9.7 BT-50 ...............................................................................................................................................
1
9.7.1 Exterior cover ..................................................................................................................1
9.7.2 Drawer unit (HOLDER_ASSY NO. 588)..........................................................................7
9.7.3 Peltier unit (THERMAL CONTROLLER_ASSY NO. 162) ...............................................8
9.7.4 3-axis arm unit (upper/lower) (SLIDER_ASSY NO. 365) ..............................................12
9.7.5 CPU board replacement procedure...............................................................................13
[Link] Acquiring a backup and replacing the board .........................................................13
[Link] Installing the software............................................................................................14
9.7.6 Belt Tension Adjustment Value .....................................................................................17
[Link] 3-axis Arm Unit (Front/Back) .................................................................................18
[Link] 3-axis Arm Unit (Left/Right) ...................................................................................20
[Link] Left/Right Table, Rack Feeder Hook .....................................................................22
9.7.7 Sample reading unit 2D-BCR replacement procedure ..................................................24
[Link] Changing service settings .....................................................................................35
XN-9000/XN-9100 (BT-50) S/M
9.7 BT-50
9.7.1 Exterior cover
(1) Remove the 2 screws, and then remove
COVER NO. 6753 [A].
(2) Loosen the 5 screws and remove COVER
NO. 6769 [A].
(3) Loosen the 4 screws and remove COVER
NO. 6750 [A].
XN-9000/XN-9100 (BT-50) S/M 9-7-1
(4) Loosen the 3 screws and remove COVER
NO. 6752 [A].
(5) Loosen the 3 screws and remove COVER
NO. 6751 [A].
(6) Loosen the 2 screws and remove COVER
NO. 6748 [A].
XN-9000/XN-9100 (BT-50) S/M 9-7-2
(7) Remove the 4 screws, and then remove
COVER NO. 6731 [A].
(8) Remove the 4 screws, and then remove
COVER NO. 6749 [A].
(9) Remove the 2 screws, and then remove
COVER NO. 6337 [A].
XN-9000/XN-9100 (BT-50) S/M 9-7-3
(10) Loosen the 3 screws and remove COVER
NO. 6755 [A].
(11) Loosen the 4 screws and remove COVER
NO. 6754 [A].
(12) Remove the 2 screws, and then remove
COVER NO. 6732 [A].
XN-9000/XN-9100 (BT-50) S/M 9-7-4
(13) Remove the 4 screws, and then remove
COVER NO. 6470 [A].
(14) Remove the 2 screws [A] shown in the
figure.
(15) Remove the 3 screws, and then remove
COVER_ASSY NO. 722 [A].
XN-9000/XN-9100 (BT-50) S/M 9-7-5
(16) Loosen the 3 screws and remove COVER
NO.6756 [A].
XN-9000/XN-9100 (BT-50) S/M 9-7-6
9.7.2 Drawer unit (HOLDER_ASSY NO. 588)
Note:
If necessary, keep the exterior cover removed.
(1) Loosen the 4 screws and remove COVER
NO. 6926 [A].
(2) Loosen the 3 screws and remove
HOLDER_ASSY NO. 588 [A].
(3) Remove the 2 connectors shown in the
figure.
XN-9000/XN-9100 (BT-50) S/M 9-7-7
9.7.3 Peltier unit (THERMAL CONTROLLER_ASSY NO. 162)
Note:
If necessary, keep the exterior cover removed.
(1) Remove the 7 screws, and then remove
COVER NO. 7057 [A].
(2) Remove the surface fastener [A].
(3) Remove the 3 connectors.
[Connector combinations]
Connector 1 Connector 2
1 - PLT1
2 12462-J2 12491-J1
3 12516-J8 12517-J1
Note:
If necessary, remove the wiring cord
from the clamp.
XN-9000/XN-9100 (BT-50) S/M 9-7-8
(4) Remove the 3 screws, and then remove
THERMAL CONTROLLER_ASSY
NO. 156 [A].
Note:
Pull it out from the rear of the
instrument.
(5) Remove the 3 screws, and then remove
COVER NO. 7058 [A].
