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Propeller Design by Ohad Gur

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0% found this document useful (0 votes)
397 views2 pages

Propeller Design by Ohad Gur

propelling

Uploaded by

Cao Le Minh Nhat
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

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Propeller Design

Book · July 2024


DOI: 10.2514/4.107146

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Ohad Gur
Israel Aerospace Industries Ltd.
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ABOUT THE BOOK
Propeller Design
Propellers have gained popularity in recent decades as part of UAVs, multi-blade drones, and VTOL air
taxis. However, modern books dealing with propellers are scarce. Most of the rotating wing literature
Ohad Gur
concentrates on helicopters. Other books dedicate specialized chapters to propellers, in most cases as part
of general aerodynamic or performance texts. Propeller Design by Ohad Gur therefore fulfills a gap in
modern literature amidst increased interest in the topic.
This book sums up three decades of the author’s experience with propeller analysis and design. As such,
special care is given to the suitability of the analysis as part of a synergetic design framework.
The book starts with the general history of propeller evolution (chapter 1) and a view of the propeller
design problem, which contains the fundamental vocabulary of propeller theory (chapter 2). Chapter 3
discusses propeller geometry and the parametric representation of its geometric properties.
The aerodynamics of the propeller are reviewed thoroughly in chapters 4 through 7. Chapter 4 describes
the basic blade-element model, BEM, used extensively throughout this book in various combinations.
Chapter 5 describes three momentum theory models – axial, general, and simplified. Chapter 6 combines
the BEM and momentum theory into blade-element/momentum theory, which is probably the most
useful aerodynamic theory for propeller analysis. Finally, in Chapter 7, additional induced velocity
theories are depicted, including vortex theory and lifting line model with three separate wake models.

Propeller Design
Chapter 8 describes the three standard engines used to power propellers: reciprocating, turbo-prop, and

Ohad Gur
electric. Chapter 9 explains the propeller effect on the air vehicle on which it is installed. Chapters 10 and
11 deal with the acoustic and structure analysis of propellers. Chapter 12 closes the theoretical part of the
book with a discussion of the propeller design process. It presents two significant methods: Betz’s based
method and multidisciplinary design optimization, MDO. These are later demonstrated in four different
design cases in chapter 13.
Although the book is aimed at engineers who strive to design propellers, it also benefits those who want
to deepen their knowledge of propeller theory and design considerations.

ABOUT THE AUTHOR


OHAD GUR is an aerospace engineer who has specialized in propeller analysis
and design. He teaches several courses on rotating wings, flight mechanics, and
optimization in the Mechanical Engineering department of Ben-Gurion University of
the Negev in Israel.
He is an IAI (Israel Aerospace Industries) employee. Before that, he was a Virginia
Tech faculty member as a Postdoctoral researcher, a researcher at the Technion—Israel
Institute of Technology, an Aerospace engineer at BVR Systems, and an aerospace engineer in the IAF
(Israeli Air Force). During his career, he designed and analyzed numerous propellers and rotating wings
of various air vehicles.
Ohad received his [Link]., [Link]., and Ph.D. from the Aerospace Engineering Faculty at The Technion –
Israel Institute of Technology.

ISBN 978-1-62410-713-9
US$134.95

American Institute of Aeronautics and Astronautics

[Link]

ISBN: 978-1-62410-713-9
Russell Cummings
Editor-In-Chief
9 781624 107139 1 3 4 9 5>

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Common questions

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Ohad Gur highlights advances in propeller-induced velocity theories, such as the development of vortex theory and the lifting line model with three wake models, which provide refined tools for analyzing airflow dynamics around propellers. These advances are important because they enhance the accuracy of simulations regarding the influence of wake dynamics on lift distributions and aerodynamic loads, crucial for the precise control and efficiency of propellers. The accurate prediction and management of induced velocities enable better integration within the overall aircraft design, leading to optimized performance and reduced adverse aerodynamic effects, such as undesirable vibrations and noise .

Engine selection is crucial for propeller effectiveness as it dictates the operational envelope and efficiency of the propeller system. Reciprocating, turbo-prop, and electric engines each present unique characteristics that impact thrust generation, fuel efficiency, and acoustic performance. Reciprocating engines are often selected for lower-speed applications due to their reliability and straightforward integration, while turbo-prop engines are suitable for higher-speed, heavier aircraft due to their higher power output. Electric engines, with their high-efficiency and low noise operation, are increasingly favored for modern UAVs and urban air mobility vehicles. The choice of engine must align with the specific operational requirements and constraints of the aircraft to ensure optimal performance .

