OMNI Flow Computers, Inc.
Date:
17
Dec
Version:
07
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Contents
User Manual Reference
This technical bulletin
supplements the information
contained in the User
Manual, applicable to all
OMNI flow computer
firmware revisions.
OMNI 68-6201
CPU
The 68-6201 CPU Module
is an updated CPU for the
Omni 6000/3000 Flow
Computer. It is compatible
with all existing I/O boards
and can be used as a direct
replacement of the 16Mhz
68-6001 CPU board within
any system.
Getting Tech Support
OMNI Technical support is
available at:
Scope ....................................................................................................... 2
Abstract ................................................................................................... 2
Features and Specifications .................................................................. 2
Installation............................................................................................... 3
Quick Installation Reference ................................................................. 3
Jumper Settings ..................................................................................... 4
FlashUpdateJumper.......................................................................................................4
WdogJumper......................................................................................................................4
Operation................................................................................................. 4
Applicationselection.......................................................................................................4
SavingaPreviousFirmwareVersion........................................................................5
Flash Updating........................................................................................ 5
FlashUpdateJumper.......................................................................................................6
Phone: (281) 240-6161
Using SmartFlash ................................................................................... 6
Fax: (281) 240-6162
Connecting to the CPU for the first time .............................................. 7
Technical information is
available on our website at:
www.omniflow.com
Or send email to:
[email protected]
Installing USB Drivers ............................................................................ 7
WinXP,2000,Vista..................................................................................................7
Method1.....................................................................................................................7
Method2.....................................................................................................................7
Boot Option Menu .................................................................................. 8
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OMNI 6000 / OMNI 3000 Flow Computers
Technical Bulletin
Scope
This technical bulletin applies to all revisions of the OMNI 3000/6000 Flow Computers.
Abstract
OMNI Flow Computers manufactures an updated CPU Module for the OMNI 3000/6000
Flow Computers. The module model produced is:
68-6201 CPU Module
This CPU Module provides an advanced 32 bit processor, FLASH Memory, additional
battery backed up memory to provide additional resources for future enhancements. The
firmware can be upgraded in the field using a utility program and binary files licensed
through Omni Flow Computers, Inc.
Currently, two applications can be loaded into the FLASH memory; the user configures
which of the two applications to run on power up.
Features and Specifications
The 68-6201 CPU is a migration of the 68-6001 CPU. It has an updated processor as well
as additional memory and resources for future enhancements. The board contains FLASH
memory instead of EPROM for holding the Application Firmware and EEPROM for
retaining I/O calibration data. I/O calibrations will be restored from EEPROM after a
memory clear operation is performed. The FLASH memory is large enough to store code
for multiple firmware applications. A card ejector is also provided on the module to help
remove the module from the flow computer chassis.
The 68-6201 runs the same firmware as the 68-6001 CPU and is backward compatible
with all I/O modules. Features of the CPU module are:
32 bit advanced processor
4 Mbytes of FLASH memory
2 Mbytes of Battery Backed RAM
4 Mbytes of Fast Execution RAM
Temperature Compensated Real Time Clock Oscillator
EEPROM for storing I/O Calibration Data
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OMNI 68-6201 CPU
Installation
To install in an existing flow computer, use OmniCom to retrieve your current
configuration before removing the CPU module. Pull out the CPU module and remove
the front panel ribbon cable. Re-connect the ribbon cable to the new 68-6201 CPU and
insert in the flow computer chassis. Use OmniCom to transfer the configuration to the
new CPU.
All active inputs and outputs will need to be re-calibrated.
Quick Installation Reference
FLASH Memory
Flash is a nonvolatile
memory that can be
electrically erased and reprogrammed. It is divided
up into blocks which can be
erased and programmed
individually and does not
require power to retain the
information programmed
into it.
Follow these steps to install the CPU module.
Use OmniCom to retrieve the configuration from the current CPU and
save to a disk file. Refer to OmniCom help and documentation if unfamiliar
with this operation.
Power down the unit, remove the current CPU and replace with the 686201 CPU board.
