HP300 Tissue

Processor Advanced
Training
- by Johnny
Tang
 Tissue
Processor
HP30
0
 1 INTERNAL STRUCTURE

2 WORK PRINCIPLE

CONTENT
S 3 TROUBLESHOOTING

4 MANUFACTURING TEST
 1
INTERNAL STRUCTURE
I. Instrument Components - Explosive
View
II. Transparent 3D model
III. Rotary Valve
i.-Structure diagram
III. Rotary Valve
ii.-Reagent/paraffin channels

 The holes marked in red connect to the paraffin  Whichever channel the top ceramic disc
tanks pointing at means the reagent will flow
 The hole marked in yellow is set for ceramic
through this channel.
discs air & liquid draining purpose
 The Condensation station and water washing
station are not connected to the RV
III. Rotary Valve How does
iii.-Reagent flow the reagent
flow through
Rotary Valve assembly the RV?

Comes from
the tissue
Goes to the reagent
cylinder
bottles/paraffin tanks
:
:
III. Rotary Valve
iv.-Electrical components

• Part one and part two are

the sensors at which
2 installed on the scale plate
1 for RV calibration purpose

• Parts three is temp switch

used to limit the highest
temp of the RV (Once the
3
heating probe over-heat
the RV, the temp switch
will be closed.
4
• Part four is the RV heating
probe used to heat up the
Rotary Valve body.

1 2 3 4
IV. Paraffin chamber & Tissue cylinder
i.-Paraffin chamber

 The top side of the paraffin  The bottom of the paraffin  Paraffin tanks connect to RV
chamber, the area marked chamber. 4 heating through the connectors box
in yellow will have the RV sheeting are configured
assembly installed

Only the top and bottom of the paraffin chamber are pasted with heating
sheet
The highest temp that the heating sheet can provide to the chamber is
75degree
 IV. Paraffin chamber & Tissue cylinder
ii.-Tissue cylinder

 There’re heating wire & temp sensor

wire on each heating sheet
 The heating sheet can heat the
tissue cylinder up to 65 degrees

 6 faces of the tissue cylinder are all

pasted with hearing sheet

 E-lock assembly is attached on the

tissue cylinder
 Liquid sensors used to detect the
reagent level
 Airway on the right side
V. Reagent bottle & Paraffin tank
i.-Reagent bottle
Reagent Main PTFE film Plastic Connector O-ring
bottle connector washer cap

4.8 023.004.001-01 021.004.003-01 081.004.121-00 081.004.005-00 021.004.004-00 081.004.004-00

L
4.3
L

3
L
The table shows the sub-components of the reagent bottle
assembly.

You can find the material number and English name of each
part.
IV. Reagent bottle & Paraffin tank
ii.-Paraffin tank
• O-rings need to be
Paraffin lubricated regularly
tanks
• Normally the filling
sequence if from W1 to
W4; if the auto-rotation is
open, the filling sequence
W1-W3: 4.2L will follow the
capacity Main concentration.
W4: spare line • Main line comes through
use/5.6L the connector container

• Sensor used to detect the

paraffin chamber
temperature
 2
WORK PRINCIPLE
Rotary valve is
the “key part”
of the
instrument

Contains parts
no longer
installed
I. Air & Liquid system
i.-Valves status in 3 operation modes
Filling, Draining and Disposing

The 3 operation modes filling, draining &

disposing are achieved by the following valve
switching conditions:
I. Air & Liquid system
ii.-Air flow in filling mode
I. Air & Liquid system Air
ii.-Air flow in filling mode Flow
Liquid
Flow
Let’s imagine the air flow in S3 channel on
real unit......
I. Air & Liquid system
iii.-Air flow in draining mode

ON

OF
F
I. Air & Liquid system
iv.-Air flow in disposing mode
II. Electrical system
i.-PCB location and function
II. Electrical system
backlight
iii.-Industrial control board port
Audio
control

heat transmission
button
plate
battery
power
supply
data display
port
USART/Main control
board & industrial
RAM/
control board
4G
communication

12V
switching
power supply

4 USB connection LVDS data

ports 2 LAN ports
transmission port
II. Electrical system
Indicator Indicator
ii.-Main control board light 1 light 2
1A
fuse

Industrial/Main
control board
correspondence
connection port UPS
12V power supply 220V AC power
Main control J1 input
board+ PCBs 0 Air pump
correspondence connection
J3 port
J4 J7 J8 J9 220V AC

