板链提升机使用说明书

CHAIN BUCKET ELEVATOR USER MANUAL

板链提升机使用说明书
CHAIN BUCKET ELEVATOR USER MANUAL

杭 州 和 泰 机 电 工 业 有 限 公 司
H A N G Z H O U H O TA M & E I N D U S T RY C O . , LT D .
TEL: +86-571-22828429 Fax: +86-571-82603497
EMAIL: hota@[Link] Website: [Link]
 板链提升机使用说明书
CHAIN BUCKET ELEVATOR USER MANUAL

目 录
CONTENT

1. 介绍 Introduction………………………………………………………………2

2. 警示安全 Warning……………………………………………………………3

3. 提升机的组成 Feature…………………………………………………………5

4. 提升机的现场安装 On-Site Installation……………………………………….9

5. 试车运转 Commissioning ……........................................................................13

6. 操作和维修 Operation & Maintenance …………………………………….15

7. 润滑 Lubrication ……………………………………………………….……16

8. 故障排查 Trouble shooting …….……….……………………………………16

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1. 介绍 Introduction

重力诱导式卸
原 Gravitating Outlet
理
示
意
图 流入式喂料
Sketch Flowing Inlet

流入式喂料：物料直接流入料斗，无须料斗挖料，减少机械磨损，
取料完全、均匀，避免底部物料堆积，在输送较大尺寸、较高磨琢
特
性物料有很大优势。
点
Flowing Inlet: Material flowing inlet to reduce attrition of bucket, so that
Feature
protect bucket and keep working well for long time. This advantage to
convey particle and abrasive material.

NBH/NBC450A-34.95m-280t/h- R/L
驱动装配形式
Drive mounting type
额 定 输 送 量 (吨 每 小 时 )
Conveying capacity (t/h)
输 送 长 度 (头 尾 轴 中 心 距 )
Conveying height
板链提升机型号
Plate chain elevator model
注 Note
左装——指人在提升机进料口一侧，面对进料口，驱动装置在机壳左边。
Left assembly: Driving device is at the left side when facing to Inlet .
右装——指人在提升机进料口一侧，面对进料口，驱动装置在机壳右边。
Right assembly: Driving device is at the right side when facing to Inlet .

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2. 警示安全 Warning
2.1 警示牌 Warning Sign

危险 Warning!

注意安全 Hazardous situation

Possible consequences: slight or minor injury.

危险 Warning!

当心触电 Hazardous situation

Possible consequences: electric shocks or burns.

危险 Warning!
STOP
Harmful situation

危险 Warning!

当心机械伤人 Hazardous situation

Possible consequences: mechanical injury.

危险 Warning!

禁止触摸 DO NOT TOUCH

2.2 安全规范 Safety regulation

危险 Dangerous
⚫ 不要接触电机和电箱以及任何其它高压电线接触的地方，否则会触电。
Don’t touch the electromotor, wiring box as other things with a high–voltage wiring end;

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otherwise it may cause electric shocks.
⚫ 不要用湿手接触任何开关，否则会触电。
Don’t touch any switch with the wet hand; otherwise it may cause electric shocks.
注意 Attention
⚫ 确认开启任何开关时是否安全。
Make sure the switch is safe before use.
⚫ 不要错误开启任何开关。
Don not mishandle the switch.
⚫ 当有潜在被电击的危险状况出现时立即切断主要线路。
Cut off the main electric circuit immediately when there is possibility of electrical shocks.
⚫ 只使用推荐的液压油及润滑油。
Only use the recommended hydraulic oil, lubricant and grease.
⚫ 选择适用电流值的保险丝。
Use the fuse suitable for the proper electric current.
2.3 动力连接前要求 Requirements before power connection
危险 Dangerous
⚫ 使用前先检查。任何电缆电线和导线的外部如有损伤会导致漏电和触电。
Check before any use. Any cable wire, soft wire or conducting wire with damaged isolated
cover may lead to electricity leaks or electric shocks.
注意 Attention
⚫ 加油到油罐的指定油线。在必要时，检查和加油。
Fill the oil up to the indicated oil level in the fuel tank. Check and fill in the oil when necessary.
⚫ 标明所有润滑油点，润滑油列表。
Mark all the lubrication points, according to lubrication list.
⚫ 确保所有开关和部件灵活有效，确认其工作状态。
Ensure all switches and components are effective; confirm their good working state.
2.4 常规检查 Regular check
警告 Warning
⚫ 不要伸手到链条和头尾轮，检查链条张紧度，以避免被夹伤。
Don not put the hand into chain or head/tail sprocket to check tension condition, in order to
avoid injury.
注意 Attention
⚫ 注意任何电机，减速机和其它设备的异响。
Care about any abnormal noise of motor, reducer and other equipments.
⚫ 检查所有旋动部件的润滑油。
Check all rotation parts for lubrication.
⚫ 确认保护装置是否处于良好工作状态。
Ensure the protection devices are at the good work state.
⚫ 检查链条的张紧度。
Check the tension of chain.
2.5 操作 Operation
警告 Warning
⚫ 裸手操作，否则会导致误操作。
Operate the equipment with the bare hand; otherwise it may lead to a wrong operation.

