X3 Ascon
X3 Ascon
ASCON spa
X3 line c
User Manual • M.I.U.X3 -3/03.01 • Cod. J30-478-1AX3 I E
ISO 9001 C
UL US
C e r t i f i e d LISTED
ASCON spa
20021 Bollate
(Milano) Italy
via Falzarego, 9/11
Tel. +39 02 333 371
Fax +39 02 350 4243
[Link]
e-mail sales@[Link]
Double action controller
with analogue output
1/ DIN - 48 x 96
8
X3 line c
C US
X3 UL
LISTED
I1 I2 I3
45.80
45.80
Information
c Please, read carefully these instructions before proceeding with the installation of
the controller.
Class II instrument, real panel mounting.
NOTES
ON ELECTRIC This controller has been designed with compliance to:
Regulations on electrical apparatus (appliance, systems and installations) according to
SAFETY AND the European Community directive 73/23/EEC amended by the European Comunity direc-
ELECTROMAGNETIC tive 93/68/EEC and the Regulations on the essential protection requirements in electrical
apparatus EN61010-1 : 93 + A2:95.
COMPATIBILITY
Regulations on Electromagnetic Compatibility according to the European Community
directive n089/336/EEC, amended by the European Community directive n° 92/31/EEC,
93/68/EEC, 98/13/EEC
and the following regulations:
Regulations on RF emissions
EN61000-6-3 : 2001 residential environments
EN61000-6-4 : 2001 industrial environments
Regulation on RF immunity
EN61000-6-2 : 2001 industrial equipment and system
It is important to understand that it’s responsibility of the installer to ensure the compliance
of the regulations on safety requirements and EMC.
The device has no user serviceable parts and requires special equipment and specialised
engineers. Therefore, a repair can be hardly carried on directly by the user. For this purpose,
the manufacturer provides technical assistance and the repair service for its Customers.
Please, contact your nearest Agent for further information.
All the information and warnings about safety and electromagnetic compatibility are
marked with the B sign, at the side of the note.
2
Table of contents
TABLE OF CONTENTS
3
1 - Installation
IP 20 Termination Unit
EN61010 - 1 (IEC1010 - 1)
Installation must only be carried out by
qualified personnel.
Panel
surface
Before proceeding with the installation of
this controller, follow the instructions illus-
trated in this manual and, particularly the
installation precautions marked with the
B symbol, related to the European
Community directive on electrical protection
and electromagnetic compatibility.
Front panel
IP65 protection
EN 650529 (IEC 529)
4
1 - Installation
48 mm 65 mm min
1.89 in 2.56 in min
96 mm
3.78 in
113 mm min
4.45 in min
10 mm max 10 mm max
0.39 in max 0.39 in max
3.62+0.031 in
92+0.8 mm
110 mm
4.33 in
45+0.6 mm
1.78+0.023 in
5
1 - Installation
Operating conditions
M Altitude up to 2000 m
T Temperature 0…50°C
Forbidden Conditions D
C Corrosive atmosphere
E Explosive atmosphere
6
1 - Installation
2
3
2
1
2
1 2
1
7
2 - Electrical connections
2 14 N/C 26 N Solid/Stranded)
3 0,5 27
C 3 15 N/C 27 Nm
LOGIC INPUT
4 16 N/C 28 NC
5 17 N/C 29 C OP3 4 28 28 screw terminals M3
1
6 18 N/C 30 NO
2 Option terminals
7 19 31 NO 5 29
3 OP5 OP1
8 20 32 C Holding screw 0.5 Nm
TA OP2
9 21 N/C 33 NO 6 30
10
A
22 N/C 34 Positive screw
b RTD OP4 driver PH1
11 23 35 7 19 31
mV TC B REM Negative screw
12 24 36 24V— driver 0,8 x 4 mm
OUT
8 20 32
Terminals
9 33
Pin connector
q 1.4 mm 0.055 in max.
