FILE NO.

SVM-12085

SERVICE MANUAL

AIR-CONDITIONER
(SPLIT TYPE)

OUTDOOR UNIT
<SUPER DIGITAL INVERTER>

RAV-SP404ATP-E
RAV-SP454ATP-E
RAV-SP564ATP-E
RAV-SP564ATJP-E
RAV-SP804ATP-E
RAV-SP804ATJP-E

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 FILE NO. SVM-12085
Original instruction
Adoption of New Refrigerant
This Air Conditioner is a new type which adopts a new refrigerant HFC (R410A) instead of the conventional
refrigerant R22 in order to prevent destruction of the ozone layer.

CONTENTS
SAFETY CAUTION ................................3
1. SPECIFICATIONS ..............................14
1-1. Outdoor Unit ..............................14
1-2. Operation Characteristic Curve ..............................15
2. CONSTRUCTION VIEWS (EXTERNAL VIEWS) ..............................17
2-1. RAV-SP40*ATP*, SP45*ATP*, SP56*ATP* ..............................17
2-2. RAV-SP80*ATP* ..............................18
3. SYSTEMATIC REFRIGERATING CYCLE DIAGRAM ..............................20
3-1. Indoor Unit ..............................20
3-2. Outdoor Unit ..............................21
4. WIRING DIAGRAM ..............................24
4-1. RAV-SP40*ATP*, SP45*ATP*, SP56*ATP* ..............................24
4-2. RAV-SP80*ATP* ..............................25
5. SPECIFICATIONS OF ELECTRICAL PARTS ..............................26
6. REFRIGERANT R410A ..............................27
6-1. Safety During Installation/Servicing ..............................27
6-2. Refrigerant Piping Installation ..............................27
6-3. Tools ..............................31
6-4. Recharging of Refrigerant ..............................31
6-5. Brazing of Pipes ..............................32
6-6. Instructions for Re-use Piping of R22 or R407C ..............................34
6-7. Replenishing refrigerant ..............................37
7. OUTDOOR CONTROL CIRCUIT ..............................38
7-1. Outdoor Controls ..............................38
7-2. Outdoor Print Circuit Board ..............................45
8. TROUBLESHOOTING ..............................47
8-1. Summary of Troubleshooting ..............................47
8-2. Troubleshooting ..............................49
8-3. Table Inspection of outdoor unit main parts ..............................74
9. OTHERS ..............................75
9-1. Refrigerant Recovery Control ..............................75
9-2. Various Setting on Outdoor Unit ..............................76
(Existing piping, Power save, Cooling-only, etc.)
9-3. Service Support Function (LED Display, Switch Operation) ................................77
10. DETACHMENTS ..............................83
10-1. RAV-SP40*ATP*, SP45*ATP*, SP56*ATP* ..............................83
10-2. RAV-SP80*ATP* ..............................91
11. EXPLODED VIEWS AND PARTS LIST ............................101
11-1. RAV-SP404ATP-E, SP454ATP-E ............................101
11-2. SP564ATP-E, SP564ATJP-E ............................105
11-3. RAV-SP804ATP-E, SP804ATJP-E ............................109
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 FILE NO. SVM-12085

SAFETY CAUTION
Please read carefully through these instructions that contain important information which complies with the
“Machinery” Directive (Directive 2006/42/EC), and ensure that you understand them.

Generic Denomination: Air Conditioner

Definition of Qualified Installer or Qualified Service Person

The air conditioner must be installed, maintained, repaired and removed by a qualified installer or qualified
service person.
When any of these jobs is to be done, ask a qualified installer or qualified service person to do them for you.
A qualified installer or qualified service person is an agent who has the qualifications and knowledge
described in the table below.

Agent Qualifications and knowledge which the agent must have

Qualified s The qualified installer is a person who installs, maintains, relocates and removes the air
installer (∗1) conditioners made by Toshiba Carrier Corporation.
He or she has been trained to install, maintain, relocate and remove the air conditioners made by
Toshiba Carrier Corporation or, alternatively, he or she has been instructed in such operations by
an individual or individuals who have been trained and is thus thoroughly acquainted with the
knowledge related to these operations.
s The qualified installer who is allowed to do the electrical work involved in installation, relocation
and removal has the qualifications pertaining to this electrical work as stipulated by the local laws
and regulations, and he or she is a person who has been trained in matters relating to electrical
work on the air conditioners made by Toshiba Carrier Corporation or, alternatively, he or she has
been instructed in such matters by an individual or individuals who have been trained and is thus
thoroughly acquainted with the knowledge related to this work.
s The qualified installer who is allowed to do the refrigerant handling and piping work involved in
installation, relocation and removal has the qualifications pertaining to this refrigerant handling
and piping work as stipulated by the local laws and regulations, and he or she is a person who
has been trained in matters relating to refrigerant handling and piping work on the air conditioners
made by Toshiba Carrier Corporation or, alternatively, he or she has been instructed in such
matters by an individual or individuals who have been trained and is thus thoroughly acquainted
with the knowledge related to this work.
s The qualified installer who is allowed to work at heights has been trained in matters relating to
working at heights with the air conditioners made by Toshiba Carrier Corporation or, alternatively,
he or she has been instructed in such matters by an individual or individuals who have been
trained and is thus thoroughly acquainted with the knowledge related to this work.
Qualified service s The qualified service person is a person who installs, repairs, maintains, relocates and removes
person (∗1) the air conditioners made by Toshiba Carrier Corporation. He or she has been trained to install,
repair, maintain, relocate and remove the air conditioners made by Toshiba Carrier Corporation or,
alternatively, he or she has been instructed in such operations by an individual or individuals who
have been trained and is thus thoroughly acquainted with the knowledge related to these operations.
s The qualified service person who is allowed to do the electrical work involved in installation,
repair, relocation and removal has the qualifications pertaining to this electrical work as stipulated
by the local laws and regulations, and he or she is a person who has been trained in matters
relating to electrical work on the air conditioners made by Toshiba Carrier Corporation or,
alternatively, he or she has been instructed in such matters by an individual or individuals who
have been trained and is thus thoroughly acquainted with the knowledge related to this work.
s The qualified service person who is allowed to do the refrigerant handling and piping work
involved in installation, repair, relocation and removal has the qualifications pertaining to this
refrigerant handling and piping work as stipulated by the local laws and regulations, and he or
she is a person who has been trained in matters relating to refrigerant handling and piping
work on the air conditioners made by Toshiba Carrier Corporation or, alternatively, he or she
has been instructed in such matters by an individual or individuals who have been trained
and is thus thoroughly acquainted with the knowledge related to this work.
s The qualified service person who is allowed to work at heights has been trained in matters
relating to working at heights with the air conditioners made by Toshiba Carrier Corporation or,
alternatively, he or she has been instructed in such matters by an individual or individuals who
have been trained and is thus thoroughly acquainted with the knowledge related to this work.

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 FILE NO. SVM-12085
Definition of Protective Gear
When the air conditioner is to be transported, installed, maintained, repaired or removed, wear protective
gloves and “safety” work clothing.
In addition to such normal protective gear, wear the protective gear described below when undertaking the
special work detailed in the table below.
Failure to wear the proper protective gear is dangerous because you will be more susceptible to injury, burns,
electric shocks and other injuries.

Work undertaken Protective gear worn

Protective gloves
All types of work
“Safety” working clothing

Gloves to provide protection for electricians and from heat

Electrical-related work Insulating shoes
Clothing to provide protection from electric shock

Work done at heights (50 cm or more) Helmets for use in industry

Transportation of heavy objects Shoes with additional protective toe cap

Repair of outdoor unit Gloves to provide protection for electricians and from heat

The important contents concerned to the safety are described on the product itself and on this Service Manual.
Please read this Service Manual after understanding the described items thoroughly in the following contents
(Indications/Illustrated marks), and keep them.

[Explanation of indications]

Indication Explanation

Indicates contents assumed that an imminent danger causing a death or serious injury of
DANGER the repair engineers and the third parties when an incorrect work has been executed.

Indicates possibilities assumed that a danger causing a death or serious injury of the
WARNING repair engineers, the third parties, and the users due to troubles of the product after work
when an incorrect work has been executed.

Indicates contents assumed that an injury or property damage ( ∗) may be caused on the
CAUTION repair engineers, the third parties, and the users due to troubles of the product after work
when an incorrect work has been executed.

∗ Property damage : Enlarged damage concerned to property, furniture, and domestic animal/pet

[Explanation of illustrated marks]

Mark Explanation

Indicates prohibited items (Forbidden items to do)

The sentences near an illustrated mark describe the concrete prohibited contents.

Indicates mandatory items (Compulsory items to do)

The sentences near an illustrated mark describe the concrete mandatory contents.

Indicates cautions (Including danger/warning)

The sentences or illustration near or in an illustrated mark describe the concrete cautious contents.

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 FILE NO. SVM-12085

Warning Indications on the Air Conditioner Unit

[Confirmation of warning label on the main unit]
Confirm that labels are indicated on the specified positions
If removing the label during parts replace, stick it as the original.

Warning indication Description

WARNING WARNING
ELECTRICAL SHOCK HAZARD
ELECTRICAL SHOCK HAZARD
Disconnect all remote electric power supplies
Disconnect all remote electric before servicing.
power supplies before servicing.

WARNING WARNING
Moving parts.
Moving parts.
Do not operate unit with grille removed.
Do not operate unit with grille removed.
Stop the unit before the servicing.
Stop the unit before the servicing.

CAUTION CAUTION
High temperature parts. High temperature parts.
You might get burned when removing You might get burned when removing this panel.
this panel.

CAUTION CAUTION
Do not touch the aluminum fins of the unit.
Do not touch the aluminum fins of the unit.
Doing so may result in injury.
Doing so may result in injury.

CAUTION
CAUTION
BURST HAZARD BURST HAZARD
Open the service valves before the
Open the service valves before the operation,
operation, otherwise there might be the otherwise there might be the burst.
burst.

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 FILE NO. SVM-12085

Precaution for Safety

The manufacturer shall not assume any liability for the damage caused by not observing the description of this
manual.

DANGER
Before carrying out the installation, maintenance, repair or removal work, be sure to set the circuit
breaker to the OFF position. Otherwise, electric shocks may result.

Before opening the intake grille of the indoor unit or service panel or valve cover of the outdoor unit,
set the circuit breaker to the OFF position.
Failure to set the circuit breaker to the OFF position may result in electric shocks through contact with
the interior parts.
Only a qualified installer ( 1) or qualified service person ( 1) is allowed to remove the intake grille of
the indoor unit or service panel of the outdoor unit and do the work required.

Turn off Before starting to repair the outdoor unit fan or fan guard, be absolutely sure to set the circuit breaker
breaker. to the OFF position, and place a “Work in progress” sign on the circuit breaker before proceeding with
the work.

When cleaning the filter or other parts of the indoor unit, set the circuit breaker to OFF without fail, and
place a “Work in progress” sign near the circuit breaker before proceeding with the work.

When you access inside of the service panel to repair electric parts, wait for about five minutes after
turning off the breaker. Do not start repairing immediately. Otherwise you may get electric shock by
touching terminals of high-voltage capacitors. Natural discharge of the capacitor takes about five minutes.

Electric shock Before operating the air conditioner after having completed the work, check that the electrical parts box
hazard cover of the indoor unit and service panel or valve cover of the outdoor unit are closed, and set the
circuit breaker to the ON position. You may receive an electric shock etc. if the power is turned on
without first conducting these checks.

Even if the circuit breaker has been set to the OFF position before the service panel is removed and
the electrical parts are repaired, you will still risk receiving an electric shock.
For this reason, short-circuit the high-voltage capacitor terminals to discharge the voltage before
Execute proceeding with the repair work.
discharge For details on the short-circuiting procedure, refer to the Service Manual.
between You may receive an electric shock if the voltage stored in the capacitors has not been sufficiently
terminals. discharged.

Place a “Work in progress” sign near the circuit breaker while the installation, maintenance, repair or
removal work is being carried out.
There is a danger of electric shocks if the circuit breaker is set to ON by mistake.
When checking the electric parts, removing the cover of the electric parts box of Indoor Unit and/or
Prohibition front panel of Outdoor Unit inevitably to determine the failure, put a sign “Do not enter” around the site
before the work. Failure to do this may result in third person getting electric shock.
If, in the course of carrying out repairs, it becomes absolutely necessary to check out the electrical
parts with the electrical parts box cover of one or more of the indoor units and the service panel of the
outdoor unit removed in order to find out exactly where the trouble lies, wear insulated heat-resistant
gloves, insulated boots and insulated work overalls, and take care to avoid touching any live parts.
Stay on You may receive an electric shock if you fail to heed this warning. Only qualified service person ( 1) is
protection allowed to do this kind of work.

WARNING
Before starting to repair the air conditioner, read carefully through the Service Manual, and repair the
air conditioner by following its instructions.
Only qualified service person ( 1) is allowed to repair the air conditioner.
Repair of the air conditioner by unqualified person may give rise to a fire, electric shocks, injury, water
leaks and/or other problems.
Only a qualified installer ( 1) or qualified service person ( 1) is allowed to carry out the electrical work
General of the air conditioner.
Under no circumstances must this work be done by an unqualified individual since failure to carry out
the work properly may result in electric shocks and/or electrical leaks.
Wear protective gloves and safety work clothing during installation, servicing and removal.

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WARNING
Use wiring that meets the specifications in the Installation Manual and the stipulations in the local regulations
and laws.
Use of wiring which does not meet the specifications may give rise to electric shocks, electrical leakage,
smoking and/or a fire.
The appliance shall be installed in accordance with national wiring regulations.
Capacity shortages of the power circuit or an incomplete installation may cause an electric shock or fire.

Only a qualified installer ( 1) or qualified service person ( 1) is allowed to undertake work at heights using a
stand of 50 cm or more.
When working at heights, use a ladder which complies with the ISO 14122 standard, and follow the
procedure in the ladder’s instructions.
Also wear a helmet for use in industry as protective gear to undertake the work.
When working at heights, put a sign in place so that no-one will approach the work location, before
proceeding with the work.
Parts and other objects may fall from above, possibly injuring a person below.

Do not touch the aluminum fin of the outdoor unit.

You may injure yourself if you do so. If the fin must be touched for some reason, first put on protective gloves
General and safety work clothing, and then proceed.
Do not climb onto or place objects on top of the outdoor unit.
You may fall or the objects may fall off of the outdoor unit and result in injury.
When transporting the air conditioner, wear shoes with additional protective toe caps.

When transporting the air conditioner, do not take hold of the bands around the packing carton.
You may injure yourself if the bands should break.
When transporting the air conditioner, use a forklift and when moving the air conditioner by hand, move
the unit with 4 people.

Do not customize the product. Doing so may result in electric shock or other failure.
This air conditioner has passed the pressure test as specified in IEC 60335-2-40 Annex EE.
Before troubleshooting or repair work, check the earth wire is connected to the earth terminals of the main
unit, otherwise an electric shock is caused when a leak occurs. If the earth wire is not correctly connected,
contact an electric engineer for rework.

Check earth After completing the repair or relocation work, check that the ground wires are connected properly.
wires. Be sure to connect earth wire. (Grounding work) Incomplete grounding causes an electric shock.
Do not connect ground wires to gas pipes, water pipes, and lightning rods or ground wires for telephone wires.

Do not modify the products. Do not also disassemble or modify the parts.
It may cause a fire, electric shock or injury.
Prohibition of
modification.
When any of the electrical parts are to be replaced, ensure that the replacement parts satisfy the
specifications given in the Service Manual (or use the parts contained on the parts list in the Service
Manual).
Use specified Use of any parts which do not satisfy the required specifications may give rise to electric shocks, smoking
parts. and/or a fire.

If, in the course of carrying out repairs, it becomes absolutely necessary to check out the electrical parts with
the electrical parts box cover of one or more of the indoor units and the service panel of the outdoor unit
removed in order to find out exactly where the trouble lies, place “Keep out” signs around the work site
Do not bring a before proceeding.
child close to Third-party individuals may enter the work site and receive electric shocks if this warning is not heeded.
the equipment.

Connect the cut-off lead wires with crimp contact, etc, put the closed end side upward and then apply a
water-cut method, otherwise a leak or production of fire is caused at the users’ side.
Insulating
measures
When performing repairs using a gas burner, replace the refrigerant with nitrogen gas because the oil that
coats the pipes may otherwise burn.
When repairing the refrigerating cycle, take the following measures.
1)Be attentive to fire around the cycle.
When using a gas stove, etc, be sure to put out fire before work; otherwise the oil mixed with refrigerant gas
may catch fire.
No fire 2)Do not use a welder in the closed room.
When using it without ventilation, carbon monoxide poisoning may be caused.
3)Do not bring inflammables close to the refrigerant cycle, otherwise fire of the welder may catch the
inflammables.

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 FILE NO. SVM-12085
The refrigerant used by this air conditioner is the R410A.
Check the used refrigerant name and use tools and materials of the parts which match with it.
For the products which use R410A refrigerant, the refrigerant name is indicated at a position on the
outdoor unit where is easy to see.
To prevent miss-charging, the route of the service port is changed from one of the former R22.
Do not use any refrigerant different from the one specified for complement or replacement.
Otherwise, abnormally high pressure may be generated in the refrigeration cycle, which
may result in a failure or explosion of the product or an injury to your body.
For an air conditioner which uses R410A, never use other refrigerant than R410A.
For an air conditioner which uses other refrigerant (R22, etc.), never use R410A.
If different types of refrigerant are mixed, abnormal high pressure generates in the refrigerating cycle
and an injury due to breakage may be caused.
Do not charge refrigerant additionally.
If charging refrigerant additionally when refrigerant gas leaks, the refrigerant composition in the
refrigerating cycle changes resulted in change of air conditioner characteristics or refrigerant over the
specified standard amount is charged and an abnormal high pressure is applied to the inside of the
refrigerating cycle resulted in cause of breakage or injury.
Refrigerant Therefore if the refrigerant gas leaks, recover the refrigerant in the air conditioner, execute vacuuming,
and then newly recharge the specified amount of liquid refrigerant.
In this time, never charge the refrigerant over the specified amount.
When recharging the refrigerant in the refrigerating cycle, do not mix the refrigerant or air other than
R410A into the specified refrigerant.
If air or others is mixed with the refrigerant, abnormal high pressure generates in the refrigerating cycle
resulted in cause of injury due to breakage.
After the installation work, confirm that refrigerant gas does not leak.
If refrigerant gas leaks into the room and flows near a fire source, such as a cooking range, noxious
gas may be generated.
Never recover the refrigerant into the outdoor unit.
When the equipment is moved or repaired, be sure to recover the refrigerant with recovering device.
The refrigerant cannot be recovered in the outdoor unit; otherwise a serious accident such as
breakage or injury is caused.
After repair work, surely assemble the disassembled parts, and connect and lead the removed
wires as before.
Perform the work so that the cabinet or panel does not catch the inner wires.
Assembly/ If incorrect assembly or incorrect wire connection was done, a disaster such as a leak or fire is caused
Cabling at user’s side.
After the work has finished, be sure to use an insulation tester set (500V Megger) to check the
resistance is 1MΩ or more between the charge section and the non-charge metal section
(Earth position).
Insulator check If the resistance value is low, a disaster such as a leak or electric shock is caused at user’s side.
When the refrigerant gas leaks during work, execute ventilation.
If the refrigerant gas touches to a fire, poisonous gas generates.
A case of leakage of the refrigerant and the closed room full with gas is dangerous because a shortage
of oxygen occurs. Be sure to execute ventilation.
If refrigerant gas has leaked during the installation work, ventilate the room immediately.
If the leaked refrigerant gas comes in contact with fire, noxious gas may be generated.
Ventilation
After the installation work, confirm that refrigerant gas does not leak.
If refrigerant gas leaks into the room and flows near a fire source, such as a cooking range, noxious
gas may be generated.
When the refrigerant gas leaks, find up the leaked position and repair it surely.
If the leaked position cannot be found up and the repair work is interrupted, pump-down and tighten
the service valve, otherwise the refrigerant gas may leak into the room.
The poisonous gas generates when gas touches to fire such as fan heater, stove or cocking stove
though the refrigerant gas itself is innocuous.
When installing equipment which includes a large amount of charged refrigerant such as a multi air
conditioner in a sub-room, it is necessary that the density does not the limit even if the refrigerant
leaks.
Compulsion If the refrigerant leaks and exceeds the limit density, an accident of shortage of oxygen is caused.
Tighten the flare nut with a torque wrench in the specified manner.
Excessive tighten of the flare nut may cause a crack in the flare nut after a long period, which may
result in refrigerant leakage.
Nitrogen gas must be used for the airtight test.
The charge hose must be connected in such a way that it is not slack.
For the installation/moving/reinstallation work, follow to the Installation Manual.
If an incorrect installation is done, a trouble of the refrigerating cycle, water leak, electric shock or fire
is caused.

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 FILE NO. SVM-12085
Once the repair work has been completed, check for refrigerant leaks, and check the insulation
resistance and water drainage.
Then perform a trial run to check that the air conditioner is running properly.
After repair work has finished, check there is no trouble. If check is not executed, a fire, electric
shock or injury may be caused. For a check, turn off the power breaker.
Check after
repair After repair work (installation of front panel and cabinet) has finished, execute a test run to check
there is no generation of smoke or abnormal sound.
If check is not executed, a fire or an electric shock is caused. Before test run, install the front
panel and cabinet.
Check the following matters before a test run after repairing piping.
s Connect the pipes surely and there is no leak of refrigerant.
s The valve is opened.
Do not Running the compressor under condition that the valve closes causes an abnormal high
operate the pressure resulted in damage of the parts of the compressor and etc. and moreover if there is
unit with the leak of refrigerant at connecting section of pipes, the air is suctioned and causes further
valve closed. abnormal high pressure resulted in burst or injury.
Only a qualified installer ( 1) or qualified service person ( 1) is allowed to relocate the air
conditioner. It is dangerous for the air conditioner to be relocated by an unqualified individual
since a fire, electric shocks, injury, water leakage, noise and/or vibration may result.
Check the following items after reinstallation.
1) The earth wire is correctly connected.
2) The power cord is not caught in the product.
3) There is no inclination or unsteadiness and the installation is stable.
Check after If check is not executed, a fire, an electric shock or an injury is caused.
reinstallation
When carrying out the pump-down work shut down the compressor before disconnecting the
refrigerant pipe.
Disconnecting the refrigerant pipe with the service valve left open and the compressor still
operating will cause air, etc. to be sucked in, raising the pressure inside the refrigeration cycle to
an abnormally high level, and possibly resulting in reputing, injury, etc.
When the service panel of the outdoor unit is to be opened in order for the compressor or the
area around this part to be repaired immediately after the air conditioner has been shut down, set
the circuit breaker to the OFF position, and then wait at least 10 minutes before opening the
service panel.
If you fail to heed this warning, you will run the risk of burning yourself because the compressor
pipes and other parts will be very hot to the touch. In addition, before proceeding with the repair
work, wear the heat-resistant gloves.
When the service panel of the outdoor unit is to be opened in order for the fan motor, reactor,
Cooling check inverter or the areas around these parts to be repaired immediately after the air conditioner has
been shut down, set the circuit breaker to the OFF position, and then wait at least 10 minutes
before opening the service panel.
If you fail to heed this warning, you will run the risk of burning yourself because the fan motor,
reactor, inverter heat sink and other parts will be very hot to the touch.
In addition, before proceeding with the repair work, wear the heat-resistant gloves.
Only a qualified installer ( 1) or qualified service person ( 1) is allowed to install the air
conditioner. If the air conditioner is installed by an unqualified individual, a fire, electric shocks,
injury, water leakage, noise and/or vibration may result.
Before starting to install the air conditioner, read carefully through the Installation Manual, and
follow its instructions to install the air conditioner.
Do not install the air conditioner in a location that may be subject to a risk of expire to a
combustible gas.
If a combustible gas leaks and becomes concentrated around the unit, a fire may occur.
Installation
Install a circuit breaker that meets the specifications in the installation manual and the stipulations
in the local regulations and laws.
Install the circuit breaker where it can be easily accessed by the agent.
Do not place any combustion appliance in a place where it is directly exposed to the wind of air
conditioner, otherwise it may cause imperfect combustion.

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 FILE NO. SVM-12085
Explanations given to user
s If you have discovered that the fan grille is damaged, do not approach the outdoor unit but set the circuit breaker
to the OFF position, and contact a qualified service person to have the repairs done.
Do not set the circuit breaker to the ON position until the repairs are completed.

Relocation
s Only a qualified installer ( 1) or qualified service person ( 1) is allowed to relocate the air conditioner.
It is dangerous for the air conditioner to be relocated by an unqualified individual since a fire, electric shocks,
injury, water leakage, noise and/or vibration may result.
s When carrying out the pump-down work shut down the compressor before disconnecting the refrigerant pipe.
Disconnecting the refrigerant pipe with the service valve left open and the compressor still operating will cause air,
etc. to be sucked in, raising the pressure inside the refrigeration cycle to an abnormally high level, and possibly
resulting in reputing, injury, etc.
( 1) Refer to the “Definition of Qualified Installer or Qualified Service Person.”