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3. 提升机的组成 Features
3.1 驱动装置 Drive device
电机、减速机、偶合器、驱动机架、偶合器罩、液力偶合器熔断保险。(图 1 所示驱动装置
俯视图)
Motor, gearbox, coupling, driving base, coupling, coupling safety cover, fluid coupling fusible
switch. (Figure 1: planform sketch for drive device)
图 1 Figure 1

为了防止启动和工作过程中电动机过载，在电动机和减速器之间用液力偶合器，并配有易
熔塞防及防喷装置（液力偶合器熔断保险），熔断保险部件中的行程开关。当发生过载时，
行程开关检测到信号传至设备控制系统，切断电源。
To prevent overload of motor during start and work process, use fluid coupling to connect motor
and gearbox, equipped with Fusible safety plug and anti-spurt device (Fusible Switch of Fluid
Coupling), Travel switch in Fusible safety Switch of Fluid Coupling. When motor is overload,
travel switch obvious the signal and transport the signal to device control system, and then the
power is cut off.
3.2 头部装配 Head assembly
头部装配由壳体、头轴、头部链轮（分体式）、轴承座装配、逆止器、主轴密封、驱动支座、
从动端等组成（图 2 所示）。
Head assembly includes Head casing, head shaft, head sprocket (segment type), head bearing seat
assembly, backstop, Head shaft sealing, drive base, driven end, etc. (Figure 2)
图 2 Figure 2

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为方便运输头部出料口机壳、驱动支座到现场安装时用螺栓联接即可。在主轴上有一对圆
锥滚子轴承支承，坐落在头部壳体上，轴承采用油封密封，在轴承座上装有油杯，定期对轴
承加油润滑。头部壳体采用螺栓压紧式密封。头部机壳上罩上有快开式检视门，便于检查头
部链轮与输送链条的啮合情况及头轮的磨损。
Use bolts and nuts to connect head outlet with driving base during on-site installation. One pair of
taper roller bearing on the main shaft, bearing is oil-sealing, and oil cup on bearing seat is for adding
grease regularly. Head case is bolt-pressure sealing, quick-open inspection door that on head casing
is for regular working state check and abrasion of head sprocket inspect.
3.3 中间节 Intermediate casing
⚫ 夹钳式检修门节 L=1.5m~3.0m：用于安装链条料斗及检修时用。（如图 3）。
Maintenance case Length = 1.5m ~ 3.0m. It is for chain and bucket installation, also for regular
maintenance and inspection. (Figure 3)
图 3 Figure 3

⚫ 夹钳式检查门节 L=1.5m~3.0m：用于检查或检修时插入圆钢用。（如图 5）
Inspection case L = 1.5m ~ 3.0m. Insert round steel to lock chain while during regular
maintenance or inspection. (Figure 4)

