38.19μm。

Coating thickness measurement of HDG part:

The coating thickness of HDG part would be test by magnetic test.

4.2.2 Coating thickness:

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Name Quality Department Page
Galvanized Steel Product by 25

Spec. 3rd level No. AS-QWI-QM-028 Version B/5

[Link] Single point coating thickness: one measuring point on the reference area by

magnetic test.

[Link] Local coating thickness: the average value of 5 single point coating thickness

on the reference area (not less than 10cm²).

[Link] Mean coating thickness: the average value of local coating thickness for large

part or the local coating thickness for medium part, small part and minor part.

4.2.3 Coating thickness calculation (table 1):

Table1 the specific reference area number

Number of reference Main part

Size of significant
Category areas to be taken per
surface area
part
A large Post, torque tube
＞2 ㎡ ≥3
part
Beam, bracing, purlin, hoop, purlin
connector, pull rod, polar arm, transmission
B shaft, Bearing Pedestal, transmission shaft
Medium ＞100cm²且≤2 ㎡ ≥1 fixed plate, gasket, bearing seat, slew drive
part seat, torque tube connector, Bearing baffle,
damper plate, Damper lower plate, Damper
mounting plate-bottom, etc.
Lock block -edge &middle, fan-shaped
C small ＞ 10cm ² 且 ≤
1 washer, purlin torr, reinforcing plate, antenna
part 100cm²
fixed support, etc.
D minor fastener
≤10 cm² 1 on each of N parts
part
注：2 ㎡=200cm×100cm；100cm²=10cm×cm

4.2.4 Sampling size:

Table 2 Control sample size related to lot size

Number of parts in lot Minimum number of parts in the

control sample
1-3 All
4-500 3
501-1200 5
1201-3200 8
3201-10000 13
＞10000 20

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Name Quality Department Page
Galvanized Steel Product by 25

Spec. 3rd level No. AS-QWI-QM-028 Version B/5

4.2.5 Measuring method

Film gauge shall be calibrated by standard non-magnetic films before measuring. No foreign

matters (such as ash, grease, corrosion products) shall cover the measuring area, clear the

measuring areas without damaging coating, and keep off the area with flaws such as flowing line ,

zinc nodules, zinc spines, welding spatter, rough, concave and convex and other appearance

phenomena that affect the determination of normal coating thickness.

4.2.6 Sampling position：

If the part size is adequate, the coating thickness should be measured in the center and more

than 10mm away from edge, cutting surface, hole, welding line, inner angle and outer angle. The

quantity, location and size of reference area should refer to part shape and size accordingly. For

the long size part, the reference area should be selected about 100mm away from ends and

centered, it should cover the whole cross section. The probe must be perpendicular to the profile

surface when measuring, as the pic. 2 below.

测试点距焊缝位
置，大于 10mm,
且居中
测试点距孔洞
位置大于 10mm

测试点距边缘位置
大于 10mm

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 Inspection Instruction of Prepared 8 /
Name Quality Department Page
Galvanized Steel Product by 25

Spec. 3rd level No. AS-QWI-QM-028 Version B/5

测试点距
边缘位置
大于 10mm
测试点距内角位置大
于 10mm，且居中放置

Pic. 2 Measuring point location

Samples of finished part coating thickness measurement:

NO. Category Part Name Type Reference area and Local coating Mean coating
measuring point thickness thickness
location
1 A Large part H-shape Tracker, A, B, C reference areas Average value of Average value of
post Fixed along the length，one point 1, 2, 3, 4 on local coating
MMS point on each side for each reference area thickness A, B, C
A,B,C(side 1,2,3,4)
If local thickness is not required, 15 points should be randomly
measured on the 4 sides along the length, calculate the average
value
Measurement
scheme

2 A Large part C-shape Fixed A, B, C reference Average value of Average value of

post MMS areas along the single point on all local coating
length，one point on side of each thickness A, B, C
each side for A,B,C reference area A,
B,C
If local thickness is not required, 15 points should be randomly
measured on the all sides along the length, calculate the average
value
Measurement
scheme

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Name Quality Department Page
Galvanized Steel Product by 25

Spec. 3rd level No. AS-QWI-QM-028 Version B/5

3 A Large part Torque tube Tracker A, B, C reference Average value Average value
areas along the of point 1, 2, of local
length，one point on 3, 4, 5 on each coating
each side for reference area thickness A, B,
A,B,C(side1,2,3,4,5) C
If local thickness is not required, 15 points should be
randomly measured on the all sides along the length,
calculate the average value
Measurement
scheme

