Hazard Analysis of Propane Storage and filling Facility
Identified Task: IMPACT / SEVERITY
Particular item
Minor Injury, illness of the
Manual unloading from Tank Truck 1
(First Aid) equipment
Minor spill or fugitive emission Individual concern.
damaged
Concerned
Medical Aid injury/ Controlled environmental
2 equipment/asse Local or community attention
LTA<48 Hours release
mbly damaged
Facility/Unit Major sustained environmental
Disabling injury(s) /
3 outage for less release confined to refinery Provincial attention
LTA>48 hours
than a week limits
Facility/Unit
Breach of law / Some
4 Single fatality outage for one Industry wide attention
permanent ecological damage
or more weeks
Total Refinery
Widespread permanent National and International
5 Multiple Fatalities outage for few
ecological damage attention.
days
Sr. No. Sequence of Steps Associated hazard IMPACT / PROBABILITY Risk Control in Place
SEVERITY CRITERIA: Assesment
Engineering Administrative
1 1. Truck entry inside the 1. Truck hit during 1. Truck parking done in 1. Tanker Standby personnel
premise in backward backward movement. supervision of IOCL . should present assisting driver
movement 2. Fire hazard 2. Earthing connection to TT at unloading point & parking
1 3 L [Link] entry permit issued point
2 1. Tanker unloading to 1. Combustible gas 1. Electrical and 1. Truck parking done in
chiller 2. Line cracking instrumentation are installed supervision of IOCL .
3. Fire hazard for monitoring of unloading as 2. Tanker to be placed at even
4. Static Electricity per Zone 1 classification place to prevent its sliding
5. Moisture ingress in TT 2. H2 detector has also been during this step, which might
installed with audible hooter pose risk to piping integrity.
3. Tanker Earthling to be done. Stoppers to be placed at tanker
4. Fire hose arrangement to be tires to prevent it from moving
made ready with both sprinkler during this operational step.
and hose type. 3. Smoking not allowed inside
5. Ensure close propane the premises
sampling and no venting &
draining in open.
6. All unloading connections to
2 2 L
be leak proof.
7. LEL meter / Gas detector to
be kept available at unloading
location and area to be kept
barricaded.
STSM SPNM SM(F&S)
Date: 01.11.2023
PROBABILITY CRITERIA:
No record in the
1
industry/local unit
Unlikely but cannot be
ruled out, as there are
2
some records of such
incidents in industry.
Not frequent but does
3
happen
Several times during life
4 cycle of system or at least
once/twice in a year.
Repeatedly during life
5 cycle of system or number
of times in a year.
n Place
PPE Recommendation
1. Spark arrestor to be ensured
in TT
1. LEL meter to be kept
available at unloading location
and area to be kept
barricaded.
Identified Task:
Propane Leak 1
Sr. No. Sequence of Steps Associated hazard IMPACT /
SEVERITY
1 1. Loss of propane from 1. Combustible gas
system 2. Fire hazard
2. Compressor trip
STSM
Hazard Analysis of Propane Leak
IMPACT / SEVERITY
Particular item
Minor Injury, illness of the
Minor spill or fugitive emission
(First Aid) equipment
damaged
Concerned
Medical Aid injury/ Controlled environmental
equipment/asse
LTA<48 Hours release
mbly damaged
Facility/Unit Major sustained environmental
Disabling injury(s) /
outage for less release confined to refinery
LTA>48 hours
than a week limits
Facility/Unit
Breach of law / Some
Single fatality outage for one
permanent ecological damage
or more weeks
Total Refinery
Widespread permanent
Multiple Fatalities outage for few
ecological damage
days
PROBABILITY Risk Control in Place
CRITERIA: Assesment
Engineering
1. Electrical and
instrumentation are installed
for monitoring
2. H2 detector has also been
installed with audible hooter
3. LEL meter / Gas detector to
2 L be kept available at unloading
location and area to be kept
barricaded.
SPNM
Date: 01.11.2023
PROBABILITY CRITERIA:
No record in the
Individual concern. 1
industry/local unit
Unlikely but cannot be
ruled out, as there are
Local or community attention 2
some records of such
incidents in industry.
Not frequent but does
Provincial attention 3
happen
Several times during life
Industry wide attention 4 cycle of system or at least
once/twice in a year.
Repeatedly during life
National and International
5 cycle of system or number
attention.
of times in a year.
Control in Place
Administrative PPE Recommendation
1. Wear 3 (Helmet, safety
shoes & gloves)
2. Carry 3 (goggles, ear plug &
dusk mask)
3. LEL meter to be kept
available
SM(F&S)
180 8333
900000 499980
H
Identified Task:
Machine Handover 1
Sr. No. Sequence of Steps Associated hazard IMPACT /
SEVERITY
1 1. Compressor stop / trip 1. Combustible gas
2. Loss of propane from 2. Fire hazard
system
2
STSM
Hazard Analysis of Machine handover
IMPACT / SEVERITY
Particular item
Minor Injury, illness of the
Minor spill or fugitive emission
(First Aid) equipment
damaged
Concerned
Medical Aid injury/ Controlled environmental
equipment/asse
LTA<48 Hours release
mbly damaged
Facility/Unit Major sustained environmental
Disabling injury(s) /
outage for less release confined to refinery
LTA>48 hours
than a week limits
Facility/Unit
Breach of law / Some
Single fatality outage for one
permanent ecological damage
or more weeks
Total Refinery
Widespread permanent
Multiple Fatalities outage for few
ecological damage
days
PROBABILITY Risk Control in Place
CRITERIA: Assesment
Engineering
1. Electrical and
instrumentation are installed
for monitoring
2. Proper isolation of Recovery
Max system to be ensured
3. Ensure proper
depressurization and N2
purging for handover
4. H2 detector has also been
2 L installed with audible hooter
5. LEL meter / Gas detector to
be kept available at unloading
location and area to be kept
barricaded.