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图 4 Figure 4

注：所有中间节的安装位置参照安装总图规定的布置。
Note: Installation position of all intermediate cases should be according to requirements in general
drawing.
3.4 尾部装配 Tail assembly
尾部装配由壳体、尾轴、尾部链轮（分片式）、尾部轴承座装配、进料口、活动门板、尾部
密封，坠重架、测速开关、限位开关、料位计及其安装架等组成（图 5 所示）。为方便运输，
进料口和坠重架现场安装时组装。在尾轴上有一对双列向心球面滚子轴承支承，坐落在壳
体上。尾轴的轴承采用油封密封，在轴承座上装有油杯，定期对轴承加油润滑（包括密封处
的轴承）。料位计、限位开关、测速开关安装请参考检测开关安装示意图，安装架已安装好。
Tail assembly consists of casing, tail shaft, tail sprocket (segment), tail bearing seat, inlet, door plate,
tail sealing, gravity bucket, speed sensor, limit switch, material level switch and installation rack.
(Figure 5). One pair of roller bearing and oil seal is mounted on tail shaft. There is oil cup at bearing
seat which for injecting grease into bearing and oil sealing. Refer to sketch when installing speed
sensor, limit switch, material level switch.
图 5 Figure 5

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3.5 输送链条、料斗 Conveying element
链条由多个链节组成。链节与链节之间通过销轴连接，并通过销钉将其锁住。出厂时以一定
数量的链节串成条出厂，图 6 为 NBC45A 输送链和料斗安装示意图。
Conveying element consist of chain and bucket. Chain is assembled into serval certain length strips,
and bucket is stored in intermediate case. Figure 6 is conveying element installation sketch for
NBC45A.
图 6 Figure 6

3.6 辅助装置 Auxiliary device

⚫ 限位开关：装在尾部，用于检测尾轴的跳动情况，链条在尾轮出现跳齿等异常情况时，
就发出信号。
Limited Switch: It is installed on tail part to detect the Up-down Movement of Tail Shaft. Signal
will be sent if it detects chain skips sprocket.
⚫ 测速开关：装在尾部，检测叶片通过螺杆联接在尾轴上，与尾轴联动。如提升机在运行
中发生异常（脱链，断链等）情况，测速开关检测不到旋转叶片转动信号，就发出报警，
并停止设备运作。
Speed Switch: It is installed at tail case, Inspection Vane is connected to tail shaft by screw,
rotates with tail shaft. If abnormal issue happens during operation, such as chain skip, chain
broken, etc. rotation detector cannot find the rotation signal of rotation of inspection vane, it
will send out warning signal, and stop the equipment.
⚫ 料位开关：用于检测由于异常情况使设备尾部物料堆积高度过高
Material Level Switch: It is used to inspect the abnormal issue, such as high material

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accumulation at the elevator bottom.
⚫ 偶合器熔断保险接近开关：装在驱动机壳上，用于检测由于液力偶合器由于过载等异常
情况。
Approach Switch for Fusible Plug of Coupling： It is installed on drive case, in order to
inspection the overload of fluid coupling.

4. 提升机的现场安装 On-Site Installation

4.1 安装前的准备 Preparation before installation
⚫ 设备到达后，用户应即对提升机的零部件进行清点、分类和质量检查，并妥善保存，不
应露天堆放，以免锈蚀和损坏机件。如发现机件不全或损坏情况，应设法补齐或修复。
After receiving the facilities, check the quality and quantity of the parts and components sort
and store them properly. Do not put the parts and components in open air, or they will be rusted
and damaged. If there are parts or components missing or damaged, try to find or rebuild them.
⚫ 安装人员需熟悉安装技术要求和提升机安装总图，安装前应仔细核对安装地点的厂房、
地基或楼台孔与提升机之间的安装尺寸，特别应注意驱动装置对提升机的安装位置(左
装或右装)是否符合设计图纸要求。如发现实际尺寸和设计尺寸不符合时，应测出实际
尺寸后进行修改，以保证安装质量。
Check carefully the workshop, base and floor installation holes with the dimensions of the
elevator before installation, especially whether elevator’s drive mounting type is the same as
the requirements on the drawing (right side or left side). The actual dimensions should be
measured and modified to insure a good installation quality if the actual dimensions are
different from the specified ones on the drawing.
⚫ 安装前应准备好必要的安装工具和材料。
Necessary tools and materials should be prepared before installation.
⚫ 安装时应配备钳工、起重工、电工和电焊工等专业工人参加。
The professional workers for fitting, hoisting, welding and electricity should participate in the
installation.
⚫ 安装时首先对基础用水平仪找平，然后根据提升机基础图对基础已设地脚螺栓再一次进
行复核。
Check the levelness of the base with a level gauge at the beginning of installation. The
Foundation bolts on base should be checked again according to the drawing of the base of the
elevator.
⚫ 对分片式中间节，应根据相应尺寸高度，进行组装。
For Segment intermediate case, assemble them according to related height & dimension.
⚫ 将头部装置及中部机壳吊运到相应的楼层（参照安装总图）以便安装，也可在安装过程
中将中部机壳由上到下一节一节吊（往上吊一节连接一节）。
Hoist the head casing and middle casing of the elevator to relevant floor for installation. The
middle casings can also be hoisted and fixed one by one.