4 B medium Torque tube Tracker Measuring points 5 points on Average value

part connector(pentagonal should be located each side, the of both side
tube, D133, D166, randomly and average value measuring
etc.) uniformly distributed of single side values
along the length is local
coating
thickness
If local thickness is not required, 5-10 points should be
randomly measured on both sides along the length,
calculate the average value
Measurement
scheme

5 B medium Transmission shaft, Tracker Select one point on Average value Average value
part square tube each side for of points of area A and B
connector reference area A and on area A,
B along the length same to
area B
If local thickness is not required, two points should be
randomly measured on all sides along the length,
calculate the average value

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Galvanized Steel Product by 25

Spec. 3rd level No. AS-QWI-QM-028 Version B/5

Measurement
scheme

6 B medium Purlin Tracker Inner and outer Average value of Average value
part surface is a separated points on each of local coating
reference area, 5 reference area thickness
points should be
measured randomly
on each reference
area, and the flanged
surface should be
taken into
measurement
If local thickness is not required, 5-10 points should be
randomly measured on inner and outer surfaces along the
length, calculate the average value
Measurement
scheme

7 B medium Purlin, Fixed MMS Inner and outer Average value of Average value
part bracing surface is a separated points on each of local coating
reference area, 5 reference area thickness
points should be
measured randomly
on each reference
area, and the flanged
surface should be
taken into
measurement
If local thickness is not required, 5-10 points should be
randomly measured on inner and outer surfaces along the
length, calculate the average value
Measurement
scheme

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Name Quality Department Page
Galvanized Steel Product by 25

Spec. 3rd level No. AS-QWI-QM-028 Version B/5

8 B medium Beam, purlin Fixed and Inner and outer Average value of Average
part adjusting MMS surface is a separated points on each value of
reference area, 5 reference area local
points should be coating
measured randomly thickness
on each reference
area, and the flanged
surface should be
taken into
measurement
If local thickness is not required, 5-10 points should be
randomly measured on inner and outer surfaces along the
length, calculate the average value
Measureme
nt scheme

9 B medium part Hoop Fixed MMS 5-10 points should Average value of Equal to local
andhoop be measured measuring point coating
welding randomly on outer values thickness
part circular arc and
flanged surface
should be taken into
measurement
Measurement
scheme

10 B medium part Pull rod Fixed MMS 5-10 points should Average value of Equal to local
be measured measuring point coating
randomly on outer values thickness
surface
Measurement
scheme

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Name Quality Department Page
Galvanized Steel Product by 25

Spec. 3rd level No. AS-QWI-QM-028 Version B/5

11 B medium part post Fixed MMS 5-10 points should Average value of Equal to local
be measured measuring point coating
randomly on outer values thickness
surface
Measurement
scheme

12 B medium part Wind Tracker 5-10 points should Average value of Equal to local
Sensor be measured measuring point coating
Mid Pole randomly on outer values thickness
surface
Measurement
scheme

13 B medium part Damper Tracker 5-10 points should Average value of Equal to local
mounting be measured measuring point coating
plate-bott randomly on outer values thickness
om surface
Measurement
scheme

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Name Quality Department Page
Galvanized Steel Product by 25

Spec. 3rd level No. AS-QWI-QM-028 Version B/5

14 B medium part Damper Tracker 5-10 points should Average value of Equal to local
lower be measured measuring point coating
plate randomly on outer values thickness
surface
Measurement
scheme

15 B medium part Spring Tracker 5-10 points should Average value of Equal to local
lower be measured measuring point coating
plate randomly on outer values thickness
surface
Measurement
scheme

16 B medium part Spring Tracker 5-10 points should Average value of Equal to local
arm-bott be measured measuring point coating thickness
om randomly on outer values
surface
Measurement
scheme

17 B medium part Bearing Tracker 5-10 points should Average value of Equal to local
Seat be measured measuring point coating thickness
randomly on outer values
surface
Measurement
scheme

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 Inspection Instruction of Prepared 14 /
Name Quality Department Page
Galvanized Steel Product by 25

Spec. 3rd level No. AS-QWI-QM-028 Version B/5

18 B medium part Slew Tracker Each sub-welding Avarage value of Avarage value of
driver part is a reference points on each local coating
seat area,5 points should reference area thickness
be taken randomly
on each reference
area
If local thickness is not required, 5-10 points should be randomly
measured, calculate the average value
Measurement
scheme

