SWS-6000 Series Hydraulic Principle
Description:
It contains 6 systems:
(1) Water supply system;
(2) Water circulation system;
(3) Dialysate system;
(4) Used dialysate system;
(5) Balance-UF system;
(6) Disinfection system.
SWS-6000 Series Hydraulic Principle
Water Supply System:
FUNCTION: To control the water supply of hemodialysis machine
and remove air bubbles to atmosphere.
(1) SJ:Water inlet connector.
(2) LW1:Water inlet filter. It filters RO water to protect other hydraulic
parts.
(3) JV:Pressure reducing valve. It reduces the pressure of RO water,
the maximum pressure of outlet side is between 100 and 110Kpa.
(4) SV1:Solenoid valve.
(5) JQ:Water inlet degassing tank. It collects RO water for
[Link] it, there are two sensors,YJ1 and YK, and a floater.
(6)NF1/NF2/NF9:Check valve.
SWS-6000 Series Hydraulic Principle
Water Supply System:
(7) DSW1:Air filter. To filter dusts in air.
Description:
When SV1 opens, RO water flows into JQ tank and floater rise up to
YJ1 position, at one time,SV1 closes imediately for 3
[Link] that period,RO water is being consumed and floater
goes down to the middle position of JQ tank until SV1 opens again.
If no water flows into JQ tank, floater goes down to YK position,
machine alarms Water supply failure,engineer needs to solve the
problem.
SWS-6000 Series Hydraulic Principle
Water Circulation System:
FUNCTION: RO water degassing and heating.
COMPOSITION:
(1) LW7:Big filter A,180 meshes.
(2) JP1/2/3:Ceramic pump. RO water flows through
ceramic pumps for lubracation.
(3) JK:Throttle. Iner diameter is 1.6mm.
(4) SV18:Solenoid valve. It opens only in rinse mode.
(5) QG5: Resin degassing tank.
(6)YG1: Pressure sensor.
(7)QP: Degassing pump.
SWS-6000 Series Hydraulic Principle
Water Circulation System:
(8) QG3:Possitive degassing tank.(Bi-cart optional)
(9)XV4:Pressure regulator.(Bi-cart optional)
(10) WG1:Temperature sensor for heater inlet side.
(11) RQ:Heater. (220V,1800W,27Ohm;110V,1000W,10
Ohm).
(12) QG1:Possitive degassing tank.
(13) NF3:Check valve.
(14) WG5: Temperature sensor for heater outlet side.
SWS-6000 Series Hydraulic Principle
Water Circulation System:
Work Flow:
That QP pump draws water rapidly from JQ tank via
silicon tube and throttle will generate a huge nagative
pressure,with a value between -80 to -90Kpa, as a result,
air bubbles couldn’t be disolved in RO water any more
and escape from it.
Air bubbles go back to JQ tank via NF3 and escape to
atmosphere.
Heater warms RO water.
In QG1 tank,air bubble go back to JQ tank from up side
and warmed RO water flows to mixing system from the
bottom side.
SWS-6000 Series Hydraulic Principle
Mixing System:
FUCTION:To generate standard dialysate by mixing RO water,B fluid
and A fluid.
(1) HG1:Mixing tank 1. It mixes RO water and B fluid.
(2) WG2:Temperature sensor. It tests the temperature of liquid(B+RO).
(3) DG1:B conductivity sensor. It tests the conductivity of (RO+B) fluid.
(4) HG2:Mixing tank 2. It mixes RO water , B fluid and A fluid.
(5) WG3:Temperature sensor. It tests the temperature of dialysate.
(6) DG2:Total conductivity sensor,It tests the conductivity of dialysate.
(7) DG3:Monitoring conductivity sensor. Comparing with DG2,DG3
should have almost same value to guarantee the conductivity is
correct and accurate.
SWS-6000 Series Hydraulic Principle
Mixing System:
Three ways to get B fluid:
a. Use finished B fluid.
b. Use bicarbonate powder.
c. Use CDDS.
Bi-cart Optional
(1) XV4:Pressure regulator. It provide a stable water flow to bi-cart
holder.
(2) QG3:Possitive degassing tank. It provide water for bi-cart holder.
(3) SV16:Solenoid valve. It opens when use bi-cart.
(4) SV17:Solenoid valve. It closed when use bi-cart.
(5) SV23:Solenoid valve. It empty bi-cart after threpy.
SWS-6000 Series Hydraulic Principle
Mixing System:
Three ways to get B fluid:
a. Use finished B fluid.
b. Use bicarbonate powder.
c. Use CDS.
CDDS Optional
(1) ZA:Connector of A fluid.
(2) ZB:Connector of B fluid.
(3) SV21:Solenoid valve. Allow A fluid enters machine when use CDDS
optional.
(4) SV22:Solenoid [Link] B fluid enters machine when use CDDS
optional.
SWS-6000 Series Hydraulic Principle
Dialysate System:
FUNCTION:
To deliver dialysate to [Link] double
pump machine, it generates replacement
fluid via endotoxin filter as well.
COMPOSITION:
(1) DP:Gear [Link] pumps dialysate fluid to
dialyzer.
(2) YG2:Pressure sensor. It tests the
pressure of DP pump.
(3) DJ:Balance chamber leakage
electrorode,it can detect leakage of both
solenoid valve and membrane.
(4) DF-F:Endotoxin filter I. It generates pure
dialysate.
(5) HDF-F:Endotoxin filter II. It generates
replacement fluid for HDF mode.
SWS-6000 Series Hydraulic Principle
Dialysate System:
(6) WG4:Temperature sensor of monitor
conductivity.