SPNM
Date: 01.11.2023
PROBABILITY CRITERIA:
No record in the
Individual concern. 1
industry/local unit
Unlikely but cannot be
ruled out, as there are
Local or community attention 2
some records of such
incidents in industry.
Not frequent but does
Provincial attention 3
happen
Several times during life
Industry wide attention 4 cycle of system or at least
once/twice in a year.
Repeatedly during life
National and International
5 cycle of system or number
attention.
of times in a year.
Control in Place
Administrative PPE Recommendation
1. Wear 3 (Helmet, safety
shoes & gloves)
2. Carry 3 (goggles, ear plug &
dusk mask)
3. LEL meter to be kept
available
SM(F&S)
180 8333
900000 499980
Hazard Analysi
Identified Task:
1
Instrumentation
maintenance
related handover
2
Sr. No. Sequence of Steps Associated hazard IMPACT /
SEVERITY
1 1. Compressor stop / trip 1. Combustible gas
2. Loss of propane from 2. Fire hazard
system
STSM
Hazard Analysis of Instrumentation maintenance related handover
IMPACT / SEVERITY
Particular item
Minor Injury, illness of the
Minor spill or fugitive emission
(First Aid) equipment
damaged
Concerned
Medical Aid injury/ Controlled environmental
equipment/asse
LTA<48 Hours release
mbly damaged
Facility/Unit Major sustained environmental
Disabling injury(s) /
outage for less release confined to refinery
LTA>48 hours
than a week limits
Facility/Unit
Breach of law / Some
Single fatality outage for one
permanent ecological damage
or more weeks
Total Refinery
Widespread permanent
Multiple Fatalities outage for few
ecological damage
days
PROBABILITY Risk Control in Place
CRITERIA: Assesment
Engineering
1. Proper isolation of system to
be ensured
2. Ensure proper
depressurization and N2
purging for handover
3. H2 detector has also been
installed with audible hooter
2 L 4. LEL meter / Gas detector to
be kept available at unloading
location and area to be kept
barricaded.
SPNM
ated handover
Date: 01.11.2023
PROBABILITY CRITERIA:
No record in the
Individual concern. 1
industry/local unit
Unlikely but cannot be
ruled out, as there are
Local or community attention 2
some records of such
incidents in industry.
Not frequent but does
Provincial attention 3
happen
Several times during life
Industry wide attention 4 cycle of system or at least
once/twice in a year.
Repeatedly during life
National and International
5 cycle of system or number
attention.
of times in a year.
Control in Place
Administrative PPE Recommendation
1. Wear 3 (Helmet, safety
shoes & gloves)
2. Carry 3 (goggles, ear plug &
dusk mask)
3. LEL meter to be kept
available
SM(F&S)
180 8333
900000 499980
Hazard Analysis of Av Gas Barrel Storage and filling Facility
Date: 20.10.2022
Sr. No. Major Activity Name Sub activity Associated hazard IMPACT / PROBABILITY Availabale safe guard Recommendation
SEVERITY CRITERIA:
Risk
Assesment
1 Unloading empty barrel 1. Truck entry inside the premise in 1. Truck hit during backward 1. Truck parking done in supervision 1. Truck parking area to be
backward movement movement. of IOCL . However truck parking are marked.
2. Drum unloading manually done 2. Spark generation during drum not marked. 2. Empty drum area to be
hitting ground accidentlly 1 3 L 2. Manuall unloading of drums done in marked
supervision of IOCL
Flushing of barrels before 1. Empty drum flushed with Av Vapor generation 1. One CBD vessel is under installation
filling Gasoline and waste gasoline store 1 2 L
in waste barrels
2 Placing empty barrels below Fork lift used to carry empty
Av Gas filling station flushed drums to filling shed 1 3 L
3 Barrel Filling acitvity Barrel filling through barrel filling Overfilling of drum and spillage 1. there is one sensor which will not
machine and vapor generation of Av allow filling ntill filling nozzle inside
Gasoline drum.
2. ther are two mode for filling initial
filling upt o 80% od set value is coarse
filiing mode and rest 20% done
through fine mode.
3. Electrical and instrumentation are
2 2 L
installed as per Zone 1 classification
4. HC detector has also been installed
with audible hooter
4 Shifting filled barrel to storage 1. Fork lift movement from barrel Filled drum may fall during shifting 1. Every Drum lid closed perfectly
shed filling area to storage shed before shifting as per operational
practice.
1 3 L 2. Trained fork lift operator available
5 Storage of Av Gas filled barrels Storage of Av Gas filled barrels Vapor generation through venting 1. Every Drum lid closed perfectly
and fire hazard before shifting as per operational
practice
2 2 L [Link] not allowed inside the
premises
3. Only 50 KL of storage
4. Two HC detector has been installed
with hooter
6 Loading filled barrels in the 1. Truck hit during backward 1. Truck parking done in supervision
Truck movement. of IOCL .
2. Drum falling during truck 2. Four drum in a set wraped with
1. Truck entry inside the premise loading operation 1 3 L plastic films to avoid falling.
in backward movement
2. Drum loading with the help of
fork lift
SM HSE STSM SPNM SM(F&S)