19 B medium part Bearing Tracker Inner and outer Average value of Average value of
Pedestal surface is a points on each local coating
separated reference reference area thickness
area, 5 points
should be measured
randomly on each
reference area
If local thickness is not required, 5-10 points should be randomly
measured on inner and outer surfaces along the length, calculate
the average value
B medium part

20 B medium part Wind Tracker 5-10 points should Average value of Equal to local
Sensor be measured measuring point coating thickness
Seat randomly on outer values
surface
Measurement
scheme

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Galvanized Steel Product by 25

Spec. 3rd level No. AS-QWI-QM-028 Version B/5

21 B medium part Push rod Fixed and 5-10 points should Average value of Equal to local
arm adjusting be measured measuring point coating thickness
MMS randomly on outer values
surface
Measurement
scheme

22 B medium part Post Fixed and 5-10 points should Average value of Equal to local
adjusting be measured measuring point coating thickness
MMS randomly on outer values
surface
Measurement
scheme

23 B medium part Supporti Fixed and 5-10 points should Average value of Equal to local
adjusting be measured measuring point coating thickness
ng
MMS randomly on outer values
/bracing
surface
Measurement
scheme

24 B medium part Screw Fixed 5-10 points should Average value of Equal to local
pile MMS, be measured measuring point coating thickness
Tracker randomly on outer values
surface
Measurement
scheme

25 C small part Clamp Fixed 5-10 points should Average value of Equal to local
plate MMS be measured measuring point coating thickness
randomly on outer values
surface
Measurement
scheme

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Galvanized Steel Product by 25

Spec. 3rd level No. AS-QWI-QM-028 Version B/5

26 C small part Reinforc Tracker 5-10 points should Average value of Equal to local
ing be measured measuring point coating thickness
plate randomly on both values
surfaces
Measurement
scheme

27 C small part pad Tracker 5-10 points should Average value of Equal to local
be measured measuring point coating thickness
randomly on both values
surfaces
Measurement
scheme

28 C small part Hoop, Tracker 5-10 points should Average value of Equal to local
Bearing be measured measuring point coating thickness
baffle randomly on both values
surfaces
Measurement
scheme

29 C small part Antenna Tracker 5-10 points should Average value of Equal to local
Fixed be measured measuring point coating thickness
surport randomly on both values
surfaces
Measurement
scheme

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Galvanized Steel Product by 25

Spec. 3rd level No. AS-QWI-QM-028 Version B/5

30 C small part Transmiss Tracker 5-10 points should Average value of Equal to local
ion be measured measuring point coating thickness
shaft randomly on both values
fixure surfaces
Measurement
scheme

31 C small part Welding Tracker 5-10 points should Average value of Equal to local
part be measured measuring point coating thickness
randomly on both values
surfaces
Measurement
scheme

32 C small part Damper Tracker Inner and outer Average value of Average value of
mounting surface is a points on each local coating
plate separated reference area thickness
reference area, 5
points should be
measured
randomly on each
reference area
If local thickness is not required, 5-10 points should be
randomly measured on inner and outer surfaces along the
length, calculate the average value
Measurement
scheme

33 C small part Damper Tracker 5-10 points should Average value of Equal to local
adusting be measured measuring point coating thickness
seat randomly on both values
surfaces
Measurement
scheme

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Galvanized Steel Product by 25

Spec. 3rd level No. AS-QWI-QM-028 Version B/5

34 C small part Communi Tracker 5 points should be Average value of Average value of
cation Box measured the measuring the two local
Mounting randomly on each point values of coating thickness
Plate surface each surface
If local thickness is not required, 5-10 points should be
randomly measured on inner and outer surfaces along the
length, calculate the average value
Measurement
scheme

35 C small part Wind Tracker 5-10 points should Average value of Equal to local
Sensor be measured measuring point coating thickness
Seat randomly on outer values
Connector surface
Measurement
scheme

36 C small part Support Fixed 5-10 points should Average value of Equal to local
plate MMS be measured measuring point coating thickness
-side/mid randomly on both values
dle surfaces
Measurement
scheme

37 C small part Back pull Fixed 5-10 points should Average value of Equal to local
rod MMS be measured measuring point coating thickness
connecto randomly on both values
r surfaces
Measurement
scheme

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Galvanized Steel Product by 25

Spec. 3rd level No. AS-QWI-QM-028 Version B/5

38 C small part Post Fixed 5-10 points should Average value of Equal to local
hinge MMS be measured measuring point coating thickness
plate randomly on both values
surfaces
Measurement
scheme