10 34
Fork-shape
11 23 35 Ø AMP 165004
UL note Ø 5.5 mm - 0.21 in
[1] Use 60/70 °C copper (Cu) conductor only. 12 24 36 Stripped wire
L L 5.5 mm - 0.21 in
8
2 - Electrical connections
A 2 26 2 26
3 27 3 27
All the wiring must comply with
the local regulations. 4 28 4 28
9
2 - Electrical connections
CT Current transformer 50 mA ~
10
2 - Electrical connections
Transducer Transmitter
mV mA
36 24V– 36 24V–
PV 4…20mA [1] PV [1]
11 mA mA
11 11
External 4…20mA
12 shunt 2.5Ω
External
shunt 2.5Ω 12 12
External
Rj >10MΩ shunt 2.5Ω
[1] Auxiliary power supply for exter-
nal transmitter 24V– ±20%
/30mA max. without short circuit
protection
12
2 - Electrical connections
13
2 - Electrical connections
Static Fuse
19 relay 32
34
mA OP5 Load OP2 [1]
OP4
20 33
35 Heat
load Coil of the cool
load contactor
15
2 - Electrical connections
2.3.6 ALARM OUTPUTS B 2.3.7 OP5 ANALOGUE CONTROL 2.3.8 SERIAL COMMUNICATIONS
OUTPUT (OPTION) B (OPTION) B
e The relay/triac output OP1, OP2 and OP3,
can be used as alarm outputs only if they 19 1
are not used as control outputs. mA OP5 Load
20 2
Fuse
31 3 C
OP1 [1] AL1 load
32 V~ For control or PV/SP retransmission • Galvanic isolation 500V~/1 min
• Galvanic isolation • Compliance to the EIA RS485 standard
OP2 [1] AL2 load
500V~/1 min for Modbus/Jbus
33 • 0/4…20mA, (750Ω or 15V– max.) • Setting dip switches
Fuse
1 2 3 4
NC Fuse
28
[1] AL3 load
OP3
29 V~
C
[1] AL3 load
30
NO Fuse
3 PRODUCT CODING
Configuration code (software)
O P Q R
The complete code is shown on the instru- L M N
ment label. The informations about product
coding are accessible from the front panel Basic product code (hardware)
B C D
by mean of a particular procedure described
at section 5.2 page 49.
X3
I1 I2 I3
18
3 - Product coding
The product code indicates the specific hardware configuration of the instrument, that can be modified by specialized engineers only.
Configuration
Line Basic Accessories
1st part 2nd part
Model: X 3 A B C D - E F G 0 / I L M N - O P Q R
Options D
None 0
Valve drive output 2
Analogue output + Remote Setpoint 5
Valve drive output + Analogue output (retr.) + Remote Setpoint 7
19
3 - Product coding
20
3 - Product coding
21
3 - Product coding
Setpoint type R
Local only 0
Local and 2 tracking stored Setpoints 1
Local and 2 Stand-by stored Setpoints 2
Local and Remote (only if option is installed) 3
Local with trim (only with remote Setpoint) 4
Remote with trim (only if option is installed) 5
Time programmable (if option installed) 6
22
4 - Operations
Menu access
23
4 - Operations
A X3
The parameter setting procedure
has a timeout. If no keys are Parameter value
pressed for, at least, 30 seconds,
the controller switches back,
automatically, to the operator
35.0
mode.
P.b. Parameter mnemonic
24
4 - Operations
COMMANDS
(if configured)
s.p. Cont [Link] Conf
Menu Menu Menu Menu
Setpoint selection Direct access
local/remote to the parameter
(see page 52) Program (only if Code <5000)
Run/
l=r Stop/
Hold Password Entry
(see page 59)
Only if Code value OPTION
stat ≥5000
(if installed)
é 0
AL2 alarm threshold
A2s.p [1] LOCAL, PROGRAMM
(see page 32) configuration index r= O, 6
é 0
LOCAL, + 2 STORED. REMOTE, LOCAL/REMOTE WITH TRIM
A3s.p AL3 alarm threshold
[1] configuration index r= 1, 2 configuration index r= 3, 4, 5
(see page 32)
é ::::::: é 1.00
é Off 1st stored
Setpoint ramp up
s.p. I Setpoint
rtioRatio
Setpoint
sl. u 0ff/0.1…999.9
digit/min é ::::::: é 0
é Off
s.p. 2 1nd stored
biasRemote
sl. d Setpoint ramp down
OFF/0.1…999.9
Setpoint Setpoint bias
digit/min
27
4 - Operations
Cont Control
Menu
4.3.2 PARAMETERISATION - CONTROL MENU
Menu é 0
[Link] Output safety value
0.0…100.0%
(-100.0…100.0% for Heat / Cool)
PID On-Off
Algorithm Algorithm
é 1:00
Overshoot control Valve drive Heat / Cool
é 0:5
Control output O.C. 0.01…1.00
algorithm Algorithm
hysteresis
0.1...10.0% sc.