Power up and verify that the desired firmware revision is contained in
FLASH by scrolling to the bottom of the Status screen. If the correct
application is not running, refer to the sections on FLASH Updating and
Application Selection.
CPU Jumper Settings
For normal operation the
Flash Update jumper should
be in the Disabled position
and the Watchdog jumper
should be In.
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Transfer the saved configuration using OmniCom.
Re-calibrate the analog inputs and outputs.
OMNI 6000 / OMNI 3000 Flow Computers
Technical Bulletin
Jumper Settings
Figure 1 is a drawing of the OMNI 68-6201 CPU Module.
Figure 1. The OMNI CPU Module Model 68-6201 showing jumper locations.
Flash Update Jumper
The Flash Update jumper is left in Disabled for normal operation. It is moved to the
Enabled position only when programming the FLASH with a new application. If the
jumper is left in the Enabled position when running an application, an alarm will be
generated.
Note: The Flash Update jumper ensures that the application programs stored within the
CPU FLASH memory cannot be changed accidentally, or without on-site operator
intervention. This is an OIML/WELMEC/Weights and Measures requirement.
Wdog Jumper
The Watchdog Wdog jumper is provided for factory use only and is always in the In
position during normal operation.
Operation
Application Selection
Currently, two OMNI firmware applications can be loaded into the FLASH memory at
any time. The user configures which application the flow computer should use by
switching the flow computer to the BootLoader menu and making the appropriate
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OMNI 68-6201 CPU
selection. This application selection process is only required after an upgrade of FLASH
memory, or if you wish to switch between application images. The BootLoader menu is
accessed as described below.
Make sure the Program Lockout Switch, located on the rear face of the
front panel PCB, is in the Enabled position. The Program Lockout Switch
is the lower red switch.
Press and hold the <Prog> key on the Front Panel Keypad.
Press the red Reset switch located on the rear face of the front panel
PCB. The reset switch is the upper red switch.
Release the reset switch while continuing to press the <Prog> key.
Once the BootLoader menu is entered, the user has 5 seconds to press a key (i.e. make a
menu selection change) before the default application is booted. Once a key has been
pressed, the default application will be booted following a 5 minute period of key press
inactivity. If there are no valid application images loaded in Flash memory, the system
will restart and run in the Idle mode of the BootLoader.
Within the BootLoader Menu, scroll down to Select BootImage and select the default
application you wish to run at startup. If only one application is loaded in Flash memory,
the single application will be pre-selected for booting. Press the <Enter> key to boot the
selected application. If the user is selecting the other application for booting, both the old
and new application selections are presented with a user prompt for confirmation. If the
application number and/or the major revision number are different in the two applications,
a second prompt is presented to the user with a warning that ALL RAM will be cleared
upon booting the selected application.
Note: I/O calibration data will be retained by restoring a backup from EEPROM.
Saving a Previous Firmware Version
The ability to store two sets of application code in the CPUs FLASH memory currently,
also gives the user the option of updating his application firmware at some point and
retaining the previous firmware version for backup purposes. This would allow a user to
revert to using the previous firmware version should he so desire.
FLASH Updating
To update FLASH memory the CPU needs to be placed in the BootLoader Idle mode
and the OMNI SmartFlash program to transfer the new application image file(s).
The PC connects to the CPU board via a USB cable. The SmartFlash application
installation includes the necessary USB driver files. The driver can be installed either
prior to or after connecting the 68-6201 CPU to a PC. See the section: Installing the USB
drivers.
TB-071201A All Revisions
OMNI 6000 / OMNI 3000 Flow Computers
Technical Bulletin
Flash Update Jumper
Prior to updating the FLASH memory using SmartFlash, the Flash Update jumper on the
CPU module must be installed in the Enabled position. The flow computer must be
powered down and the CPU module removed to change the jumper setting. After reprogramming the CPU FLASH memory, the flow computer must be powered down and
the jumper returned to the Disabled position or an alarm will be generated when the
application runs.
Using SmartFlash
SmartFlash, the utility for updating the FLASH in the 68-6201 CPU, is available for
download from the Omni web site. Refer to SmartFlash help and documentation for detail
on operation.