RGB indicator
light

Pressure
Liquid sensor W1 & W4
sensor
3 connection heating wire
connection
port port
port
II. Electrical system
i.-PCB location and function
B9-temperature
1.-Used to control the control board
display screen and
interaction with Controls the 4 heating
operators; 2.- sheets at the bottom
communicate with of paraffin chamber
main control board
directly, give orders to B11-temperature
main control board and control board
B2-Industrial control recieve feedback from
main control board; Controls the 2 heating
board B10-temperature
fast information sheets at the bottom
control board
processing speed of tissue cylinder
1.-Recieve and
Controls the 2 heating B13-temperature
execute instructions
sheets at the top of control board
from industrial control
paraffin chamber
board; Controls the Rotary
2.-communicate and Valve heating probe
control other PCBs B16-temperature
control board B12-temperature
directly; low control board
information processing Controls the 4 heating
speed sheets on the four Controls the Tissue
B1-Main control board sides of tissue cylinder lid
cylinder temperature
II. Electrical system
iv.-Temperature control board
220V AC B12 ： 1 B16 ： 6 B3 ： 3 B16
power supply B9 ： 5 B10 ： 4 B11 ： 2 B13
B12

J3

B9
J2

B1
0
B1
1
220V
AC 24V power
supply &
CAN
 There're 6 temperture control PCBs in HP300  Different PCBs have
 These 6 PCBs are the same in structure as well as built-in different communication
program code
II. Electrical system
i.-PCB location and function
B4-Sensor board

1.-Recieve level 1 &

2 liquid sensor
signal
2.-control the e-lock
step motor
3.-Detect the
paraffin door status

B5-Solenoid Valve B8-Solenoid Valve

B6-Sensor board B7-Sensor board
board board

Recieve the first Recieve the second Controls the exhuast Controls the Solenoid
layer of reagent layer of reagent fan & switching valve 1-5
bottles signal bottles signal power supply fan

communication code: communication code:

B4: 3 B5: 2
B6: 1 B8: 1
B7: 2
II. Electrical system
v.-Sensor board & Solenoid valve board

exhaust
B4: 3
fan
B6: 1
B7: 2 power module
fan
pressure
sensor
valve
4
valve
3
valve
2
valve
1

B5: 2
B8: 1
24V power reagent 24V power
supply & bottle signal supply &
CAN detection CAN
II. Electrical system
vi.-Terminal strip Transfer through
B13 1 RV heater input

2 RV heater output

3 Temp switch input

Transfer through
B13
4 Temp switch input
220V AC input 5 Suppy to B12

Suppy to B11 6 Suppy to B13

Suppy to B10 7 Suppy to B16

Suppy to B9 8 Suppy to B1
220V AC
output 9 B12 output

B11 output 10 B13 output

B10 output 11 B16 output

B9 output 12 B1 output

B10 supply 13 2 wax container

top heating
14 sheets input
B10 output 15 2 wax container
top heating sheets
16 output
B9 supply 17
4 wax container
18 bottom heating
19 sheets input

20
B9 output 21
22 4 wax container
bottom heating
23 sheets output

24 B
24V DC
input 25 1
CAN
B4/B5/B6/
24V DC
output
26 B7/B8/B12/

CAN
27 B13/B14/
B15/B16
B9/B10/B11 28
B
1
III. Software logic *
i.-Self testing C
Self- Ye
A B
testing s
Read outage skip_di outage
RGB light Accquire system
record C agnose record
is work !=True is work
color drive board parameter/
change version power Ye Ye
s No
outage s
record in
hardware self Outage
Buzzer Commu No flash record is
PowerDow testing manual
warning niction B nActFlag pumping/d
failure Outage is raining
record is delay/soak
ing/drainin
Ye manual
pumping/d g/drying/di No
sposing
s raining
liquid/ope
Hardwa No
A Accquire Ye ning lid re
failure End
drive board s
version Progrecoved=Tr No Ye
Ye
ue s s
Skipfill=True Skipfill=tru
Commu Wait for repair
No e
niction B
failure
C
Progrecoved=Tr
ue system reset
Skip_diagnose=T
Wait for repair rue Open dehydration
Set ready mode run thread
RGB light color is
C green
Open manual
pumping/draining
run thread
III. Software logic (*)
ii.-Draining
Starting

Draining/build
A
positive pressure
Air
tightnes
s test| Ye
H0 Only drain
s Air
pressure
BuildDrainPr one liquid
level & & Yes
No End
<30 Kpa & No essureDone
=True
current C
Build drain liquid
Pressure PressureLim level < 1
Outage Done==Fa itValveEn=T
lse
recover Ye rue
& No
outage s Ye
record s
is BuildDrainP
drying (BuilddrainPres
ressureTim Yes Drain 10
sureDone==Tru
e++
No
e) & &
（ pressure <
more C
seconds
8Kp)
Ye
Set s
draining Drain retort
status time++ No