Declaration of Conformity
Manufacturer: TOSHIBA CARRIER (THAILAND) CO., LTD.
144 / 9 Moo 5, Bangkadi Industrial Park, Tivanon Road,
Amphur Muang, Pathumthani 12000, Thailand
Authorized Nick Ball
Representative/TCF holder: Toshiba EMEA Engineering Director
Toshiba Carrier UK Ltd.
Porsham Close, Belliver Industrial Estate,
PLYMOUTH, Devon, PL6 7DB.
United Kingdom
Hereby declares that the machinery described below:
Generic Denomination: Air Conditioner
Model/type: RAV-SP404ATP-E RAV-SP454ATP-E RAV-SP564ATP-E
RAV-SP564ATJP-E RAV-SP804ATP-E RAV-SP804ATJP-E
Commercial name: Super Digital Inverter Series Air Conditioner
Complies with the provisions of the “Machinery” Directive (Directive 2006/42/EC) and the regulations transposing
into national law.
Complies with the provisions of the following harmonized standard:
EN 378-2: 2008 + A2:2012
Note: This declaration becomes invalid if technical or operational modifications are introduced without the
manufacturer’s consent.

Disposal
How to dispose of air conditioners with a rating of 12 kW and below in accordance with the 2002/96/EC Directive
WEEE (Waste Electrical and Electronic Equipment) is provided in the Installation Manual supplied with your product.
For disposal of the product above 12 kW in rating you should use a registered company in accordance with any
national or EU legislation.

<Model names with a rating of 12 kW and below (outdoor units)>

SDI series
RAV-SP404ATP-E RAV-SP454ATP-E RAV-SP564ATP-E
RAV-SP564ATJP-E RAV-SP804ATP-E RAV-SP804ATJP-E

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 FILE NO. SVM-12085
Specifications
Sound power level (dBA)
Model Weight (kg)
Cooling Heating
RAV-SP404ATP-E 40
RAV-SP454ATP-E 40
RAV-SP564ATP-E 44
RAV-SP564ATJP-E 44
RAV-SP804ATP-E 66
RAV-SP804ATJP-E 66
Under 70 dBA

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 FILE NO. SVM-12085

s New Refrigerant (R410A)

This air conditioner adopts a new HFC type refrigerant (R410A) which does not deplete the ozone layer.

1. Safety Caution Concerned to New Refrigerant

The pressure of R410A is high 1.6 times of that of the former refrigerant (R22).
Accompanied with change of refrigerant, the refrigerating oil has been also changed.
Therefore, be sure that water, dust, the former refrigerant or the former refrigerating oil is not mixed into the
refrigerating cycle of the air conditioner with new refrigerant during installation work or service work.
If an incorrect work or incorrect service is performed, there is a possibility to cause a serious accident.
Use the tools and materials exclusive to R410A to purpose a safe work.

2. Cautions on Installation/Service
1) Do not mix the other refrigerant or refrigerating oil.
For the tools exclusive to R410A, shapes of all the joints including the service port differ from those of
the former refrigerant in order to prevent mixture of them.
2) As the use pressure of the new refrigerant is high, use material thickness of the pipe and tools which are
specified for R410A.
3) In the installation time, use clean pipe materials and work with great attention so that water and others do
not mix in because pipes are affected by impurities such as water, oxide scales, oil, etc.
Use the clean pipes.
Be sure to brazing with flowing nitrogen gas. (Never use gas other than nitrogen gas.)
4) For the earth protection, use a vacuum pump for air purge.
5) R410A refrigerant is azeotropic mixture type refrigerant.
Therefore use liquid type to charge the refrigerant. (If using gas for charging, composition of the
refrigerant changes and then characteristics of the air conditioner change.)

3. Pipe Materials
For the refrigerant pipes, copper pipe and joints are mainly used.
It is necessary to select the most appropriate pipes to conform to the standard.
Use clean material in which impurities adhere inside of pipe or joint to a minimum.

1) Copper pipe

<Piping>
The pipe thickness, flare finishing size, flare nut and others differ according to a refrigerant type.
When using a long copper pipe for R410A, it is recommended to select “Copper or copper-base pipe
without seam” and one with bonded oil amount 40mg/10m or less.
Also do not use crushed, deformed, discolored (especially inside) pipes.
(Impurities cause clogging of expansion valves and capillary tubes.)

<Flare nut>
Use the flare nuts which are attached to the air conditioner unit.

2) Joint
The flare joint and socket joint are used for joints of the copper pipe.
The joints are rarely used for installation of the air conditioner. However clear impurities when using them.

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 FILE NO. SVM-12085
4. Tools
1. Required Tools for R410A
Mixing of different types of oil may cause a trouble such as generation of sludge, clogging of capillary,
etc. Accordingly, the tools to be used are classified into the following three types.
1) Tools exclusive for R410A (Those which cannot be used for conventional refrigerant (R22))
2) Tools exclusive for R410A, but can be also used for conventional refrigerant (R22)
3) Tools commonly used for R410A and for conventional refrigerant (R22)
The table below shows the tools exclusive for R410A and their interchangeability.

Tools exclusive for R410A (The following tools for R410A are required.)
Tools whose specifications are changed for R410A and their interchangeability

R410A Conventional air

air conditioner installation conditioner installation

No. Used tool Usage Existence of Whether conventional Whether conventional

new equipment equipment equipment can be used
for R410A can be used

Flare tool Pipe flaring Yes (Note) Yes

Copper pipe gauge

Flaring by conventional
for adjusting Yes (Note) (Note)
flare tool
projection margin

Torque wrench Tightening of flare nut Yes No No

Gauge manifold
Evacuating, refrigerant Yes No No
charge, run check, etc.
Charge hose

Vacuum pump adapter Vacuum evacuating Yes No Yes

Electronic balance for

Refrigerant charge Yes Yes Yes
refrigerant charging

Leakage detector Gas leakage check Yes No Yes

(Note) When flaring is carried out for R410A using the conventional flare tools, adjustment of projection
margin is necessary. For this adjustment, a copper pipe gauge, etc. are necessary.

General tools (Conventional tools can be used.)

In addition to the above exclusive tools, the following equipments which serve also for R22 are necessary
as the general tools.
1) Vacuum pump. Use vacuum pump by
attaching vacuum pump adapter. 7) Screwdriver (+, –)
2) Torque wrench 8) Spanner or Monkey wrench
3) Pipe cutter 9) Hole core dr ill
4) Reamer 10) Hexagon wrench (Opposite side 4mm)
5) Pipe bender 11) Tape measure
6) Level vial 12) Metal saw

Also prepare the following equipments for other installation method and run check.
1) Clamp meter 3) Insulation resistance tester (Megger)
2) Ther mometer 4) Electroscope

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 FILE NO. SVM-12085
1. SPECIFICATIONS
1-1. Outdoor Unit
<Super Digital Inverter>
Model name Outdoor unit RAV-SP 404ATP* 454ATP* 564ATP* 804ATP*

1 phase 220-240V 50Hz

Power supply
(Power exclusive to outdoor is required.)

Type Hermetic compressor

Compressor Motor (kW) 1.1 1.1 1.1 1.1

Pole 4 4 4 4

Refrigerant charged (kg) 1.0 1.0 1.4 2.1

Refrigerant control Pulse motor valve

Standard length (m) 7.5 7.5 7.5 7.5

Min. length (m) 5 5 5 5

Max. total length (m) 30 30 50 50

Inter
connecting
Additional refrigerant charge 20g/m 20g/m 40g/m 40g/m
pipe
under long piping connector (21m to 30m) (21m to 30m) (21m to 50m) (31m to 50m)

Outdoor lower (m) 30 30 30 30

Height
difference
Outdoor higher (m) 30 30 30 30

Height (mm) 550 550 550 890

Outer
Width (mm) 780 780 780 900
dimension
Depth (mm) 290 290 290 320

Appearance Silky shade (Muncel 1Y8.5/0.5)

Total weight (kg) 40 40 44 63

Heat exchanger Finned tube

Fan Propeller fan

Fan unit Standard air flow high (m3/min.) 40 40 40 50

Motor (W) 43 43 43 63

Gas side (mm) 12.7 12.7 12.7 15.9

Connecting
pipe
Liquid side (mm) 6.4 6.4 6.4 9.5

Sound pressure level Cooling/Heating (dB·A) 45/47 45/47 47/48 48/49

Sound power level Cooling/Heating (dB·A) 62/64 62/64 63/64 64/65

Outside air temperature, Cooling (°C) 43 to -15

Outside air temperature, Heating (°C) 15 to -15 15 to -20

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 FILE NO. SVM-12085
1-2. Operation Characteristic Curve
RAV-SP40 ATP , SP45 ATP
<Cooling> <Heating>

14 16

12 14

SP45
SP45 12
10

10

Current (A)
Current (A)

8
SP40
6
6
SP40
4
4
s Conditions s Conditions
Indoor : DB27˚C/WB19˚C Indoor : DB20˚C
2 Outdoor : DB35˚C Outdoor : DB7˚C/WB6˚C
Air flow : High 2 Air flow : High
Pipe length : 7.5m Pipe length : 7.5m
230V 230V
0 0
0 20 40 50 60 70 80 90 100 0 20 40 60 80 90 100 120
Compressor speed (rps) Compressor speed (rps)

RAV-SP56 ATP
<Cooling> <Heating>

10 16

9
14
RAV-SM562BT, CT, KRT, MUT-E,
RAV-SM564BT, MUT, RAV-SM562BT,
RAV-SM564BT, CT, KRT, MUT-E,
MUT,
8 RAV-SM564SDT-E
RAV-SM564SDT RAV-SM564SDT-E
RAV-SM564SDT
12
7

10
6
Current (A)

Current (A)

5 8

4
6
RAV-SM564UT-E
RAV-SM564UT RAV-SM564UT
RAV-SM564UT-E
3
4
s #ONDITIONS s #ONDITIONS
2 Indoor : DB27˚C/WB19˚C Indoor : DB20˚C
Outdoor : DB35˚C Outdoor : DB7˚C/WB6˚C
Air flow : High 2 Air flow : High
1 Pipe length : 7.5m Pipe length : 7.5m
230V 230V

0 0
0 10 20 30 40 50 60 70 80 0 10 20 30 40 50 60 70 80 90 100 110 120
Compressor speed (rps) Compressor speed (rps)

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 FILE NO. SVM-12085
RAV-SP80 ATP
<Cooling> <Heating>

13 22

12 20
11
RAV-SM802BT,
RAV-SM804BT, CT,
CT, KRT-E
KRT 18 RAV-SM802BT,
RAV-SM804BT, CT, KRT-E
CT, K RT
10
16
9
14
8
Current (A)

Current (A)
7 12

6 10
RAV-SM804UT-E
RAV-SM804UT RAV-SM804UT-E
RAV-SM804UT
5
8
4
6
3 s #ONDITIONS s #ONDITIONS
Indoor : DB27˚C/WB19˚C 4 Indoor : DB20˚C
2 Outdoor : DB35˚C Outdoor : DB7˚C/WB6˚C
!IR FLOW  (IGH !IR FLOW  (IGH
0IPE LENGTH  M 2 0IPE LENGTH  M
1 230V 230V

0 0
0 10 20 30 40 50 60 70 80 0 10 20 30 40 50 60 70 80 90 100 110 120
Compressor speed (rps) Compressor speed (rps)

s Capacity variation ratio according to temperature

RAV-SP40 ATP , SP45 ATP
RAV-SP56 ATP , RAV-SP80 ATP
<Cooling> <Heating>

105 120

100 110

95 100

90
90
80
85
#APACITY RATIO 
#APACITY RATIO 

70
80
60
75
50
70
40
65
30
60 20
s #ONDITIONS s #ONDITIONS
Indoor : DB27˚C/WB19˚C Indoor : DB20˚C
55 )NDOOR AIR FLOW  (IGH 10 )NDOOR AIR FLOW  (IGH
0IPE LENGTH  M 0IPE LENGTH  M
50 0
32 33 34 35 36 37 38 39 40 41 42 43 -20 -18 -16 -14 -12 -10 -8 -6 -4 -2 0 2 4 6 8 10

/UTDOOR TEMP ˚C) /UTDOOR TEMP ˚C)

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 FILE NO. SVM-12085
2. CONSTRUCTION VIEWS (EXTERNAL VIEWS)
2-1. RAV-SP40*ATP*, SP45*ATP*, SP56*ATP*

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 FILE NO. SVM-12085
2-2. RAV-SP80*ATP*

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 FILE NO. SVM-12085
RAV-TWP30E2, RAV-TWP50E2 (Simultaneous Twin)

Inner diameter Ø C

B
Inner Inner
diameter Ø D diameter Ø D

Model (RBC-) A B C D

Liquid side 36 14 Ø9.5 Ø6.4

TWP30E2
Gas side 43 23 Ø15.9 Ø12.7

Liquid side 34 14 Ø9.5 Ø9.5

TWP50E2
Gas side 44 21 Ø15.9 Ø15.9

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 FILE NO. SVM-12085
3. SYSTEMATIC REFRIGERATING CYCLE DIAGRAM
3-1. Indoor Unit
s Single type (Combination of 1 indoor unit and 1 outdoor unit)

(Indoor unit)
Distributor
(Strainer incorporated)
TCJ sensor
Strainer
Air heat
exchanger
TC sensor
Heating
Cooling
Refrigerant pipe Refrigerant pipe
at liquid side at gas side
(Outer dia : ØB) (Outer dia : ØA)

To outdoor unit To outdoor unit

Dimension table
Outer diameter of refrigerant pipe
Indoor unit
Gas side ØA Liquid side ØB
SM40, 45, 56 type 12.7 6.4
SM80 type 15.9 9.5

s Twin type (Combination of 2 indoor units and 1 outdoor unit) Heating

Cooling

(Indoor unit A) (Indoor unit B)

Distributor Distributor
(Strainer incorporated) (Strainer incorporated)
TCJ sensor TCJ sensor
Strainer Strainer
Air heat Air heat
exchanger exchanger
TC sensor TC sensor

Refrigerant pipe Refrigerant pipe Refrigerant pipe Refrigerant pipe

at liquid side at gas side at liquid side at gas side
(Outer dia : ØA) (Outer dia : ØB) (Outer dia : ØA) (Outer dia : ØB)

Branch pipe
Branch pipe

Refrigerant pipe Refrigerant pipe

at liquid side at liquid side
(Outer dia : ØC) (Outer dia : ØD)
To outdoor unit To outdoor unit

Indoor unit Branch pipe RBC- A B C D

SM40 × 2 TWP30E2 6.4 12.7 9.5 15.9

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 FILE NO. SVM-12085
3-2.Outdoor Unit
RAV-SP40 ATP , SP45 ATP

Packed valve Packed valve

Outer dia. ØA Outer dia. ØB

PMV
TS sensor (Pulse Motor Valve)
2-step muffler TO sensor (CAM-B30YGTF-2)
Ø19.05 × 200L
TD sensor
Strainer

4-way valve TE
(STF-0108Z) sensor

Muffler Heat exchanger

Ø19 × L160 Ø8 ripple, 2 rows,
14 steps Distributor
FP1.3 flat fin
Rotary compressor
(DA150A1F-20F)
R410A 1.0 kg

Cooling
Heating

RAV-SP40¾ATP¾
Pressure Pipe surface temperature (°C) Indoor/Outdoor
Compressor
Indoor heat Outdoor heat drive revolution Indoor temp. conditions
(MPa) (kg/cm²g) Discharge Suction (DB/WB) (°C)
exchanger exchanger frequency fan
Pd Ps Pd Ps (TD) (TS) (TC) (TE) (rps) Indoor Outdoor
Standard 2.68 0.94 27.3 9.6 61 12 11 43 47 HIGH 27 / 19 35 / –
Cooling Overload 3.23 1.16 32.9 11.8 77 14 15 50 50 HIGH 32 / 24 43 / –
Low load 1.34 0.70 13.7 7.1 36 4 2 8 44 LOW 18 / 15.5 –5 / –
Standard 2.38 0.70 24.3 7.1 65 7 39 4 49 HIGH 20 / – 7/6
Heating Overload 3.39 1.03 34.6 10.5 83 20 54 16 49 LOW 30 / – 24 / 18
Low load 1.95 0.26 19.9 2.7 90 –17 32 –19 90 HIGH 15 / – –15 / –

∗ This compressor has 4-pole motor. The value when compressor frequency (Hz) is measured by a clamp
meter becomes 2 times of No. of compressor revolutions (rps).

RAV-SP45¾ATP¾
Pressure Pipe surface temperature (°C) Indoor/Outdoor
Compressor
Indoor heat Outdoor heat drive revolution Indoor temp. conditions
(MPa) (kg/cm²g) Discharge Suction (DB/WB) (°C)
exchanger exchanger frequency fan
Pd Ps Pd Ps (TD) (TS) (TC) (TE) (rps) Indoor Outdoor
Standard 2.81 0.89 28.7 9.1 68 11 10 41 53 HIGH 27 / 19 35 / –
Cooling Overload 3.24 1.16 33.0 11.8 78 14 15 51 53 HIGH 32 / 24 43 / –
Low load 1.34 0.70 13.7 7.1 36 4 2 8 44 LOW 18 / 15.5 –5 / –
Standard 2.53 0.68 25.8 6.9 70 7 41 4 56 HIGH 20 / – 7/6
Heating Overload 3.39 1.03 34.6 10.5 83 20 54 16 49 LOW 30 / – 24 / 18
Low load 2.00 0.25 20.4 2.6 92 –17 33 –19 98 HIGH 15 / – –15 / –

∗ This compressor has 4-pole motor. The value when compressor frequency (Hz) is measured by a clamp
meter becomes two times of No. of compressor revolutions (rps).

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 FILE NO. SVM-12085
RAV-SP56 ATP

PMV
TO sensor (Pulse Motor Valve)
(CAM-B30YGTF-2)
TS TD
sensor sensor

TE sensor
Muffler
4-way valve Ø31.75 × 200L
(STF-0213Z)

Muffler
Ø19.05 × 160L Heat exchanger
Ø8 ripple, 2 rows, 20 stages
FP1.3, flat fin
Distributor Strainer
Accumulator
(1L) Refrigerant pipe
Rotary compressor at liquid side Ø6.4
(DA150A1F-21F) Packed valve
Refrigerant pipe
at gas side Ø12.7
Packed valve
2-step muffler
Ø25 × 200L

In cooling operation
In heating operation
R410A 1.4 kg

Pressure Pipe surface temperature (°C) Indoor/Outdoor

Compressor
Indoor heat Outdoor heat drive revolution Indoor temp. conditions
(MPa) (kg/cm²g) Discharge Suction (DB/WB) (°C)
exchanger exchanger frequency fan
Pd Ps Pd Ps (TD) (TS) (TC) (TE) (rps) Indoor Outdoor
Standard 2.87 1.00 29.3 10.2 72 16 13 42 58 HIGH 27 / 19 35 / –
Cooling Overload 3.57 1.10 36.4 11.2 88 20 19 52 76 HIGH 32 / 24 43 / –
Low load 1.71 0.76 17.4 7.8 45 12 7 13 30 LOW 18 / 15.5 –5 / –
Standard 2.26 0.68 23.1 6.9 66 6 37 3 64 HIGH 20 / – 7/6
Heating Overload 3.25 1.14 33.2 11.6 78 20 53 16 30 LOW 30 / – 24 / 18
Low load 2.00 0.25 20.4 2.6 78 –18 34 –18 88 HIGH 15 / – –15 / –

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 FILE NO. SVM-12085
RAV-SP80 ATP

TS sensor PMV
TO sensor TL sensor (Pulse Motor Valve)
(CAM-B30YGTF-2)
Ø2 × Ø3 × 600L
TD
sensor Ø2 × Ø3 × 550L
Accumulator Strainer
Sub-ass’y
Ø2 × Ø3 × 450L
4-way valve TE sensor
(STF-0218G)
Ø2 × Ø3
× 450L
Muffler Capillary

Heat exchanger
Ø8, 2 rows, 34 stages Refrigerant pipe
Ø25 × L180 at liquid side Ø9.5
FP1.45, flat fin
Packed valve
Accumulator
(1.8L)
Rotary compressor Ø25 × L210
(DA220A2F-22L) Refrigerant pipe
at gas side Ø15.9
Strainer Ball valve

In cooling operation
In heating operation
R410A 2.1 kg

Pressure Pipe surface temperature (°C) Indoor/Outdoor

Compressor
Indoor heat Outdoor heat drive revolution Indoor temp. conditions
(MPa) (kg/cm²g) Discharge Suction (DB/WB) (°C)
exchanger exchanger frequency fan
Pd Ps Pd Ps (TD) (TS) (TC) (TE) (rps) Indoor Outdoor
Standard 2.79 0.89 27.3 8.7 70 13 11 39 58.2 HIGH 27 / 19 35 / –
Cooling Overload 3.53 1.07 34.6 10.5 81 17 14 48 65.0 HIGH 32 / 24 43 / –
Low load 1.71 0.72 16.8 7.1 42 7 3 18 30.0 LOW 18 / 15.5 –15 / –
Standard 2.65 0.68 26.0 6.7 74 4 44 3 61.5 HIGH 20 / – 7/6
Heating Overload 3.20 1.11 31.4 10.9 76 19 52 15 28.0 LOW 30 / – 24 / 18
Low load 2.33 0.21 22.8 2.1 93 –18 31 –20 99.6 HIGH 15 / – –20 / –

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 FILE NO. SVM-12085
4. WIRING DIAGRAM
4-1. RAV-SP40*ATP*, SP45*ATP*, SP56*ATP*

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 FILE NO. SVM-12085
4-2. RAV-SP80*ATP

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 FILE NO. SVM-12085
5. SPECIFICATIONS OF ELECTRICAL PARTS

RAV-SP40*ATP*, SP45*ATP*, SP56*ATP*

No. Parts name Type Specifications
40, 45 : DA150A1F-20F
1 Compressor 3 phase, 4P, 1100 W
56 : DA150A1F-21F
2 Fan motor ICF-140-43-4R Output 43 W
3 4-way valve coil STF-H01AJ1872A1 -
4 PMV coil CAM-MD12TCTH-5 -
5 P.C. board MCC-5009 -
6 Reactor CH-57 10mH, 16A
7 Fuse (Switching power (Protect)) - T3.15A, AC 250V
8 Fuse (Inverter, input (Current protect)) - AC240V
9 Outdoor temp. sensor (To sensor) - 10 kΩ at 25°C
10 Heat exchanger sensor (Te sensor) - 10 kΩ at 25°C
11 Suction temp. sensor (Ts sensor) - 10 kΩ at 25°C
12 Discharge temp. sensor (Td sensor) - 50 kΩ at 25°C
13 Compressor thermo. (Protection) CS-12AL OFF: 125 ± 4°C, ON: 90 ± 5°C

RAV-SP80*ATP*
No. Parts name Type Specifications
1 Compressor DA220A2F-22L
2 Fan motor ICF-280-A60-1 Output 60 W
3 4-way valve coil STF-H01AP1874A -
4 PMV coil CAM-MD12TCTH-6 -
5 P.C. board MCC-1571 -
6 Reactor CH-56 5.8 mH, 18.5 A
7 Fuse (Mounted on P.C. board) - AC250 V, 25 A
8 Fuse (Mounted on P.C. board) - AC250 V, 10 A
9 Fuse (Mounted on P.C. board) - AC250 V, 3.15 A
10 Outdoor temp. sensor (To sensor) - 10 kΩ at 25°C
11 Heat exchanger sensor (Te sensor) - 10 kΩ at 25°C
12 Suction temp. sensor (Ts sensor) - 10 kΩ at 25°C
13 Discharge temp. sensor (Td sensor) - 50 kΩ at 25°C
14 Heat exchanger temp. sensor (Tl sensor) - 50 kΩ at 25°C
15 Compressor thermo. (Protection) CS-12AL OFF: 125 ± 4°C, ON: 90 ± 5°C

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 FILE NO. SVM-12085
6. REFRIGERANT R410A

This air conditioner adopts the new refrigerant HFC 6. When an air conditioning system charged with a
(R410A) which does not damage the ozone layer. large volume of refrigerant is installed in a small
The working pressure of the new refrigerant R410A room, it is necessary to exercise care so that,
is 1.6 times higher than conventional refrigerant even when refrigerant leaks, its concentration
(R22). The refrigerating oil is also changed in does not exceed the marginal level.
accordance with change of refrigerant, so be careful If the refrigerant gas leakage occurs and its
that water, dust, and existing refrigerant or concentration exceeds the marginal level, an
refrigerating oil are not entered in the refrigerant oxygen starvation accident may result.
cycle of the air conditioner using the new refrigerant 7. Be sure to carry out installation or removal
during installation work or servicing time. according to the installation manual.
The next section describes the precautions for air Improper installation may cause refrigeration
conditioner using the new refrigerant. trouble, water leakage, electric shock, fire, etc.
Conforming to contents of the next section together 8. Unauthorized modifications to the air conditioner
with the general cautions included in this manual, may be dangerous. If a breakdown occurs
perform the correct and safe work. please call a qualified air conditioner technician
or electrician.
6-1. Safety During Installation/Servicing Improper repair may result in water leakage,
electric shock and fire, etc.
As R410A’s pressure is about 1.6 times higher than
that of R22, improper installation/servicing may
cause a serious trouble. By using tools and 6-2. Refrigerant Piping Installation
materials exclusive for R410A, it is necessary to
6-2-1. Piping Materials and Joints Used
carry out installation/servicing safely while taking
the following precautions into consideration. For the refrigerant piping installation, copper pipes
1. Never use refrigerant other than R410A in an air and joints are mainly used.
conditioner which is designed to operate with Copper pipes and joints suitable for the refrigerant
R410A. must be chosen and installed.
If other refrigerant than R410A is mixed, Furthermore, it is necessary to use clean copper
pressure in the refrigeration cycle becomes pipes and joints whose interior surfaces are less
abnormally high, and it may cause personal affected by contaminants.
injury, etc. by a rupture. 1. Copper Pipes
2. Confirm the used refrigerant name, and use It is necessary to use seamless copper pipes
tools and materials exclusive for the refrigerant which are made of either copper or copper alloy
R410A. and it is desirable that the amount of residual oil
The refrigerant name R410A is indicated on the is less than 40 mg/10 m.
visible place of the outdoor unit of the air Do not use copper pipes having a collapsed,
conditioner using R410A as refrigerant. deformed or discolored portion (especially on
To prevent mischarging, the diameter of the the interior surface).
service port differs from that of R22. Otherwise, the expansion valve or capillary tube
3. If a refrigeration gas leakage occurs during may become blocked with contaminants.
installation/servicing, be sure to ventilate fully. As an air conditioner using R410A incurs pres-
If the refrigerant gas comes into contact with fire, sure higher than when using R22, it is necessary
a poisonous gas may occur. to choose adequate materials.
4. When installing or removing an air conditioner, Thicknesses of copper pipes used with R410A
do not allow air or moisture to remain in the are as shown in Table 6-2-1. Never use copper
refrigeration cycle. pipes thinner than 0.8mm even when it is avail-
Otherwise, pressure in the refrigeration cycle able on the market.
may become abnormally high so that a rupture
or personal injury may be caused.
NOTE:
5. After completion of installation work, check to
Refer to the “6-6. Instructions for Re-use Piping
make sure that there is no refrigeration gas
of R22 or R407C”.
leakage.
If the refrigerant gas leaks into the room, coming
into contact with fire in the fan-driven heater,
space heater, etc., a poisonous gas may occur.