4.2 提升机的安装 Bucket Elevator Installation

⚫ 首先将尾部装置暂时紧固在基础上，然后用螺栓将中部机壳连接法兰连接。法兰之间应
加密封垫密封。在中部机壳安装完毕后，再连接头部装置。并打开上部罩盖。
Firstly, fix the Tail part (bottom case) of the elevator to the base temporally, and then bolt the

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middle case flanges together in sequence. Asbestos strings or other seals should be used
between the flanges for sealing. After assembling the middle case, connect the head case. Open
the upper hood.
⚫ 保证机壳的法兰水平极为重要，可用水平仪找平，特别要保证机壳中心线垂直度，用铅
垂线校垂直(图 7)。安装时必须保证机壳的垂直度和弯曲度控制在表（1）所列的范围。
It’s extremely important to keep the case flanges horizontal; level gauge can be used to check
it. The verticality of the centerline of the case should be specially checked by plumb line. The
verticality and bending during installation must be controlled in the limits listed in table 1.
图 7 Figure7

表 1 Table 1
允 许 偏 差(mm)
测 量 部 位 (m) Allowable Variation
Measure position
≤20 20～40 >40
A1-A2
±4 ±5 ±7～8
B1-B2

⚫ 调整后，尾部装配必须稳固在基础上，并在提升机中部设置定位装置，为防止其倾斜或
位移，定位装置中间节固定框架现场拼装焊接后，与基础焊接，但不应限制提升机在垂
直方向上的自由伸缩。

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Make sure the bottom case is firmly fixed on the base after adjusting, and set retainers bracket
for middle case of elevator to avoid tilting or displacing. The retainers bracket should be firmly
fixed to the intermediate fixing framework, and then be welded to base, and make sure of that
it should not limit the vertical movement of the elevator.
⚫ 因在运输途中可能发生变形或移位，故在提升机固定后，须校核头轮轴的水平度，直到
校平为止，头轮、尾轮必须对中，用铅垂线校垂直(图 8)，且头尾链轮应符合表 2 的规
定。
Check and adjust the driving sprocket shaft until it is horizontal after securing the elevator as
it may be distorted or displaced during transportation. Both driving sprocket and driven
sprocket must be aligned to the center line by plumb line, (Figure 8), and the variation of head
& tail sprocket must be controlled in the limits listed in table 2
图 8 Figure8

表 2 Table 2
允 许 偏 差(mm)
测 量 部位 (m) Allowable Variation
Measure Positon
≤20 20～40 >40

A 3 5 6

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⚫ 安装平台时：先将钢格板按序号放置，用扣件在连接在平台上，每块钢格板扣件数量不
少于 4 个。将平台用螺栓连接到头部机壳上，并用支撑槽钢分别与驱动平台和中部机壳
焊接牢，特别指出：本平台除随机配的支撑槽钢外，还需有辅助支撑来增强平台刚性。
Installation of platform: Place the Grating steel plate by their number, use fasteners to connect
to platform. Each Grating steel plate includes 4 fasteners (no less than 4). Use bolts to connect
platform to head case, and use supporting channel steel to connect drive platform and
intermediate case. Special requirements: Besides the original channel-steel supporting for
elevator's platform, it needs extra auxiliary supporting to enhance the platform rigidity.
⚫ 维修架、围栏：为运输方便按提供图纸现场组装后，与平台焊接。
Maintenance bracket and handrail：On-site assemble according to drawing, and then weld it
to platform.
⚫ 驱动装置安装：因在运输途中可能发生少量错位，故在驱动装置在固定后，须校核电机
输出轴与减速机输入轴的同轴度。先启动电机，观察旋转方向是否和链条运行方向一致，
方可安装链条。
Under the consideration of tiny displacement during transportation, it should correct the
concentricity between motor’s output shaft and reducer’s input shaft, after the drive device is
fixed. Start the motor firstly, in order to confirm the rotation direction is the same as chain. If
right, install chain.
⚫ 驱动装置与头部装配是通过空心轴直联的（图 9 所示）
Driving device and head assembly is assembled through hollow shaft with key connection.
(Figure 9)
图 9 Figure 9