When SmartFlash is installed the drivers necessary to connect the PC to the CPU module
are included. See the section on installing USB drivers.
Activate the BootLoader mode in the flow computer by pressing and holding the <Prog>
key on the keypad while resetting the panel as described earlier. Immediately scroll down
to Enter BootLoader and press the <Enter> key. The BootLoader will be in Idle
mode waiting for commands from the SmartFlash utility program.
Run SmartFlash and make the following selections:
1. Select the OMNI 68-6201 target unit from the available selections.
2. Select one or both binary files to transfer to the CPU.
3. Select which Flash application image location you want each application file to be
programmed to.
4. Select the application image to be booted by default.
5. Select whether you would like to clear configuration memory only or clear all
memory. Clearing RAM will also force a unit reset and subsequent boot of the
selected default application.
6. Select the Start button to initiate the programming sequence.
The application file(s) will be transferred to the CPU and then verified. Once verified you
will be prompted to select whether you want to go ahead and program the FLASH. The
selected applications will then be programmed into the selected Flash memory image
areas. If a RAM clear option was selected, the RAM is cleared following a successful
programming sequence and finally the selected application is booted and run.
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OMNI 68-6201 CPU
Connecting to the CPU for the first time.
Installing USB Drivers
Win XP, 2000, Vista
There are two methods for installing the necessary USB drivers for Win2000/XP/Vista.
Method number 1 is the easiest method and is recommended. Method number 2 is the
standard method for installing a driver in Windows which involves interaction with the
Found New Hardware Wizard dialogs.
Method 1 - RECOMMENDED
This method should be implemented PRIOR to connecting your PC to a Omni 68-6201
unit. Locate the file CDM_Setup.exe within the SmartFlash application installation
directory. The standard SmartFlash installation directory is given below.
C:\OmniFlow\SmartFlash
Execute the executable file CDM_Setup.exe using the Windows Start menu Run
selection. Use the Run dialogs Browse button to navigate to the
CDM_Setup.exe file. Press the OK button to execute the file. Alternately, the file can
be executed from within Windows Explorer navigate to the file location and doubleclick it to execute the file. A message dialog will appear indicating that the driver was
successfully installed.
Method 2
Apply power to a unit with an installed 68-6201 CPU board. Connect the USB between
the unit and the PC requiring driver installation. Windows will recognize that a new
device type has been connected and will invoke the Found New Hardware Wizard series
of dialogs to perform a manual installation of the required driver files. Driver files are
located in the following standard location:
C:\OmniFlow\SmartFlash\USB Drivers\Windows Vista-XP-2K
The SmartFlash installation includes driver installation guides for both Windows 2000 and
Windows XP/Vista. These guides are in the form of PDF files and are specified below.
C:\OmniFlow\SmartFlash\USB Drivers\Windows Vista-XP-2K\Windows 2000
Installation Guide.pdf
C:\OmniFlow\SmartFlash\USB Drivers\Windows Vista-XP-2K\Windows XP Installation
Guide.pdf
Follow section 2.1 Installing CDM Drivers in the appropriate guide to complete the
installation.
Follow section 2.1 Installing D2XX Drivers in the above guide to complete the
installation.
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OMNI 6000 / OMNI 3000 Flow Computers
Technical Bulletin
Boot Option Menu
The following items are available through the Boot Option Menu
Boot 2X.75.YY
Continue and run the Application indicated.
Show Revisions
Select to view the revisions of the BootLoader and installed
applications.
Select BootImage
Select to choose which Applications will run at startup. The
application is immediately booted.
Enter BootLoader
Select to enter the BootLoader Idle mode and wait for commands
from SmartFlash.
Clear Calib RAM
Select to clear all calibrations in both RAM and EEPROM. The
booted application will set all calibration data entries to their defaults.
The boot application is immediately booted. Note that ALL
previously stored calibration data will be lost!
Clear Config RAM
Select to clear the system configuration RAM area of the selected
application. Calibrations and Totalizers will be retained. The boot
application is immediately booted.
Clear All RAM
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Select to clear all memory including Totalizers. Calibrations will be
retained. The boot application is immediately booted.