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 FILE NO. SVM-12085
Table 6-2-1 Thicknesses of annealed copper pipes

Thickness (mm)

Nominal diameter Outer diameter (mm) R410A R22

1/4 6.4 0.80 0.80

3/8 9.5 0.80 0.80

1/2 12.7 0.80 0.80

5/8 15.9 1.00 1.00

1. Joints
For copper pipes, flare joints or socket joints are used. Prior to use, be sure to remove all contaminants.
a) Flare Joints
Flare joints used to connect the copper pipes cannot be used for pipings whose outer diameter exceeds
20 mm. In such a case, socket joints can be used.
Sizes of flare pipe ends, flare joint ends and flare nuts are as shown in Tables 6-2-3 to 6-2-5 below.
b) Socket Joints
Socket joints are such that they are brazed for connections, and used mainly for thick pipings whose
diameter is larger than 20 mm. Thicknesses of socket joints are as shown in Table 6-2-2.

Table 6-2-2 Minimum thicknesses of socket joints

Reference outer diameter of Minimum joint thickness

Nominal diameter
copper pipe jointed (mm) (mm)

1/4 6.4 0.50

3/8 9.5 0.60

1/2 12.7 0.70

5/8 15.9 0.80

6-2-2. Processing of Piping Materials

When performing the refrigerant piping installation, care should be taken to ensure that water or dust does not
enter the pipe interior, that no other oil other than lubricating oils used in the installed air conditioner is used,
and that refrigerant does not leak.
When using lubricating oils in the piping processing, use such lubricating oils whose water content has been
removed. When stored, be sure to seal the container with an airtight cap or any other cover.

1. Flare Processing Procedures and Precautions

a) Cutting the Pipe
By means of a pipe cutter, slowly cut the pipe so that it is not deformed.
b) Removing Burrs and Chips
If the flared section has chips or burrs, refrigerant leakage may occur.
Carefully remove all burrs and clean the cut surface before installation.

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 FILE NO. SVM-12085
c) Insertion of Flare Nut
d) Flare Processing
Make certain that a clamp bar and copper pipe have been cleaned.
By means of the clamp bar, perform the flare processing correctly.
Use either a flare tool for R410A or conventional flare tool. ØD
A
Flare processing dimensions differ according
to the type of flare tool.
When using a conventional flare tool, be sure
to secure “dimension A” by using a gauge for
size adjustment.
Fig. 6-2-1 Flare processing dimensions

Table 6-2-3 Dimensions related to flare processing for R410A / R22

A (mm)
Outer
Nominal Thickness Conventional flare tool Conventional flare tool
diameter Flare tool for
diameter (mm) (R410A) (R22)
(mm) R410A, R22
clutch type
Clutch type Wing nut type Clutch type Wing nut type

1/4 6.4 0.8 0 to 0.5 1.0 to 1.5 1.5 to 2.0 0.5 to 1.0 1.0 to 1.5

3/8 9.5 0.8 0 to 0.5 1.0 to 1.5 1.5 to 2.0 0.5 to 1.0 1.0 to 1.5

1/2 12.7 0.8 0 to 0.5 1.0 to 1.5 2.0 to 2.5 0.5 to 1.0 1.5 to 2.0

5/8 15.9 1.0 0 to 0.5 1.0 to 1.5 2.0 to 2.5 0.5 to 1.0 1.5 to 2.0

Table 6-2-4 Flare and flare nut dimensions for R410A

Dimension (mm)
Nominal Outer diameter Thickness Flare nut width
diameter (mm) (mm) (mm)
A B C D

1/4 6.4 0.8 9.1 9.2 6.5 13 17

3/8 9.5 0.8 13.2 13.5 9.7 20 22

1/2 12.7 0.8 16.6 16.0 12.9 23 26

5/8 15.9 1.0 19.7 19.0 16.0 25 29

Table 6-2-5 Flare and flare nut dimensions for R22

Dimension (mm)
Nominal Outer diameter Thickness Flare nut width
diameter (mm) (mm) (mm)
A B C D

1/4 6.4 0.8 9.1 9.2 6.5 13 17

3/8 9.5 0.8 13.0 13.5 9.7 20 22

1/2 12.7 0.8 16.2 16.0 12.9 20 24

5/8 15.9 1.0 19.4 19.0 16.0 23 27

3/4 19.0 1.0 23.3 24.0 19.2 34 36

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 FILE NO. SVM-12085
6˚
to 4
45˚

B A C D

43˚
to 4
5˚

Fig. 6-2-2 Relations between flare nut and flare seal surface

2. Flare Connecting Procedures and Precautions

a) Make sure that the flare and union portions do not have any scar or dust, etc.
b) Correctly align the processed flare surface with the union axis.
c) Tighten the flare with designated torque by means of a torque wrench.
The tightening torque for R410A is the same as that for conventional R22.
Incidentally, when the torque is weak, the gas leakage may occur.
When it is strong, the flare nut may crack and may be made non-removable.
When choosing the tightening torque, comply with values designated by manufacturers.
Table 6-2-6 shows reference values.
NOTE:
When applying oil to the flare surface, be sure to use oil designated by the manufacturer.
If any other oil is used, the lubricating oils may deteriorate and cause the compressor to burn out.

Table 6-2-6 Tightening torque of flare for R410A [Reference values]

Tightening torque of torque

Nominal Outer diameter Tightening torque
wrenches available on the PDUNHt
diameter (mm) 1‡P NJI‡P) 1‡P NJI‡P)

1/4 6.4 14 to 18 (1.4 to 1.8) 16 (1.6), 18 (1.8)

3/8 9.5 33 to 42 (3.3 to 4.2) 42 (4.2)

1/2 12.7 50 to 62 (5.0 to 6.2) 55 (5.5)

5/8 15.9 63 to 77 (6.3 to 7.7) 65 (6.5)

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 FILE NO. SVM-12085
6-3. Tools
6-3-1.Required Tools
Refer to the “4. Tools” (Page 13)

6-4. Recharging of Refrigerant

When it is necessary to recharge refrigerant, charge the specified amount of new refrigerant according to the
following steps.

Recover the refrigerant, and check no refrigerant

remains in the equipment.
When the compound gauge’s pointer has indicated
–0.1 Mpa (–76 cmHg), place the handle Low in the
fully closed position, and turn off the vacuum pump’s
Connect the charge hose to packed valve service power switch.
port at the outdoor unit’s gas side.

Keep the status as it is for 1 to 2 minutes, and ensure

Connect the charge hose of the vacuum pump that the compound gauge’s pointer does not return.
adapter.

Set the refrigerant cylinder to the electronic balance,

Open fully both packed valves at liquid and gas connect the connecting hose to the cylinder and the
sides. connecting port of the electronic balance, and charge
liquid refrigerant.

Place the handle of the gauge manifold Low in the (For refrigerant charging, see the figure below.)
fully opened position, and turn on the vacuum pump’s
power switch. Then, evacuating the refrigerant in the
cycle.

1) Never charge refrigerant exceeding the specified amount.

2) If the specified amount of refrigerant cannot be charged, charge refrigerant bit by bit in COOL mode.
3) Do not carry out additional charging.
When additional charging is carried out if refrigerant leaks, the refrigerant composition changes in the
refrigeration cycle, that is characteristics of the air conditioner changes, refrigerant exceeding the
specified amount is charged, and working pressure in the refrigeration cycle becomes abnormally high
pressure, and may cause a rupture or personal injury.

(INDOOR unit) (Liquid side) (OUTDOOR unit)

Opened

(Gas side)

Refrigerant cylinder
(With siphon pipe)
Check valve
Closed

Open/Close valve
for charging

Service port

Electronic balance for refrigerant charging

Fig. 6-4-1 Configuration of refrigerant charging

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 FILE NO. SVM-12085

1) Be sure to make setting so that liquid can be charged.

2) When using a cylinder equipped with a siphon, liquid can be charged without turning it upside down.

It is necessary for charging refrigerant under condition of liquid because R410A is mixed type of refrigerant.
Accordingly, when charging refrigerant from the refrigerant cylinder to the equipment, charge it turning the
cylinder upside down if cylinder is not equipped with siphon.

[ Cylinder with siphon ] [ Cylinder without siphon ]

Gauge manifold Gauge manifold
OUTDOOR unit OUTDOOR unit

cylinder
Refrigerant
Refrigerant
cylinder

Electronic Electronic
balance balance

Siphon

R410A refrigerant is HFC mixed refrigerant.

Therefore, if it is charged with gas, the
composition of the charged refrigerant changes
and the characteristics of the equipment varies.

Fig. 6-4-2

6-5. Brazing of Pipes

1) Phosphor bronze brazing filler tends to react
6-5-1. Materials for Brazing with sulfur and produce a fragile compound
water solution, which may cause a gas
1. Silver brazing filler
leakage. Therefore, use any other type of
Silver brazing filler is an alloy mainly composed brazing filler at a hot spring resort, etc., and
of silver and copper. coat the surface with a paint.
It is used to join iron, copper or copper alloy, and 2) When performing brazing again at time of
is relatively expensive though it excels in solder- servicing, use the same type of brazing filler.
ability.

2. Phosphor bronze brazing filler

Phosphor bronze brazing filler is generally used
6-5-2. Flux
to join copper or copper alloy. 1. Reason why flux is necessary
3. Low temperature brazing filler s By removing the oxide film and any foreign
matter on the metal surface, it assists the flow
Low temperature brazing filler is generally called
of brazing filler.
solder, and is an alloy of tin and lead.
s In the brazing process, it prevents the metal
Since it is weak in adhesive strength, do not use
surface from being oxidized.
it for refrigerant pipes.
s By reducing the brazing filler's surface tension,
the brazing filler adheres better to the treated
metal.

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 FILE NO. SVM-12085
2. Characteristics required for flux 6-5-3. Brazing
s Activated temperature of flux coincides with As brazing work requires sophisticated techniques,
the brazing temperature. experiences based upon a theoretical knowledge, it
s Due to a wide effective temperature range, flux must be performed by a person qualified.
is hard to carbonize. In order to prevent the oxide film from occurring in
s It is easy to remove slag after brazing. the pipe interior during brazing, it is effective to
s The corrosive action to the treated metal and proceed with brazing while letting dry Nitrogen gas
brazing filler is minimum. flow.
s It excels in coating performance and is
harmless to the human body. Never use gas other than Nitrogen gas.
As the flux works in a complicated manner as
described above, it is necessary to select an
adequate type of flux according to the type and 1. Brazing method to prevent oxidation
shape of treated metal, type of brazing filler and 1) Attach a reducing valve and a flow-meter to
brazing method, etc. the Nitrogen gas cylinder.
2) Use a copper pipe to direct the piping
3. Types of flux
material, and attach a flow-meter to the
s Noncorrosive flux cylinder.
Generally, it is a compound of borax and boric 3) Apply a seal onto the clearance between the
acid. piping material and inserted copper pipe for
It is effective in case where the brazing Nitrogen in order to prevent backflow of the
temperature is higher than 800°C. Nitrogen gas.
4) When the Nitrogen gas is flowing, be sure to
s Activated flux keep the piping end open.
Most of fluxes generally used for silver brazing 5) Adjust the flow rate of Nitrogen gas so that it
are this type. is lower than 0.05 m³/Hr or 0.02 MPa
It features an increased oxide film removing (0.2kgf/cm²) by means of the reducing valve.
capability due to the addition of compounds 6) After performing the steps above, keep the
such as potassium fluoride, potassium chloride Nitrogen gas flowing until the pipe cools down
and sodium fluoride to the borax-boric acid to a certain extent (temperature at which
compound. pipes are touchable with hands).
4. Piping materials for brazing and used 7) Remove the flux completely after brazing.
brazing filler/flux

Piping Used brazing Used

material filler flux

Copper - Copper Phosphor copper Do not use M Flow meter

Copper - Iron Silver Paste flux

Stop valve
Iron - Iron Silver Vapor flux
Nitrogen gas
cylinder
From Nitrogen cylinder
1) Do not enter flux into the refrigeration cycle.
2) When chlorine contained in the flux remains
within the pipe, the lubricating oil deteriorates. Pipe
Nitrogen
Therefore, use a flux which does not contain gas
chlorine.
Rubber plug
3) When adding water to the flux, use water
which does not contain chlorine
(e.g. distilled water or ion-exchange water).
4) Remove the flux after brazing. Fig. 6-5-1 Prevention of oxidation during brazing

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 FILE NO. SVM-12085
6-6. Instructions for Re-use Piping of R22 or R407C
Instruction of Works: 6. Check the oil when the existing air conditioner was
The existing R22 and R407C piping can be removed after refrigerant had been recovered.
reused for our digital inverter R410A products In this case, if the oil is judged as clearly different
installations. compared with normal oil
NOTE) s The refrigerator oil is copper rust green :
Confirmation of existence of scratch or dent of the There is possibility that moisture is mixed with the
former pipes to be applied and also confirmation of oil and rust generates inside of the pipe.
reliability of the pipe strength are conventionally s There is discolored oil, a large quantity of the
referred to the local site. remains, or bad smell.
s A large quantity of sparkle remained wear-out
If the definite conditions can be cleared,
powder is observed in the refrigerator oil.
it is possible to update the existing R22 and
R407C pipes to those for R410A models. 7. The air conditioner which compressor was ex-
changed due to a faulty compressor.
6-6-1. Basic Conditions Needed to Reuse the When the discolored oil, a large quantity of the
remains, mixture of foreign matter, or a large
Existing Pipe
quantity of sparkle remained wear-out powder is
Check and observe three conditions of the refrigerant observed, the cause of trouble will occur.
piping works.
8. Installation and removal of the air conditioner are
1. Dry (There is no moisture inside of the pipes.) repeated with temporary installation by lease and
2. Clean (There is no dust inside of the pipes.) etc.
3. Tight (There is no refrigerant leak.) 9. In case that type of the refrigerator oil of the
existing air conditioner is other than the following oil
6-6-2. Restricted Items to Use the Existing Pipes (Mineral oil), Suniso, Freol-S, MS (Synthetic oil),
In the following cases, the existing pipes cannot be alkyl benzene (HAB, Barrel-freeze), ester series,
reused as they are. Clean the existing pipes or PVE only of ether series.
exchange them with new pipes. s Winding-insulation of the compressor may
1. When a scratch or dent is heavy, be sure to use the become inferior.
new pipes for the works. NOTE)
2. When the thickness of the existing pipe is thinner The above descriptions are results of confirmation by
than the specified “Pipe diameter and thickness” be our company and they are views on our air
sure to use the new pipes for the works. conditioners, but they do not guarantee the use of the
s The operating pressure of R410A is high existing pipes of the air conditioner that adopted
(1.6 times of R22 and R407C). If there is a scratch R410A in other companies.
or dent on the pipe or thinner pipe is used, the
pressure strength is poor and may cause break- 6-6-3. Branching Pipe for Simultaneous
age of the pipe at the worst. Operation System
∗ Pipe diameter and thickness (mm) s In the concurrent twin system, when TOSHIBA-
specified branching pipe is used, it can be reused.
Pipe outer diameter Ø6.4 Ø9.5 Ø12.7 Ø15.9 Ø19.0 Branching pipe model name: RBC-TWP30E-2.
R410A
On the existing air conditioner for simultaneous
operation system (twin system), there is a case of
Thickness 0.8 0.8 0.8 1.0 1.0
R22 using branch pipe that has insufficient compressive
(R407C)
strength.
In this case please change it to the branch pipe for
s In case that the pipe diameter is Ø12.7 mm or less R410A.
and the thickness is less than 0.7 mm, be sure to
use the new pipes for works. 6-6-4. Curing of Pipes
3. The pipes are left as coming out or gas leaks.
When removing and opening the indoor unit or outdoor
(Poor refrigerant)
unit for a long time, cure the pipes as follows:
s There is possibility that rain water or air including
s Otherwise rust may generate when moisture or
moisture enters in the pipe.
foreign matter due to dewing enters in the pipes.
4. Refrigerant recovery is impossible.
s The rust cannot be removed by cleaning, and a new
(Refrigerant recovery by the pump-down operation
piping work is necessary.
on the existing air conditioner)
s There is possibility that a large quantity of poor
Place position Term Curing manner
oil or moisture remains inside of the pipe.
1 month or more Pinching
5. A dryer on the market is attached to the existing pipes. Outdoors
s There is possibility that copper green rust Less than 1 month
Pinching or taping
generated. Indoors Every time

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 FILE NO. SVM-12085
6-6-5. Final Installation Checks

Is there no scratch or dent on the existing pipes? Existing pipe: NO ∗ Use a new pipes.

NO
Is it possible to operate the existing air conditioner?

YES

∗ After the existing air conditioner operated in cooling mode

for approx. 30 minutes or longer*, recover the refrigerant.
∗ For cooling the pipes and recovering of oil
s Refrigerant recovery: Pump down method Nitrogen gas pressure 0.5 Mpa

∗ Remove the existing air conditioner from the piping and

carry out flashing (nitrogen pressure 0.5 Mpa) to remove
the remains inside of the pipe.
Note] In case of twin, also be sure to flash the
branching pipe.

(If there is discharge of remains,

it is judged that there is a large quantity of remains.)
Was not largely discolored oil or
a large quantity of remains discharged? NO
Clean the pipes or use the new pipes.
(When the oil deteriorates, the color of the
oil changes to muddy and black color.)
If you are in trouble of
YES pipe cleaning, please contact us.

Connect the indoor/outdoor units to the existing pipe.

s Use a flare nut attached to the main unit for the
indoor/outdoor units.
(Do not use the flare nut of the existing pipe.)
s Re-machine the flare machining size to size for R410A.

In case that the gas pipe Ø19 mm is used for the Piping necessary to change the flare nut/
outdoor unit of SP80 (3 HP) or higher: machining size due to pipe compression.
(Gas pipe size of our R410A model 3 is Ø15.9 mm) 1) Flare nut width: H (mm)
→ Turn the existing pipe switch on the cycle control
Copper pipe
P.C board of the outdoor unit to ON side. outer dia.
Ø6.4 Ø9.5 Ø12.7 Ø15.9 Ø19.0
At shipment from factory OFF → ON for existing pipe
(Refer to the table below.) (Be sure to set the contents For R410A 17 22 26 29 36
in the table below in order to restrict the refrigerating H
cycle pressure of the equipment in the pipe standard.) For R22 Same as above 24 27 Same
as above
Existing pipe SW
2) Flare machining size: A (mm)
Switch
Copper pipe
3 HP Bit 3 of SW802 → ON A outer dia.
Ø6.4 Ø9.5 Ø12.7 Ø15.9 Ø19.0

For R410A 9.1 13.2 16.6 19.7 24.0

For R22 9.0 13.0 16.2 19.4 23.3

∗ (Airtight test), Vacuum dry, Refrigerant charge, Becomes large a little for R410A
Gas leak check Do not apply the refrigerator oil to the flare surface.

Trial run

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 FILE NO. SVM-12085
6-6-6. Handling of Existing Pipe RAV-SP804ATP
When using the existing pipe, carefully check it for s To use an existing Ø19.1 mm pipe, set bit 3 of
the following: SW802 (switch for existing pipe) on the P.C. board
s Wall thickness (within the specified range) of the outdoor unit to ON.
s Scratches and dents In this case, the heating performance may be
reduced depending on the outside air temperature
s Water, oil, dirt, or dust in the pipe and room temperature.
s Flare looseness and leakage from welds
s Deterioration of copper pipe and heat insulator SW802

Cautions for using existing pipe When shipped from factory When using existing pipe
s Do not reuse the flare to prevent gas leak.
Replace it with the supplied flare nut and then

1 2 3 4

1 2 3 4
process it to a flare.
s Blow nitrogen gas or use an appropriate means to

ON

ON
keep the inside of the pipe clean.
If discolored oil or much residue is discharged,
wash the pipe.
s Check welds, if any, on the pipe for gas leak.
When the pipe corresponds to any of the follow-
ing, do not use it. Install a new pipe instead.
s The pipe has been open (disconnected from
indoor unit or outdoor unit) for a long period.
s The pipe has been connected to an outdoor unit
that does not use refrigerant R22, R410A or
R407C.
s The existing pipe must have a wall thickness equal
to or larger than the following thickness.

Reference outside diameter Wall thickness

(mm) (mm)

Ø9.5 0.8

Ø15.9 1.0

Ø19.1 1.0

s Never use any pipe with a wall thickness less than

these thicknesses due to insufficient pressure
capacity.

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 FILE NO. SVM-12085
6-7. Replenishing refrigerant
In order to assure the reliability of the appliance, the amount of refrigerant to be replenished shall be subject to
the following restrictions. Follow the margin of excess replenished refrigerant, which is equivalent to the current
R22. Otherwise, abnormally high pressure may be generated in the refrigeration cycle, which may result in
failure, explosion of the product, or personal injury.

[Possible gas leakage]

Recharging refrigerant is allowed only if it is confirmed that the amount of leakage (e.g. slow leakage upon
installation) is within the additional margin specified below.
The amount of leakage is not certain if the product does not function properly (e.g. insufficient cooling / heating
performance). In such case, recover the refrigerant and replenish the refrigerant.

[Restrictions for the amount of additional charging]

a. The amount of refrigerant additionally charged shall not exceed 10% of that specified. If the situation is not
solved with such amount, recover the refrigerant completely and charge the specified amount.
b. In case of slow leakage upon installation and the pipe connection length of not over 15m, further tighten the
flare nut or take other effective measures. Do not recharge the refrigerant.

[Cautions for recharging with refrigerant]

a. Use a scale with an accuracy of at least 10g to recharge the refrigerant. Do not use a bathroom scale.
b. If the refrigerant leaks, identify the source and make sure to repair it. The refrigerant gas is not hazardous,
but if it touches a heat source (e.g. fan heater, stove), a poisonous gas may be generated.
c. Use liquid refrigerant for replenishment. Replenish the refrigerant carefully and slowly.

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 FILE NO. SVM-12085
7. OUTDOOR CONTROL CIRCUIT
7-1. Outdoor Controls
1. PMV (Pulse Motor Valve) control
1) PMV is controlled between (SP40 to SP56: 20 to 500, SP80: 30 to 500) pulsed during operation.
2) In cooling operation, PMV is usually controlled with the temperature difference between TS sensor and
TC sensor aiming (SP40 to SP56: 2 to 5K, SP80: 1 to 4K) as the target value.
3) In heating operation, PMV is usually controlled with the temperature difference between TS sensor and
TE sensor aiming (SP40 to SP56: –2 to 4K, SP80: 2 to 4K) as the target value.
4) When the cycle excessively heated in both cooling and heating operation, PMV is controlled by TD sensor.
The target value is 101°C for both cooling and heating operations in SP40 to SP56, and 91°C for cooling
operation and 96°C for heating operation respectively in SP80.

REQUIREMENT
A sensor trouble may cause a liquid back-flow or abnormal overheat resulting in excessive shortening of the
compressor life.
In a case of trouble on the compressor, be sure to check there is no error in the resistance value or the
refrigerating cycle of each sensor after repair and then start the operation.

2. Discharge temperature release control

1) When the discharge temperature did not fall or the discharge temperature rapidly went up by PMV
control, this control lowers the operation frequency.
It subdivides the frequency control up to 0.6Hz to stabilize the cycle.
2) When the discharge temperature detected an abnormal stop zone, the compressor stops and then
restarts after 2 minutes 30 seconds.
The error counting is cleared when the operation continued for A minutes. If the error is detected by
B times without clearing, the error is determined and restarting is not performed.
∗ The cause is considered as excessively little amount of refrigerant, PMV error or clogging of the cycle.
3) For displayed contents of error, confirm on the check code list.

