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TIP Dressing Check Sheet.

This document is a checklist for monitoring tip dressing, tip changing, and welding gun conditions across three shifts (A, B, C). It outlines 6 checkpoint items to check including gun alignment, holder and tip condition, gun cooling system, air/sensor hose condition, tip life condition, and automatic tip changing system. For each shift, times are allocated for tip dressing, tip changing, and checking each checkpoint. Space is provided to log the status of each checkpoint as ok, not ok, or corrected. Notes provide guidance on the checking process and documenting any process problems or improvements over time.

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Narayanasami Kannan
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759 views1 page

TIP Dressing Check Sheet.

This document is a checklist for monitoring tip dressing, tip changing, and welding gun conditions across three shifts (A, B, C). It outlines 6 checkpoint items to check including gun alignment, holder and tip condition, gun cooling system, air/sensor hose condition, tip life condition, and automatic tip changing system. For each shift, times are allocated for tip dressing, tip changing, and checking each checkpoint. Space is provided to log the status of each checkpoint as ok, not ok, or corrected. Notes provide guidance on the checking process and documenting any process problems or improvements over time.

Uploaded by

Narayanasami Kannan
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

MODEL Date

Partname Shift
LineCaptain
Name
A-Shift TipDressing
Tip
Changing
IfNGCondition. B-Shift TipDressing
Tip
Changing
IfNGCondition. C-Shift TipDressing TipChanging IfNGCondition.
First 8.00~8.30 4.30~5.00
1.00~1.30
CheckPointPhotos MajorProblem A-Shift B-Shift C-Shift
Mr. Mr. Mr.
A/B/C
Tip Dressing / Changing Confirmation Check Sheet.
Frequency
TIPDressing/ ChangingProcessConditionConfirmation.
Process CheckPoint [Link]
1.00~1.30
Middle 8.30~9.00 5.00~5.30
1.30~2.00
Last 9.00~9.30 5.30~6.00
2.00~2.30
First 9.30~10.00 6.00~6.30
2.30~3.00
Middle 10.00~10.30 6.30~7.00
3.00~3.30
1 GunAlignment
2
Holder&Tip
Condition
Manual
Manual
3.00~3.30
Last 10.30~11.00 7.00~7.30
3.30~4.00
First 11.00~11.30 7.30~8.00
4.00~4.30
Middle 11.30~12.00 8.00~8.30
4.30~5.00
Last 12.00~12.30 8.30~9.00
5.00~5.30
Condition
3 GunCoolingSystem Auto
5.00~5.30
First 12.30~1.00 9.00~9.30
5.30~6.00
Middle 1.00~1.30 9.30~10.00
6.00~6.30
Last 1.30~2.00 10.00~10.30
6.30~7.00
First 2.00~2.30 10.30~11.00
4 ATDSystem Auto
First
7.00~7.30
Middle 2.30~3.00 11.00~11.30
7.30~8.00
Last 3.00~3.30 11.30~12.00
First 3.30~4.30 12.00~1.00
Middle Sign Prod QC Sign Prod QC Sign Prod QC 6 TipLifeCondition
Auto
Manual
5 Sensor/ AirHose
Middle Sign Prod QC Sign Prod QC Sign Prod QC
Last
WS QC WS QC WS QC
[Link] marksymbol,IfanyNGmeansput marksymbol &AfterNG.
Point has been corrected put symbol. [ it is correction condition ok ]
[Link] stationeachgunfirst&lastspotsmustbechecked[DriveCheck]
[Link].
ProcessCondition&Judgment
Prod&QC
Sign
Note
[Link]&Cleaning.
[Link]&CleaningtoEnsured,TipChangingFrequencyToCheck. [Link]
Dressing&CleaningTimeToCheckTheBurr,Damage,DustCondition
6 TipLifeCondition Manual
"A"Shift "B"Shift "C"Shift
Ok/NG Ok/NG Ok/NG
[Link] Stationname Major problem Improvement Action Status [Link] Stationname Major problem Improvement Action Status
ProcessProblem&
Improvement
History.
1 1
2 2
3 3
4 4
5 5
6 6

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