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Standard Pad Eye 10T SWL-modif

This document provides calculations for a 3 ton lift lug. It includes general data on load specifications, shackle and sling properties, and lug dimensions. Stress calculations are shown for tensions, bending, shear, and von mises stresses on the lug. Stresses are also calculated near the pin hole. Weld calculations are presented for fillet welds on the lug and cheek plate. All stress values are checked against allowable limits from design codes. The calculations show the lug design meets all strength and stress requirements.

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2K views8 pages

Standard Pad Eye 10T SWL-modif

This document provides calculations for a 3 ton lift lug. It includes general data on load specifications, shackle and sling properties, and lug dimensions. Stress calculations are shown for tensions, bending, shear, and von mises stresses on the lug. Stresses are also calculated near the pin hole. Weld calculations are presented for fillet welds on the lug and cheek plate. All stress values are checked against allowable limits from design codes. The calculations show the lug design meets all strength and stress requirements.

Uploaded by

rustamriyadi
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLS, PDF, TXT or read online on Scribd
  • Calculation of Lift Lug 3T: Detailed engineering calculations for lifting lugs, including design load, checks, and material properties.
  • Weld Calculation of Lift Lug: Calculates necessary weld specifications and stress checks for lift lugs.

CALCULATION OF LIFT LUG 3T

Generals Data:
Number of lug, NL

Pad Eye Load / Weight, W SWL


Angle, of Load with Vertical
Out of Plane Angle
Dynamic Load Factor DLF (Table 1)

=
=
=
=

Design Load
Load in vertical force, Pz = W SWL COS

Load in horizontal force (in-plane), Py = W SWL sin.cos

Load in lateral force (out-of-plane), P x = W SWL sin.sin


Max tension force in sling, Fsl = (Fz2 + Fy2 + Fx2)0.5

Pad Eye Design Load Pd = P x DLF


Design Load in Vertical Direction, PzD = Pz x DLF

Design Load in horizontal force (in-plane), P yD = Pz x DLF

Design Load in lateral force (out-of-plane), P xD = Pz x DLF+ 5% Pd

Shackles Data:
(Shackle Crosby G-2130 5/8" 2T WLL)
Check R > 1.25 DH
Shackle working load limit, WLLs

=
=

Safety factor of shackle, SFs

Shackle max. proof load, MPLs

Pin diameter, DP

Jaws width, W J

Jaws height, HJ

Sling Data: (5.5T WLL)


Diameter of sling, Ds

=
=

Minimum Breaking Force, P


Working Load Limit, WLLsl = 75% x 1.5P / (5 x 9.81)

=
=
P

Safety factor of sling, SFsl


Sling ultimate load, Usl

=
PZ

R
PY

DH

HT
Z

HH

PX

Lug Dimensions:

WL

Page 3

Total Height of lift lug, HT

Height of hole centreline, HH

Width of lug, W L

Radius of lug, R
Diameter of hole, DH

=
=
=
=
=

Thickness of lug, tL
Radius of cheek, r
Thickness of cheek, tC
Check shackle strength, Fsl / MPLs

Check sling strength, Fsl / Usl

Check space of hole and pin, Dp / DH

Dp - DH

Check space of jaws and lug thickness, tL+2tC / W J

(W J - tL - 2 tC)/2
Check space of jaws, lug height and dia. of sling
HJ - R - 1.5Ds + DH/2

=
=
=

Material, Stress and Properties Data:


Lug material
Yield stress, Sy

=
=

Allowable stress based on AISC Code 9th Ed. :


Allow. Tensile Stress, Sta = 0.6 Sy
Allow. Tensile Stress at pin hole, Stp = 0.45 Sy
Allow. Bending Stress, Sba = 0.66 Sy (In-Plane)
Allow. Bending Stress, Sbao = 0.75 Sy (out of-plane)
Allow. Shear Stress, Ssa = 0.4 Sy
Allow. Bearing Stress, Sbra = 0.9 Sy
Allow. Von Misses Stress, Sx = 0.75 Sy
Allow. Hertz Stress,(at Pin Hole) SH = 2.5 Sy