TD [˚C]

Abnormal stop
(117) 111
Frequency normal down
(107) 109
Frequency slow down
(105) 106
Frequency hold
(102) 103
Frequency slow up
(Up to command)
(93) 96 SP40 to SP80
As command is SP56
SP40 to SP56 in the A 6 10
parentheses
B 8 4

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 FILE NO. SVM-12085
3. Outdoor fan control
Revolution frequency allocation of fan taps [rpm]
W1 W2 W3 W4 W5 W6 W7 W8 W9 WA WB WC WD WE WF
SP40 to SP56 200 250 300 400 480 500 520 560 640 670 700 750 800 880 980
SP80 200 230 260 300 340 380 420 460 520 570 600 630 670 710 740

3-1) Cooling fan control

<SP40 to SP56> <SP80>
The outdoor fan is controlled by TE sensor, TO The outdoor fan is controlled by TL sensor, TO
sensor and the operation frequency. It is controlled sensor and the operation frequency.
by every 1 tap of DC fan control (15 taps). The outdoor fan is controlled by every 1 tap of DC
Only for 60 seconds after start-up of operation, it is fan control (15 taps).
fixed by the maximum fan tap corresponded to the Only for 60 seconds after the operation has
zone in the following table, and then the fan is started, the maximum fan tap corresponding to the
controlled by temperature of TE sensor. zone in the following table is fixed and then the fan
When temperature of TD sensor became high is controlled by temperature of TL sensor.
sufficiently, it is controlled so that the fan revolution
frequency will become higher ignoring TE sensor
temperature.

TE [˚C]
+1 tap / 20 sec
Up to the maximum TL [˚C]
WF tap
revolution frequency of each zone
∗ Operation with W1 in case of fan-OFF 58
32 55
Revolution frequency hold
29 +1 tap / 20 sec
–1 tap / 20 sec Up to the maximum
Down to the minimum revolution frequency of each zone
revolution frequency of each zone
38
TD [˚C] Revolution frequency hold
35
–1 tap / 20 sec
Operation Down to the minimum
with WF revolution frequency of each zone
85

80
Operation with
the maximum tap
75 of each zone

65
Normal fan control
by TE sensor

<SP40 to SP56> <SP80>

20 Hz 20Hz 45Hz 20 Hz 20Hz 45Hz
Temp. range or lower to 45Hz or higher Temp. range or lower to 45Hz or higher
Min. Max. Min. Max. Min. Max. Min. Max. Min. Max. Min. Max.
38°C ≤ TO W6 WB W7 WE W9 WF 38°C ≤ TO W6 WC W8 WE WA WE
28°C ≤ TO < 38°C W5 WA W6 WD W8 WE 29°C ≤ TO < 38°C W5 WB W7 WD W9 WD
15°C ≤ TO < 28°C W3 W7 W4 W9 W6 WB 15°C ≤ TO < 29°C W4 W8 W6 WA W8 WC
5.5°C ≤ TO < 15°C W2 W5 W3 W7 W5 W9 5°C ≤ TO < 15°C W3 W6 W5 W8 W7 WA
0°C ≤ TO < 5.5°C W1 W3 W2 W5 W3 W7 0°C ≤ TO < 5°C W2 W4 W4 W6 W5 W8
–5°C ≤ TO < 0°C W1 W2 W1 W3 W2 W4 –4°C ≤ TO < 0°C W2 W3 W3 W5 W4 W6
TO < –5°C OFF OFF OFF OFF W1 W3 TO < –4°C OFF OFF OFF W2 OFF W3
TO error W1 WB W1 WE W1 WF TO error OFF WC OFF WE OFF WE

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 FILE NO. SVM-12085
3-2) Heating fan control
The outdoor fan is controlled by TE sensor, TO sensor and the operation frequency.
(Control from minimum W1 to maximum (according to the following table))
For 3 minutes after the operation has started, the maximum fan tap corresponding to the zone in
the following table is fixed and then the fan is controlled by temperature of TE sensor.
When TE ≥ 24°C continues for 5 minutes, the
TE [˚C] compressor stops.
It is the same status as the normal THERMO
–2 taps / 20 sec. (Down to W1) OFF without error display.
Stop timer count
24 The compressor restarts after approx. 2 minutes
–2 taps / 20 sec. (Down to W1) 30 seconds and this intermittent operation is not
21 abnormal.
–1 tap / 20 sec. (Down to W1) In case that the status in item generates
18 frequently, stain on filter of the suction part of
Revolution frequency hold the indoor unit is considered.
15 Clean the filter and then restart the operation.
+1 tap / 20 sec
(Up to the maximum tap of each zone)

<SP40 to SP56> <SP80>

20 Hz 20Hz 45Hz 20 Hz 20Hz 45Hz
Temp. range or lower to 45Hz or higher Temp. range or lower to 45Hz or higher
Max. Max. Max. Max. Max. Max.
10°C ≤ TO W7 W8 W9 10°C ≤ TO W7 W8 W9
5.5°C ≤ TO < 10°C WA WC WE 5°C ≤ TO < 10°C W9 WB WD
–5°C ≤ TO < 5.5°C WD WE WF –3°C ≤ TO < 5°C WD WD WE
TO < –5°C WE WF WF –10°C ≤ TO < –3°C WE WE WE
TO error WE WF WF TO < –10°C WF WF WF
TO error WF WF WF

4. Coil heating control

1) This control function heats the compressor by turning on the stopped compressor instead of a case heater.
It purposes to prevent stagnation of the refrigerant inside of the compressor.
2) As usual, turn on power of the compressor for the specified time before a test run after installation;
otherwise a trouble of the compressor may be caused.
As same as a test run, it is recommended to turn on power of the compressor beforehand when starting
operation after power of the compressor has been interrupted and left as it is for a long time.
3) SP80 judgment for electricity is performed by TD and TO sensors.
If TO sensor is defective, a backup control is automatically performed by TE sensor.
For a case of defective TO sensor, judge it with outdoor LED display.
Using TD sensor and TE sensor, SP40 to SP56 judges the power-on.
4) For every model, the power is turned off when TD is 30°C or more.

– 40 –

SVM-12085_001-050.indd 40 12/06/12 11:06 AM

 FILE NO. SVM-12085
<SP40 to SP56>

s Power-ON condition TD < 30˚C

TE [˚C]
(Normal time)
0
No power
–1

–6 Continuous power-ON
Output [10W or equivalent]

–7
Continuous power-ON
Output [20W or equivalent]

<SP80>

s Power-ON condition TD < 30˚C s Power-ON condition TD < 30˚C

TO (Normal time) TE (In defective TO sensor)

18˚C 20˚C
No power No power
15˚C 18˚C
Intermittent power-ON Intermittent power-ON
10 minutes: ON / 10 minutes: ON /
10˚C 5 minutes: OFF 12˚C 5 minutes: OFF
Output [40W or equivalent] Output [40W or equivalent]
8˚C 10˚C
Continuous power-ON Continuous power-ON
Output [40W or equivalent] Output [40W or equivalent]

REQUIREMENT
While heating the coil, the power sound may be heard. However it is not a trouble.

5. Short intermittent operation preventive control

1) For 3 to 10 minutes after operation start, in some cases, the compressor does not stop to protect the
compressor even if receiving the THERMO OFF signal from indoor.
However it is not abnormal status. (The operation continuance differs according to the operation status.)
2) When the operation stops by the remote controller, the operation does not continue.

6. Current release control

No. of revolutions of the compressor is controlled by AC current value detected by the outdoor P.C. board so
that the input current of the inverter does not exceed the specified value.

Current [A]
SP40 SP45
Frequency down Model
COOL HEAT COOL HEAT
1 1 value [A] 10.80 12.75 10.80 12.75
Hold Hold
1–1.0 SP56 SP80
Model
Normal operation COOL HEAT COOL HEAT
1 value [A] 10.80 13.05 16.0 20.0

– 41 –

SVM-12085_001-050.indd 41 12/06/12 11:06 AM

 FILE NO. SVM-12085
7. Current release value shift control
1) This control purposes to prevent troubles of Current release control value ( 1)
the electronic parts such as the compressor [A]
driving elements and the compressor during
cooling operation. Temperature range SP40 to SP56 SP80
2) The current release control value ( 1) is 50°C ≤ TO 7.80 9.5
selected from the following table according to 45°C ≤ TO < 50°C 7.80 9.5
TO sensor value.
39°C ≤ TO < 45°C 9.30 13.0
TO < 39°C 10.80 16.0
TO error 7.80 9.5

8. Over-current protective control

1) When the over-current protective circuit detected an abnormal current, stop the compressor.
2) The compressor restarts after 2 minutes 30 seconds as setting [1] as an error count.
3) When the error count [8] was found, determine an error and restart operation is not performed.
4) For the error display contents, confirm on the check code list.

9. High-pressure release control <SP80 only>

1) The operation frequency is controlled to restrain abnormal rising of high pressure by TL sensor in
cooling operation and TC sensor in heating operation.
2) When TL sensor in cooling operation or TC sensor in heating operation detects abnormal temperature of
the stop zone, stop the compressor and the error count becomes +1.
3) When the compressor stopped with 2), the operation restarts from the point of the normal operation
zone (e point or lower) where it returned after 2 minutes 30 seconds.
4) The error count when the compressor stopped with 2) is cleared after the operation continued for
10 minutes.
If the error count becomes [10] without clearing, the error is determined and reactivation is not performed.
5) For the error display contents, confirm on the check code list.

HEAT TC / COOL TL HEAT COOL

[˚C]
TC TL
Abnormal stop
a
Frequency normal down a 61°C 63°C
b
Frequency slow down b 56°C 62°C
c
Frequency hold c 54°C 60°C
d
Frequency slow up (Up to command) d 52°C 58°C
e
As command is
e 48°C 54°C

– 42 –

SVM-12085_001-050.indd 42 12/06/12 11:06 AM

 FILE NO. SVM-12085
10. Defrost control

<SP40 to SP56 only>

1) In heating operation, defrost operation is performed when TE sensor satisfies any condition in A zone to D
zone.
2) During defrosting operation, it finishes if TE sensor continued 12°C or continued 5°C ≤ TE < 12°C for
80 seconds. The defrost operation also finishes when it continued for 15 minutes even if TE sensor
temperature was 5°C or lower.
3) After defrost operation was reset, the compressor stopped for approx. 40 seconds and then the heating
operation starts.

Start of heating operation

TE [˚C] 0 10 15 29 35 91 [min.]

–4
A zone
–6

–10

B zone
D zone

–25
C zone
∗

∗ The minimum TE value and To value between 10 and 15 minutes after heating operation has started are
stored in memory as TE0 and To0, respectively.

In normal To In abnormal To
When status (TE0 – TE) – (To0 – To) ≥ 3°C When status (TE0 – TE) ≥ 3°C
A zone
continued for 20 seconds continued for 20 seconds
When status (TE0 – TE) – (To0 – To) ≥ 2.5°C When status (TE0 – TE) ≥ 2.5°C
B zone
continued for 20 seconds continued for 20 seconds
C zone When the status (TE ≤ –26°C) continued for 20 seconds
D zone When the status (TE ≤ –10°C) continued for 20 seconds

– 43 –

SVM-12085_001-050.indd 43 12/06/12 11:06 AM

 FILE NO. SVM-12085
<SP80 only>
1) In heating operation, defrost operation is performed when TE sensor satisfies any condition in A zone to D
zone.
2) During defrosting operation, it finishes if TE sensor continued 12°C or higher for 3 seconds or continued
7°C ≤ TE < 12°C for 1 minute. The defrost operation also finishes when it continued for 10 minutes even if
TE sensor temperature was 7°C or lower.
3) After defrost operation was reset, the compressor stopped for approx. 40 seconds and then the heating
operation starts.
Start of heating operation

TE [˚C] 0 10 15 39 45 55 d [min.]

–2
–5
A zone
–10

D zone
B zone

–25
C zone
∗

∗ The minimum TE value and To value between 10 and 15 minutes after heating operation has started are
stored in memory as TE0 and To0, respectively.

In normal To In abnormal To
When status (TE0 – TE) – (To0 – To) ≥ 3°C When status (TE0 – TE) ≥ 3°C
A zone
continued for 20 seconds continued for 20 seconds
When status (TE0 – TE) – (To0 – To) ≥ 2°C When status (TE0 – TE) ≥ 2°C
B zone
continued for 20 seconds continued for 20 seconds
C zone When the status (TE ≤ –25°C) continued for 20 seconds
D zone When compressor operation status of TE < –2°C is calculated as d minutes

4) The time of above d can be changed by J805 J806 d

exchanging jumper [J805] and [J806] of the
150 minutes
outdoor control P.C. board. Setting at shipment
(Setting at shipment: 150 minutes)
× 90 minutes

× 60 minutes

× × 30 minutes

: Short circuit, × : Open

11. Compressor protective control <SP80 only>
1) This control purposes to raise the operation frequency until 45Hz for 2 minutes in order to protect the
compressor (Prevention of oil accumulation in the refrigerating cycle) when the status that the operation
frequency is 45Hz or less has continued for 10 hours was calculated. The operation frequency follows
the normal indoor command after controlling.
2) Although the compressor may stop by THERMO-OFF control when the room temperature varies and
then attains the set temperature by this control, it is not abnormal.
3) During this control works, if stopping the operation by the remote controller, the operation does not continue.

– 44 –

SVM-12085_001-050.indd 44 12/06/12 11:06 AM

 F01, 02, 25A fuse Lead wire for grounding DB02:
(Black) High power factor diode
Q404:

SVM-12085_001-050.indd 45
C12, 13, 14 High power factor circuit IGBT
electrolytic capacitor
<MCC-5009>
F03: 3.15A fuse

DB01:
L-phase power supply lead Single-phase rectifier diode
(Black)

N-phase power supply lead

(White)

Serial lead (Orange)

7-2. Outdoor Print Circuit Board

Reactor lead connector

(White)

CN701:
RAV-SP40*ATP*, SP45*ATP*, SP56*ATP*

4-way valve connector

RY701:
4-way valve relay

CN300:

– 45 –
Fan motor connector

CN602:
Outdoor temperature 12V
(TO) sensor connector
5V
CN806: GND
Optional connector

CN600:
Heat exchange temperature IC800: MCU
(TE) sensor connector

CN603:
Suction temperature
(TS) sensor connector Comp. lead
(Red) (White) (Black)
CN601:
Discharge temperature CN500: Fan drive circuit
(TD) sensor connector Case thermo Q300 to Q305:
connector FET (QTY: 6P) Comp. drive circuit
CN700: CN605: J800 to 803, 806 Q200 to Q205: IGBT (QTY: 6P)
PMV connector Sub SW board connector Model switch jumper line IC200: Drive IC (QTY: 1P)
FILE NO. SVM-12085

12/06/12 11:06 AM
 FILE NO. SVM-12085
RAV-SP80*ATP*
<MCC-1571>

Fan motor output Compressor output terminals

CN300 (White) CN202
CN201
CN200

Power circuit protective fuse 4-way valve connector

F100 (250V, 3.15A plastic case) CN701 (White)
Electrolytic capacitors

Case thermo connector

CN609 (Blue)

Compressor ON
output connector
CN704 (Blue)

Heater output connector

CN703 (Gray)
Reactor connecting
connectors
Optional input connector
CN610 (Yellow)

Specific operation SW
SW801
SW804 Lead wire for grounding
P09 (Black)

Display exchange SW
SW800 Power supply protective fuse
SW803 F01 (250V, 25A)

Temp. sensor connector

TL CN604 (White) Power supply connecting lead wire
TD CN603 (White) P01 (Red)
TO CN602 (Yellow) P02 (White)
TE CN601 (White)
TS CN600 (White)

Power, Alarm display LED

D800 to 804 (Yellow) Initial set SW
D805 (Green) SW802

PMV connector Inter-unit wire connector

CN710 (White) CN04 (White)

Indoor/Outdoor communication signal LED 4-way valve protective fuse Inter-unit wire protective fuse
D503 (Green, Outdoor → Indoor) F700 (250V, 3.15A, plastic case) F03 (250V, 10A)
D502 (Orange, Indoor → Outdoor)

– 46 –

SVM-12085_001-050.indd 46 12/06/12 11:06 AM

 FILE NO. SVM-12085
8. TROUBLESHOOTING
8-1. Summary of Troubleshooting
<Wired remote controller type>

1. Before troubleshooting
1) Required tools/instruments
s + and – screwdrivers, spanners, radio cutting pliers, nippers, push pins for reset switch
s Tester, thermometer, pressure gauge, etc.
2) Confirmation points before check
a) The following operations are normal.
1. Compressor does not operate.
s Is not 3-minutes delay (3 minutes after compressor OFF)?
s Is not the outdoor unit in standby status though the remote controller reached the setup
temperature?
s Does not timer operate during fan operation?
s Is not an overflow error detected on the indoor unit?
s Is not outside high-temperature operation controlled in heating operation?
2. Indoor fan does not rotate.
s Does not cool air discharge preventive control work in heating operation?
3. Outdoor fan does not rotate or air volume changes.
s Does not high-temperature release operation control work in heating operation?
s Does not outside low-temperature operation control work in cooling operation?
s Is not defrost operation performed?
4. ON/OFF operation cannot be performed from remote controller.
s Is not the control operation performed from outside/remote side?
s Is not automatic address being set up?
(When the power is turned on at the first time or when indoor unit address setting is changed, the
operation cannot be performed for maximum approx. 5 minutes after power-ON.)
s Is not being carried out a test run by operation of the outdoor controller?
b) Did you return the cabling to the initial positions?
c) Are connecting cables of indoor unit and remote controller correct?

2. Troubleshooting procedure
When a trouble occurred, check the parts along with the following procedure.

Trouble → Confirmation of check code display → Check defective position and parts.

NOTE :
For cause of a trouble, power conditions or malfunction/erroneous diagnosis of microcomputer due to outer
noise is considered except the items to be checked. If there is any noise source, change the cables of the
remote controller to shield cables.

– 47 –

SVM-12085_001-050.indd 47 12/06/12 11:06 AM

 FILE NO. SVM-12085
<Wireless remote controller type>

1. Before troubleshooting
1) Required tools/instruments
s + and – screwdrivers, spanners, radio cutting pliers, nippers, etc.
s Tester, thermometer, pressure gauge, etc.
2) Confirmation points before check
a) The following operations are normal.
1. Compressor does not operate.
s Is not 3-minutes delay (3 minutes after compressor OFF)?
s Is not the outdoor unit in standby status though the remote controller reached the setup
temperature?
s Does not timer operate during fan operation?
s Is not an overflow error detected on the indoor unit?
s Is not outside high-temperature operation controlled in heating operation?
2. Indoor fan does not rotate.
s Does not cool air discharge preventive control work in heating operation?
3) Outdoor fan does not rotate or air volume changes.
s Does not high-temperature release operation control work in heating operation?
s Does not outside low-temperature operation control work in cooling operation?
s Is not defrost operation performed?
4) ON/OFF operation cannot be performed from remote controller.
s Is not forced operation performed?
s Is not the control operation performed from outside/remote side?
s Is not automatic address being set up?
s Is not being carried out a test run by operation of the outdoor controller?
a) Did you return the cabling to the initial positions?
b) Are connecting cables between indoor unit and receiving unit correct?

2. Troubleshooting procedure
(When the power is turned on at the first time or when indoor unit address setting is changed, the operation
cannot be performed for maximum approx. 5 minutes after power-ON.)
When a trouble occurred, check the parts along with the following procedure.

Confirmation of lamp display

Check defective
Trouble → (When 4-way air discharge cassette type →
position and parts.
wireless remote controller is connected)

1) Outline of judgment
The primary judgment to check where a trouble occurred in indoor unit or outdoor unit is performed with
the following method.

Method to judge the erroneous position by flashing indication on the display part of indoor unit
(sensors of the receiving unit)
The indoor unit monitors operating status of the air conditioner, and the blocked contents of
self-diagnosis are displayed restricted to the following cases if a protective circuit works.

– 48 –

SVM-12085_001-050.indd 48 12/06/12 11:06 AM

 FILE NO. SVM-12085
8-2. Troubleshooting
8-2-1. Outline of judgment
The primary judgment to check whether a trouble occurred in the indoor unit or outdoor unit is carried out with
the following method.
Method to judge the erroneous position by flashing indication on the display part of the indoor unit
(sensors of the receiving part)
The indoor unit monitors the operating status of the air conditioner, and the blocked contents of self-diagnosis
are displayed restricted to the following cases if a protective circuit works.

: Go off, : Go on, : Flash (0.5 sec.)

Lamp indication Check code Cause of trouble occurrence

Operation Timer Ready

— Power supply OFF or miswiring between receiving unit and indoor unit

No indication at all

E01 Receiving error ⎫ ⎫

⎬ Receiving unit ⎪
Sending error ⎭ Miswiring or wire connection error
E02 ⎬ between receiving unit and indoor unit
⎪
E03 Communication stop ⎭
Operation Timer Ready
E08 Duplicated indoor unit No. ⎫
⎬ Setup error
E09 Duplicated master units of remote controller ⎭
Flash
E10 Communication error between CPUs on indoor unit P.C. board

Wire connection error between indoor units, Indoor power OFF

E18 (Communication stop between indoor master and follower or between main
and sub indoor twin)
Operation Timer Ready

E04 Miswiring between indoor unit and outdoor unit or connection erorr
(Communication stop between indoor and outdoor units)
Flash

Operation Timer Ready P10

Overflow was detected. ⎫
⎬ Protective device of indoor unit worked.
Indoor DC fan error ⎭
Alternate flash
P12

P03 Outdoor unit discharge temp. error ⎫ Protective device of

⎬ ∗1
P04 Outdoor high pressure system error ⎭ outdoor unit worked.

P05 ⎫
Power supply voltage error ⎪
P07 Heat sink overheat error ⎬ Outdoor unit error
⎪
Gas leak detection error ⎭
Operation Timer Ready P15

P19 4-way valve system error (Indoor or outdoor unit judged.)

P20 Outdoor unit high pressure protection

Alternate flash
P22 ⎫
Outdoor fan system error ⎪ Protective device of
P26 Short-circuit error of compressor driving device ⎬ ∗1
⎪ outdoor unit worked.
Position detection circuit error ⎭
P29

P31 Stopped because of error of other indoor unit in a group

(Check codes of E03/L03/L07/L08)

∗1: These are representative examples and the check code differs according to the outdoor unit to be combined.

– 49 –

SVM-12085_001-050.indd 49 12/06/12 11:06 AM

 FILE NO. SVM-12085
Lamp indication Check code Cause of trouble occurrence

Operation Timer Ready F01

Heat exchanger sensor (TCJ) error ⎫
⎪
F02 Heat exchanger sensor (TC) error ⎬ Indoor unit sensor error
⎪
Heat exchanger sensor (TA) error ⎭
Alternate flash P10

F04

F06 Discharge temp. sensor (TD) error ⎫

Operation Timer Ready Temp. sensor (TE) error ⎪
F07
Temp. sensor (TL) error ⎪
⎪
F08 Temp. sensor (TO) error ⎬ Sensor error of outdoor unit ∗1
Temp. sensor (TS) error ⎪
F12 ⎪
Alternate flash Temp. sensor (TH) error ⎪
F13 Temp. sensor miswiring (TE, TS) ⎭

F15

Operation Timer Ready

F29 Indoor EEPROM error

Simultaneous flash

Operation Timer Ready

F31 Outdoor EEPROM error

Simultaneous flash

H01
Operation Timer Ready Compressor break down ⎫
H02 Compressor lock ⎪
⎬ Outdoor compressor system error ∗1
H03 Current detection circuit error ⎪
Flash Case thermostat worked. ⎭
H04

L03 Duplicated master indoor units ⎫

There is indoor unit of group connection ⎪ → AUTO address
Operation Timer Ready
in individual indoor unit. ⎬
L07 ⎪ ∗ If group construction and
Unsetting of group address ⎭ address are not normal
L08 Missed setting when power supply turned on,
(Unset indoor capacity) automatically goes to address
Simultaneous flash
L09 setup mode.

L10 ⎫
Operation Timer Ready Unset model type (Service board) ⎪
L20 Duplicated indoor central addresses ⎪
⎬ Others
L29 Other error of outdoor unit ⎪
Outside interlock error ⎪
Simultaneous flash ⎭
L30

∗1: These are representative examples and the check code differs according to the outdoor unit to be combined.