(6) Remove the 6 screws, and then remove
DUCT NO. 613 [A].
Note:
If necessary, remove the connector,
and then remove the wiring.
XN-9000/XN-9100 (BT-50) S/M 9-7-9
(7) Remove the 4 screws, and then remove
DUCT NO. 612 [A].
(8) Remove the 2 screws [A] shown in the
figure.
(9) Remove the 4 screws securing THERMAL
CONTROLLER_ASSY NO. 162 [A].
(10) From the clamp, take out the wiring emerging from the Peltier unit (THERMAL
CONTROLLER_ASSY NO. 162).
(11) From the unit, pull out the Peltier unit (THERMAL CONTROLLER_ASSY NO. 162) from
which the fixing screws were removed in step (9).
XN-9000/XN-9100 (BT-50) S/M 9-7-10
(12) Remove the connector (THM2) [A].
XN-9000/XN-9100 (BT-50) S/M 9-7-11
9.7.4 3-axis arm unit (upper/lower) (SLIDER_ASSY NO. 365)
(1) Remove the 6 connectors.
[Connector combinations]
Connector 1 Connector 2
1 12466-J1 12465-J3
2 12467-J1 12465-J4
3 12471-J1 12470-J3
4 12472-J1 12470-J4
5 12518-J1 12475-J2
6 12519-J1 12475-J3
(2) Loosen the 4 screws and remove
SLIDER_ASSY NO. 365 [A].
XN-9000/XN-9100 (BT-50) S/M 9-7-12
9.7.5 CPU board replacement procedure
[Link] Acquiring a backup and replacing the board
(1) Connect ConfigTool to the instrument.
(2) When the setting values of the common items are being displayed, click the [Export] button
at the bottom left of the screen, and save the “UnitSettingData#_TS-01” (*in case of TS-01)
file at any arbitrary location.
(3) Click the “Operation Test” button at the top right of the screen.
(4) When the adjustment screen appears, click the [Export] button at the bottom left of the
screen, and save the “UnitAdjustmentData#_TS-01” (*in case of TS-01) file at any arbitrary
location.
(5) Press and hold the secondary power switch of the analyzer to shut down the secondary
power, and then turn OFF the primary power.
(6) Replace the CPU board.
At this time, make sure only dip switch 1
on the new board is OFF.
(7) Turn ON the primary power of the instrument after replacing the CPU board.
XN-9000/XN-9100 (BT-50) S/M 9-7-13
[Link] Installing the software
Caution:
If, by mistake, the software of a different unit is written on the board (for example,
the software of the TS-01 is written on the TA-01 board), it is possible to use the
unit as the unit of the software that is written later, if initialization is performed using
dip switch “7”.
(1) Set the IP address of the PC on which
ConfigTool is running to “[Link]”.
At this time, make a note of the original IP
address.
Note:
This task is necessary because the IP
address of the CPU board during
shipment is “[Link]”.
(2) Copy the version upgrade file saved in the
installation DVD to any folder on the PC
(the figure shows an example for the
TA-01/TS-01).
(3) Double-click “[Link]” under the [Install] folder in the file copied in step (2). (The figure
below shows the configuration tree of the installation DVD)
XN-9000/XN-9100 (BT-50) S/M 9-7-14
(4) A screen indicating that installation is in
progress is displayed.
(5) After installation ends, turn OFF the primary power.
* The screen indicating that installation is in progress automatically closes when installation
ends.
(6) Return the IP address of the PC that was changed in step (1) to the original IP address.
(7) Turn OFF dip switches “1” and “7” on the
CPU board.
(8) Turn ON the primary power, and wait for approximately 20 seconds for the buzzer to start
buzzing.
(9) After the buzzer starts buzzing, turn OFF the primary power.
XN-9000/XN-9100 (BT-50) S/M 9-7-15
(10) Turn ON dip switch “7” on the CPU board
so that only dip switch “1” is turned OFF.
(11) From the jig setting screen of ConfigTool, set the maintenance address to “[Link]”, and
click save. Make a note of the original IP address.