hy. é 60 é 0:5
Motor travel time
é 50
Manual reset [Link] 15…600 seconds [Link] Dead band
-10.0…10.0%
tune Tune run/stop [Link] (only with integral time = 0ff)
0.0...100.0% output
strt / StoP é 0:5 é 1:0
Minimum
é 5:0
Proportional band
é Off
Error [Link] output step r.C.G.a Cool relative gain
0.1…10.0
p.b. 0.5...999.9 of span [Link] dead band
0ff/0.1...10.0 digit
0.1…5.0%
é 5:0 é 20 é 20
Integral time Cycle time é 0:5 Cool cycle time
t.i. 0ff / 0.1…100.0 min t.c. (time proportional only) t.c. C (heat/cool time proportion-
1…200 seconds
Cool hy. C ing only)
1…200 seconds
output
é 1:00 é100:0 hysteresis é100:0
Derivative time Control output (On-Off only) Cool control output
t.d. 0ff / 0.01…10.00 min Op. H high limit
10.0…100.0%
0.1...10.0% sc. [Link] high limit
(PID only)
Back to the tune parameter 10.0…100.0%
28
4 - Operations
4.3.3 PARAMETERISATION - AUXILIARY PARAMETERS MENU 4.3.4 PARAMETERISATION - TIMER AND START-UP MENU
If options installed
[Link] Auxiliary é 1 Soft-start
Menu
parameters
Menu [Link]
activation time
(only if [Link] differ-
ent than 0ff)
tM.s.U Timer and
Start-up Menu
1…9999 s
Menu Timer/Start-up
é 0:5 é Off [Link] operating mode
(see table 1 page 43)
AL1 hysteresis Filter time constant
A1hy 0.1…10.0% of span [Link] OFF/1...30 s
énone é Off TIMER FUNCTION START-UP FUNCTION
Alarm latching Input shift (only if [Link] = 1)
A1L.b and blocking [Link] OFF/-60...60 digit
(only with AL3 enabled)
functions
none / Ltch é Off é 1
bloc / [Link] é 1 Timer Action Hold time
Communication [Link] (only if [Link] not t.h.s.U 0…500 min.
AL2 and AL3 parameters Addr address
(if option installed)
equal to Offor to 1)
(see table page 43)
é OFF 0ff / 1…247 é 0:5 é 0 Start-up Setpoint
LBA delay S.P. L…S.P. H
[Link] (see page 40)
éL. réange
Retransmission tiMe Timer setting
1…9999 s or min. s.p.s.U
0ff= sensor break
1…9999 s LBA
[Link]. low range
(only if installed)
é 0:5 whole range é 0 Stand-by Setpoint é100:0 Output high limit
Soft-start (only if [Link] = 7) during
éH. réange
[Link] output value Retransmission [Link] S.P. L…S.P. H [Link] Start-up
( [Link] = OFFonly)
0ff/0.1…100.0%
[Link] high range
(only if installed)
5.0…100.0%
whole range
Back to the A1hy parameter Back to the [Link] parameter
29
4 - Operations
30
4 - Operations
SERIAL COM.
Table 1 - Digital input functions
LINEAR SCALE OPTION éIl1 éIl2 éIl3
ONLY (if installed) Value Description Value Description
éM:bus
N° of decimals Communication none Not used S.P. I 1st stored Setpoint
[Link] 0…3 prot protocol
[Link] / jbuS
key.I Keyboard lock S.P. 2 2st stored Setpoint
[Link] Measure Hold Strt Run Timer
é9600 [Link] Auto/Man r.=H. Run/stop of a program
Low range Baud rate l=r Local/Remote
[Link] -999…9999 baud 1200/2400
(min. 100 digit) 4800/9600 Table 2 - Engineering units
éunit
High range Value Description Value Description
[Link] -999…9999
ANALOGUE OUTPUT
°C degree centigrade A Ampere
(min. 100 digit) OPTION OP5 °f degree Fahrenheit bar Bar
é4=20 (if installed) none none psI PSI
REMOTE SETPOINT Output range mU mV rh Rh
é4=20 (if configured) retr 0=20 / 4=20 mA U Volt ph pH
mA mA
[Link] Remote
input
Setpoint
ép:U:
(see table 3) Table 3 - Remote Setpoint input type
Retransmitted signal
rtH unless used as a con-
trol analogue output
érs:In
CT Value Description Value Description
(only on proportion- P.U. / S.P.