⚫ 输送链和料斗的安装：输送链条在安装前应检查其关节转动是否灵活，如转动困难，应
拆下用汽油或煤油洗净锈斑、并用砂纸擦光至转动灵活后方可安装；严禁涂抹润滑油。
安装时先打开尾部检修口盖及检修门节检修口盖，将牵引链条正确的（四孔板相对）从
尾部或中部检修口逐组连接后用手拉葫芦分别将两条同侧牵引链条从提升机机壳内往

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上吊装；牵引链条绕过头轮后将其连接；用另一只手拉葫芦将尾部链轮总成提到其可调
范围的最上端，使牵引链条绕过尾轮后连接；放下尾轴总成，这时尾轮尚未利用的张紧
行程应不小于全行程的 50%；如发现太高或太低，应在最后接头处，加入或卸下 4 节
(NBC450A 为卸下 4 节)输链条，然后再行调整。
Installation of chain and buckets: Check the turning of chain links before installation, if there
are some difficulties in turning, remove chain links and clean rust with petrol or kerosene and
polish the links with abrasive paper until they could be turned freely and then assemble them
again. Do not coat them with lubricating oil. Open the tail and middle access covers before
installation. Install the chain strips one by one properly, lift one end of chain that inside of
casing to the head assembly, let chain ride on head sprocket and block the chain; lift tail shaft
to tension device high position, let the other end of chain ride on the tail sprocket, and then
connect two ends of the chain, loosen the tail shaft, let the tail shaft back to middle of tension
range, please remove or add chain link if tail shaft position is lower or higher the middle of
tension range.
⚫ 输送链条安装完成后可安装料斗，参照图 6 和 7。
After installation of chain, start to install buckets according to figure 6 & figure 7.
⚫ 料斗安装后将尾部坠重架装上，放上坠重板。
Equip tail drop-weight bracket after installing buckets, and then install drop-weight plate.
⚫ 在安装料斗的同时，就可将进出料口与其配套设备连接，为保证进出料畅通。进出料口
与其配套设备之间的非标连接段与水平面的夹角应大于 50o。
Connect bucket elevator inlet and outlet with corollary equipment while installing buckets, the
horizontal sextant angle between nonstandard connecting joint and inlet or outlet of bucket
elevator should be over 50o.
⚫ 安装好的提升机用人力应可灵活转动链轮，转动时不应发生运动机件与固定机件相互碰
撞现象，若上述要求全部达到并认为满意。随后清除提升机内部的所有零碎材料，以及
各润滑系统加注润滑油，并垫上密封垫，盖上罩盖，拧紧所有螺栓，即可进行试车运转。
Manually turn sprocket without hearing abnormal sound after installation means well installed.
Clean fragmentary material, add oil to lubricating system, and mount sealing element with
safety cover, tighten all bolts, finally start commissioning.

5. 试车运转 Commissioning
提升机的试车运转(简称试车)，分空载试运转和负载试运转两个阶段。空车运转正常后方可
进行负荷试车。
Bucket elevator commissioning consists of off-load commissioning and on-load commissioning,
after off-load commissioning and then on-load commissioning.
5.1 准备和试运行前检查 Preparation and inspection before commissioning
⚫ 检查提升机内部是否有遗留的工具、铁件或其它杂物，如有应予清除。
Clean fragmentary material, tools, metal parts that inside of bucket elevator.
⚫ 对所有轴承、尾部轴承座导轨、减速器等，应给予足够的润滑。
Adequately lubricate head & tail bearing, bearing seat, rail and gearbox.
⚫ 全面检查提升机各部分是否完好无损，牵引链条的张紧度是否合适。
Make sure all parts of bucket elevator are well installed and tension of chain is proper.
⚫ 上述各项准备工作完成后，先用手动盘车，观察牵引链条是否与壳体擦到，当无缺陷后，