Caution:
At this time, the IP address of the CPU board is 169.254.... due to initialization of
the CPU board. Therefore, the address of ConfigTool must also be set to
“[Link]”.
(12) Open Maintenance after connecting ConfigTool to the instrument.
When the common items screen opens after turning ON the primary power and secondary
power, click the [Import] button at the bottom left of the screen, and import the
UnitSettingData file saved in step (2) in [Link].
The locations where the value has changed after import are displayed in green, so click the
[Update] button for each section. Perform this task for all the setting menus (such as the unit-
specific items and work cycle).
(13) When the adjustment screen is displayed after clicking the Operation Test button at the top
right of the screen, click the [Import] button at the bottom left of the screen, and import the
UnitAdjustmentData file saved in step (4) in [Link].
(14) Turn OFF the primary power of the instrument.
(15) From the jig setting screen of ConfigTool, return the maintenance address to the original IP
address.
Thereafter, again enter the maintenance menu, and in this state, turn ON the primary power
and secondary power of the instrument, and make sure that ConfigTool is connected to the
instrument.
(16) Turn OFF the primary power of the instrument and exit ConfigTool.
(17) Turn ON the primary power and secondary power of the instrument, and make sure the initial
operation is performed normally and the instrument is in the standby state.
XN-9000/XN-9100 (BT-50) S/M 9-7-16
9.7.6 Belt Tension Adjustment Value
Note:
Use a supersonic belt tension meter to adjust the belt tension.
• TIMING BELT 752-2GT-6RF (Timing belt Long)
[Belt tension adjustment value]
• Tension adjustment value: 14.8 - 16.8 N
[Setting values of belt tension meter]
• Weight： 1.3 g/m
• Width： 6 mm
• Span： 360 mm
• TIMING BELT 140-2GT-6RF(Timing belt short)
[Belt tension adjustment value]
• Tension adjustment value: 14.3 - 17.3 N
[Setting values of belt tension meter]
• Weight： 1.3 g/m
• Width： 6 mm
• Span： 47 mm
XN-9000/XN-9100 (BT-50) S/M 9-7-17
[Link] 3-axis Arm Unit (Front/Back)
• Adjustment target (TIMING BELT 900-2GT-6RF)
(1) Lossen screw [A] and nut [B].
XN-9000/XN-9100 (BT-50) S/M 9-7-18
(2) Set the setting values of the supersonic belt tension meter as shown below, and turn
adjustment screw [A] to adjust the belt tension. The measurement point is [B] as shown in
the figure below.
Note:
If the adjustment screw is turned clockwise, the belt tension increases.
[Belt tension adjustment value]
• Tension adjustment value: 14.8 to 16.8 N
[Setting values of belt tension meter]
• Weight: 1.3 g/m
• Width: 6 mm
• Span: 426 mm
(3) After making adjustments, perform final
tightening in the order of screw [A] at the
back of the pulley → nut [B].
Caution:
When performing final tightening
of the nut, make sure the
adjustment screw does not turn.
XN-9000/XN-9100 (BT-50) S/M 9-7-19
[Link] 3-axis Arm Unit (Left/Right)
• Adjustment target (TIMING BELT 866-2GT-6RF)
(1) Loosen screw [A] and nut [B].
XN-9000/XN-9100 (BT-50) S/M 9-7-20
(2) Set the setting values of the supersonic belt tension meter as shown below, and turn
adjustment screw [A] to adjust the belt tension. The measurement point is [B] as shown in
the figure below.
Note:
If the adjustment screw is turned clockwise, the belt tension increases.
[Belt tension adjustment value]
• Tension adjustment value: 14.8 to 16.8 N
[Setting values of belt tension meter]
• Weight: 1.3 g/m
• Width: 6 mm
• Span: 409 mm
(3) After making adjustments, perform final tightening in the order of screw [A] at the back of the
pulley → nut [B].
Caution:
When performing final tightening of the nut, make sure the adjustment screw does
not turn.
XN-9000/XN-9100 (BT-50) S/M 9-7-21
[Link] Left/Right Table, Rack Feeder Hook
• Adjustment target (Slider _ASSY NO. 321 [P/N: BD893664] Drive for rack feeder hook)
(1) Loosen screw [A] and nut [B].