al output other than 0=5 0…5 Volt 0=20 0…20 mA
the servomotor) é 33 1=5 1…5 Volt 4=20 4…20 mA
Ht.f.s CT primary high Password
0…9999 Code 0=10 0…10 Volt
range
Off/1…200 A 33 default from factory
Back to the Con.1 parameter
31
4 - Operations
For a simpler use of the con- The OP1, OP2 or OP3 outputs, can A ALARM TYPE AND OPERATION CONDITIONS
troller, its parameters have been be used for alarms if they are not Absolute alarm (full scale)
organised in groups (menu), used as control outputs On Active AL1 alarm
according to their functionality It is possible to configure up to 4 Off high # 1s.P
A threshold
area. alarms: AL1, AL2, AL3, AL4 (see On AL2 alarm
pages 21 and 22), selecting, for each
Off
hy
Active
low #A2s.P threshold
of them: AL3 alarm
A the type and the operating condi- low range
Alarm threshold
high range #A3s.P threshold
tion of the alarm Alarm occurrences of OP1,OP2
B the functionality of the alarm Deviation alarm and OP3 outputs, respectively
acknowledgement (latching) SP On Active linked to AL1, AL2 and AL3.
l
# tch (see page 39) Off high
C The blocking function is activated On Active The range of the alarm thresh-
on start up (see p. 39) Off low old correspond to the whole
hy
D Loop break or sensor break span and it is not limited by the
(see page 40) - low range + high range SP Setpoint span.
Alarm threshold
When the event occures, the
Band alarm
SP On Active
display will shows the red
Off out ledsÅ,Ç or É, respec-
On tively on.
Off Active
in
hy hy
32
4 - Operations
# l. u
s Setpoint
ramp up
When Remote Setpoint is con-
figured, we suggest to disable # .p. l
s Setpoint
low limit
be lost, when the Stand-by
Setpoint is selected. It will oper-
Setpoint #sl. u and #sl. d parameters Setpoint ate again when back to Local.
#sl. d ramp down Off. #s.p. H high limit
This parameter specifies the Low / high limit of the Setpoint See stored Setpoint selection pro-
maximum rate of change of the Example Target Setpoint value. cedure at page 52
= 350°C
Setpoint in digit/min.
Setpoint
When the parameter is OFF,
change
#sL. u = 10 # .p. 1
s 1st stored
Setpoint
this function is disabled and Initial digit/minutes 2nd stored
the new Setpoint is reached Setpoint
= 250°C
#s.p. 2 Setpoint
immediately after being t t = 10 Values of the two Setpoints, that
entered. are activated by mean of digi-
Otherwise, the Setpoint value is tal inputs, communication para-
reached according to the con- meters, and keypad. The
figured rate of change. Setpoint active is indicated by
The new Setpoint value is called the ú or ù green led.
"Target Setpoint". It can be dis-
played by means the parameter If index r= 1 (tracking),
#t.S.P. the previous Local Setpoint
(see procedure at page 49). value will be lost, when the
stored Setpoint is selected.
If index r= 2 (Stand-by),
the Local Setpoint value will not
33
4 - Operations
PV = process variable
LR = PV low limit
HR = PV high limit
SR = Remote Setpoint
a (a´) = SR starting point
b (b´) = SR ending point
34
4 - Operations
35
4 - Operations
t
# une Run
Tuning
This type is selected when, at
the start of the autotune oper-
The Fuzzy Tuning determines
automatically the best method
274.8 Operator
mode
ation, the PV is far from the to use to calculate the PID 275..0
[Link] AUTOMATIC TUNE Setpoint of more than 5% of the term, according the process
span. This method has the big conditions.
The Fuzzy-Tuning determines advantage of fast calculation, press until
automatically the best PID term with a reasonable accuracy in FUZZY-TUNING
START/STOP
with respect to the process
behaviour.
the term calculation.
PROCEDURE
Cont Control
menu
Natural frequency Menu
The controller provides 2 types of tuning start Start/stop of the Fuzzy Tuning
“one shot” tuning algorithm, that The Tuning operation can be
are selected automatically accord- PV variable started or stopped any time.
ing to the process condition when End of the tuning
the operation is started. operating and setting
of the new calculated
The green led Ä is ON when
the Fuzzy Tuning is in progress.
stop To start
select
STEP response Control output
terms.
At the end of this operation, the tune strt
SP
calculated PID terms parameter
End of the tuning
are stored and used by the con-
Setpoint change
operating and setting of This type is selected when the PV trol algorithm and the controller
the new calculated
terms. is close to the SP Setpoint. goes back to the operator mode.
PV variable
Start of autotune
operation
This method has the advantage
of a better accuracy in the term
The green led Ä becomes off. strt To stop
select
Control output calculation with a reasonable tune stop
speed calculation.