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可接通电源，点动开车几次，如运转正常，即可使提升机连续空载运转。
After above preparation work, manually turn bucket elevator to observe if chain and buckets
scrape casing. Power on for inching to observe if bucket elevator is working normally, finally
start off-load commissioning.
5.2 空载试运转 Off-load Commissioning
⚫ 试车工作应统一指挥进行，以避免造成试车时的混乱。管理开停车的人员应严格遵守开
停口令，不得擅离工作岗位。
The commissioning should be conducted under central command to avoid chaos in operation.
The person in charge of starting and stopping of machines must follow the order of the
commander and must be at his position during commissioning.
⚫ 在头、尾部和中间各主要部位，应有专人负责观察运转情况，如发现问题应及时报告。
Designated persons should observe the operation of the elevator at head, middle and tail parts.
Report any problem immediately if it occurs.
⚫ 设备运转应平稳、可靠，紧固件无松动现象。
Equipment runs smoothly & reliably, without loosening of fixed parts.
⚫ 减速机无冲击，联轴器安全可靠。
Gearbox without impacting, coupling is safety and reliable.
⚫ 电器控制及检测仪器运转正常。
Electric control system and instruments working normally.
⚫ 按图 7 要求点焊焊接紧固件。
Spot weld fasteners according to figure 7.
⚫ 当空车试运转 2 小时并对运转情况认为满意后，方可进行负载试运转。
Bucket elevator after 2 hours off-load commissioning, all working conditions meet
requirements and then start on-load commissioning.
⚫ 盖上所有检修口盖，并垫上足量密封垫，等待负载试运转。
Mount sealing element and close inspection door, waiting for on-load commissioning.
5.3 负载试运转 On-load commissioning
⚫ 首先空载启动，待运转正常后，逐渐加料，力求加料均匀，不得骤然大量加料，以防堵
塞或过载。不能先装料后开车。
First off-load start, fill material gradually and evenly into bucket elevator in order to avoid
material jam or overload. Do not load material before starting.
⚫ 试车时壳体应完全密闭，以防物料冒出。电器控制及检测仪器运转正常，电机、减速机、
逆止器运转平稳。
Seal casing tightly to avoid material leaking. Electric control system and instruments, motor,
gearbox, backstop working normally.
⚫ 试车时(空车试运转和负载试运转)，应做好电压、电流、功率、链速和提升量等数据的
原始记录，并查对是否符合设计要求。有无回料现象，整机振动如何。
Record data such as voltage, current, power, chain speed and conveying capacity during
commissioning, check these data if meet design requirement, also working condition as
material back feeding, and body vibration.
⚫ 停车时需把提升机料斗内的物料全部卸出后方可停车。
Discharge all material before stopping bucket elevator.
⚫ 检查紧固件有无松动现象。
Check all fasteners if they are loosening.

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6. 操作和维修 Operation and Maintenance

⚫ 使用提升机前，应先空载运转一定时间，待设备运转正常后方可加料，应保持加料要均
匀，给料装置的生产能力应在提升机额定输送量范围内，不得大量骤然大量加料或过载
运行。
Off-loading working for a while and then fill material into bucket elevator to start on-loading
working, feeding capacity should match bucket elevator conveying capacity, do not overload
material.
⚫ 如无特殊情况，不得负载停车。应先停止加料并将提升机斗内物料全部卸空后方可停车。
Do not stop bucket elevator if it is on-load unless under special circumstances. Should stop
feeding material and then discharge all material before stopping bucket elevator.
⚫ 提升机在工作时，不允许对运行部件进行清扫和修理，也不允许调整张紧装置。
Do not clean and repair moving parts of bucket elevator, also prohibit adjusting tension device
while working.
⚫ 满载急停后的启动，必须先用人工排料然后再点动几次来排空提升机内的物料。
Restart bucket elevator after on-load emergency stop, should manually and inching start to
discharge all material first.
⚫ 如与几台设备衔接使用，启动时应先开动最后卸完料的一台，而后逐台往前开动，停车
顺序则与启动顺序相反。
If several conveyors combine into a whole conveying line, should sequentially start conveyors
from outlet to inlet, and should sequentially stop conveyors from inlet to outlet.
⚫ 提升机在首次使用或修理后运转约 200 小时左右时，要重新拧紧各连接螺栓。
Check and tighten all bolts and nuts after 200 hours working if first time working or after
maintenance
⚫ 工作人员经常观察提升机的运行情况，检查各处连接螺栓是否紧固，链条、料斗有无损
坏，如发现链条滚子磨损、链销磨损或料斗磨损严重的情况，应及时修复或更换。根据
各厂使用情况和工作环境，要定期进行大小检修。
Operators should regularly obverse bucket elevator working condition, check fasteners,
buckets and chain, should replace immediately if these components are worn. Make regularly
maintenance schedule base on plant working condition.
⚫ 提升机尾部如有过多物料积聚，应予清除，以免影响提升机的运行以及造成料斗磨损加
剧。
Remove excessive material that at the tail of bucket elevator to avoid bucket wearing and
negative influence of operation.
⚫ 采用杠杆坠重架张紧装置时，根据提升机在运转时坠重架上下晃动幅度来定。一般维持
晃动在 10mm 以内。
Bucket elevator gravity tension device moving range should be in 10mm.
⚫ 提升机各润滑部位保持良好润滑(图 10)，但应注意对链条和与其接触的头轮、尾轮等接
触面不得涂润滑油。
Refer to figure 19 for lubrication position, but prohibit lubricating chain and sprocket.