(2) Set the setting values of the supersonic belt tension meter as shown below, and turn
adjustment screw [A] to adjust the belt tension. The measurement point is [B] as shown in
the figure below.
Note:
If the adjustment screw is turned clockwise, the belt tension increases.
[Belt tension adjustment value]
• Tension adjustment value: 18.5 to 20.5 N
[Setting values of belt tension meter]
• Weight: 1.3 g/m
• Width: 6 mm
• Span: 456 mm
XN-9000/XN-9100 (BT-50) S/M 9-7-22
(3) After making adjustments, perform final tightening in the order of screw [A] → nut [B].
Caution:
When performing final tightening of the nut, make sure the adjustment screw does
not turn.
XN-9000/XN-9100 (BT-50) S/M 9-7-23
9.7.7 Sample reading unit 2D-BCR replacement procedure
• Preparatory materials
BT-50/TS-01/TA-01 2D-BCR REPLACEMENT KIT [P/N: AA179797]
Description Q'ty Appearance
HOLDER_ASSY NO.647 [BZ714619] 1
HOLDER_ASSY NO.648 [BM826121] 1
ARM_ASSY NO.234 [AA487897] 1
ARM_ASSY NO.235 [AY441592] 1
WIRING CORD_ASSY NO.12405 2 -
[AZ891693]
CONVEX CV-100 (tie wrap) [26644618] 12 -
SCREW WITH WASHER M3X6 2 (spare) -
SCREW WITH WASHER M3X8 2 (spare)
SCREW HEX-SOCKET BOLT M3X6 WITH 2 (spare)
WASHER
SCREW HEX-SOCKET BOLT M3X8 WITH 2 (spare)
WASHER
XN-9000/XN-9100 (BT-50) S/M 9-7-24
(1) Removing the tie wraps and connectors (left rotation mechanism)
1) Remove necessary covers and metal plates.
2) Cut 5 tie wraps of DRIVE MECH_ASSY
NO.482 (left rotation mechanism).
(2) Replacing the sample holding mount of left rotation mechanism
1) Remove SCREW WITH WASHER M3X8
(red circles: 2 places) and remove MOUNT
NO.12858.
Removed state
XN-9000/XN-9100 (BT-50) S/M 9-7-25
(3) Replacing the barcode reader (left rotation mechanism)
1) Disconnect the wiring cord of the barcode
reader assembled to DRIVE MECH_ASSY
NO.482 (left rotation mechanism) from
WIRING CORD_ASSY NO.12480.
(Remove the connector from the metal
plate.)
2) Remove SCREW HEX-SOCKET BOLT
M3X8 WITH WASHER (red circles: 2
places) of DRIVE MECH_ASSY NO.482 (left
rotation mechanism), and then remove
MOUNT NO.13816 (For F-100, MOUNT
NO.16326) with the barcode reader.
Removed state
XN-9000/XN-9100 (BT-50) S/M 9-7-26
3) Attach HOLDER_ASSY NO.648 from the kit
to DRIVE MECH_ASSY NO.482 (left
rotation mechanism) with SCREW HEX-
SOCKET BOLT M3X8 WITH WASHER. (red
circles: 2 places)
At that time, install it face to face with
MOUNT NO.13317. (highlighted area in the
figure on the right)
4) Connect WIRING CORD_ASSY NO.12405
from the kit to the barcode reader wiring cord
of the rotation mechanism.
XN-9000/XN-9100 (BT-50) S/M 9-7-27
5) Connect WIRING CORD_ASSY NO.12405
to WIRING CORD_ASSY NO.12480 (left
rotation mechanism).
In this case, insert the connector into the
notch in the metal plate in the red frame
shown in the figure on the right.
6) Wire WIRING CORD_ASSY NO.12078 and
WIRING CORD_ASSY NO.12405 as shown
on the right, and bundle the wiring cords at 5
places. (The head of the tie wrap should be
placed on the opposite side of the wiring
surface.)
Note:
When wiring, move MOUNT NO. 12857
(highlighted area on the right) and
confirm that it does not touch the wiring
cord.