36
4 - Operations
37
4 - Operations
[Link] HEAT / COOL CONTROL A Heat /Cool actions separated C Cool action adjusting
Insert positive d . nd value (0…10%)
# b Example with different relative cool gains
By a sole PID control algorithm, the con- =2.0 #[Link] 0.1…10.0
troller handles two different outputs, one 100% -100% 100% =1.0 -100%
of these performs the Heat action, the other #Op. H #[Link] =0.5
one the Cool action.
It is possible to overlap the outputs.
#[Link] #[Link]
The dead band parameter d # b
. nd, is the zone Heat Cool
output output Heat Cool
where it is possible to separate or overlap 0% 0% output output
the Heat and Cool actions. 100% 50% 0% 100% 50% 0%
PID output PID output
The Cool action can be adjusted using the B Heat /Cool actions overlapped D On-Off Cool action
relative cool gain parameter #[Link]. Insert negative d . nd value (-10…0%)
# b
#hy. C
To limit the Heat and Cool outputs the para- 100% -100% 100% On
meters #0p. H and 0 # [Link] can be used. #Op. H #[Link]
38
4 - Operations
AL1 L
# tchALARM b
# loc START-UP DISABLING
A
# Ihy alarm hysteresis ACKNOWLEDGE FUNCTION
Ramp down
AL2 The alarm, once occurred, is presented on the display until to
A# 2hy alarm hysteresis the time of acknowledge. The acknowledge operation consists ∆SP Disable
AL3 in pressing any key. SP
A # 3hy alarm hysteresis After this operation, the alarm leaves the alarm state only when On
Off
Hysteresis of the threshold of the alarm condition is no longer present. Start-up
both the alarms, that activate
OP1 and OP2 control output. It Ramp up
is specified as a % of the full SP
∆SP Disable
scale.
On
Off
AL1, AL2, AL3
#AIL.b latching
Start-up
∆SP Threshold = SP ± range
#A2L.b and
blocking
#A3L.b functions
1 2
275.0
3 OP1 1 2
275.0
3 1 2
275.0
3
This value is added to the mea-
A/M A/M A/M
#[Link]
sured PV input value. Its effect is
to shift the whole PV scale of up
Soft-start to ± 60 digits.
Note [1] In case of sensor break,
mA condition, the alarm action is imme- #[Link]
°C diate.
Time
Power-on
When the cause of the alarm disappears, the alarm status stops.
40
4 - Operations
When the Start-up is in Hold If, at the controller power-on, the A #[Link] < local Setpoint SP
phase, if the local Setpoint process variable PV is greater than power-on noise
becomes lower than the Start- the lowest between the s # [Link] Setpoint SP
up Setpoint or if the operating and the working Setpoint , the
mode changes to manual, the next phase (“Hold” or “Off”) will PV
Start-up function passes to the be executed instead of the “Limy”
“Off” phase. phase. #t.h.S.U 1 digit #t.h.S.U
#S.P.S.U
There are two possibilities:
A Start-up Setpoint #[Link]
lower than the local
1285 OP=OP.H5
40 digit
Setpoint.
RUN
420 with TC = 25%
1sec min.
The “Hold” phase starts 1a “Limy” 2a “Hold” 3a “Off” 1a “Limy” 2a “Hold” 3a “Off”
when the process variable
Start-up
PV achieves the # s p. s U Setpoint
(with a tolerance of 1 digit). B #[Link] ≥ local Setpoint SP
B Start-up Setpoint #[Link] During the “Limy” and power-on #s.p.s.U
greater than or equal to “Hold” phases the Ö led is
PV 1 digit noise
the local Setpoint. on. Setpoint SP
When the process variable PV
achieves the local Setpoint (with a 40 digit
tolerance of 1 digit), the Start-up
OP=OP.H5
function passes directly to the “Off” with TC = 25%
phase. 1sec min.
1a “Limy” 3a “Off” 1a “Limy” 3a “Off”
42
4 - Operations
43
4 - Operations
A - Counting start time inside the band, B - Counting start time inside the band, C - Counting start time = timer launch
end in control mode. end with control output forced to zero. time, end in control mode.
The time counting starts only when the error The time counting starts only when the error The time counting starts when the timer is
is inside a ± 1 digit band. The control action is inside a ± 1 digit band. At the end, the con- launched. The control action is not affected
is not affected by the Timer function. trol output is forced to zero. [1] by the Timer function.