– 50 –

SVM-12085_001-050.indd 50 12/06/12 11:06 AM

 FILE NO. SVM-12085
8-2-2. Others (Other than Check Code)

Lamp indication Check code Cause of trouble occurrence

Operation Timer Ready

— During test run

Simultaneous flash

Operation Timer Ready

Disagreement of cool/heat
— (Automatic cool/heat setting to automatic cool/heat prohibited model, or
setting of heating to cooling-only model)
Alternate flash

– 51 –

SVM-12085_051-114.indd 51 12/06/12 11:15 AM

 Check Code List (Outdoor)
: Go on, : Flash, : Go off
ALT (Alternate): Alternate flashing when there are two flashing LED SIM (Simultaneous): Simultaneous flashing when there are two flashing LED

SVM-12085_051-114.indd 52
Sensor lamp part
Remote Automatic Operation
controller Block indication Representative defective position Detection Explanation of error contents
indication reset continuation
Operation Timer Ready Flash
F04 ALT Outdoor unit Discharge temp. sensor (TD) error Outdoor Open/Short of discharge temp. sensor was detected. × ×
Open/Short of heat exchanger temp. sensor was detected.
F06 ALT Outdoor unit Temp. sensor (TE, TS, TL) error Outdoor Miswiring between TE sensor and TS sensor × ×
F08 ALT Outdoor unit Outside temp. sensor (TO) error Outdoor Open/Short of outside temp. sensor was detected.
F07 ALT Outdoor unit Temp. sensor (TL) error Outdoor Open/Short of heat exchanger temp. sensor was detected. × ×
F12 ALT Outdoor unit Temp. sensor (TS) error Outdoor Open/Short of suction temp. sensor was detected. × ×
F13 ALT Outdoor unit Temp. sensor (TH) error Outdoor Open/Short of heat sink temp. sensor (Board installed) was detected. × ×
F15 ALT Outdoor unit Misconnection of temp. sensor (TE, TS) Outdoor Misconnection of outdoor heat exchanger temp. sensor and suction temp. sensor was detected. × ×
F31 SIM Outdoor unit EEPROM error Outdoor Outdoor P.C. board part (EEPROM) error was detected. × ×
Outdoor When reached min-Hz by current release control, short-circuited current (Idc) after
H01 Outdoor unit Compressor break down DC excitation was detected. × ×
H02 Outdoor unit Compressor lock Outdoor Compressor lock was detected. × ×
H03 Outdoor unit Current detection circuit error Outdoor Current detection circuit error × ×
H04 Outdoor unit Case thermostat operation Outdoor Case thermostat operation was detected. × ×
L10 SIM Outdoor unit Setting error of service P.C. board type Outdoor When outdoor service P.C. board was used, model type select jumper setting was inappropriate. × ×
1) Defective parts on outdoor P.C. board (MCU communication, EEPROM, TH sensor error)
L29 SIM Outdoor unit Other outdoor unit error Outdoor 2) When outdoor service P.C. board was used, model type selection was inappropriate. × ×
3) Other error (Heat sink abnormal overheat, gas leak, 4-way valve inverse error) was detected.
P03 ALT Outdoor unit Discharge temp. error Outdoor Error was detected by discharge temp. release control. × ×
Outdoor unit When case thermostat worked, error was detected by high release control from indoor/
P04 ALT High pressure system error, Power supply voltage error Outdoor outdoor heat exchanger temp. sensor. Power supply voltage error × ×
P05 ALT Power supply error Outdoor Power supply voltage error × ×
P07 ALT Outdoor unit Heat sink overheat Outdoor Abnormal overheat was detected by outdoor heat sink temp. sensor. × ×

– 52 –
P15 ALT Gas leak detection Outdoor Abnormal overheat of discharge temp. or suction temp. was detected. × ×
P20 ALT Outdoor unit High pressure system error Outdoor Error was detected by high release control from indoor/outdoor heat exchanger temp. sensor. × ×
P22 ALT Outdoor unit Outdoor fan error Outdoor Error (Over-current, lock, etc.) was detected on outdoor fan drive circuit. × ×
P26 ALT Outdoor unit Inverter Idc operation Outdoor Short-circuited protective operation of compressor drive circuit element (G-Tr /IGBT) worked. × ×
P29 ALT Outdoor unit Position detection error Outdoor Position detection error of compressor motor was detected. × ×
No remote controller master unit Remote Signal was not received from indoor unit.
E01 Remote controller communication error controller Main remote controller was not set. (including 2 remote controllers) — —
Remote
E02 Remote controller send error controller Signal cannot be sent to indoor unit. — —
Regular communication error between indoor and
E03 remote controller Indoor No communication from remote controller and network adapter ×
E04 Indoor/Outdoor serial error Indoor Serial communication error between indoor and outdoor ×
E08 Duplicated indoor addresses Indoor Same address as yours was detected.
Remote In 2-remote controller control, both were set as master.
E09 Duplicated main remote controllers controller (Indoor master unit stops warning and follower unit continues operation.) × ×
E10 Communication error between CPU Indoor MCU communication error between main motor and micro computer
Regular communication error between master and Regular communication was impossible between master and follower indoor units.
E18 follower indoor units Indoor Communication between twin master (Main unit) and follower (sub unit) was impossible. ×
L03 SIM Duplicated indoor master units Indoor There are multiple master units in a group. × ×
L07 SIM There is group cable in individual indoor unit. Indoor When even one group connection indoor unit exists in individual indoor unit × ×
L08 SIM Unset indoor group address Indoor Indoor address group was unset. × ×
L09 SIM Unset indoor capacity Indoor Capacity of indoor unit was unset. × ×
L30 SIM Outside error input to indoor unit (Interlock) Indoor Abnormal stop by CN80 outside error input × ×
Indoor
P19 ALT 4-way valve inverse error Outdoor In heating operation, error was detected by temp. down of indoor heat exchanger or temp. up ofTE, TS. ×
When this warning was detected before group construction/address check finish at power supply was turned on, the mode shifts automatically to AUTO address setup mode.
FILE NO. SVM-12085

12/06/12 11:15 AM
 : Go on, : Flash, : Go off
ALT (Alternate): Alternate flashing when there are two flashing LED SIM (Simultaneous): Simultaneous flashing when there are two flashing LED

SVM-12085_051-114.indd 53
Sensor lamp part
Remote Automatic Operation
controller Block indication Representative defective position Detection Explanation of error contents
indication reset continuation
Operation Timer Ready Flash
F01 ALT Indoor unit Heat exchanger sensor (TCJ) error Indoor Open/Short of heat exchanger (TCJ) was detected. ×
F02 ALT Indoor unit Heat exchanger sensor (TC) error Indoor Open/Short of heat exchanger (TC) was detected. ×
F10 ALT Indoor unit Room temp. sensor (TA) error Indoor Open/Short of room temp. (TA) was detected. ×
F29 SIM Indoor unit Other indoor P.C. board error Indoor EEPROM error (Other error may be detected. If no error, automatic address is repeated. × ×
P01 ALT Indoor unit Indoor fan error Indoor Indoor AC fan error was detected. (Fan thermal relay worked.) × ×
P10 ALT Indoor unit Overflow detection Indoor Float switch worked. × ×
P12 ALT Indoor unit Indoor fan error Indoor Indoor fan error (Over-current / Lock, etc.) was detected. × ×
P31 ALT Other indoor unit error Indoor Other indoor under condition of warning in group. E03/L07/L03/L08 warning ×
Sub remote controller error in a group — —
— By unit with warning No. ALT Error in indoor group Network adapter (Details of remote controller are displayed with unit No. Only central control side is displayed.)
Network adapter/ Communication error of central control system signal
— — LAN system communication error Center ∗ Is not displayed on the remote controller
Network adapter/
L20 SIM LAN system communication error Center Duplicated indoor address of central control system communication ×
— — There are multiple communication adapters. Network adapter There are multiple communication adapters on remote controller communication line.

– 53 –
FILE NO. SVM-12085

12/06/12 11:15 AM
 FILE NO. SVM-12085
Error mode detected by indoor unit

Operation of diagnostic function

Check Status of Judgment and measures

Cause of operation Condition
code air conditioner

No communication from remote 1. Check cables of remote controller and communication adapters.
Stop Displayed when
E03 controller (including wireless) and s Remote controller LCD display OFF (Disconnection)
(Automatic reset) error is detected
communication adapter s Central remote controller [97] check code

The serial signal is not output from 1. Outdoor unit does not completely operate.
outdoor unit to indoor unit. s Inter-unit wire check, correction of miswiring
s Miswiring of inter-unit wire s Check outdoor P.C. board. Correct wiring of P.C. board.
Stop Displayed when
E04 s Defective serial sending circuit on (Automatic reset) error is detected 2. When outdoor unit normally operates
outdoor P.C. board Check P.C. board (Indoor receiving / Outdoor sending).
s Defective serial receiving circuit on
indoor P.C. board

E08 Duplicated indoor unit address 1. Check whether remote controller connection (Group/Individual)
was changed or not after power supply turned on
L03 Duplicated indoor master unit (Finish of group construction/Address check).
Stop
Displayed when ∗ If group construction and address are not normal when the
There is group wire in individual indoor error is detected power has been turned on, the mode automatically shifts to
L07
unit. address setup mode. (Resetting of address)

L08 Unset indoor group address

L09 Displayed when 1. Set indoor capacity (DN=11)

Unset indoor capacity Stop error is detected

Displayed when 1. Check outside devices.

L30 Abnormal input of outside interlock Stop error is detected 2. Check indoor P.C. board.

1. Trouble of drain pump

Float switch operation Displayed when 2. Clogging of drain pump
P10 s Float circuit, Disconnection, Stop error is detected 3. Check float switch.
Coming-off, Float switch contact error
4. Check indoor P.C. board.

1. Position detection error

Displayed when 2. Over-current protective circuit of indoor fan driving unit operated.
P12 Indoor DC fan error Stop error is detected 3. Indoor fan locked.
4. Check indoor P.C. board.

1. Check 4-way valve.

4-way valve system error
Stop Displayed when 2. Check 2-way valve and check valve.
P19 s After heating operation has started,
(Automatic reset) error is detected 3. Check indoor heat exchanger (TC/TCJ).
indoor heat exchangers temp. is
down. 4. Check indoor P.C. board.

Stop 1. Judge follower unit while master unit is [E03], [L03], [L07] or [L08].
P31 Own unit stops while warning is output (Follower unit) Displayed when
to other indoor units. 2. Check indoor P.C. board.
(Automatic reset) error is detected

Coming-off, disconnection or short of 1. Check indoor heat exchanger temp. sensor (TCJ).
F01 indoor heat exchanger temp. sensor Stop Displayed when
(Automatic reset) error is detected 2. Check indoor P.C. board.
(TCJ)

Coming-off, disconnection or short of 1. Check indoor heat exchanger temp. sensor (TC).
F02 indoor heat exchanger temp. sensor Stop Displayed when
(Automatic reset) error is detected 2. Check indoor P.C. board.
(TC)

Coming-off, disconnection or short of 1. Check indoor heat exchanger temp. sensor (TA).
F10 indoor heat exchanger temp. sensor Stop Displayed when
(Automatic reset) error is detected 2. Check indoor P.C. board.
(TA)

Indoor EEPROM error Stop Displayed when 1. Check indoor EEPROM. (including socket insertion)
F29 (Automatic reset) error is detected
s EEPROM access error 2. Check indoor P.C. board.

Communication error between indoor 1. Check indoor P.C. board.

MCU Stop Displayed when
E10 (Automatic reset) error is detected
s Communication error between fan
driving MCU and main MCU

Regular communication error between 1. Check remote controller wiring.

indoor aster and follower units and Stop Displayed when 2. Check indoor power supply wiring.
E18 (Automatic reset) error is detected
between main and sub units 3. Check indoor P.C. board.

– 54 –

SVM-12085_051-114.indd 54 12/06/12 11:15 AM

 FILE NO. SVM-12085
Error mode detected by remote controller or central controller (TCC-LINK)

Operation of diagnostic function

Judgment and measures
Status of
Check code Cause of operation air conditioner Condition

Power supply error of remote controller, Indoor

EEPROM error
1. Check remote controller inter-unit wiring.
No communication with master indoor unit 2. Check remote controller.
Not displayed at all
(Operation on s Remote controller wiring is not correct. 3. Check indoor power wiring.
Stop —
remote controller s Power of indoor unit is not turned on. 4. Check indoor P.C. board.
is impossible.)
s Automatic address cannot be completed. 5. Check indoor EEPROM.
(including socket insertion)
→ Automatic address repeating phenom-
enon generates.

Receiving error from remote controller

No communication with master indoor unit Stop 1. Check remote controller inter-unit wiring.
E01 s Disconnection of inter-unit wire between (Automatic reset) Displayed when
2. Check remote controller.
∗2 remote controller and master indoor unit ∗ If center exists, error is detected
(Detected by remote controller side) operation continues. 3. Check indoor power wiring.
4. Check indoor P.C. board.

Stop Sending error of remote controller

Signal send error to indoor unit (Automatic reset) Displayed when 1. Check sending circuit inside of remote
E02
(Detected by remote controller side) ∗ If center exists, error is detected controller.
operation continues. → Replace remote controller.

1. In 2-remote controllers (including wireless),

There are multiple main remote controllers. Stop Displayed when there are multiple main units.
E09 (Detected by remote controller side) (Sub unit error is detected
continues operation.) Check that there are 1 main remote
controller and other sub remote controllers.

L20 1. Check setting of central control system

Duplicated indoor central addresses on Stop Displayed when network address. (Network adapter SW01)
communication of central control system (Automatic reset) error is detected
Central controller (Detected by indoor/central controller side) 2. Check network adapter P.C. board.
L20

— 1. Check communication wire / miswiring

∗3 2. Check communication (U3, U4 terminals)
Communication circuit error of central 3. Check network adapter P.C. board.
Central controller Continues Displayed when
control system (By remote controller) error is detected 4. Check central controller (such as central
(Send) (Detected by central controller side) control remote controller, etc.)
C05
(Receive) 5. Check terminal resistance. (TCC-LINK)
C06

— Continuation/Stop
Indoor Gr sub unit error Displayed when Check the check code of the corresponding
(Detected by central controller side) (According error is detected
Central controller unit from remote controller.
to each case)
P30

∗2 The check code cannot be displayed by the wired remote controller.

(Usual operation of air conditioner becomes unavailable.)
For the wireless models, an error is notified with indication lamp.
∗3 This trouble is related to communication of remote controller (A, B), central system (TCC-LINK U3, U4), and
[E01], [E02], [E03], [E09] or [E18] is displayed or no check display on the remote controller according to the
contents.

– 55 –

SVM-12085_051-114.indd 55 12/06/12 11:15 AM

 FILE NO. SVM-12085
Error mode detected by outdoor unit

Operation of diagnostic function

Check code

Indoor unit Status of Judgment and measures

Cause of operation Condition
air conditioner
after
4 series

Disconnection, short-circuit of Displayed when 1. Check discharge temp. sensor (TD).

F04∗ Stop
discharge temp. sensor (TD) error is detected 2. Check outdoor P.C. board.

Disconnection, or short-circuit of Displayed when 1. Check temp. sensor (TE).

F06∗ Stop
outdoor temp. sensor (TE) error is detected 2. Check outdoor P.C. board.

Disconnection, or short-circuit of Displayed when 1. Check temp. sensor (TL).

F07 Stop
outdoor temp. sensor (TL) error is detected 2. Check outdoor P.C. board.

Disconnection, or short-circuit of Displayed when 1. Check suction temp. sensor (TS).

F12∗ Stop
suction temp. sensor (TS) error is detected 2. Check outdoor P.C. board.

Miss-mounting of outdoor temp. Displayed when 1. Check temp. sensor (TE, TS).
F15 Stop
sensor (TE, TS) error is detected 2. Check outdoor P.C. board.

Disconnection, or short-circuit of Displayed when 1. Check outside temp. sensor (TO).

F08∗ Continue
outside temp. sensor (TO) error is detected 2. Check outdoor P.C. board.

Disconnection, or short-circuit of heat Displayed when 1. Check outdoor P.C. board.

F13 Stop
sink temp. sensor (TH) error is detected

Displayed when 1. Check outdoor P.C. board.

F31 Outdoor P.C. EEPROM error Stop
error is detected

Displayed when 1. Outdoor service P.C. board

L10 Incorrect setting of service P.C. board Stop
error is detected Check model type setting jumper wire.

Communication error between MCUs Displayed when 1. Check outdoor P.C. board.
L29∗ Stop
on outdoor P.C. board error is detected

Heat sink overheat error 1. Check screw tightening between PC. Board and heat
Displayed when sink and check radiator grease.
P07 ∗ Heat sink temp. sensor detected Stop
error is detected
over the specified temperature. 2. Check heat sink cooling.

1. Check gas leak.

Detection of gas leak 2. Check whether the service valve is fully opened.
P15 ∗ Discharge temp. sensor (TD), Stop
Displayed when 3. Check PMV (Pulse Motor Valve).
Suction temp. sensor (TS) detected error is detected
4. Check broken pipe.
temperature over the specified temp.
5. Check discharge temp. sensor (TD), suction temp.
sensor (TS).

4-way valve inverse error 1. Check operation of 4-way valve.

∗ After heating operation has started, 2. Check outdoor heat exchanger (TE), suction temp.
indoor heat exchanger temp. lowers Displayed when sensor (TS).
P19 under the specified temp. Stop error is detected 3. Check indoor heat exchanger sensor (TC).
∗ After heating operation has started, 4. Check 4-way valve coil.
outdoor heat exchanger / suction
temp. rises over the specified temp. 5. Check PMV (Pulse Motor Valve).

Compressor break down 1. Check power supply voltage. (AC198 to 264V)

H01∗ ∗ Although operation has started, Stop
Displayed when 2. Overload operation of refrigerating cycle
operation frequency decreases and error is detected
operation stops.

Compressor lock 1. Trouble of compressor (Lock, etc.): Replace compressor.

Displayed when
H02∗ ∗ Over-current detection after Stop 2. Wiring error of compressor (Open circuit)
error is detected
compressor start-up

Displayed when 1. Check outdoor P.C. board. (AC current detection circuit)
H03∗ Current detection circuit error Stop error is detected

∗ : AP40 to AP56 is only.

– 56 –

SVM-12085_051-114.indd 56 12/06/12 11:15 AM

 FILE NO. SVM-12085
Operation of diagnostic function

Check code

Indoor unit Status of Judgment and measures

Cause of operation Condition
air conditioner
after
4 series

Discharge temp. error 1. Check refrigerating cycle (Gas leak)

Displayed when
P03∗ ∗ Discharge temp. (TD) detected Stop 2. Trouble of electronic expansion valve
error is detected
temperature over the specified temp. 3. Check discharge temp. sensor (TD).

1. Check case thermostat and connector.

2. Check gas leak, recharge
Case thermostat operation Displayed when
H04 Stop 3. Check whether the service valve is fully opened.
∗ Abnormal overheat of compressor error is detected
4. Check PMV (Pulse Motor Valve).
5. Check broken pipe.

Displayed when 1. Check power supply voltage. AC198 to 264V

P05∗ Power supply voltage error Stop
error is detected

1. Check outdoor heat exchanger sensor (TL).

High pressure protective operation 2. Check indoor heat exchanger sensor (TC, TCJ).
s During cooling operation, outdoor 3. Check full open of service valve.
P20 temp. sensor (TL) detected Stop Displayed when 4. Check indoor/outdoor fan.
temperature over specified temp. error is detected 5. Check PMV (Pulse Motor Valve).
s During heating operation, indoor
temp. sensor (TC, TCJ) detected 6. Check clogging and short circuit of indoor/outdoor heat
temperature over specified temp. exchanger.
7. Overcharge of refrigerant. Recharge

1. Check lock of fan motor.

Displayed when
P22∗ Outdoor fan system error Stop 2. Check power supply voltage. AC198 to 264V
error is detected
3. Check outdoor P.C. board.

1. When performing operation while taking-off compressor

Short-circuit error of compressor Displayed when wire, P26 error occurs. Check control P.C. board.
P26∗ Stop
driving device error is detected 2. When performing operation while taking-off compressor
wire, an error does not occur. (Compressor rare short)

P29∗ Position detection circuit error Stop Displayed when 1. Check control P.C. board.
error is detected

∗ : AP40 to AP56 is only.

– 57 –

SVM-12085_051-114.indd 57 12/06/12 11:15 AM

 FILE NO. SVM-12085
<In case of SP40 to SP56>
8-2-3. Diagnostic Procedure for Each Check Code (Outdoor Unit)
1) This section describes the diagnostic method for each check code displayed on the wired remote controller.
2) When “APPLICATION CONTROL KIT” (TCB-PCOS1E2) sold separately is connected, the error contents
can be judged by LED on the APPLICATION CONTROL KIT. In this case, turn off both bit 1 and 2 of DIP
switch 01 on the All-purpose control kit.

Check APPLICATION CONTROL KIT Check / Countermeasures

code LED display (Part without special mention indicates a part of the outdoor unit.)

[E04] — [Indoor / Outdoor communication error]

NO
Is setting of group address Check item code [14].
on the remote controller correct?

YES

NO
Are inner wiring of the indoor unit Correct wiring
and inter-unit wires (1, 2, 3) correct? and inter-unit wires.

YES

NO
Is wiring of the Correct wiring
outdoor terminal block correct? of terminal block.

YES

NO
Is connection of Correct connection
case thermo (CN500) correct? of connector.

YES

YES Check and correct charged

Does the case thermo operate? refrigerant amount.
Is the compressor abnormally heated?

NO

Check outdoor P.C. board.

Defect → Replace

[F04] D01 D02 D03 D04 [Discharge temp. sensor (TD) error]
(Red) (Yellow) (Yellow) (Yellow)
NO
Is connection of CN601 correct? Correct connector.
Is resistance value of TD sensor correct? Sensor error → Replace

YES

Check outdoor P.C. board.

Defect → Replace

[F06] ∗ There is a possibility that any of the following items is not correct.
Checking LED on the APPLICATION CONTROL KIT enables you to judge what is incorrect.

D01 D02 D03 D04 [Heat exchanger temp. sensor (TE) error]
(Red) (Yellow) (Yellow) (Yellow)
NO
Is connection of CN600 correct? Correct connector.
Is resistance value of TE sensor correct? Sensor error → Replace

YES

Check outdoor P.C. board.

Defect → Replace

D01 D02 D03 D04 [Suction temp. sensor (TS) error] → Refer to column of [F12].
(Red) (Yellow) (Yellow) (Yellow)

LED display legend: Go off, Go on, Flash (5Hz)

– 58 –

SVM-12085_051-114.indd 58 12/06/12 11:15 AM

 FILE NO. SVM-12085
<In case of SP40 to SP56>
Check APPLICATION CONTROL KIT Check / Countermeasures
code LED display (Part without special mention indicates a part of the outdoor unit.)

[F08] D01 D02 D03 D04 [Outside temp. sensor (TO) error]
(Red) (Yellow) (Yellow) (Yellow)
NO
Is connection of CN602 correct? Correct connector.
Is resistance value of TO sensor correct? Sensor error → Replace

YES
Check outdoor P.C. board.
Defect → Replace

[F12] D01 D02 D03 D04 [Suction temp. sensor (TS) error]
(Red) (Yellow) (Yellow) (Yellow)
NO
Is connection of CN603 correct? Correct connector.
Is resistance value of TS sensor correct? Sensor error → Replace

YES
Check outdoor P.C. board.
Defect → Replace

[H01] D01 D02 D03 D04 [Compressor breakdown]

(Red) (Yellow) (Yellow) (Yellow)
NO
Is AC mains voltage correct?
198 to 264V Correct power supply line.

YES

Is wiring connection correct? NO

Compressor lead Check and correct
(P.C. board side, Compressor side) wiring connection.
Reactor cord, Power supply lead
YES
YES
Does abnormal overload happen? Remove and
improve the cause of overload.
NO

Check outdoor P.C. board.

Defect → Replace

[H02] D01 D02 D03 D04 [Compressor lock]

(Red) (Yellow) (Yellow) (Yellow)
NO
Is AC mains voltage correct?
198 to 264V Correct power supply line.

YES

Is wiring connection correct? NO

Compressor lead Check and
(P.C. board side, Compressor side) correct connection of wires.
Reactor cord, Power supply lead

YES

Is compressor NO NO
Is there stagnation Compressor lock
under correct → Replace
conditions? of refrigerant?

YES

NO TE, TS sensor,
Does PMV operate correctly? Check PMV.
Defective → Replace
YES

YES Check outdoor P.C. board.

Defect → Replace

LED display legend: Go off, Go on, Flash (5Hz)

– 59 –

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 FILE NO. SVM-12085
<In case of SP40 to SP56>
Check APPLICATION CONTROL KIT Check / Countermeasures
code LED display (Part without special mention indicates a part of the outdoor unit.)

[H03] D01 D02 D03 D04 [Power supply error, Current detection circuit error]
(Red) (Yellow) (Yellow) (Yellow)
Are connections of wires correct? NO
Between power cable and terminal block Correct wires
Between outdoor P.C. board and terminal block

YES
Check outdoor P.C. board.
Defect → Replace

[L29] D01 D02 D03 D04 [Power supply error, Current detection circuit error]
(Red) (Yellow) (Yellow) (Yellow)
NO Correct
Is AC mains voltage correct?
or 198 to 264V power supply line.

YES
NO Compressor trouble
Is compressor under correct conditions? Rare short check
Defective → Replace
YES

Check outdoor P.C. board.

Defect → Replace

[P03] D01 D02 D03 D04 [Discharge temp. error]

(Red) (Yellow) (Yellow) (Yellow)
YES
Is there gas leak? Repair defective position.
Is there refrigerant shortage? Recharge refrigerant.

NO
NO
Repair defective position.
Is PMV under correct conditions? Replace defective part.
YES
YES
Remove and improve
Does an abnormal overload happen? the cause of overload.
NO

NO
Is connection of CN601 correct? Correct connector.
Is resistance value of TD sensor correct? Sensor error → Replace

YES
Check outdoor P.C. board.
Defect → Replace

[P04] D01 D02 D03 D04 [Power supply error (Voltage error)]
(Red) (Yellow) (Yellow) (Yellow)
NO
Is AC mains voltage correct? Confirm power supply
198 to 264V construction, etc.

YES
Check outdoor P.C. board.
Defect → Replace

[P05] D01 D02 D03 D04 [Power supply error (Voltage error)]
(Red) (Yellow) (Yellow) (Yellow) → Refer to columns [H03] and [P04] and then check power supply and
voltage error.
or

LED display legend: Go off, Go on, Flash (5Hz)

– 60 –

SVM-12085_051-114.indd 60 12/06/12 11:15 AM

 FILE NO. SVM-12085
<In case of SP40 to SP56>
Check APPLICATION CONTROL KIT Check / Countermeasures
code LED display (Part without special mention indicates a part of the outdoor unit.)

[P19] — [4-way reversal error]

Does 4-way valve work correctly? NO

(Check pipe temperature, etc.
during cooling/heating operation.)
YES
Is coil of 4-way valve
electrified during heating mode?
NO YES

Check outdoor P.C. board. Check 4-way valve.

Defect → Replace Defect → Replace

NO
Is flow of refrigerant by Check PMV.
PMV under correct conditions? Defect → Replace
YES

Check temperature sensors.