The combination of Blade Element Theory (BET) and Momentum Theory into the blade-element/momentum theory provides a comprehensive framework for analyzing propeller aerodynamics by combining two complementary approaches. BET allows the analysis of forces on individual propeller blades by dividing them into smaller elements, while Momentum Theory models the overall flow through the propeller, including wake effects. This integrated approach facilitates detailed aerodynamic assessment, enabling accurate performance predictions by leveraging the strengths of both theories. Specifically, it accounts for complex interactions such as induced velocities and wake effects, which are crucial for precise propeller design .

Acoustic analysis in propeller systems is integral to the design process as it addresses the critical aspect of noise reduction, which is especially important for applications in urban environments and for compliance with regulatory standards. By understanding the noise generation mechanics associated with propeller blade vibrations and air displacement, designers can implement measures to mitigate acoustic signatures, such as optimizing blade geometry and employing advanced materials. This analysis enables the development of quieter propulsion systems, enhancing community acceptance, operator comfort, and operational stealth in military applications, thus adding value by aligning design outputs with environmental and operational goals .

Integrating propeller design into a synergetic design framework presents challenges such as balancing diverse engineering disciplines, managing conflicting design requirements, and ensuring that all design variables are accurately represented and optimized simultaneously. This complexity is compounded by the need for comprehensive modeling of aerodynamic, structural, and acoustic interactions, requiring sophisticated computational tools and multidisciplinary collaboration. Trade-offs between noise reduction, thrust efficiency, and structural integrity must be carefully managed to meet overall vehicle performance goals, a process that demands advanced optimization techniques and thorough validation against experimental data or flight tests .

Contemporary UAV and VTOL applications are significantly influenced by historical developments such as the refinement of aerodynamics through Blade Element and Momentum Theories, and advancements in materials and propulsion technologies. The evolution from simple screw-propellers to modern multi-blade configurations optimized for specific operational envelopes marks a key transition. Furthermore, the integration of electric and turbo-prop engines provides more efficient and adaptable power sources for contemporary applications, facilitating the widespread use of propellers in varied aircraft designs. These advancements laid the groundwork for the versatile and efficient propeller systems used today in UAVs and VTOLs .

Propeller design directly influences the overall performance of an aircraft by determining thrust generation efficiency and affecting the aerodynamic balance and acoustic footprint. Ohad Gur points out that a well-designed propeller optimizes thrust-to-drag ratios, enhances fuel efficiency, and minimizes noise, critical for both military and civilian aerospace applications. Variations in blade geometry and rotation speed influence lift and drag characteristics, impacting flight stability and maneuverability. The synergy between propeller design and engine performance is essential, as the propeller's impact on airflow and induced thrust ultimately defines the flight dynamics and operational efficiency of the air vehicle .

Multidisciplinary Design Optimization (MDO) in modern propeller design ensures that various performance metrics such as aerodynamics, acoustics, and structural integrity are optimized simultaneously. Ohad Gur emphasizes MDO as a significant method that integrates contrasting requirements and constraints from different engineering disciplines into a synergistic design framework. It facilitates the determination of an optimal balance between competing propeller design factors, thereby enhancing efficiency and performance. By employing MDO, designers can systematically explore trade-offs and ensure better convergence towards optimal solutions, especially in complex design scenarios featured in Ohad Gur’s case studies .

Ohad Gur suggests that propellers influence the structural analysis of air vehicles by contributing to dynamic loads and stress distributions which affect the structural integrity and life cycle of the aircraft. Rotational forces, vibratory loads, and aerodynamic pressure differentials originating from propeller operation necessitate rigorous structural analysis to ensure material durability and long-term performance. Understanding these interactions allows for the design of airframes that can effectively withstand operational stresses without exceeding material limits, which is crucial for both safety and performance optimization of the aircraft .

The three momentum theory models—axial, general, and simplified—serve different purposes in propeller design analysis. The axial momentum theory focuses on thrust and induced velocity in the axial direction and is suitable for simple cases with constant flow. The general momentum theory expands upon this by considering non-uniform flow and allows for more comprehensive analysis involving off-axis thrust components. The simplified momentum theory provides an efficient computational model by making specific assumptions to reduce complexity, suited for preliminary design phases. In practice, the selection of a model depends on the specific requirements of the design task, though the general model is often preferred for its balance between complexity and realism in capturing aerodynamic subtleties .

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