44
4 - Operations
D - Counting start time = timer launch time, E - No control action during F - Control action with stand-by Setpoint
end with control output forced to zero. the counting time. during the counting time
The time counting starts when the timer is The time counting starts when the timer is The time counting starts when the timer is
launched. At the end, the control output is launched and the control output is forced to launched and the control action use the
forced to zero. [1] zero. At the end, the control action starts. Stand-by Setpoint. At the end, the control
action use the working Setpoint.
850
ing the Timer execution, the RUN
850
value of the elapsed time is See the Timer starting procedure
lost. at page 50 (chapter 6.2.2) Press until
When the Timer is running, the
Depending on Timer action led Ö is on.
# t . a ct selection, when the 234 Remaining time.
tM.r.
two different situations: End
• with automatic mode Counting stop.
( # t . a ct = 2 , 3 , 6 , 7 ), the
Timer function starts again
and the counting time is
When the Timer ends, the
Setpoint display shows alterna-
234 Remaining time
value
reinitialised. tively the message E
# nd and
RUN
tM.r.
• with manual mode the Setpoint value until a key is
(t# a. ct = 0,1,4,5), the con- pressed. Value change
trol output is forced to Q
0 if t # Mod = 3 e 5; other- TIMER REMAINING TIME
60 If set to # 0
wise the control action the timer ends
restarts using the working When the timer is running it is
RUN
tM.r.
Setpoint always possible to see the
remaining time and to modify it.
46
4 - Operations
47
4 - Operations
Example:
CT input on OP1, alarm on AL2 during on time (configuration digit Communication
p = 8 , see page 21) p
# rot protocol
[Link]/ [Link]
120 ms 120 ms
Baud rate
OP1 ON OFF ON
b
# aud 1200/ 2400
4800/ 9600
[Link]
A2s.p
Load current
3%
48
5 - Displays
5 DISPLAYS
5.1 OF THE PROCESS VARIABLES 5.2 OF THE CONFIGURATION CODES
Operator
274.8 mode
274.8 Engineering
Operator
275..0 °C
units
(see Table 2 page 31)
274.8 mode
274.8 Engineering
units
275..0 °C (see table 2 page 31)
Manual AUTO
Basic
Local 3150 product code
Setpoint 275.0 63.4 OP1
output Hard (Hardware page 19)
modifiable S.P. Out PID only
value
50
6 - Commands
after 2 seconds
A 350 Timer running
Modify In case of power failure, the ledÖ on
Flash momentarily the output value 274.8 AUTO/MAN status and the
350
274.8 the SP value to con- MAN 35.0 output value remain stored in
350.0 firm that it has Back to the the controller memory. Timer stop
become operating. operator mode back to the operator mode
back to the operator
mode 51
6 - Commands
52
6 - Commands
53
6 - Commands
the configuration procedure to With the keypad locked the commands from
each IL1, IL2 and IL3 digital Keypad lock
#keb.I Unlock Locked digital inputs and serial communications are
still operating
input. (see the parameters set- PV Normal The value of PV is “frozen” at the time the digital
ting at tab. 1 at page 31).
The configured function is acti-
measure hold #[Link] operation
PV is hold input goes to the close state
54
7 - Programmed Setpoint
°C Setpoint # .P. 4
S #S.P. 5 7.2.1 MAXIMUM ALLOWED
Maximum DEVIATION ( band )
#S.P. 3 allowed # .P. 6
S
deviation
band If the PV controlled input value exceeds the band, centred around
350 #S.P. 2 the SP, the segment time is extended of the same time the PV input
stays out of the band. The band width is defined in a parameter of
300
the program segment.