TE sensor CN600, TS sensor CN603
Indoor TC sensor
Defective → Correct or replace

∗ In case of SP40 to 56, the coil of 4-way valve is electrified during cooling cycling.
∗ In cooling operation, [P19] error may be displayed when the refrigerant pressure rises high abnormally.
In this case, remove the cause of pressure rising and then diagnose it again.

[P22] D01 D02 D03 D04 [Outdoor fan system error]

(Red) (Yellow) (Yellow) (Yellow)
NO
Is connection of connector
CN300 correct? Correct connection of connector.

YES

After pulling out the connector

of the fan motor CN300, rotate its shaft by hands.
Can it rotate smoothly? NO
Is the fan motor coil resistance within the range described below?
Fan motor
Between red and white lead : 18 to 30Ω exchange
Between white and black lead : 18 to 30Ω
Between black and red lead : 18 to 30Ω
YES
Check outdoor P.C. board.
Defective → Replace

[P26] D01 D02 D03 D04 [Short-circuit of compressor driving device]

(Red) (Yellow) (Yellow) (Yellow) NO
Is AC mains voltage correct? Correct power line.
198 to 264V
YES
Is there any problem on connection YES
of compressor lead or reactor? Correct wiring.
(Check connection referring to the wiring diagram.)
NO
After disconnection of the compressor leads from NO Replace
P.C. board, the air conditioner operates in heating mode. outdoor P.C. board.
Does the fan motor run?
YES
Check compressor. (Rare short, etc.)
Defective → Replace

[P29] D01 D02 D03 D04 [Position detection circuit error]

(Red) (Yellow) (Yellow) (Yellow)
Check outdoor P.C. board.
Defective → Replace

LED display legend: Go off, Go on, Flash (5Hz)

– 61 –

SVM-12085_051-114.indd 61 12/06/12 11:15 AM

 FILE NO. SVM-12085
<In case of SP80>
8-2-4. Diagnostic Procedure for Each Check Code (Outdoor Unit)
1) This section describes the diagnostic method for each check code displayed on the wired remote controller.
2) In some cases, a check code indicates multiple symptoms.
In this case, confirm LED display on the outdoor P.C. board to narrow the contents to be confirmed.
3) The check code on the remote controller is displayed only when the same error occurred continuously by
multiple times while LED of the outdoor P.C. board displays even an error which occurred once.
Therefore the display on the remote controller may differ from that of LED.

How to check LED display on outdoor P.C. board

Dip switch setup <Latest error display>

s When turning on 1) only of SW803, the latest error Only 1) of SW803 is ON.
is displayed. As the memory is stored, it can be

1 2 3 4
confirmed even if the power supply is turned off
once. (excluding outside temp. sensor (TO) error)

ON
s When the work finished or the outdoor temp.
sensor (TO) error was found, turn off all of SW803. <Error display, which occurs at present>
(The error which occurs at present is displayed.) All SW803 are OFF. (Initial status)

1 2 3 4
ON
Display selection <Display 1> <Display 2>
s When an error happens, some of yellow LED (No error) (Error occurred) (Push SW800)
(D800 to D804) turn on. <Display 1> D800 (Yellow)
s If pushing the button switch SW800 for 1 second D801 (Yellow)
under the above condition, the yellow LED is D802 (Yellow)
displayed with flashing. <Display 2> D803 (Yellow)

s When pushing SW800 for 1 second again, the D804 (Yellow)

status returns to <Display 1>. D805 (Green)

(Example of discharge temp. sensor error)
s The error contents can be confirmed by combining
: Go off, : Go on, : Flash
<Display 1> and <Display 2>.

Check Outdoor Check and troubleshooting

code LED display (Item without special mention Indicates part of outdoor unit.)

[E04] — [Indoor/Outdoor communication error]

Is setting of group address NO

of remote controller correct? Check Item code [14].

YES

Are inner wiring of indoor unit and NO Correct wiring

inter-unit wires (1, 2, 3) correct? and inter-unit cable.

YES

Are CN04 connection and wiring NO Correct wiring of connectors

of terminal blocks (1, 2, 3) correct? and terminal blocks.

YES

After turning off the power supply, NO Check indoor P.C. board.
turn on it again. Defect → Replace
Does D502 (Orange LED) flash?
YES
Check outdoor P.C. board.
Defect → Replace

– 62 –

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 FILE NO. SVM-12085
<In case of SP80>
Check Outdoor Check and troubleshooting
code LED display (Item without special mention Indicates part of outdoor unit.)

[F04] <Display 1> <Display 2> [Discharge temp. sensor (TD) error]

Is connection of CN603 correct? NO Correct connector.

Is resistance value of TD sensor correct? Sensor error → Replace

YES

Check outdoor P.C. board.

Defect → Replace

[F06] s There is a possibility that it is one of the following errors.

Confirm LED on outdoor P.C. board to judge which error it is.
Heat exchanger temp. sensor (TE) error, Heat exchanger temp. sensor (TL) error,
Suction temp. sensor (TS) error, Miswiring of heat exchanger sensor (TE, TS)

<Display 1> <Display 2> Heat exchanger temp. sensor (TE) error]

Is connection of CN601 correct? NO Correct connector.

Is resistance value of TE sensor correct? Sensor error → Replace

YES

Check outdoor P.C. board.

Defect → Replace

<Display 1> <Display 2> [Heat exchanger temp. sensor (TL) error] → Refer to [F07] column.

<Display 1> <Display 2> [Suction temp. sensor (TS) error] → Refer to [F12] column.

<Display 1> <Display 2> [Miswiring of heat exchanger sensor (TE, TS)] → Refer to [F15] column.

[F07] <Display 1> <Display 2> [Heat exchanger temp. sensor (TL) error]

Is connection of CN604 correct? NO Correct connector.

Is resistance value of TL sensor correct? Sensor error → Replace

YES

Check outdoor P.C. board.

Defect → Replace

– 63 –

SVM-12085_051-114.indd 63 12/06/12 11:15 AM

 FILE NO. SVM-12085
<In case of SP80>
Check Outdoor Check and troubleshooting
code LED display (Item without special mention Indicates part of outdoor unit.)

[F08] <Display 1> <Display 2> [Outside temp. sensor (TO) error]

Is connection of CN602 correct? NO Correct connector.

Is resistance value of TO sensor correct? Sensor error → Replace

YES

Check outdoor P.C. board.

Defect → Replace

[F12] <Display 1> <Display 2> [Suction temp. sensor (TS) error]

Is connection of CN600 correct? NO Correct connector.

Is resistance value of TS sensor correct? Sensor error → Replace

YES

Check outdoor P.C. board.

Defect → Replace

[F13] <Display 1> <Display 2> [Heat sink temp. sensor (TH) error]

Check outdoor P.C. board.

Defect → Replac

[F15] <Display 1> <Display 2> [Miswiring of heat exchanger sensor (TE, TS)]

Is mounting status of NO
Correct sensor mounting.
TE and TS sensors correct?

YES

Is connection of CN600 correct? NO Correct connector.

Is resistance value of TS sensor correct? Sensor error → Replace

YES

Is connection of CN601 correct? NO Correct connector.

Is resistance value of TE sensor correct? Sensor error → Replace

YES

Check outdoor P.C. board.

Defect → Replace

[F31] <Display 1> <Display 2> [EEPROM error]

Check outdoor P.C. board.

Defect → Replace

– 64 –

SVM-12085_051-114.indd 64 12/06/12 11:15 AM

 FILE NO. SVM-12085
<In case of SP80>
Check Outdoor Check and troubleshooting
code LED display (Item without special mention Indicates part of outdoor unit.)

[H01] <Display 1> <Display 2> [Compressor break down]

Is AC mains voltage correct? NO

Correct power supply line.
AC198 to 264V

YES

Is wire connection correct?

Compressor lead NO Check wire connection
(Board side, Compressor side), and correct it.
Reactor lead, Power supply lead

YES

YES Remove and improve

Does an abnormal overload happen?
the cause of overload.
NO

Check outdoor P.C. board.

Defect → Replace

[H02] <Display 1> <Display 2> [Compressor lock]

Is AC mains voltage correct? NO

Correct power supply line.
AC198 to 264V

YES

Is wire connection correct?

Compressor lead NO Check wire connection
(Board side, Compressor side), and correct it.
Reactor lead, Power supply lead

YES

YES Check outdoor P.C. board.

Is compressor under correct conditions?
Defect → Replace
NO

NO
Is there refrigerant stagnation? Compressor lock → Replace

YES
NO Check TE, TS sensors and PMV.
Does PMV correctly operate?
Defect → Replace
YES

Check outdoor P.C. board.

Defect → Replace

[H03] <Display 1> <Display 2> [Current detection circuit error]

Check outdoor P.C. board.

Defect → Replace

– 65 –

SVM-12085_051-114.indd 65 12/06/12 11:15 AM

 FILE NO. SVM-12085
<In case of SP80>
Check Outdoor Check and troubleshooting
code LED display (Item without special mention Indicates part of outdoor unit.)

[H04] <Display 1> <Display 2> [Case thermostat operation]

Are CN609 connection and NO Correct connector.

case thermostat correct? Case thermostat error → Replace

YES

Short each pins of CN609. NO Check outdoor P.C. board.

Can compressor operate? Defect → Replace

YES

Is there gas leak? YES Repair defectives position.

Is there refrigerant shortage? Recharge refrigerant.

NO

NO
Is service valve fully opened? Open service valve fully.

YES

NO Correct defective position.

Is PMV under correct conditions?
Replace defective part.
YES

Check crushed or broken pipe.

Defect → Correct and Replace

[L10] <Display 1> <Display 2> [Unset model type]: Only when service P.C. board is used

Cut jumper line according

to the explanation sheet packaged
with the service P.C. board.

– 66 –

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 FILE NO. SVM-12085
<In case of SP80>
Check Outdoor Check and troubleshooting
code LED display (Item without special mention Indicates part of outdoor unit.)

[L29] ∗ There is a possibility that it is one of the following errors.

Confirm LED on outdoor P.C. board to judge which error it is.
Communication error between MCU, Heat sing temp. sensor (TH) error,
EEPROM error, Unset model type, Heat sink overheat error, Gas leak detection,
4-way valve inverse error

<Display 1> <Display 2> [Communication error between MCUs]

Check outdoor P.C. board.

Defect → Replace

<Display 1> <Display 2> [Heat sink temp. sensor (TH) error] → Refer to [F13] column.

<Display 1> <Display 2> [EEPROM error] → Refer to [F31] column.

<Display 1> <Display 2> [Unset model type] → Refer to [L10] column.

<Display 1> <Display 2> [Heat sink overheat error] → Refer to [P07] column.

<Display 1> <Display 2> [Gas leak detection] → Refer to [P15] column.

<Display 1> <Display 2> [4-way valve inverse error] → Refer to [P19] column.

– 67 –

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 FILE NO. SVM-12085
<In case of SP80>
Check Outdoor Check and troubleshooting
code LED display (Item without special mention Indicates part of outdoor unit.)

[P03] <Display 1> <Display 2> [Discharge temp. error]

Is there gas leak? YES Repair defective position.

Is there refrigerant shortage? Recharge refrigerant.

NO
NO Repair defective position.
Is PMV under correct conditions?
Replace defective part.
YES
YES Remove and improve
Does an abnormal overload happen?
the cause of overload.
NO

Is connection of CN603 correct? NO Correct connector.

Is resistance value of TD sensor correct? Sensor error → Replace

YES

Check outdoor P.C. board.

Defect → Replace

[P04] ∗ There is a possibility that it is one of the following errors.

Confirm LED on outdoor P.C. board to judge which error it is.
Power supply error (Vdc), High pressure protective operation, Case thermostat
operation

<Display 1> <Display 2> [Case thermostat operation] → Refer to [H04] column.

<Display 1> <Display 2> [Power supply error] → Refer to [P05] column.

<Display 1> <Display 2> [High pressure protective operation] → Refer to [P20] column.

[P05] <Display 1> <Display 2> [Power supply error]

Is AC mains voltage correct? NO Confirm power supply

198 to 264V construction, etc.

YES

Check outdoor P.C. board.

Defect → Replace

– 68 –

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 FILE NO. SVM-12085
<In case of SP80>
Check Outdoor Check and troubleshooting
code LED display (Item without special mention Indicates part of outdoor unit.)

[P07] <Display 1> <Display 2> [Heat sink overheat error]

Are the power devices on

P.C. board screwed without looseness? NO
(Rear sides of Q201, Q300, Q650, DB01, DB02)
Are radiation grease properly applied?
(Q201, Q650, DB01, DB02)

YES

Apply radiation grease to objective parts.

Retightening of screws.
(Be sure not to forget to attach insulating sheet
between heat sink and Q300.)

Does something block the

ventilation around the heat sink? YES Remove blocking matter.
Does something block air flow Correct short-circuit.
from the fan?

NO

Check outdoor P.C. board.

Defect → Replace

[P15] <Display 1> <Display 2> [Gas leak detection]

Is there gas leak? YES Repair defective part.

Is there refrigerant shortage? Recharge refrigerant.

NO

NO Correct defective part.

Is PMV under correct conditions?
Replace defective part.
YES

NO
Is service valve fully opened? Open service valve fully.

YES
YES
Is there crushed pipe? Correct and replace piping.

NO

Check temp. sensor. Error Correct connector.

TD sensor CN603
Sensor error → Replace
TS sensor CN600

OK

Check outdoor P.C. board.

Defect → Replace

– 69 –

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 FILE NO. SVM-12085
<In case of SP80>
Check Outdoor Check and troubleshooting
code LED display (Item without special mention Indicates part of outdoor unit.)

[P19] <Display 1> <Display 2> [4-way valve reversal error]

Temperature sensor check

Does 4-way valve
YES TE sensor CN601
work correctly?
TS sensor CN600
(Check pipe temp. etc.
Indoor TC sensor
in cooling/heating operation.)
Defect → Correct and repair
NO

Is the coil resistance value NO

of 4-way valve between Replace coil of 4-way valve.
1.3kΩ and 1.6 kΩ?

YES

Check operation of Error Check outdoor P.C. board.

outdoor P.C. board. Defect → replace
(See below.)

OK

Check 4-way valve.

Defect → Replace

Check method of outdoor P.C. board operation (Self-holding valve type)

1) Set SW804 of Dip switch as the following figure and then push SW801 for
approx. 1 second to check exchange operation to cooling cycle/heating cycle.
s Power is turned on for approx. 10 seconds.
s In case of operating with the coil of 4-way valve connected to CN701, take
interval over 1 minute before re-operation; otherwise it may cause overheat
of the coil.
2) After check, turn off all the Dip switch SW804.

Exchange to cooling cycle Exchange to heating cycle

SW804 SW801 CN701 SW804 SW801 CN701

1 1
1 2 3 4

1 2 3 4

Push Push
ON

ON

4 4

DC200V or more DC200V or more

Note) Check by tester

Analog tester : Good if over DC200V
Digital tester : Good if the maximum voltage is over DC200V though
the varied voltage may be displayed.

∗ In cooling operation, [P19] error may happen when the refrigerant pressure rose
abnormally. In this case, remove the cause of pressure rising and then diagnose
the error again.

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 FILE NO. SVM-12085
<In case of SP80>
Check Outdoor Check and troubleshooting
code LED display (Item without special mention Indicates part of outdoor unit.)

[P20] <Display 1> <Display 2> [High pressure protective operation]

Is service valve NO
fully opened? Open service valve fully.

9%3

Reset the power supply

and then perform test run Cooling season
matching to the season. Cooling operation

Heating season NO
Heating operation Is resistance value
of TL sensor correct?

9%3
Replace TL sensor.

Is there any defect such as 9%3

loosening of nut in the outdoor fan?

NO
Check outdoor fan.
Defect → Replace, retightening

Does the outdoor fan perform 9%3

abnormal operation?

NO
Check the same items as
[P22] error.

Is there anything
which interfere heat exchange 9%3
of outdoor unit?
s #LOGGING OF HEAT exchanger
s 3HOrt-circuit

NO
Eliminate interfering element.

Check overcharge of refrigerant, clogging of cycle,

broken pipe, abnormal overload, etc.
Defect → Correct defect.

Does indoor fan NO Are indoor fan motor NO

operate correctly? an connector correct?

9%3 9%3
Repair defect.

Are resistance values NO Replace

of indoor TC and TCJ sensor.
sensors normal?

9%3
Check indoor P.C. board.
Is there anything which interfere Defect → Replace
heat exchange of indoor unit? 9%3
s #HOKING UP THE FILTER
s #LOGGING OF HEAT exchanger
s 3HOrt-circuit
Eliminate interfering element.
NO

Check overcharge of refrigerant, clogging of cycle,

broken pipe, abnormal overload, etc.
Defect → Correct defect.

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 FILE NO. SVM-12085
<In case of SP80>
Check Outdoor Check and troubleshooting
code LED display (Item without special mention Indicates part of outdoor unit.)

[P22] <Display 1> <Display 2> [Fan system error]

Is AC mains voltage correct? NO Check wiring construction.

(198 to 264V) Ask repair of power supply.
YES

Rotate shaft of the fan motor by hands

during power-OFF. Can it rotate smoothly?
Is coil resistance of fan motor correct? YES
Between red and white lead wire : 12 to 20Ω
Between white and black lead wire : 12 to 20Ω
Between black and red lead wire : 12 to 20Ω
NO
Check outdoor P.C. board.
Replace fan motor. Defect → Replace

Single operation check for outdoor fan

1) Set Dip switch of SW804 as the following figure and then push SW801 for
approx. 1 second to check single operation of outdoor fan.
Use this method to check which fan, upper or lower fan, has a trouble.
s When SW801 is pushed for 1 second
again or 2 minutes passed, the fan stops. Outdoor fan single operation
2) After check, turn off all Dip switch of SW804 SW801
SW804.

1 2 3 4
Push

[P26] <Display 1> <Display 2> [Short-circuit of compressor drive element] ON

Are connections of NO
compressor lead and reactor correct? Correct wiring.
(Check referring to the Wiring diagram.)
YES

Does the same error occur in YES

Replace outdoor P.C. board.
operation without compressor lead?
NO

Check compressor. (Rear short, etc.)

Defect → Replace

[P29] <Display 1> <Display 2> [Position detection circuit error]

Check outdoor P.C. board.

Defect → Replace

— <Display 1> <Display 2> [Other error] Compressor disorder due to sudden change of load, etc.
No code ∗ Although the display of outdoor LED outputs, the unit automatically restarts
and error is not determined.
∗ LED display also may output due to wire coming-off of compressor.

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 FILE NO. SVM-12085
8-2-5. Diagnostic Procedure for Each Check Code (Outdoor Unit)
Temperature sensor Temperature – Resistance value characteristic table
TA, TC, TCJ, TE, TS, TO sensors TD, TL sensors
Representative value Representative value
Temperature Resistance value (kΩΩ) Temperature Resistance value (kΩΩ)
(°C) (Minimum value) (Standard value) (Maximum value) (°C) (Minimum value) (Standard value) (Maximum value)
0 32.33 33.80 35.30 0 150.5 161.3 172.7
10 19.63 20.35 21.09 10 92.76 99.05 105.6
20 12.23 12.59 12.95 20 58.61 62.36 66.26
25 9.75 10.00 10.25 25 47.01 49.93 52.97
30 7.764 7.990 8.218 30 37.93 40.22 42.59
40 5.013 5.192 5.375 40 25.12 26.55 28.03
50 3.312 3.451 3.594 50 17.00 17.92 18.86
60 2.236 2.343 2.454 60 11.74 12.34 12.95
70 1.540 1.623 1.709 70 8.269 8.668 9.074
80 1.082 1.146 1.213 80 5.925 6.195 6.470
90 0.7740 0.8237 0.8761 90 4.321 4.507 4.696
100 0.5634 0.6023 0.6434 100 3.205 3.336 3.468

TA, TC, TCJ, TE, TS, TO sensors

40

30
Resistance (kΩ)

20

10

0
0 10 20 30 40 50 60 70 80 90 100

Temperature (˚C)

TD, TL sensors
200 20
Resistance (kΩ) (50˚C or higher)
Resistance (kΩ) (50˚C or lower)

150 15

100 10

50 5

0 0
0 10 20 30 40 50 60 70 80 90 100

Temperature (˚C)

∗ As TH sensor (Outdoor unit heat sink temp. sensor) is incorporated in the outdoor control P.C. board, the
resistance value cannot be measured.

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 FILE NO. SVM-12085
8-3. Table Inspection of outdoor unit main parts
No. Parts name Checking procedure
1 Compressor Measure the resistance value of each winding by using the tester.
(Model : DA150A1F-20F)
Red Position Resistance value

Red – White

White – Black 0.93 Ω

White Black
Black – Red

Under 20°C

2 Compressor Measure the resistance value of each winding by using the tester.
(Model : DA150A1F-21F)
Red Position Resistance value

Red – White

White – Black 1.07 Ω

White Black
Black – Red

Under 20°C

3 Compressor Measure the resistance value of each winding by using the tester.
(Model : DA220A2F-22L)
Red Position Resistance value

Red – White

White – Black 0.606 Ω

White Black
Black – Red

Under 20°C

4 Fan motor Measure the resistance value of each winding by using the tester.
(Model : ICF-140-43-4R)
Red Position Resistance value

Red – White

White – Black 21.00±1.05 Ω

White Black
Black – Red

Under 20°C

5 Fan motor Measure the resistance value of each winding by using the tester.
(Model : ICF-280-A60-1)
Red Position Resistance value

Red – White

White – Black 32.6±3.3 Ω

White Black
Black – Red

Under 20°C

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 FILE NO. SVM-12085
9. OTHERS
9-1. Refrigerant Recovery Control
The “ozone destruction coefficient” of HFC refrigerant is 0 and the discharge regulation is set as anathermal
effect gas.
To this model, a switch which can perform the refrigerant recovery (pump down) by the outdoor unit is mounted
so that it is easy to react against the environment at reinstalling or rejection time.

[Operation method]
<SP40 to SP56>
1) See the mode of the indoor unit to fan mode.
2) Push the refrigerant recovery switch (SW802) of the outdoor unit for approx. 2 seconds.
The cooling operation starts. (This operation finishes after 10 minutes.)
3) After operation for 3 minutes or more, close the valve at liquid side.
4) After recovering refrigerant, close the valve at gas side.
5) When keeping pushed the refrigerant recovery SW again for approx. 2 seconds, the outdoor unit stops.
6) Stop the indoor unit and then turn off the power supply.

Refrigerant recovery SW
Refrigerant recovery SW

Exchange (SW802)
to Cooling
only
Power saving

Existing
piping

NOTE
The electric portion of the refrigerant recovery SW on the sub-board W804: All OFF (As initial status)
is electrified, therefore be careful to an electric shock. SW801: Push for 1 second.

<SP80>
4
3

1) Set the mode of the indoor unit to fan mode.

2
ON

2) Set all DIP switch SW804 to OFF (Initial status) and then push
the button switch SW801 for approx. 1 second. The D805 (Green LED)
flashes.
The cooling operation starts.
(During this time, D805 (Green LED) flashes.) D800
D801
D802

This operation finishes by 10 minutes. D803

D804
4

D805
3

3) After operation for 3 minutes or more, close valve at liquid side.

2
ON

4) After recovery of refrigerant, close valve at gas side.

4
3

5) Push the button switch SW801 again for approx. 1 second.

2
ON

The outdoor unit stops.

6) Stop the indoor unit and then turn off the power supply.

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 FILE NO. SVM-12085
9-2. Various Setting on Outdoor Unit (Existing piping, Power save, Cooling-only, etc.)
The following settings are available by DIP switch setup and jumper line setup.
<SP40 to SP56>

Function Setting position Control contents

Existing piping
setup SW801 Turn off the switches. (Ø19.1 existing pipes cannot be used.)
ON

When using the power saving function, turn on switches.

Power save
1 2 3 The control to lower the compressor frequency (approx. -10%) is performed
setup
by indoor heat exchanger temp. in heating operation.
Existing pipe setting
When using the outdoor unit as a cooling-only machine, turn on switches.
Cooling-only Power saving setting
(“OF” of DN cord on the remote controller also can be used for changing the
setup Cooling only setting
machine to the cooling-only model.)

<SP80>

Function Set position Control contents

Turn the switch to ON when mounting a duct to the discharge port of the
outdoor unit. Add 3 taps to the upper limit value of the outdoor fan tap.
The operation is performed with
High static (Max: Upper fan: 890 rpm / Lower fan: 910 rpm (WF)).
pressure setup
SW802 In this case, the upper limit value of static pressure for duct is 5Pa or less on
25°C degrees and please use straight duct.
High static pressure setup
4

In this case, the outdoor noise level may increase.

Existing piping setup
3

Power save setup Turn the switch to ON when Ø19.1 is used for the existing pipe.
Existing
2

piping setup In this case, the heating capacity may lower according to outside temp. and
ON

Snow-proof fan control

1

indoor temp. in heating operation.

Turn the switch to ON when using the power save function.

Power save
setup The control to lower the compressor frequency (Approx. –10%) is performed
∗ all are OFF at shipment. by indoor heat exchanger temp. in heating operation.

When snow enters from clearance of the fan guard or heat exchanger into
blast path and it is accumulated, the control to prevent generation of motor
Snow-proof lock is validated.
fan control
When outside temp. is below 0°C though the compressor stops, the outdoor
fan operates with W5.

The defrost interval is cut to shorten it than the standard status.

Defrost J805, J806
time change For contents of control and cutting method, refer to Section
9-1-10. Defrost control.