XN-9000/XN-9100 (BT-50) S/M 9-7-28
7) Attach ARM_ASSY NO.235 to DRIVE
MECH_ASSY NO.483 with SCREW WITH
WASHER M3X8. (red circles: 2 places)
Note:
When attaching, press the dowel on the
back of ARM_ASSY NO.235 against
MOUNT NO.12857.
8) Peel off the mirror protection sheet attached
to MIRROR NO.193.
XN-9000/XN-9100 (BT-50) S/M 9-7-29
(4) Removing the tie wraps and connectors (right rotation mechanism)
1) Remove necessary covers and metal plates.
2) Cut 5 tie wraps of DRIVE MECH_ASSY
NO.481 (right rotation mechanism).
(5) Replacing the sample holding mount of right rotation mechanism
1) Remove SCREW WITH WASHER M3X8
(red circles: 2 places) and remove MOUNT
NO.12856.
Removed state
XN-9000/XN-9100 (BT-50) S/M 9-7-30
(6) Replacing the barcode reader (right rotation mechanism)
1) Disconnect the wiring cord of the barcode
reader assembled to DRIVE MECH_ASSY
NO.481 (right rotation mechanism) from
WIRING CORD_ASSY NO.12479.
(Remove the connector from the metal
plate.)
2) Remove SCREW HEX-SOCKET BOLT
M3X8 WITH WASHER (red circles: 2
places) of DRIVE MECH_ASSY NO.481
(right rotation mechanism), and then remove
MOUNT NO.13817 (For F-100, MOUNT
NO.16327) with the barcode reader.
Removed state
XN-9000/XN-9100 (BT-50) S/M 9-7-31
3) Attach HOLDER_ASSY NO.647 from the kit
to DRIVE MECH_ASSY NO.481 (right
rotation mechanism) with SCREW HEX-
SOCKET BOLT M3X8 WITH WASHER. (red
circles: 2 places)
At that time, install it face to face with
MOUNT NO.13317. (Highlighted area in the
figure on the right)
4) Connect WIRING CORD_ASSY NO.12405
from the kit to the barcode reader wiring cord
of the rotation mechanism.
XN-9000/XN-9100 (BT-50) S/M 9-7-32
5) Connect WIRING CORD_ASSY NO.12405
to WIRING CORD_ASSY NO.12479 (right
rotation mechanism).
In this case, insert the connector into the
notch in the metal plate in the red frame
shown in the figure on the right.
6) Wire WIRING CORD_ASSY NO.12078 and
WIRING CORD_ASSY NO.12405 as shown
on the right, and bundle the wiring cords at 5
places. (The head of the tie wrap should be
placed on the opposite side of the wiring
surface.)
Note:
When wiring, move MOUNT NO. 12857
(highlighted area on the right) and
confirm that it does not touch the wiring
cord.
XN-9000/XN-9100 (BT-50) S/M 9-7-33
7) Attach ARM_ASSY NO.234 to DRIVE
MECH_ASSY NO.483 with SCREW WITH
WASHER M3X8. (red circles: 2 places)
Note:
When attaching, press the dowel on the
back of ARM_ASSY NO.235 against
MOUNT NO.12857.
8) Peel off the mirror protection sheet attached
to MIRROR NO.193.
XN-9000/XN-9100 (BT-50) S/M 9-7-34
[Link] Changing service settings
(1) Connect the BT-50 to PC and start ConfigTool.
(2) Set "Rack barcode reader type (RackBcrKind)" and "Sample barcode reader type
(SmplBcrKind)".
Note:
Set the following setting values for the barcode reader to be used:
• BL-180 (KEYENCE)
• BCR5342H (NEC)
• NLV-5301 (OPTICON)
The initial value is F-100.
(3) Click "Export" to output the setting file to the "C:\Public\Documents\Sysmex\CT-
90\DATA\SET" folder on the CT-90 PC. (Overwrite and update the file)
(4) Restart BT-50. (Only secondary power supply)
XN-9000/XN-9100 (BT-50) S/M 9-7-35