Program #S.P. I The actual segment period is calculated as ti.=. = +Ti
250 start
200
150
A. Ramp B. Dwell
100
#band
50 #S.P. 0 #S.P. f SP #band
#band
#band
PV
0 30 50 70 80 110 170 190 Time
SP
Ti
Segment Initial 1° 2° 3° 4° 5° 6° End
PV #ti.--
Time t0 t1 t2 t3 t4 t5 t6
Ti ti.-- + Ti
OP3 Digital # Io
C #ti.--
Output #ti.-- + Ti
#Opn
56
7 - Programmed Setpoint
r
# aMp Ramp SP
Power Off
Power off during a dwell
Power Off
PV
ti Power Off time
ti
Power off during a ramp
Power Off
ti
57
7 - Programmed Setpoint
prog Program
menu Restart Segment 1
Menu Fail after a power off S.P. 1 Setpoint
Cont = continue full range
res = reset
raMp = continue
Segment 0 Segment 1
with the slope ti. O time dO. 1 Digital output [1]
Time units 0…9999 Unit
Unit [Link] = seconds
[Link] = minutes Segment 0
S.P. 0 Setpoint
Continue for
N° of segments full range
all the 6 normal
[Link] 1…6 max. segments
Segment 0
dO. O Digital output [1]
N° of program cycles Clo = closed End
[1] One digital output is provid- Cyc. OFF / 1…9999 Opn = open S.P. F segment Setpoint
ed which can be controlled
Off = inhibited whole range
by the program. This output
is, usually, OP3. If this func- Allowed deviation Segment 1 End segment
tionality is not required, it can band OFF / full range ti. 1 time dO. F digital output[1]
be inhibited by setting Off 0…9999 Unit Clo = closed
the parameter d # O
. -
. - Opn = open
Off = inhibited
Back to the fail parameter
58
7 - Programmed Setpoint
The various commands, sup- Type of Local Programmed Programmed The different phase are dis-
operating
ported by the controller, are dif- setpoint played in a chained way, just for
ferent for each of the following Execution Hold
easing the understanding of the
operating phases: Phase Start of a of a program of a program functionality.
program
A] when in Local Setpoint mode Two different mode for starting
A B C
B] during the execution of a pro- and stopping a program are pro-
gram Setting
vided:
Supported
C]when the program is in hold commands of Local direct mode with the ê key
setpoint
through the parameter menu
Commands supported by the
controllers When the
Program Program Program program is
start hold continuation ended it comes
back to normal
mode
59
7 - Programmed Setpoint
274.8 Operator
mode
275.0 (local Setpoint)
run
Program start
stat
Program start
Program
274.8 running
RUN
275.0 Ö led
continuously on
Hold
Program Hold
stat
Program hold
A
The Ö green led is flashed at high
329.0 Program hold rate when the controlled
RUN
333.0 Ö led flashing res variable is out of the allowed deviation
band
stat The current time of a segment is hold
Continue up to Program reset up to the time the variable re-enter in
the program end
the band.
60
8 - Technical specification
8 TECHNICAL SPECIFICATIONS
Features
Description
(at 25°C environmental temp.)
From keypad or serial communication the user selects:
Total configurability - the type of input - the type and functionality of the alarms
(see chapter 3.2 page 20 - the type of control algorithm - the type of Setpoint
chapter 4.3.5 page 30)
- the type of output - control parameter values
61
8 - Technical specification
Features
(at 25°C environmental temp.) Description
Current
0/4…20mA
Remote Setpoint (option) Rj = 30Ω Bias in engineering units and ± range
Not isolated Ratio from -9.99…+99.99
accuracy 0.1% Voltage Local + Remote Setpoint
Auxiliary inputs 1-5/ 0-5/ 0-10V
Rj = 300KΩ
50 or 100 mA Current visualisation 10 … 200A
CT current transformer input hardware With 1A resolution
(see pages13 and 47)
selectable and Heater Break Alarm
Digital inputs The closure of the external con- Auto/Man mode change, Local/Remote Setpoint mode change,
tact produces any of the follow- Stored Setpoints activation, keypad lock, measure hold
3 logic ing actions: Timer activation, program run/hold (if options installed)
Control output AL1 alarm AL2 alarm AL1 alarm Retransmiss.