39 C small part Purlin Fixed Inner and outer Average value of Average value of
connecto MMS surface is a points on each local coating
r separated reference reference area thickness
area, 5 points
should be measured
randomly on each
reference area
If local thickness is not required, 5-10 points should be randomly
measured on inner and outer surfaces along the length, calculate
the average value
C small part

40 C small part Purlin Fixed 5-10 points should Average value of Equal to local
support MMS be measured measuring point coating thickness
plate randomly on both values
surfaces
Measurement
scheme

41 C small part Bracing Fixed 5-10 points should Average value of Equal to local
connect MMS be measured measuring point coating thickness
or randomly on both values
surfaces
Measurement
scheme

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 Inspection Instruction of Prepared 20 /
Name Quality Department Page
Galvanized Steel Product by 25

Spec. 3rd level No. AS-QWI-QM-028 Version B/5

42 C small part Fan-sha Fixed 5-10 points should Average value of Equal to local
ped MMS be measured measuring point coating thickness
washer randomly on both values
surfaces
Measurement
scheme

43 C small part Square Fixed and Inner and outer Average value of Average value of
tube adjusting surface is a points on each local coating
connect MMS separated reference reference area thickness
or area, 5 points
should be measured
randomly on each
reference area
If local thickness is not required, 5-10 points should be randomly
measured on inner and outer surfaces along the length, calculate
the average value
C small part

44 C small part Suppor Fixed and 5-10 points should be Average value of Equal to local
t plate adjusting measured randomly measuring point coating thickness
MMS on both surfaces values
Measurement
scheme

45 C small part Connec Fixed and 5-10 points should be Average value of Equal to local
ting adjusting measured randomly measuring point coating thickness
rod MMS on both surfaces values
hoop
Measurement
scheme

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 Inspection Instruction of Prepared 21 /
Name Quality Department Page
Galvanized Steel Product by 25

Spec. 3rd level No. AS-QWI-QM-028 Version B/5

46 C small part Connec Fixed and 5-10 points should be Average value of Equal to local
ting adjusting measured randomly measuring point coating thickness
rod MMS on both surfaces values
hoop
plate
Measurement
scheme

47 C small part Purlin Fixed and 5-10 points should be Average value of Equal to local
block adjusting measured randomly measuring point coating thickness
plate MMS on both surfaces values
Measurement
scheme

48 C small part Adjusti Fixed and 5-10 points should be Average value of Equal to local
ng seat adjusting measured randomly measuring point coating thickness
MMS on both surfaces values
Measurement
scheme

49 C small part Push arm Fixed and 5-10 points should be Average value of Equal to local coating
hoop adjusting measured randomly measuring point thickness
MMS on both surfaces values
Measurement
scheme

50 C small part Bearing Fixed and 5-10 points should be Average value of Equal to local coating
cover, adjusting measured randomly measuring point thickness
Back pull MMS on outer surface values
rodho
op
Measurement
scheme

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 Inspection Instruction of Prepared 22 /
Name Quality Department Page
Galvanized Steel Product by 25

Spec. 3rd level No. AS-QWI-QM-028 Version B/5

51 D Minor part fastener galvanized At least 5 parts as a Average value of Equal to local coating
reference area, at least measuring point thickness
one point for each values
part
Measurement
scheme

五、Acceptance standard

5.1 Coating thickness should be compliant with drawing and/or related technical

specification. If there is no local coating thickness requirement on the drawing or relevant

technical requirements, and it needs to be considered according to production quality

control or other special requirements, the following criteria can be referred to.

Type/spec. Local coating thickness X/μm Remark

Mounting — — —
X≥65μm X=X-15 X: mean coating thickness
structure
— —
X＜65μm X=X-10

fastener — —
X≥50μm X=X-10

— —
X＜50μm X=X-5

5.2 All inspection and/or test must be completed before materials are warehoused and

products are shipped, and each batch of incoming materials shall be attached with quality

inspection report, out-going inspection report shall be attached accordingly when

shipped.

5.3 If the thickness of coating on a control sample does not conform to these requirements,

twice the original number of parts (or all the parts if that is the lesser number) shall be

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 Inspection Instruction of Prepared 23 /
Name Quality Department Page
Galvanized Steel Product by 25

Spec. 3rd level No. AS-QWI-QM-028 Version B/5

taken from the lot and tested. If this larger control sample passes, the whole inspection

lot shall be accepted. If the larger control sample does not pass, the parts that do not

conform to the requirements shall either be discarded or the purchaser may authorize

them to be re-galvanized.