(7) DG3:Monitor conductivity sensor.
(8) WG6:Temperature sensor of dialysate.
(9) SV5:Bypass valve.
(10) SV3:Dialyzer valve.
(11) QYK:Sample port.
(12)TJ1:Dialyzer coupling(Red).
SWS-6000 Series Hydraulic Principle
Dialysate System:
(12)SV4:Replacement fluid valve.
(13)BJ1/BJ2:Connectors of replacement fluid
component.
(14)LW11: Small filter.
(15)NF5: Check vavle.
(16)SV6:Disinfectant valve.
(17)SV11:Bypass valve.
SWS-6000 Series Hydraulic Principle
Dialysate System:
DESCRIPTION:
DP pump delivers fresh dialysate to dialyzer
via balance chamber,endotoxin filter,
conductivity sensor and so on. YG2 tests the
pressure of DP pump.
First endotoxin filter,DF-F, filters fresh
dialysate to generate pure [Link]
guarantee to safty of therepy, DG3 tests the
conductivity of dialysate then compare it to
DG2 in case of one of them fails.
SWS-6000 Series Hydraulic Principle
Dialysate System:
In theory, DG2 and DG3’s value should be
almost the same by testing same solution.
If dialysate is qualified, SV5 closes and SV3
and SV12 open, fresh dialyste flows into
dialyzer.
If dialysate is unqualified, SV5 opens and
SV3 and SV12 close, fresh dialyste flows
into used dialysate system.
SWS-6000 Series Hydraulic Principle
Dialysate System:
By filtering pure dialysate in second
endotoxin filter,it generates substituion fluid.
SV4 opens and substitution pump delivers it
to blood line.
SV6 opens only when disinfection mode.
SV11 opens in treatment to remove air
bubbles from first endotoxin filter.
SWS-6000 Series Hydraulic Principle
Used Dialysate System:
FUNCTION:
Delivering use dialysate to drain;
Remove air bubble in used dialysate;
COMPOSITION:
(1) TJ2:Dialyzer coupling.
(2) LW4:Big filter A,180 meshes.
(3) SV12:Dialyzer valve.
(4) YG3:Dialysate side pressure.
(5) XG:Blood leak sensor.
(6)QG2:Negative degassing tank.
(7)YP:Gear pump.
(8)YG4:Pressure sensor.
(9)K/TV:Real-time clearance monitor.
(10)XV3:Pressure regulator
(11)SV10:Drain valve
(12)NF4:Check valve
(13)FJ:Wasted fluid connector.
SWS-6000 Series Hydraulic Principle
Used Dialysate System:
DESCRIPTION:
YP pump delivers used dialysate from
dialyzer to drain.
YG3 tests dialysate side pressure to
calculate TMP of dialyzer.
TMP=(AP+VP)/2 - 7.5YG3+50
TMP=VP - 7.5YG3.+56
Blood leak sensor tests blood in used
dialysate in case of dialyzer membrane
cracks.
RCM sensor tests urea concentration of
used dialysate to calculate URR and K/TV
to estimate dialysis adequacy.
SWS-6000 Series Hydraulic Principle
Used Dialysate System:
DESCRIPTION:
QG2 tank is a degassing tank, it has one
floater and two sensors YJ2 and YJ3.
When plenty of air bubbles enter the tank,
floater will be pushed dwon continuously
until it leaves YJ3’s postion,at the same
time,SV14 opens and QP pump draws air
from QG2 tank via SV14.
During the degassing process,SV13 opens
with SV14 to allow used dialysate flow into
QG2 tank to take place of removed air
bubble.
SWS-6000 Series Hydraulic Principle
Balance-UF System:
FUNCTION:To accurately remove excess water
from patient’s blood.
COMPOSTION:
(1) V6/V8:Solenoid valve for fresh dialysate flows
in.
(2) V2/V4:Solenoid valve for fresh dialysate flows
out.
(3) V5/V7:Solenoid valve for used dialysate flows
in.
(4) V1/V3:Solenoid valve for used dialysate flows
out.
(5) JP3:Ultrafiltration pump.(UF pump)
SWS-6000 Series Hydraulic Principle
Balance-UF System:
DESCRIPTION:
Balance chamber assembly has two small
chambers with same volume. when one chamber
is filled with dialysate,the other one is filled with
used dialysate. For example, DP pump delivers
500ml dialysate flow into dialyzer,YP pump draws
500ml used dialysate from dialyzer too,as a result,
patient’s weight is kept. Then UF pump can
remove excess water from patient acurately.
SWS-6000 Series Hydraulic Principle
Disinfection System:
FUNCTION:Suck disinfectant into machine for
disinfection after threapy.
COMPOSITION:
(1) SV7:Disinfectant valve. Machine sucks
paracetic acid via SV7 to perform cold chemical
disinfection.
(2) SV8:Disinfectant valve. Machine sucks citric
acid via SV8 to perform heat chemical disinfection.
(3) SV19:Solenoid valve. It allows air flow into
machine to return disinfectant to canister after
disinfection.
(4) NF8:Check valve.
SWS-6000 Series Hydraulic Principle
Disinfection System:
COMPOSITION:
(5) SV9:Disinfection [Link] opens in
disinfection proces for disinfectant circulation.
(6) QJ1/QJ2:Rinse chamber to place concentrate
suction tubes.
(7)SV2:Disinfection [Link] opens in
disinfection proces for disinfectant circulation.
DESCRIPTION:
UF pump generates a minux pressure first, then
SV7 or SV8 [Link] pump draws disinfectant
continuously to JQ tank until reaches the preset
volume.
We recommend heat chemical disinfection after
each treatment.
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