=
=
=
=
=
=
=
=

DH/2R
Stress-Concentration factor (near hole), K
(for flat plate with centrally located circular hole in tension based on D H/2R value)
Section modulus of lugs, SLy = tL2 W L / 6
Section modulus of lugs, SLx = tL W L2 / 6
(2)

=
=
=
=

Stresses at Lug:
Tension stress z-axis, Stz = Fz /(W L tL)
Bending stress z-axis, Sbz = HH(Fy/SLx+Fx/SLy)
Shear stress y-axis, Ssy = Fy / (W L tL)
Shear stress x-axis, Ssx = Fx / (W L tL)
Total stress, ST = Sqrt( (Stz+Sbz)2+ Ssy2+ Ssx2)
Check tension stress z-axis, Stz/Sta

=
=
=
=
=
=

Check bending stress z-axis, Sbz/Sba

Check shear stress y-axis, Ssy/Ssa

Check shear stress x-axis, Ssx/Ssa

Check total stress, ST/Sy

Unity Check, Stz/Sy + Sbz/Sy + Ssy/Sy + Ssx/Sy

Page 4

Stresses near the Hole:


Tension stress, Stz = K Fz / [(W L - DH) tL]
Tension stress, Sty = K Fy / [(HH + R - DH) tL]
Shear stress, Ssx = K Fx / [(W L - DH) tL]
Total stress, ST = Sqrt( Stz2+ Sty2+ Ssx2)
Bearing stress, Sbr = Fsl / [Dp (tL + 2tc)]
Pull-out shear, Ssp = Fsl / [tL(R - DH) + 2tc(r - DH)]
Check tension stress z-axis, Stz/Sta

=
=
=
=
=
=
=

Check tension stress y-axis, Sty/Sta

Check shear stress x-axis, Ssx/Ssa

Check total stress, ST/Sy

Check bearing stress, Sbr/Sba

Check pull-out shear stress, Ssp/Ssa

Unity Check, Stz/Sy + Sty/Sy + Ssx/Sy

Hertz/Contact Stress Check at Pin Hole


Pad Eye Design Load Pd
Design Load per Unit Length P
Modulus of Elasticity E
Poisson Ratio v
Diameter of Pin Hole DH
Diameter of Pin Dp
Hertz Stress at Pin Hole SH act=[P x E x ( DH - Dp)/( x (1- v2) x DH-Dp)^0.5

=
=
=
=
=
=
=

Allowable Hertz Stress SH


Hertz Stress SH check

=
=

Von Mises Stress Check as Lug


Von Mises Stress Check as Lug (Actual) ((Stb+Sbbx+Sbby)^2+3(Ssx^2+Ssy^2))^0.5
Von Mises Stress Check as Lug (Allowed)
Von Mises Stress Check as Lug Check

=
=
=

Note:
1. Lateral force is calculated based on 5% vertical force
2. Taken from Roy Craig Jr., "Mechanic of Materials", page : 619, Figure: 12.3