六、Renovation

The total uncoated areas for renovation by the galvanizer shall not exceed 0,5 % of the

total surface area of the component. Each uncoated area for renovation shall not exceed

10 cm2. Renovation shall be by a suitable zinc-rich paint where the zinc dust pigment 95%

or more. If uncoated areas are larger, the part containing such areas shall be

re-galvanized, unless otherwise agreed between the purchaser and the galvanizer. The

coating thickness on the renovated areas shall be a minimum of 100 μm unless the

purchaser advises the galvanizer otherwise.

Before renovation, sanding tools such as sandpaper, wire balls or other pre-treatment

methods should be used to remove foreign objects such as oxides and dirt from the

surface to ensure adhesion between the renovation layer and the base metal. Then clean

the surface to be repaired with a rag and spray the rich zinc paint on the cleaned surface

(spray distance: 10-15cm, spray angle: 30-50°), zinc-rich paint with a zinc content of 95%

or more is recommended, except for special requirements. After renovation, the product

should be placed in a ventilated and dry environment to dry naturally. After the repaired

surface is dry, test the renovated thickness of the coating, and only the qualified one can

be packed or other operations. Finish coat will not be applied unless required.

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 Inspection Instruction of Prepared 24 /
Name Quality Department Page
Galvanized Steel Product by 25

Spec. 3rd level No. AS-QWI-QM-028 Version B/5

七、Adhesion

Adhesion between zinc and basis metal does not generally need to be tested as adequate

bonding is characteristic of the galvanizing process and the coated work should be able

to withstand, without peeling or flaking, handling consistent with the nature and

thickness of the coating and the normal use of the article. Bending or forming after hot

dip galvanizing are not considered to be normal handling. If adhesion is required to be

tested, cross-cutting test or hammering test is recommended.

7.1 Cross-cutting test

Cross-cutting test is suitable for galvanized steel parts, fasteners and parts that are not

easily tested by hammering method.

Determine adhesion of the zinc coating to the surface of the base metal by cross-cutting

test with the point of a stout knife, applied with considerable pressure in a manner

tending to remove a portion of the coating. The adhesion shall be considered inadequate

if the coating flakes off in the form of a layer of the coating so as to expose the base metal

in advance of the knife point. Do not use testing carried out at edges or corners (points of

lowest coating adhesion) to determine adhesion of the coating. Likewise, do not use

removal of small particles of the coating by paring or whittling to determine failure.

7.2 Hammering method

Hammering test only used for galvanized steel part.

The hammer quality should not less than 210g, with a distance of not less than 30cm from

the product tested surface, the hammering point needs to be more than 10mm from the

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 Inspection Instruction of Prepared 25 /
Name Quality Department Page
Galvanized Steel Product by 25

Spec. 3rd level No. AS-QWI-QM-028 Version B/5

part edge, corner, end, swing the hammer as close as possible to free fall, hammering test

on the sampled products, a total of 5 points. No peeling off or convex is qualified.

八、Reference

ISO1461:2009, Hot dip galvanized coatings on fabricated iron and steel articles —

Specifications and test methods

ASTM A123:2002, Standard Specification for Zinc (Hot-Dip Galvanized) Coatings on Iron

and Steel Products

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3.8 FAT report template for reference

FAT Report

xxx project

Description

Product Tracker Small Components

Lot no. LOT x

Date of inspection xxx

Quantity inspected till

Detailed list
now

Quantity offered for

Detailed list
inspection

Prepared by:

Approved by:

Remark:

The complete FAT report is too large and this report is only for reference and most similar reports of components are removed.

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9 / 26
10 / 26
1- Quality of Conformity Declaration 质量符合性声明

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2- Material certificate and incoming inspection record

2.1 Antenna Fixed surport 天线固定支架

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13 / 26
2.2 Slew Driver Seat 回转底座

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2.3 Slew Driver reinforcing plate 回转加强板

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16 / 26
2.4 Transmission shaft support 同步轴固定架

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3 First Inspection Recoed 首件检验记录

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4 IPQC Inspection Record 巡检检验记录

5- HDG Inspection Report 镀锌检验报告

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20 / 26
6 Packaqe Checking 包装检查

……

7 Quality Certificate 合格证

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22 / 26
8 PT Report PT报告

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9 Calibration certificate 校准证书

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25 / 26
END.

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