When it is needed to lower the maximum value of the compressor frequency,

cut the jumper line. Max. frequency at cooling/heating is lowered.
In this case the Max. capacity decreases.
Max. frequency of compressor
Max. frequency
change J807 RAV-SP80
Model
COOL HEAT
Standard status 72.0 99.6
When J807 is cut 72.0 79.2

When using the air conditioner as a cooling-only conditioner, cut the jumper
Cooling-only J808 line. (An air conditioner can be changed to cooling-only conditioner by “0F” of
setup DN code on the remote controller.)

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 FILE NO. SVM-12085
9-3. Service Support Function (LED Display, Switch Operation)
<SP80 only>
1. Outline
A various setup and operation check can be performed by DIP switches at 3 positions (SW802, SW803,
SW804) and the pushdown button switches (SW800, SW801) at 2 positions.
Operation part

Part No. Specifications Operation contents

SW800 Pushdown button switch Exchanges the displayed contents of LED (D800 to D804) on the outdoor
SW803 DIP switch control P.C. board.

SW801 Pushdown button switch

Performs the specific operation to check maintenance.
SW804 DIP switch

SW802 DIP switch Performs various initial settings. (Refer to 9-2.)

Display part

Part No. Specifications Operation contents

Indoor/Outdoor communication (Serial communication) signal display

D502 Orange LED
(Receive signal from indoor signal)

Indoor/Outdoor communication (Serial communication) signal display

D503 Green LED
(Send signal from outdoor signal)

Error display
When all SW803 are OFF, or when any of D800 to D804 goes on, LED
D800 to D804 Yellow LED
displays that the outdoor controller detects an error.
When status of SW803 is other than OFF, various indications are displayed.

Power-ON display
D805 Green LED When the power of the outdoor unit is turned on, LED goes on.
When SW801 and SW804 operate the specific operation, LED flashes.

∗ All LED are colorless when it goes off.

SW804 Specific operation switch

SW801 (Various operations during maintenance check operation)

SW800
LED display select switch
SW803
4
3
2
ON

D800 (Yellow LED)

D801 (Yellow LED)
D802 (Yellow LED) Error display / various display
D803 (Yellow LED)
D804 (Yellow LED)
D800
D801
D805 (Green LED) : Display while power is ON
D802
D803
D804
4

D805
3
2
ON

D503 (Green LED) : Serial signal (Outdoor → Indoor)

1

D502 (Orange LED) : Serial signal (Indoor → Outdoor)

4
3
2
ON

SW802 : Selection of various initial settings

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 FILE NO. SVM-12085
2. Selection of LED display (SW800, SW803 operation)
1) Display selection list
The displayed contents of LED D800 to D804 on the outdoor control P.C. board can be exchanged by
operation of SW803.

Switch Function / Contents Refer

SW803
Error display (Error generating at present) Refer to
Error generating at present is displayed. Page 79.
4

This switch goes off when an error does not generate.

3
2
ON

Error display (The latest error: Latest error including present) Refer to
SW803 After error status was cleared, the error which generated before Page 79.
can be confirmed by this setting. (Reconfirmation is available
4

even if power supply was turned off once.)

3

s If an error generates at present, the same contents as those of

2

error which is generating at present are displayed.

ON

s Only error of TO sensor is not displayed by this setting.

(Confirm it by setting of error which is generating at present.)

TD TE TS Temperature sensor display Refer to

SW803 SW803 SW803
The detected value of temperature sensor is displayed. Page 80.
4

4
3

3
2

2
ON

ON

ON
1

TO TL TH
SW803 SW803 SW803
4

4
3

3
2

2
ON

ON

ON
1

TA TC TCJ
SW803 SW803 SW803
4

4
3

3
2

2
ON

ON

ON
1

SW803 Current display Refer to

The current value which flows in the outdoor unit is displayed. Page 80.
4
3
2
ON

SW803 Compressor operation frequency display Refer to

The operation frequency of the compressor is displayed. Page 80.
4
3
2
ON

SW803 PMV opening display Refer to

The opening of PMV (Pulse Motor Valve) is displayed. Page 80.
4
3
2
ON

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 FILE NO. SVM-12085
2) Error display
The error which is generating at present and the latest error (Latest error information including present)
can be confirmed by lighting LED D800 to D804 on the outdoor control P.C. board.
a) When all DIP switch SW803 are OFF, the status of error which is generating at present is displayed.
b) <1> only of DIP switch SW803 is turned on, the error which generated before
(Latest error information including present) is displayed)
c) If there is an error, any of LED D800 to D804 goes on. (Display 1)
d) When pushing the pushdown button switch SW800 for approx. 1 second, the display is exchanged.
(Display 2)
e) When pushing SW800 again or after 2 minutes, the status returns to that of Display .

(Legend)
Present error Latest error
SW803 SW803 D800 (Yellow)
D801 (Yellow)
4

D802 (Yellow)
3

: Go off, : Go on, : Flash

D803 (Yellow)
2

2
ON

ON

D804 (Yellow)
1

D805 (Green)

Display 1) Display 2) Wired remote controller

(Initial display) (SW800 operation) Error contents Error code
Normal —
Discharge temp. sensor (TD) error F04
Heat exchanger temp. sensor (TE) error F06
Heat exchanger temp. sensor (TL) error F06, F07
Outside temp. sensor (TO) error F08
Suction temp. sensor (TS) error F06, F12
Heat sink temp. sensor (TH) error F13, L29
Heat exchanger sensor (TE, TS) miswiring F06, F15
EEPROM error F31, L29
Compressor break down H01
Compressor lock H02
Current detection circuit error H03
Case thermostat operation H04, P04
Model unset L10, L29
Communication error between MCU L29
Other error (Compressor disorder, etc.) Error is not determined.
Discharge temp. error P03
Power supply error P04, P05
Heat sink overheat error P07, L29
Gas leak detection P15, L29
4-way valve reverse error P19, L29
High pressure protective operation P04, P20
Fan system error P22
Driving element short-circuit P26
Position detection circuit error P29

∗ As the error code displayed on the wired remote controller may differ according to type of indoor model, multiple
codes are described.

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 FILE NO. SVM-12085
3) Sensor, current, compressor operation frequency, PMV opening display
The values detected by the controller, such as temperature sensor or current value are simply confirmed.

(Legend)
D800 (Yellow) D803 (Yellow)
D801 (Yellow) D804 (Yellow) : Go off, : Go on
D802 (Yellow) D805 (Green)

Temperature sensor (°C) Compressor PMV

TD TE TS TO TL
Current operation opening
Item SW803 SW803 SW803 SW803 SW803 (A) frequency (Pulse)
setup (rpm)
4

4
3

3
2

2
SW803 SW803 SW803
ON

ON

ON

ON

ON
1

4
TH TA TC TCJ

3
SW803 SW803 SW803 SW803

2
4

ON

ON

ON
1

1
3

3
LED
2

2
display
ON

ON

ON

ON
1

Below –25 0 to 0.9 0 to 4 0 to 19

–25 to –21 1 to 1.9 5 to 9 20 to 39
–20 to –16 2 to 2.9 10 to 14 40 to 59
–15 to –11 3 to 3.9 15 to 19 60 to 79
–10 to – 5 4 to 4.9 20 to 24 80 to 99
–5 to –1 5 to 5.9 25 to 29 100 to 119
0 to 4 6 to 6.9 30 to 34 120 to 139
5 to 9 7 to 7.9 35 to 39 140 to 159
10 to 14 8 to 8.9 40 to 44 160 to 179
15 to 19 9 to 9.9 45 to 49 180 to 199
20 to 24 10 to 10.9 50 to 54 200 to 219
25 to 29 11 to 11.9 55 to 59 220 to 239
30 to 34 12 to 12.9 60 to 64 240 to 259
35 to 39 13 to 13.9 65 to 69 260 to 279
40 to 44 14 to 14.9 70 to 74 280 to 299
45 to 49 15 to 15.9 75 to 79 300 to 319
50 to 54 16 to 16.9 80 to 84 320 to 339
55 to 59 17 to 17.9 85 to 89 340 to 359
60 to 64 18 to 18.9 80 to 84 360 to 379
65 to 69 19 to 19.9 95 to 99 380 to 399
70 to 74 20 to 20.9 100 to 104 400 to 419
75 to 79 21 to 21.9 105 to 109 420 to 439
80 to 84 22 to 22.9 110 to 114 440 to 459
85 to 89 23 to 23.9 115 to 119 460 to 479
90 to 94 24 to 24.9 120 to 124 480 to 499
95 to 99 25 to 25.9 125 to 129 500
100 to 104 26 to 26.9 130 to 134 —
105 to 109 27 to 27.9 135 to 139 —
110 to 114 28 to 28.9 140 to 144 —
115 to 119 29 to 29.9 145 to 149 —
Over 120 30 to 30.9 150 to 154 —
Sensor error, unconnected Over 31 Over 155 —
∗ As TD, TL and TH are sensors for high temperature, there is error at normal temperature or below position.
∗ For current value, the current for the outdoor unit only is displayed.

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 FILE NO. SVM-12085
4) Specific operation for maintenance check (SW801, SW804)
The following specific operations for the maintenance check are performed by operation of SW801 or
SW804.
a) Select DIP switch SW804. (See table below)
b) Push the pushdown button switch SW801 for approx. 1 second.
c) The following functions start. While each function starts, LED D805 (Green) flashes.
d) When pushing the pushdown button switch SW801 again for approx. 1 second, when selecting
DIP switch SW804 or when the specified time of each function elapsed, each function stops and
LED D805 (Green) returns to the continuous lighting.
<Specific operation>

SW804 Operation when pushdown button switch SW801 is pushed

SW804 Refrigerant recovery operation
The outdoor unit performs cooling operation. The indoor unit does not work by this operation
4

alone. Therefore operate the fan beforehand. (Refer → 9-1. Refrigerant Recovery Control)
3
2
ON

SW804
Indoor cooling test run demand
4

The cooling test run is performed. (→ Note 1)

3
2
ON

SW804
Indoor heating test run demand
4

The heating test run is performed. (→ Note 1)

3
2
ON

SW804
Fan motor forced operation
4

Drive the fan motor forcedly.

3

When pushing SW801 again or when 2 minutes elapsed, the

2

operation returns to the normal control.

ON

SW804
(No operation especially)
[NOTE]
4

Although these operations can

3

be performed even during

2
ON

operation, basically perform

1

SW804
operation while the unit stops.
PMV full open operation If performing this operation
4

Open PMV (Pulse Motor Valve) fully. during driving the unit, it is
3

When pushing SW801 again or when 2 minutes elapsed, the dangerous because the
2

operation returns to the normal control. pressure may change suddenly.

ON

SW804
PMV full close operation
4

Close PMV (Pulse Motor Valve) fully.

3

When pushing SW801 again or when 2 minutes elapsed, the

2

operation returns to the normal control.

ON

SW804
PMV middle opening operation
4

Set PMV (Pulse Motor Valve) to middle opening

3

(250 pulses).
2

When pushing SW801 again or when 2 minutes elapsed, the

ON

operation returns to the normal control.

Note 1) Indoor cooling test run demand / Indoor heating test run demand
Only when combining with the following indoor unit, cooling/heating operation can be performed from the
outdoor unit.
Test run is available: Indoor unit of 4 series and after (RAV-SM ∗∗∗4UTP∗ etc.)
Test run is unavailable: Indoor units other than the above-mentioned indoor units, or indoor units other
than above-mentioned indoor units are included in the twin connection.
Note 2) The forced test run by this setting cannot be cleared on the indoor remote controller.
Be sure to clear the test run by operation of the outdoor unit. (Push SW801 again for 1 second.)

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 FILE NO. SVM-12085
SW804 Operation when pushdown button switch SW801 is pushed
4-way valve relay operation (For RY700, CN70 check)
Turn on 4-way valve power relay (RY700).
SW804
When pushing SW801 again or when 2 minutes elapsed, the
4

operation returns to the normal control.

3

[NOTE]
2

In case of model adopting the self hold valve

ON

(RAV-SP1104AT-E, RAV-SP1404AT-E), the coil develops fever.

Therefore do not perform this operation as coil is connected.
SW804 Self-hold valve suction operation (Exchange to heating cycle)
(For RY700 RY701, RY705, CN701 check)
4

Turn on relay RY700, RY701, RY705.

3

(CN701 between and : Voltage=Approx. +198 to 380V)

2
ON

This function works for 10 seconds and then is OFF.

1

SW804 Self-hold valve separation operation (Exchange to cooling cycle)

Turn on relay RY700.
4

(CN701 between 1) and 4): Voltage=Approx. –198 to 380V)

3

This function works for 10 seconds and then is OFF.

2
ON

SV valve relay operation (For RY702, CN702 check) [CAUTION]

SW804
Turn on SV valve relay (RY702). Although these operations can be
4

When pushing SW801 again or when 2 minutes elapsed, the performed even during operation,
3

operation returns to the normal control. basically perform operation while

2

∗ For RAV-SP1104AT-E to RAV-SP1404AT-E, the part is not the unit stops.

ON

mounted, so do not operate. If performing this operation during

driving the unit, it is dangerous
SW804 Heater output relay operation (For check RY703, CN703 check) because the pressure may change
Turn on relay for option heater (RY703). suddenly.
4

When pushing SW801 again or when 2 minutes elapsed, the

3

operation returns to the normal control.

2
ON

SW804 Outside output relay operation (RY704, CN704)

Turn on relay for outside output (RY704).
4

When pushing SW801 again or when 2 minutes elapsed, the

3

operation returns to the normal control.

2
ON

SW804 (No operation especially)

4
3
2
ON

SW804 Relay operation change for outside output

4

[CAUTION]
3

Do not use this setting.

2
ON

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 FILE NO. SVM-12085
10. DETACHMENTS
10-1. RAV-SP40*ATP*, SP45*ATP*, SP56*ATP*
No. Part name Procedure Remarks

1 Common Valve
procedure CAUTION cover

Never forget to put on the gloves at working

time, otherwise an injury will be caused by
the parts, etc.

1. Detachment
1) Stop operation of the air conditioner, and
turn off the main switch of the breaker for
air conditioner.
2) Remove the valve cover.
(ST1T Ø4 × 8L, 3 pcs.)
s After removing screw, remove the valve
cover pulling it downward.
3) Remove wiring cover Wiring
cover
(PT2T Ø4 × 10L, 1 pc.), and then remove
connecting cable.
4) Remove the upper cabinet.
(ST1T Ø4 × 8L, 5 pcs.)
s After taking off screws, remove the
upper cabinet pulling it upward.

2. Attachment Upper cabinet

1) Attach the waterproof cover.

CAUTION
Be sure to attach a waterproof cover.
If it is not attached, there is a possibility that Water-proof
water enters inside of the outdoor unit. cover

2) Attach the upper cabinet.

(ST1T Ø4 × 8L, 5 pcs.) Front cabinet
s Hook the rear side of the upper cabinet
to claw of the rear cabinet, and then put
it on the front cabinet.
3) Perform cabling of connecting cables, and
fix with cord clamp.
(BT2T Ø4 × 12L, 3 pcs.)
4) Attach the wiring cover.
(PT2T Ø4 × 10L, 1 pc.)
5) Attach the valve cover.
(ST1T Ø4 × 8L, 3 pcs.)

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 FILE NO. SVM-12085

No. Part name Procedure Remarks

2 Front 1. How to remove Motor base

cabinet 1) Perform 1 of 1.
2) Remove the screw between front cabinet
and side cabinetright.ST1T Ø× 8,
1pc.
3) Remove the screw between front cabinet
and inverter.
(ST1TØ4× 8, 2pcs.
4) Remove the screw between front cabinet
and bottom slab.
Front cabinet
(ST1T Ø× 8, 3pcs.
5) Remove the screw between front cabinet Front cabinet (left side)
and motor base.
(ST1TØ× 8, 2pcs.)
s ,EFT SIDE OF FRONT PANEL IS INSERTED INTO
side cabinetleft. Remove by pulling
the upper part.

2. How to install
1) Insert front panel’s hook into side cabinet
left.
Corner hole
2) Insert side cabinetleft’s hook into front Hook
cabinet’s corner hole.
3) Insert the removed screws to their
positions.

Corner hole Hook

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 FILE NO. SVM-12085

No. Part name Procedure Remarks

3 Inverter 1. Detachment Screws

assembly 1) Perform work of item 1 of 1 .
2) Take off screws of the upper part of the front
cabinet. (ST1T Ø4 × 8L, 2 pcs.)
s If removing the inverter cover under this
condition, P.C. board can be checked.
s If there is no space in the upper part of the
upper cabinet, perform work of 2 .
Front panel
Inverter cover
CAUTION
Be careful to check the inverter because high-
voltage circuit is incorporated in it.

3) Perform discharging by connecting + , –

polarities by discharging resistance (approx.
100Ω, 40W) or plug of soldering iron to + ,
– terminals of the C14 (printed as “CAU-
TION HIGH VOLTAGE”) electrolytic capaci-
tor (500μF) of P.C. board. Cord clamp

WARNING
The electrolytic capacitor may not normally Screws
discharge according to error contents and the
voltage may remain. Therefore, be sure to
discharge the capacitor.
Plug of
soldering iron
Discharging
WARNING position
(Discharging
period
For discharging, never use a screwdriver and 10 seconds
others for short-circuiting between + and – or more)
electrodes. As the electrolytic capacitor is one
with a large capacity, it is very dangerous
because a large electric spark will occur.

4) Perform 1 of 2.
5) Take off screw between side cabinet
rightand inverter boxwiring gate side
ST1TØ4× 8, 2pcs.
6) Take off screw between partition plate
and inverter box.
ST1TØ4× 8, 1pc.
7) Remove each lead wire type from holder
of inverter upper part.
8) Pull upper part of inverter. Here, please
cut bundling band that tie each lead wire
type.
9) Remove connector of each lead wire type.

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 FILE NO. SVM-12085

No. Part name Procedure Remarks

3 Inverter s #ONNECTOR Inverter

assembly #ONNECTION TO COMPRESSOR (3PRelay assembly
connector white
Warning 1)
Reactor2PRelay connector white)
#. Outdoor fan3Pwhite)
Warning 1)
#. 4 directional valve3Pyellow)
(Warning 1)
#. PMV coil6Pwhite)
(Warning 1)
#. TD sensor (3Pwhite)
#. TS sensor (3Pwhite) Remove the connectors
Warning 1) with locking function by
pushing the part indicated
#. TE sensor (2Pwhite) by the arrow mark.
Warning 1)
#. TO sensor (2Pwhite)
#. #ASE THERMO 0 "LUE)
Warning 1)

Warning 1)
Please remove housing part’s lock before
removing connectors.

REQUIREMENT
As each connector has a lock mechanism,
avoid to remove the connector by holding the
lead wire, but by holding the connector.

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 FILE NO. SVM-12085

No. Part name Procedure Remarks

4 Control P.C. 1) Remove sub board base from inverter

board frame.BT 2T Ø4 × 10, 2pcs.
assembly Remove connector of control board Sub board base
frame side.
2) Remove lead wire connector that are
connected from control board frame to
other parts.
1. Lead wire : Connect with terminal block
Black, white, orange (single phase),
red, white, black, orange (three phase) Power line
earthed lines (black) 1 pc.

2. Connector
CN605 Sub SW board (3P :black
Warning 1)
Warning 1)
Remove earth screw
Please remove housing part’s lock before
removing connectors.

3) Remove inverter box (metal plate).

4) Remove control board frame from PC
board base. (Remove while heat sink is
still attached to control board frame) Inverter box
(metal plate)
Warning 2) Control board frame
Remove PC board base’s hook (4 places),
hold heat sink, pull up. PC board base

5) Take off 2 screws that connect heat sink

and control board frame. Control board
6) Install new control board frame. frame

Warning 3)
When install new control board frame, PC board base
please correctly insert the board. Make
sure to install that heat sink touch metal
plate.
Hook (places)

Inverter box
(metal plate)
Heat sink

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 FILE NO. SVM-12085

No. Part name Procedure Remarks

5 Rear cabinet 1) Perform works of items 1 of 1 and 2 , 3 .

2) Take off fixed screws for the bottom plate.
(ST1T Ø4 × 8L, 2 pcs.)
3) Take off fixed screw for the valve mounting
plate. (ST1T Ø4 × 8L, 3 pcs.)
Rear cabinet

6 Fan motor 1) Perform works of items 1 of 1 and 2 .

2) Take off the flange nut fixing the fan motor
and the propeller. Flange nut
s Turning it clockwise, the flange nut can be
loosened. (To tighten the flange nut, turn
counterclockwise.)
3) Remove the propeller fan.
4) Disconnect the connector for fan motor from
the inverter.
5) Take off the fixing screws (3 pcs.) holding by
Loosen the nut by
hands so that the fan motor does not fall. turning clockwise

NOTE:
Tighten the flange nut with torque 4.9Nm
(50kgf/cm).

Propeller fan

Fan
motor

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 FILE NO. SVM-12085

No. Part name Procedure Remarks

7 Compressor 1) Perform works of items 1 of 1 and 2 ,

3 , 5 . Partition plate
2) Discharge refrigerant gas.
3) Remove the partition plate.
(ST1T Ø4 × 8L, 3 pcs.)
4) Remove the terminal covers of the
compressor, and disconnect lead wires
of the compressor and the compressor
thermo assembly from the terminal.
5) Take off the soundproof plate.
6) Remove pipes connected to the
compressor with a burner.
Compressor
lead
CAUTION
Pay attention to that flame does not
Case thermo
involve 4-way valve or PMV. (If doing
so, a malfunction may be caused.)

7) Take off the fixing screws of the bottom

plate and heat exchanger.
Heat exchanger
(ST1T Ø4 × 8L)
8) Take off the fixing screws of the valve Remove
clamping plate to the bottom plate. (Discharge pipe)
(ST1T Ø4 × 8L, 2 pcs.)
9) Pull upward he refrigerating cycle. Remove Screw
10) Take off nut fixing the compressor to (Suction pipe)
the bottom place. Valve
support board

Screws (2 pcs.)
CAUTION Compressor bolt (3 pcs.)
When reconnecting the lead wires to
the compressor terminals after
replacement of the compressor, be
sure to caulk the Faston terminal
without loosening.

8 Reactor 1) Perform works of item 1 of 1 , 2

and 3 .
2) Remove partition plate
(ST1T Ø4 × 8L, 3 pcs.)
3) Take off screw attached to reactor
(ST1T Ø4 × 8L, 5 pcs.)

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 FILE NO. SVM-12085

No. Part name Procedure Remarks

9 Pulse Motor Valve 1. Detachment

(PMV) coil 1) Perform works of items 1 and 2 .
2) Release the coil from the concavity by
turning it, and remove coil from the PMV.

2. Attachment
1) Put the coil deep into the bottom posi-
tion.
2) Fix the coil firmly by turning it to the
concavity.

PMV coil

10 Fan guard 1. Detachment

1) Perform works of items 1 of 1 and 2 . Minus screwdriver
2) Remove the front cabinet, and put it
down so that fan guard side directs
downward.

CAUTION
Perform works on a corrugated cardboard,
cloth, etc. to prevent flaw on the product.

3) Remove the hooking claws by pushing

with minus screwdriver along with the Hooking claw Front cabinet
arrow mark in the right figure, and
remove the fan guard.
Front cabinet
2. Attachment
1) Insert claws of the fan guard in the hole
of the front cabinet. Push the hooking
claws (10 positions) with hands and then
fix the claws.

CAUTION
All the attaching works have completed.
Check that all the hooking claws are fixed
to the specified positions.

Fan guard

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 FILE NO. SVM-12085
10-2. RAV-SP80*ATP*
No. Part name Procedure Remarks

1 Common
procedure CAUTION Front panel

Be sure to put on the gloves at working time;

otherwise an injury may be caused by a part,
etc.

1. Detachment
1) Stop operation of the air conditioner and then
turn off switch of the breaker.
2) Remove the front panel.
(Hexagonal screw Ø4 × 10, 2 pcs.)
∗ After removing screws, remove the front
panel while pulling it downward.
3) Remove the power wire and indoor/outdoor Top plate
connecting wire from the cord clamp and the
terminals.
4) Remove the top plate.
(Hexagonal screw Ø4 × 10, 5 pcs.)

2. Attachment
1) Attach the top plate.
(Hexagonal screw Ø4 × 10, 5 pcs.)
In this time, insert the fin guard of rear side
between the top plate and the heat exchanger
(Rear side).
2) Connect the power supply wire and the
indoor/outdoor connecting wire to the terminal
and fix it with cord clamp.
Insert the fin guard of rear side between
the top plate and the heat exchanger
CAUTION (at rear side).

Using bundling band on the market, be sure to

fix the power wire and indoor/outdoor
connecting wire along the crossover pipe so that
they do not come to contact with the
compressor, valve at gas side, pipe at gas side
and discharge pipe.

3) Attach the front panel.

(Hexagonal screw Ø4 × 10, 2 pcs.)

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 FILE NO. SVM-12085

No. Part name Procedure Remarks

2 Discharge 1. Detachment
port cabinet Heat exchanger Discharge port cabinet
1) Carry out work of 1 of 1 .
Motor base Partition plate
2) Remove screws for the discharge port cabinet
and the partition plate.
(ST1T Ø4 × 8, 3 pcs.)
3) Remove screws for the discharge port cabinet
and the bottom plate.
(Hexagonal screw Ø4 × 10, 2 pcs.)
4) Remove screws of the discharge port cabinet
and the motor base. (ST1T Ø4 × 8, 2 pcs.)
5) Remove screws of the discharge port cabinet
and the heat exchanger.
(ST1T Ø4 × 8, 1 pc.)
6) Remove screws of the discharge port cabinet
and the fin guard.
(Hexagonal screw Ø4 × 10, 2 pcs.)

