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Tool Presetting in CNC Machining

This document discusses CNC machining and cutting tools. It covers topics like CNC milling, drilling, turning, tool materials, tool styles, tool presetting, automatic tool changers, and manufacturers. Specifically, it discusses: - The use of computers to control machine tools like lathes, mills, drills and grinders through programmed G-code. - Requirements for tools including rigidity and ability to maintain sharp edges. - Common tool materials like high speed steel, cemented carbide, and ceramics. - Milling, drilling, and turning processes along with different tool types used for each. - Tool identification markings and modular tooling systems for turning. -

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AtulMaurya
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415 views22 pages

Tool Presetting in CNC Machining

This document discusses CNC machining and cutting tools. It covers topics like CNC milling, drilling, turning, tool materials, tool styles, tool presetting, automatic tool changers, and manufacturers. Specifically, it discusses: - The use of computers to control machine tools like lathes, mills, drills and grinders through programmed G-code. - Requirements for tools including rigidity and ability to maintain sharp edges. - Common tool materials like high speed steel, cemented carbide, and ceramics. - Milling, drilling, and turning processes along with different tool types used for each. - Tool identification markings and modular tooling systems for turning. -

Uploaded by

AtulMaurya
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PPT, PDF, TXT or read online on Scribd
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CNC MACHINING

Theuseofcomputerstocontrolmachinetools
Toolsincludelathes,mills,drillsandgrinders.
Machinetoolsfunctionthroughnumericalcontrol
Acomputerprogramiscustomizedforanobject
andthemachinesareprogrammedwithCNC
machininglanguage(calledG-code)
Controlsallfeatureslikefeedrate,coordination,
locationandspeeds
1

REQUIREMENTS
Toolsmustresistabrasivewear
Itmustbecapableofsupportingandretaining
smooth,sharpedges
Theymustberigid
Cuttingandclearanceanglesmustbecarefully
selected

TYPES OF TOOL MATERIALS


Highspeedsteel(HSS)
Highcarbontoolsteel(HCS)
Castalloy
Cementedcarbide
Ceramics
Diamond
Sialon
3

CNC MILLING
Amachineoperationinwhichaworkpartisfed
pastarotatingcylindricaltoolwithmultiple
edges.(millingmachine)
HSSwithtitanium-nitride-coatedendmills
Climbmilling
Cobaltpremiumendmills

MILLING TOOLS
T-15cobaltpremiumsteelball
endsingleendmill

Variousholders

CNC DRILLS
Drillingisacuttingprocessthatusesadrillbitto
cutorenlargeaholeofcircularcross-sectionin
solidmaterials.
Typesofdrillbits
I. lowhelixtwistdrill
II. highhelixtwistdrill
III.coolantfeedingdrill
6

low helix twist drill

high helix twist drill

coolant feeding drill

CNC TURNING
Turningisamachiningprocessinwhich
acuttingtool,typicallyanon-rotarytoolbit,
describesahelicaltoolpathbymovingmoreor
lesslinearlywhiletheworkpiecerotates
Typesoftools:I. Indexableinserttools
II. Standardbrazedtools
8

TOOL STYLES

Toolholderidentification

10

INSERT IDENTIFICATION
Inserts are removable cutting tips, which means they are not
brazed or welded to the tool body
They are usually indexable
This saves time in manufacturing by allowing fresh cutting edges

Example:TNMG 542A
T

Shape ReliefAng Tolerance


le
s

Type

Size

Thickness CuttingPoi OtherCond


ntRadius, itions
Flats

11

INSERT SHAPE
Thestrengthoftheinsertalsodependsontheshape
oftheinsert

12

MODULAR TOOLING SYSTEMS


FOR TURNING
Specializedtoolingconsistingofabackendmounted
intheturretandinterchangeablefrontendscontaining
variouscuttinginserts
Modulartoolingallowsquickand
accuratepositioningofcuttingtools
onthelathe.

13

Modular tooling used for turning


tools

The clamping system used in the


Modular tooling used for turning
tools

14

TOOL PRESETTING
Thesettingoftoolinadvanceataplaceaway
fromthemachinetool
Apresettingdeviceisusedtopresetaxialand
radialpositionsofthetooltipontoolholder
Oncethisisdone,toolholderisreadytobe
mountedonthemachine

15

Typical tool setting system useful


for machining centre
tooling

Typical digital tool setting


system, which is essentially a
digital height gauge useful for
16
machining centre tooling

Typical tool setter integrated with a CNC turning centre

17

AUTOMATIC TOOL CHANGERS


Forthe(ATC)tooperate,itisnecessarytohavethe
following:
a)Atoolmagazinewheresufficientnumberoftoolscan
bestored.
b)Thetooladopterthathasaprovisionforpick-upbythe
toolchangearm.
c)Theabilityinthecontroltoperformthetoolchange
function,
d)Toolchangeprocedure
18

TYPES OF ATC
DRUMTYPE

CHAINTYPE

19

TOOL CHANGE PROCEDURE

20

CNC CUTTING TOOLS


DEVELOPMENT TRENDS
LargeDepthCutandEfficientCNCCutter
CoroMill 345

TheCutterNewStructurePromotion
EconomicFeaturesofCNCCutterTool
CNCCuttingToolmarketinChinaDevelopsRapidly
21

CNC CUTTING TOOL


MANUFACTURERS
CuttingToolSource(CTS)
BharatFritzWernerLimited(BFW)
WeldingAids,Delhi
Sai-WeldIndia,Mumbai
PataniTools,Mumbai
ConfidenceCorporation,Rajkot
BhagwatiTraders,Panchkula
ShreeEnterprisesManufacturingCo

22

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