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SANY Hydraulic System 20 Ton

The document describes the basic hydraulic circuits of an excavator. It discusses the main circuits: 1) the suction and delivery circuit which moves fluid from the hydraulic tank to actuators using front and rear pumps, 2) the pilot circuit which uses joysticks and pedals to control valves, and 3) the return and drain circuit which returns fluid from actuators to the tank through filters. It then provides detailed diagrams of the hydraulic circuits for boom, arm, bucket, swing, and travel functions.

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PRASHANTH
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100% found this document useful (7 votes)
3K views19 pages

SANY Hydraulic System 20 Ton

The document describes the basic hydraulic circuits of an excavator. It discusses the main circuits: 1) the suction and delivery circuit which moves fluid from the hydraulic tank to actuators using front and rear pumps, 2) the pilot circuit which uses joysticks and pedals to control valves, and 3) the return and drain circuit which returns fluid from actuators to the tank through filters. It then provides detailed diagrams of the hydraulic circuits for boom, arm, bucket, swing, and travel functions.

Uploaded by

PRASHANTH
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PPTX, PDF, TXT or read online on Scribd
  • Basic Hydraulics: Introduces the basic hydraulic circuit types including suction, pilot, and return circuits.
  • Hydraulic Circuits: Details the various hydraulic circuits used in machinery, including suction, pilot, and return circuits, through schematic diagrams.
  • Hydraulic Operations: Provides detailed schematics of hydraulic operations including arm movements, boom operations, and bucket control through fluid circuit diagrams.

Hydraulic Circuitry

Basic Hydraulics

The main hydraulic circuit is consist of following circuit.

1. Suction and delivery circuit

2. Pilot circuit

3. Return and drain circuit


Hydraulic Circuit – Suction and delivery Circuit
Boom

Tank
BYPASS CUT

ARM - II ARM -I

BUCKET OPTION

Cabin
Hydraulic Tank

BOOM - I BOOM - II

Left side block


Right side block

LHS TRAVEL SWING

ST. TRAVEL RHS TRAVEL


Front pump
Rear pump

Engine
Hydraulic Circuit - Pilot Circuit
LHS Joystick Travel pedal RHS Joystick
RCV LEVER
(TRAVEL)

CONTROL
VALVE

PPC LOCK SOLENOID

BOOM TO ARM PRORITY


MAIN PUMP SOLENOID

BUCKET CONFLUENCE
SOLENOID

SWING TO ARM PRIORITY


SOLEOIND
BOOM TO BUCKET
PRIORITY SOLEOIND
TRAVEL SPEED CHANGE
SOLEOIND
Hydraulic Circuit – Return Circuit

Oil Cooler Check Valve


0.25 MPa
Control valve Actuators

Check Valve
0.45 MPa

Hyd. Tank

Return filter
Hydraulic Circuit - Drain Circuit

Hyd. Tank

Return filter
ARM ROLL IN Arm cylinder
Holding
Valve

PRV

PRV
Arm - II Arm - I

Arm
Regeneration

LCV LCV
Neutral
Passage Parallel Neutral
Parallel
Passage Passage
Passage

Front Pump Rear Pump RHS Block


LHS Block
ARM ROLL OUT Arm cylinder
Holding
Valve

PRV

PRV
Arm - II Arm - I

LCV LCV
Neutral
Passage Parallel Neutral
Parallel
Passage Passage
Passage

Front Pump Rear Pump RHS Block


LHS Block
BOOM UP
Boom cylinder
Holding
Valve

PRV

PRV
Boom -I Boom - II

LCV LCV
Neutral
Passage Parallel Neutral
Parallel
Passage Passage
Passage

Front Pump Rear Pump RHS Block


LHS Block
BOOM DOWN Boom cylinder
Holding
Valve

PRV

Boom -I Boom - II

LCV
Neutral
Passage Neutral
Parallel
Passage
Passage

Front Pump Rear Pump RHS Block


LHS Block
BUCKET OPEN Bucket cylinder

PRV

PRV

From Bkt flow


combination
solenoid valve
Bucket Bypass cut

LCV
Neutral
Passage Neutral
Parallel
Passage
Passage

Front Pump Rear Pump RHS Block


LHS Block
BUCKET CLOSE Bucket cylinder

PRV

PRV

From Bkt flow


combination
solenoid valve
Bucket Bypass cut

LCV
Neutral
Passage Neutral
Parallel
Passage
Passage

Front Pump Rear Pump RHS Block


LHS Block
SWING RHS

Make up valve

PRV PRV

Swing

Front Pump Rear Pump


SWING LHS

Make up valve

PRV PRV

Swing

Front Pump Rear Pump


TRAVEL

Counter balance
valve

Foot relief valve

Travel

Rear Pump
Front Pump

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