Fin guard

3 Side cabinet 1) Carry out work of 1 of 1 .

Inverter assembly Side cabinet
2) Remove screws which fix the inverter assembly
and the side cabinet. (ST1T Ø4 × 8, 2 pcs.)
3) Remove screws of the side cabinet and the valve
fixing plate. (ST1T Ø4 × 8, 2 pcs.)
4) Remove screws of the side cabinet and the pipe
panel (Rear).
(Hexagonal screw Ø4 × 10, 2 pcs.)
5) Remove screws of the side cabinet and the
bottom plate. (Hexagonal screw Ø4 × 10, 1 pc.)
6) Remove screws of the side cabinet and the heat
exchanger. (Hexagonal screw Ø4 × 10, 3 pcs.)
7) Slide the side cabinet upward and then remove it.
(Hook of inverter)

Valve fixing plate

Piping panel (Rear)

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 FILE NO. SVM-12085

No. Part name Procedure Remarks

4 Exchange of 1. Control P.C. board

electric parts Compressor lead
1) Carry out work of 1 of 1 . Relay connector:
Control 2 positions
P.C. board (1 at rear side)
WARNING Fan motor Bundling band
(Reactor lead)
Never disassemble the inverter for 1 minute
after power has been turned off because an
electric shock may be caused.

2) Remove the connectors connected to the

control P.C. board.
(Indoor power supply, temperature sensors,
PMV coil, 4-way valve coil, compressor case
Compressor
thermo, fan motor) case thermo
∗ Unlock the lock of the housing part and Temperature
then remove the connectors. sensor Reactor lead wires
(White,Charcoal gray)
3) Remove the lead wires connected to the
control P.C. board.
(Torque at tightening time: 1.47 ± 0.1Nsm)

Compressor lead Earth wire

U: CN200 Red
V: CN201 White
4-way valve coil
W: CN202 Black
PMV coil Indoor power supply
Reactor lead
Relay connector: 2 positions Screw for fixing P.C. board

Remove the power wire from the power

supply terminal block.
(Torque at tightening time: 2.5 ± 0.1Nsm)
4) Remove the earth wire from the control P.C.
board. (Truss B tight screw Ø4 × 6, 1 pc.)
5) Remove the fixing screws of the control P.C.
board.
(Screw with collar for fixing element Ø3 × 16, Screw for fixing element (7 positions)
7 pcs. Pan S tight screw for fixing P.C. board
Ø3 × 20, 1 pc.)
Power supply terminal block
6) Remove the control P.C. board.
(Supporter: 5 positions)

NOTE:
It is difficult to take out it because of radiator
grease for heat sink.

7) Mount a new control P.C. board.

NOTE: Control P.C. board Insulating sheet (Q300)

Do not forget to attach the aluminum plate (Q201) Aluminum plate (Q201)
and the insulating sheet (Q300).
(Applying a little of radiator grease at the rear
surface of the insulating sheet in advance to
adhere to the heat sink makes easy the work.)

Radiator
grease

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 FILE NO. SVM-12085

No. Part name Procedure Remarks

4 Exchange of 1. Reactor
electric parts Reactor relay connector
1) Carry out works of 1 of 1 and 3 . (Connected to lead wire
(Continued) (White) at P.C. board side)
2) Remove the relay connector connected to
the control P.C. board.
3) Cut off the bundling band binding the
compressor lead and the relay connector.
4) Remove each reactor.
(Truss B tight screw Ø4 × 6, 2 pcs. each)
5) Attach a new reactor.

NOTE:
Be sure to bind the removed bundling band with
the bundling band on the market.
Be careful that the fan motor lead does not come Reactor relay connector
to contact with the reactor body. (Connected to lead wire
(Charcoal gray) at P.C. board side)

Fan motor lead

Bundling band
(Compressor lead, reactor lead)

Upper reactor
Connected to reactor relay connector
(Connected to lead wire (White)
at P.C. board side)

Bundling band

Lower reactor
Connected to reactor relay connector
(Connected to lead wire (Charcoal gray)
at P.C. board side)

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 FILE NO. SVM-12085

No. Part name Procedure Remarks

5 Fan motor 1) Carry out works of 1 of 1 and 2 .

Propeller fan Loosened by
2) Remove the flange nut fixing the fan motor and the turning clockwise
propeller fan.
∗ The flange nut is loosened by turning clockwise.
(To tighten it, turn it counterclockwise.)
3) Remove the propeller fan.
4) Remove the connector for fan motor from the
inverter.
5) Remove the fan motor lead from the fan motor
lead fixing rubber of the penetrated part of the
partition plate.
Flange nut
6) Remove the fixing screws (4 pcs. each) while
supporting the fan motor so that it does not fall.
Propeller fan
✻ Cautions when assembling the fan motor
∗ Tighten the flange nut with 4.95Nsm
(50kgf.cm).
∗ Adjust length on the fan motor lead fixing
rubber so that the fan motor lead does not
slacken in order not to put the fan motor lead
into contact with the propeller fan.
Attach the fan motor lead fixing rubber to the
partition plate so that projection directs to the Fan motor
refrigerating cycle side.
∗ Be sure that the rector body does not come to Fan motor connector
contact with the fan motor lead.
∗ Be sure to bind the removed bundling band
with the bundling band on the market.

CAUTION
Use the metal band of the motor base to fix the
fan motor lead on the motor base so that the fan
motor lead does not come to contact with the Inverter
propeller fan.

Fan motor lead fixing rubber

Projection/Refrigerating cycle side

Fan motor

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 FILE NO. SVM-12085

No. Part name Procedure Remarks

6 Compressor 1. Removal of broken compressor

Compressor lead 1) Recover the refrigerant gas. Piping panel (Rear)
2) Carry out works of 1 of 1 and 2 , 3 .
3) Remove the piping panel (Front).
Remove screws of the piping panel
(Front) and the bottom plate.
(Hexagonal screw Ø4 × 10, 2 pcs.) Piping panel (Front)
Remove screws of the piping panel
(Front) and the piping panel (Rear).
Bundling band Pipe cover
(Hexagonal screw Ø4 × 10, 1 pc.) for heat proof
4) Remove the piping panel (Rear).
TD sensor
Remove screws of the piping panel
(Rear) and the bottom plate.
(Hexagonal screw Ø4 × 10, 2 pcs.)
5) Remove the valve fixing plate.
Remove bolts of the valve.
(Hexagonal screw Ø6 × 15, 4 pcs.) Compressor
Remove screws of the valve fixing plate lead
and the partition plate.
(ST1T Ø4 × 8, 1 pc.) Compressor
Remove screws of the valve fixing plate case thermo
and the accumulator.
(ST1T Ø4 × 8, 1 pc.)
TS sensor Pipe cover,
Cut off the bundling band for the dis- bundling band
charge pipe and the suction pipe and
then remove each sensor and coil lead
of PMV.
6) Remove the soundproof plate. Suction pipe
(Upper side, outer winding, inner winding) Discharge pipe
Accumulator
7) Remove terminal cover from the
compressor and then remove the
compressor lead and also the
compressor case thermo.
8) Remove TD sensor fixed to the
discharge pipe.
9) Remove the compressor lead. Pipe cover, bundling band,
each sensor (TL, TO, TE, TD, TS sensors)
(Leave the ferrite core attached to the PMV coil lead
electric parts box as it is.) Black pipe cover for heat proof,
bundling band for heat proof,
each sensor (TL, TO, TE, TD, TS sensors)
Control P.C. board PMV coil lead
U : CN200 Red
V : CN201 White
W : CN202 Black Control
(Tightening torque: 1.47 ± 0.1Nsm) P.C. board Compressor
lead

Compressor lead

Ferrite core

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 FILE NO. SVM-12085

No. Part name Procedure Remarks

6 Compressor 10) Using a burner, remove the discharge

Compressor lead pipe and the suction pipe connected to Remove Remove
(Discharge pipe) (Suction pipe)
(Continued) the compressor.

WARNING
In case of removing the piping by broiling
the welded part with a burner, if the piping
includes oil, it may burst into flames at the
moment when wax melted, so take
sufficient care.

CAUTION
Note so that the flame does not catch the
4-way valve and PMV.
(An operation may become an error.)

11) Pull off the discharge pipe and the

suction pipe of the refrigerating cycle
upward.
12) Remove the compressor bolts which fix Compressor bolt
(3 pcs.)
the compressor to the bottom plate.
(3 pcs.)
13) Pull out the compressor toward you.

X CAUTIONX
The weight of the compressor is 15kg or
more, so handle it by 2 workers.

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 FILE NO. SVM-12085

No. Part name Procedure Remarks

6 Compressor 2. Mounting of compressor

Compressor lead Compressor lead Wind the ferrite core
1) Mount the compressor in the reverse with the compressor
(Continued) procedure of removal. lead wire by 4 times.

NOTES:
Ferrite core
∗ After exchange of the compressor, be sure to
exchange the compressor lead. (Repair part
0 to 50
code of compressor lead: 43160591) (Positioning
standard of
In this time, wrap the ferrite core with the compressor
compressor lead wire by 4 times. lead wire)
Using bundling band on the market, bind the
compressor lead. As the compressor lead is Using the bundling band on the market,
long, be sure that the compressor lead does fix the bundle at 2 positions.
not contact with the discharge pipe. Pass the soundproof plate (outer winding)
∗ Fix the removed each sensor and PMV coil through between the suction pipe and
the accumulator.
lead wire to the discharge pipe and the
Suction pipe
suction pipe with the bundling band via the
pipe cover. Accumulator

In this time, take note that each sensor and Discharge pipe
PMV coil lead wire do not come to contact
with the discharge pipe and the reactor.
(For fixing to the discharge pipe, use the Header pipe
black heat-proof pipe cover and the bundling
band for heat-proof which is sold on the
market.)
∗ As shown in the right figure, mount the
soundproof plate (inner winding, outer
winding) by inserting between the compres-
sor and the piping, and between piping and
Pass the soundproof plate
the partition plate. (inner winding) through
between compressor and
∗ Put the compressor lead wire and the discharge pipe, suction pipe
compressor case thermo between inner and then put it on the other
side at this position.
winding and outer winding of the soundproof
as if dropping them in. Put the soundproof plate
(outer winding) on the
other side at this position.

Soundproof plate
(upper)

Pipe cover, bundling band, TS sensor

Discharge pipe

Soundproof plate
(outer winding)

Do not make clearance between

the soundproof plate (upper) and
the soundproof plate (outer winding).

Black heat-proof pipe cover and

heat-proof bundling band,
each sensor (TL, TO, TE, TD, TS sensor)
PMV coil lead wire

Set each sensor so that it does not

come to contact with the discharge pipe.

Suction pipe PMV coil lead

Pipe cover, bundling band,
each sensor (TL, TO, TE, TS sensor)
PMV coil lead

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 FILE NO. SVM-12085

No. Part name Procedure Remarks

6 Compressor 3. Vacuuming
Compressor lead 1) Connect the vacuum pump to the charge
(Continued) port of the gas pipe valve and then drive
the vacuum pump.
2) Carry out vacuuming until the vacuum
low pressure gauge indicates 1 (mmHg).

NOTE:
Before vacuuming, open PMV fully. If PMV is
closed, vacuuming may be impossible between
the liquid pipe valve and PMV of the outdoor unit.
SW804 SW801
Forced full-opening method of PMV
∗ Turn on the leakage breaker.
∗ Turn on 1 and 3 of DIP SW804 on the control
P.C. board of the outdoor unit.
∗ Keep pushing SW801 on the control P.C. board
of the outdoor unit for 1 second or more.
∗ After pushing SW801 for 1 second or more,
turn off the leakage breaker within 2 minutes.

4. Refrigerant charging
1) Add the quantity of refrigerant specified
by the pipe length into the charge port of
the valve.

7 PMV coil 1. Detachment

PMV coil
1) Carry out works of 1 of 1 and 3 .
2) While pulling the coil upward and
removing the spring which pinches the
copper pipe, remove the coil from PMV
main body.

2. Attachment
1) Match the spring to the copper pipe and
fix it.

Spring PMV main body

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 FILE NO. SVM-12085

No. Part name Procedure Remarks

8 Fan guard 3. Detachment

Bell mouth Discharge port cabinet
1) Carry out works of 1 of 1 and 2 .

CAUTION
To prevent scratching on the product, handle
the product on a cardboard or cloth.

2) Remove the discharge port cabinet and

then put on it so that the fan guard side
directs downward.
3) Remove the hooking claws (8 positions) of
the fan guard.
Fan guard Hooking claw
2. Attachment
1) Push the hooking claws (8 positions) with
hands from the front side to fix the claws.

CAUTIONX
Check that all the hooking claws are fixed at
the specified positions.

– 100 –

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 FILE NO. SVM-12085
11. EXPLODED VIEWS AND PARTS LIST
11-1. RAV-SP404ATP-E, SP454ATP-E

– 101 –

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 FILE NO. SVM-12085

Location RAV-
Part No. Description
No. SP404ATP-E SP454ATP-E
001 43T42352 BASE PLATE ASSEMBLY 1 1
002 43T00605 FRONT PANEL CABINET ASSEMBLY 1 1
003 43T00599 RIGHT PANEL CABINET ASSEMBLY 1 1
004 43T00603 LEFT PANEL CABINET ASSEMBLY 1 1
005 43T19352 PCAKED VALVE COVER ASSEMBLY 1 1
006 43T00604 UPPER CABINET ASSEMBLY 1 1
007 43T39348 MOTOR BASE 1 1
008 43T41627 COMPRESSOR, DA150A1F-20F 1 1
009 43T46375 VALVE, 4WAY 1 1
010 43T63337 COIL, VALVE, 4WAY 1 1
011 43T46389 VALVE, PULSE, MODULATING 1 1
012 43T63329 COIL, PMV 1 1
013 43T46374 VALVE, PACKED, 12.7 DIA 1 1
014 43T46358 VALVE, PACKED, 6.35 DIA 1 1
015 43T43474 CONDENSER ASSEMBLY 1 1
016 43T21375 FAN MOTOR 1 1
017 43T20319 PROPELLER FAN 1 1
018 43T19329 FAN GUARD 1 1
019 43T19331 FIN GUARD 1 1
020 43T58306 REACTOR 2 2
021 43T60420 COMPRESSOR LEAD ASSEMBLY 1 1
022 43T54319 THERMOSTAT, BIMETAL 1 1
023 43T50307 HOLDER, THERMOSTAT 1 1
024 43T63317 HOLDER, SENSOR 1 1
025 43T63323 HOLDER, SENSOR 1 1
026 43T63318 HOLDER, SENSOR 1 1
027 43T63319 HOLDER, SENSOR 1 1
028 43T49335 CUSHION, RUBBER 3 3
029 43T47333 BONNET, 12.7 DIA 1 1
030 43T47331 BONNET, 6.35 DIA 1 1
031 43047669 NUT FLANGE 1 1
032 43039160 WATERPROOF CAP 2 2
033 43T79305 DRAIN NIPPLE 1 1
034 43T85529 MARK, TOSHIBA 1 1
035 43T04315 SOUNDPROOF COVER, UP 1 1
036 43T04316 SOUNDPROOF COVER, INSIDE 1 1
037 43T04317 SOUNDPROOF COVER, OUTSIDE 1 1

– 102 –

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 FILE NO. SVM-12085
<Inverter assembly>

705
706

712

708 711 707

710

TD
704

TS
702

TE
701

TO
703

– 103 –

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 FILE NO. SVM-12085

Location RAV-
Part No. Description
No. SP404ATP-E SP454ATP-E
701 43T60428 Sensor, TE 1 1
702 43T60429 Sensor, TS 1 1
703 43T60430 Sensor, TO 1 1
704 43T60431 Sensor, TD 1 1
705 43T62313 Base Plate PC 1 1
706 43T60423 ASM SERV Terminal block, 6P, 20A 1 1
707 43T6V363 P.C.board Ass'y, SW, MCC-1530 1 1
708 43T6V362 P.C.board Ass'y, MCC-5009 1 1
710 43T60425 Fuse holder, 15A, 250V 1 1
711 43T60426 Fuse, 6.3A, 250VAC 1 1
712 43T60422 Reactor, CH-76-TM1 1 1

– 104 –

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 FILE NO. SVM-12085
11-2. SP564ATP-E, SP564ATJP-E

– 105 –

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 FILE NO. SVM-12085

Location RAV-
Part No. Description
No. SP564ATP-E SP564ATJP-E
001 43T42352 BASE PLATE ASSEMBLY 1 1
002 43T00605 FRONT PANEL CABINET ASSEMBLY 1 1
003 43T00599 RIGHT PANEL CABINET ASSEMBLY 1 1
004 43T00602 LEFT PANEL CABINET ASSEMBLY 1 1
005 43T19352 PCAKED VALVE COVER ASSEMBLY 1 1
006 43T00604 UPPER CABINET ASSEMBLY 1 1
007 43T39348 MOTOR BASE 1
008 43T39347 MOTOR BASE 1
009 43T41451 COMPRESSOR, DA150A1F-21F 1 1
010 43T48302 ACCUMLATOR ASSEMBLY 1
011 43T48303 ACCUMLATOR ASSEMBLY 1
012 43T46383 VALVE, 4WAY 1 1
013 43T63337 COIL, VALVE, 4WAY 1 1
014 43T46389 VALVE, PULSE, MODULATING 1 1
015 43T63329 COIL, PMV 1 1
016 43T46374 VALVE, PACKED, 12.7 DIA 1 1
017 43T46358 VALVE, PACKED, 6.35 DIA 1 1
018 43T43471 CONDENSER ASSEMBLY 1
019 43T43470 CONDENSER ASSEMBLY 1
020 43T21375 FAN MOTOR 1 1
021 43T20319 PROPELLER FAN 1 1
022 43T19329 FAN GUARD 1 1
023 43T19331 FIN GUARD 1 1
024 43T58306 REACTOR 2 2
025 43T60420 COMPRESSOR LEAD ASSEMBLY 1 1
026 43T54319 THERMOSTAT, BIMETAL 1 1
027 43T50307 HOLDER, THERMOSTAT 1 1
028 43T63317 HOLDER, SENSOR 1 1
029 43T63323 HOLDER, SENSOR 1 1
030 43T63318 HOLDER, SENSOR 1 1
031 43T63319 HOLDER, SENSOR 1 1
032 43T49335 CUSHION, RUBBER 3 3
033 43T47333 BONNET, 12.7 DIA 1 1
034 43T47331 BONNET, 6.35 DIA 1 1
035 43047669 NUT FLANGE 1 1
036 43039160 WATERPROOF CAP 2 2
037 43T79305 DRAIN NIPPLE 1 1
038 43T85529 MARK, TOSHIBA 1 1
039 43T04315 SOUNDPROOF COVER, UP 1 1
040 43T04316 SOUNDPROOF COVER, INSIDE 1 1
041 43T04317 SOUNDPROOF COVER, OUTSIDE 1 1

– 106 –

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 FILE NO. SVM-12085
<Inverter assembly>

705
706

712

708 711 707

710

TD
704

TS
702

TE
701

TO
703

– 107 –

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 FILE NO. SVM-12085

Location RAV-
Part No. Description
No. SP564ATP-E SP564ATJP-E
701 43T60428 Sensor, TE 1 1
702 43T60429 Sensor, TS 1 1
703 43T60430 Sensor, TO 1 1
704 43T60431 Sensor, TD 1 1
705 43T62313 Base Plate PC 1 1
706 43T60423 ASM SERV Terminal block, 6P, 20A 1 1
707 43T6V363 P.C.board Ass'y, SW, MCC-1530 1 1
708 43T6V362 P.C.board Ass'y, MCC-5009 1 1
710 43T60425 Fuse holder, 15A, 250V 1 1
711 43T60426 Fuse, 6.3A, 250VAC 1 1
712 43T60422 Reactor, CH-76-TM1 1 1

– 108 –

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 FILE NO. SVM-12085
11-3. RAV-SP804ATP-E, SP804ATJP-E

– 109 –

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 FILE NO. SVM-12085

Location RAV-
Part No. Description
No. SP804ATP-E SP804ATJP-E
001 43T42351 BASE PLATE ASSEMBLY 1 1
002 43T00606 AIR OUTLET CABINET 1 1
003 43T00601 FRONT PANEL CABINET ASSEMBLY 1 1
004 43T00607 RIGHT PANEL CABINET ASSEMBLY 1 1
005 43T00600 UPPER CABINET ASSEMBLY 1 1
006 43T00608 FRONT PANEL PIPING CABINET 1 1
007 43T00609 BACK PANEL PIPING CABINET 1 1
008 43T39342 MOTOR BASE 1
009 43T39349 MOTOR BASE 1
010 43T19346 GUARD FIN ASSEMBLY 1 1
011 43T41445 COMPRESSOR, DA220A2F-22L 1 1
012 43T48301 ACCUMLATOR ASSEMBLY 1
013 43T48304 ACCUMLATOR ASSEMBLY 1
014 43T46383 VALVE, 4WAY 1 1
015 43T63344 COIL, VALVE, 4WAY 1 1
016 43T46382 VALVE, PULSE, MODULATING 1 1
017 43T46338 COIL, PMV 1 1
018 43T46381 VALVE, BALL, 15.88 DIA 1 1
019 43T46380 VALVE, PACKED, 9.52 DIA 1 1
020 43T43472 CONDENSER ASSEMBLY 1
021 43T43473 CONDENSER ASSEMBLY 1
022 43T47372 STRAINER, 25.4 DIA 1 1
023 43T47373 STRAINER, 12.7 DIA 1 1
024 43T21429 FAN MOTOR 1 1
025 43T20329 PROPELLER FAN 1 1
026 43T19343 FAN GUARD 1 1
027 43T22313 BELLMOUTH 1 1
028 43T19345 FIN GUARD 1 1
029 43T71302 HANDLE 2 2
030 43T60421 COMPRESSOR LEAD ASSEMBLY 1 1
031 43T54319 THERMOSTAT, BIMETAL 1 1
032 43T50307 HOLDER, THERMOSTAT 1 1
033 43T19333 HOLDER, SENSOR 1 1
034 43T49346 CUSHION, RUBBER 3 3
035 43T47334 BONNET, 15.88 DIA 1 1
036 43T47332 BONNET, 9.52 DIA 1 1
037 43T39346 NUT FLANGE 1 1
038 43T79317 WATERPROOF CAP 5 5
039 43T79305 DRAIN NIPPLE 1 1
040 43T85529 MARK, TOSHIBA 1 1
041 43T04314 SOUNDPROOF COVER, UP 1 1
042 43T04312 SOUNDPROOF COVER, INSIDE 1 1
043 43T04313 SOUNDPROOF COVER, OUTSIDE 1 1

– 110 –

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 FILE NO. SVM-12085
<Inverter assembly>

709, 710
711

704

707

708
706
705
123

703
702

701
712

713

– 111 –

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 FILE NO. SVM-12085

Location RAV-
Part No. Description
No. SP804ATP-E SP804ATJP-E
701 43T60432 Sensor Ass’y, Ø6 3 3
702 43T63318 Holder, Sensor (TE) 1 1
703 43T60433 Sensor Ass’y, Ø4 2 2
704 43T58307 Reactor, CH-56-2Z-T 2 2
705 43T60427 ASM SERV Terminal block, 3P, 20A 1 1
706 43T60424 ASM SERV Terminal block, 3P, 60A 1 1
707 43T60413 Fuse, 10A, 250V AC 1 1
708 43T63335 Holder, Sensor (TO) 1 1
709 43T61315 Spacer, Bush 1 1
710 43T61316 Spacer, Collar 1 1
711 43T6V361 P.C.board Ass’y, MCC-1571 1 1
712 43T63323 Holder, Sensor (TS) 1 1
713 43T63317 Holder, Sensor (TD) 1 1

– 112 –

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 FILE NO. SVM-12085
WARNINGS ON REFRIGERANT LEAKAGE
Check of Concentration Limit
The room in which the air conditioner is to be installed requires a design that in the event of refrigerant
gas leaking out, its concentration will not exceed a set limit.
The refrigerant R410A which is used in the air conditioner is safe, without the toxicity or combustibility of
ammonia, and is not restricted by laws to be imposed which protect the ozone layer. However, since it contains
more than air, it poses the risk of suffocation if its concentration should rise excessively. Suffocation from
leakage of R410A is almost non-existent.

If a conditioner system is to be installed in a small room, select a suitable model and installation procedure so
that if the refrigerant accidentally leaks out, its concentration does not reach the limit (and in the event of an
emergency, measures can be made before injury can occur).
In a room where the concentration may exceed the limit, create an opening with adjacent rooms, or install
mechanical ventilation combined with a gas leak detection device.

The concentration is as given below.

Total amount of refrigerant (kg) ≤ Concentration limit (kg/m3)

Min. volume of the indoor unit installed room (m3)

The concentration limit of R410A which is used in air conditioners is 0.3kg/m3.

NOTE
The minimum indoor floor area compared with the amount of refrigerant is roughly as follows:
(When the ceiling is 2.7m high)

40
Range below the
m2 35 density limit of
30 0.3 kg/m3
(countermeasures
25 not needed)
Min. indoor floor area

20
Range above the
15 density limit of
0.3 kg/m3
10 (countermeasures
needed)
5

0
10 20 30
Total amount of refrigerant kg

– 113 –

SVM-12085_051-114.indd 113 12/06/12 11:15 AM

 TOSHIBA CARRIER (THAILAND) CO.,LTD.
144/9 MOO 5, BANGKADI INDUSTRIAL PARK, TIVANON ROAD, TAMBOL BANGKADI,
AMPHUR MUANG, PATHUMTHANI 12000, THAILAND.

SVM-12085_051-114.indd 114 12/06/12 11:15 AM