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7. 润滑 Lubrication
⚫ 润滑点位置示意如图 10 所示。
Figure 10 shows lubrication position.

图 10 Figure 10

8. 故障排查 Trouble shooting

当提升机发生故障时，要分析原因，作好记录，及时处理。可能产生的故障及时处理方法列
于(表 3)供使用检修时参考。
Should report, analysis and maintain immediately if bucket elevator is malfunction. Please refer to
table 3 for trouble shooting.
表 3 Table 3

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故障 原 因 分 析 处 理
Malfunction Cause Analysis Solution
1. 提升机安装不良 Poor installation 1. 检 查 安 装 质 量 Ensure well
1) 壳体不平直度过大 Casing curve installation.
2) 头 、 尾 轮 不 对 中 Head & tail sprockets are
链条跑偏
misalignment.
Chain off-
3) 头、尾轴偏斜 Head & tail shafts are tilting.
tracking
2. 壳体受热变形较大 Casing temperature distortion. 2. 矫正或再换 rectify or replace
3. 张紧装置张紧程度不同，尾轮轴有偏斜 Tail shaft 3. 重 新 调 节 adjust to
is tilting due to desynchronized tension. synchronized tension.
1. 底部结料料斗卡死 Material jam 1. 定时清除物料 Remove material
链条销 2. 链条制造质量差或磨损厉害 Chain is poor quality 2. 再换链条 Replace chain
轴拉断 or strictly worn.
Chain pin 3. 满 载 起 动 或 突 然 过 量 加 料 On-load start or 3. 人工排料后均匀加料 Manually
breaking suddenly over-load. Remove jammed material and
then feed material evenly.
1. 链条制造质量差 Poor quality 1. 更换链条 Replace chain
2. 工况条件差：湿度大、温度高、腐蚀性强 Poor 2. 选择大一档的型号来降低链
链条磨 working condition: high temperature & humidity, 速 Adopt bigger type to reduce
损 快 and corrosive chain speed.
Chain worn 3. 底部结料过多，料卡住使链条受冲击 buckets 3. 定 时 清 除 物 料 remove
rapidly are stuck due to material jam. material regularly
4. 两输送链轮不同步，使两侧链条受力不均 Chain 4. 更换链轮 replace sprocket
imbalance due to desynchronized sprockets
1. 有硬物落入壳体卡住链条 Chain stuck 1. 清除杂物 Clean fragmentary
链条异响
material
Abnormal
2. 链条关节转动不灵活 Chain link lock 2. 卸 下 销 轴 修 理 Disassemble
sound
chain link and repair pin
头轮和链条 1. 头轮轴偏斜或不水平 Head shaft is tilting or out 1. 调整 Adjust
啮合不良 of level
Sprocket and 2. 长期运转后链条节距增大 Chain pitch enlarged 2. 更换链条 Replace chain
Chain due to long time working.
mismatch 3. 头轮磨损严重 Head sprocket strictly worn 3. 更换链轮 Replace sprocket

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