Single OP1-Relay/Triac OP2-Relay/Triac OP3-Relay OP5-Analogue
action OP4-SSR drive-Relay OP1-Relay/Triac OP2-Relay/Triac OP3-Relay OP5-Analogue
OP5-Analogue OP1-Relay/Triac OP2-Relay/Triac OP3-Relay
1 single or
double action OP1-Relay/Triac OP2-Relay/Triac OP3-Relay OP5-Analogue
Operating mode
PID loop or OP1-Relay/Triac OP4-SSR drive-Relay OP2-Relay/Triac OP3-Relay OP5-Analogue
and Outputs On/Off with OP4-SSR drive-Relay OP2-Relay/Triac OP1-Relay/Triac OP3-Relay OP5-Analogue
1, 2 or 3 alarms Double action
Heat / Cool OP1-Relay/Triac OP5-Analogue OP2-Relay/Triac OP3-Relay
OP5-Analogue OP2-Relay/Triac OP1-Relay/Triac OP3-Relay
OP5-Analogue OP4-SSR drive-Relay OP1-Relay/Triac OP2-Relay/Triac OP3-Relay
Valve drive OP1-Relay/Triac OP2-Relay/Triac OP3-Relay OP5-Analogue
62
8 - Technical specification
Features
(at 25°C environmental temp.) Description
Algorithm PID with overshoot control or On-off - PID with valve drive algorithm, for controlling motorised positioners
Proportional band (P) 0.5…999.9%
Integral time (I) 0.1…100.0 min
Derivative time (D) 0.01…10.00 min OFF = O
Error dead band 0.1…10.0 digit
Overshoot control 0.01…1.00 Single action
Manual reset 0.0…100.0% PID algorithm
Cycle time (Time proportional only) 1…200 s
Control output high limit 10.0…100.0%
Control mode Soft-start output value 0.1…100.0% OFF = O
Output safety value 0.0…100.0% (-100.0…100.0% for Heat / Cool)
Control output hysteresis 0.1…10.0% On-Off algorithm
Dead band -10.0…10.0%
Relative cool gain 0.1…10.0 Double action
PID algorithm
Cycle time (Time proportional only) 1…200 s (Heat / Cool)
Control output high limit 10.0…100.0% with overlap
Cool output hysteresis 0.1…10.0%
Motor travel time 15…600 s Valve drive PID algorithm without
Motor minimum step to 0.1…5.0% feedback potentiometer
63
8 - Technical specification
Features
(at 25°C environmental temp.) Description
OP5 analogue output Control or PV/SP Galvanic isolation: 500 V~/1 min
(option) Resolution 12bit (0.025%) In current: 0/4…20mA 750Ω/15V max.
retransmission
Accuracy: 0.1 %
Hysteresis 0.1…10.0% c.s.
Active high Deviation threshold ±range
Action type Band threshold 0…range
AL1 - AL2 - AL3 Active low
alarms Absolute threshold whole range
Action
Sensor break, heater break alarm
Special functions Acknowledge (latching), activation inhibit (blocking)
Connected to Timer or program (if options installed)
Local
Local plus two stored (tracking or STAND-BY)
Local and Remote Up and down ramps 0.1…999.9 digit/min. (OFF=0)
Setpoint Low limit: from low range to high limit
Local with trim High limit: from low limit to high range
If option installed
Remote with trim
Programmable
64
8 - Technical specification
Features
(at 25°C environmental temp.) Description
Programmable Setpoint 1 program, 8 segments (1 initial and 1 end) - From 1 to 9999 cycles or continuous cycling (Off)
(optional) Start, stop, hold, etc. activated from the keypad, digital input and serial communications
Automatic start at the power on, manual start by keypad, Digital inputs or serial comm.s
Timer (see page 43) Setting time: 1…9999 s/min.
Special functions Stand-by Setpoint: from Setpoint low limit to Setpoint high limit
(option) Start-up Setpoint: from Setpoint low limit to Setpoint high limit
Start-up Hold time: 0…500min
(see page 41)
Control output high limit: 5.0…100.0%
The controller selects automatically the best method Step response
Fuzzy-Tuning one shoot
according to the process conditions Natural frequency
Standard with bumpless function,
Auto/Man station
by keypad, digital input or serial communications
Serial comm. (option) RS485 isolated, Modbus/Jbus protocol, 1200, 2400, 4800, 9600 bit/s, 3 wires
Auxiliary Supply +24V– ± 20% 30mA max. - for external transmitter supply
Measure input Detection of out of range, short circuit or sensor break with automatic activation of the safety strategies and alerts on display
Operational Control output Safety value: -100%…100%
Safety Parameters Parameter and configuration data are stored in a non volatile memory for an unlimited time
Access protection Password to access the configuration and parameters data, keypad lock, outputs lock
Power supply 100 - 240V~ (- 15% + 10%) 50/60 Hz or
(PTC protected) 24V~ (- 25% + 12%), 50/60 Hz and 24V– (- 15% + 25%) Power consumption 4W max.
Safety Compliance to EN61010-1 (IEC 1010 – 1), installation class 2 (2500V) pollution class 2, instrument class II
General Electromagnetic compatibility Compliance to the CE standards (see page 2)
characteristics UL and cUL Omologation File 176452
Protection
EN60529 (IEC 529) IP65 front panel
Dimensions 1/ DIN - 48 x 96, depth 110 mm, weight 250 g apx.
8
65
Warranty
1 WARRANTY
. net
G.&P. Grafica & Pubblicità • Gazzaniga (BG) • e-mail: G & P @ m a i l - g a t e
We warrant that the products will
be free from defects in material and
workmanship for 3 years from the
date of delivery.
The warranty above shall not apply
for any failure caused by the use of
the product not in line with the
instructions reported on this manual.
66
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