(DrainReto
RV points at rtTime>=3 Yes Drain 10
targeted A 00s) & &
(pressure
more C
channel seconds
<=8Kpa)

D
Air No
tightnes
s test|
H0
D
III. Software logic (*)
ii.-Draining
Drain
C liquid
B Pause=false
paraffin ModifyFig=f
? alse

Ye
Draining
timeout & Go back s Pause=
Build and show
40s time
true
pressure &
“tube Accept step data
Pressure delay
plugging”
exceed 30Kpa Ye
Ye
s
s
Air pump: on
End Valve 1: on Valve 2: Pause=t
on rue & No Clear liquid
Drain valve 3: on Valve 4: Modifyin draining
one off g=true status
liquid
level Ye
s
Ye 20s time End
s delay analyze accepted
program validity
RV turn to half
site position Air pump: on Valve
W1: to W2 half 1: off
site Valve 2: off Valve 3:
W3: to W4 half off
site valve 4: off Valve 5: data
off failure

Release air pressure No

Store and
recieve
program

B
III. Software logic (*)
iii.-Filling
pumping
Start build negative A channel
is
pressure
paraffin
sensor channel?
Ye triggere Ye
Stop=tr s pressure d within
ue 20s
s
>-40kpa
&&
No BuildFillpre
6 more
ssuDone=Tr
No B seconds filling
buildfillpr ue
No End essureDo PressureLi
ne=False mitValveEn
=True No
level>3?
Ye Ye Set filling
skipFill= s Ye success mark
=True
s
BuildFillpre Ye s
ssureTime+
+ s
Set filling success
No E
mark

set filling FillRetortTime

status ++ No

C 5 more
seconds filling
RV points A
targeted
channel No level>
D targeted 8 more
level?
D seconds filling

FillRetor Program
tTime<3 is
00s dehydra No
tion
program
?
III. Software logic (*)
iii.-Filling
Clear filling
B E status

Channel
is W1?
Record Ye
Set filling
level failure
success mark liquid s RV points
number No shake? W2 half site

Ye
Air pump: ofdf Valve Channel No End
level is 1: off s
new
No Valve 2: off Valve 3:
is W3? not fill
targeted D off to filling
level valve 4: off Valve 5: targeted abnormal
Ye
off level
Ye s
s Filling No
RV points
Set filling
timeout & W2 half site No
success mark
pressure End
building
completio
n Start
RV points
&pressure targeted
>-40Kpa
E channel
Ye half site
Ye
s number! s
Report host
computer
Report tube =0 number
plugging

Release air pressure

No
End
End
level detection failure action
logic
 3
TROUBLESHOOTING
I. Issue caused by terminal strip cables
loose contact
 We will recieve alarm if there's any
wires loose contact on the terminal
strip.. The unit can not pass the self
test if there's loose contact issue.

The old version terminal strip:-tightened by the  Once turn on the units, you will find an
terminal strip small screws. alarm code and its corresponding
description
 Loose contact issue and the alarm code (on T1 terminal strip)

Left alarm Description Right alarm Description

code code
1 or 4 132 B13 RV heater is not 1/2/3/4 132 B13 RV heater is not
recognized recognized
5 or 9 125/131/13 B12/B13/B10/B9/B16/B11 5 or 9 125 B12 not recognized
4... not recognized
6 or 10 128 B11 not recognized 6 or 10 131 B13 not recognized

7 or 11 134 B10 not recognized 7 or 11 140 B16 not recognized

8 or 12 137 B9 not recognized 8 or 12 N/A Pressure switch circuit

17 or 138 B9 not recognized 13 or N/A one heating sheet won't work

21 14
25 106/113/12 CAN BUS connection failure 13 & 135 B10 not recognized
7... 14
II. Issue caused by air system parts
failure
 4
PM POLICY & MANUAL
 Great Importance of Preventative
Maintenance

USERS
Through PM our end users have better usage experience and we
can prevent potential risks from happening so the unit keep the
lab works normally everyday.
DISTRIBUTORS
Through PM our distributor partner will work more closely with
the end user and obtain more profits per unit.

DAKEWE
Through PM we can make the unit more stable, hence we will
have better public prasie and better unit sales.

SUCCES
S
PM manual & Our PM
policy

 1/2/3 year PM strategy

 Different type PM items
 Within one day work time
 Decrease the failure rate
 PM service records
 Selectable spare parts
 Do the update by the
way
 Acceptance confirmation
 usage experience
feedback
 Routine program test
Discussion and bring your
ideas
Thanks for
listening
International
service
department
Johnny TANG

45