Page 5

UG 3T

1.0
3 Ton
60.0 deg
5.0 deg
2.0

=
=

1.05 rad
0.09 rad

1.50 Ton

3307 lbs

2.59 Ton

5706 lbs

0.23 Ton

499 lbs

3.00 Ton

6614 lbs

6 Ton

13228 lbs

3 Ton

6614 lbs

5 Ton

11412 lbs

1 Ton

1660 lbs

4409 lbs

4.00 Ton

8818 lbs

16 mm

0.63 in

21 mm

0.81 in

48 mm

1.88 in

16 mm
220 N

0.63 in

lbs

5.0 Ton

11124 lbs

44497 lbs

Table 1. API RP 2A WSD Sec.2.4.2.c


LIFT TYPE
DLF
Lift as Open Sea
2.0
Lift at Sheltered Locations

OK

2.00 Ton
2.0

4.0
20 Ton

Page 6

1.5

200 mm

7.87 in

100 mm

3.94 in

200 mm
100 mm
40 mm
20 mm
0 mm
0 mm

7.87 in

=
=
=
=
=

3.94
1.57
0.79
0.00
0.00

Safe

Ratio

75.00%

Safe

Ratio

14.86%

Clear

Ratio

40.00%

24.00 mm

in
in
in
in
in

0.94 in

Ratio

0.30 mm
Fail
Ratio
mm
-56.20

=
=
=

A-36
248.21 MPa

36000 psi

148.93
111.70
163.82
186.16
99.28
223.39
186.16
620.53

=
=
=
=
=
=
=
=

21600
16200
23760
27000
14400
32400
27000
90000

Clear

MPa
MPa
MPa
MPa
MPa
MPa
MPa
MPa

97.09%
0.01 in
217.57%
-2.21 in

psi
psi
psi
psi
psi
psi
psi
psi

0.20
2.50
13.33 cm3
133.33 cm3
3.68
35.69
6.35
0.56
39.88
Safe

=
=

0.81 in3
8.14 in3

MPa
MPa
MPa
MPa
MPa
Ratio

=
=
=
=
=
=

533
5176
920
81
5784
2.47%

Safe

Ratio

21.79%

Safe

Ratio

6.39%

Safe

Ratio

0.56%

Safe

Ratio

16.07%

Safe

Ratio

18.64%

psi
psi
psi
psi
psi

Page 7

11.49
19.83
1.73
22.98
91.94
18.39
Safe

MPa
MPa
MPa
MPa
MPa
MPa
Ratio

=
=
=
=
=
=
=

1667
2876
252
3334
13334
2667
7.72%

Safe

Ratio

13.31%

Safe

Ratio

1.75%

Safe

Ratio

9.26%

Safe

Ratio

41.16%

Safe

Ratio

18.52%

Safe

Ratio

13.32%

6
0.3
200000
0.3
40
16
28.06

Ton
Ton/ mm
Mpa

620.53
Safe

Mpa
Ratio

4.5%

47.03
186.16
Safe

Ratio

25.3%

psi
psi
psi
psi
psi
psi

mm
mm
Mpa

Page 8

WELD CALCULATION OF LIFT LUG

General Data:
Max vertical load
Uncertainty factor for CG, 10%
Total weight, W
Number of lug, NL

=
=
=
=
=
=
=
=
=
=
=

Safety Factor, SF
Calculated Total Weight, W C
Angle,
Vertical force z-axis, Fz
Horizontal force y-axis, Fy
Lateral force x-axis, Fx
Sling force, Fsl

FZ

4.50
0.45
4.95
1.00
2.00
3.00
60
1.50
2.59
0.23
3.00

Ton
Ton
Ton

=
=
=

9921 lbs
992 lbs
10913 lbs

deg
Ton
Ton
Ton
Ton

=
=
=
=
=

1.05
3307
5706
499
6614

rad
lbs
lbs
lbs
lbs

17.32
0.00
0.39
0.00
9600

in
in
in
in
psi

191
329
29
0

Fsl
R

FY

HT

DH
HH

WL

Weld length (assume only top and bottom side welded -conservative method)
Weld length around on lug, Aw = 2W L + 2tL
=
440 mm
Length of weld around on each cheek, Ac = 2r
=
0 mm
Fillet weld dimension on lug, w
Fillet weld dimension on cheek, wc
Allowable weld stress, Sw

=
=
=

10 mm
0 mm
66.19 MPa

=
=
=
=
=

Load on fillet weld per linear inch of weld:


Tension stress of weld, St = Fz / Aw
Shear stress of weld, Ss = Fy / Aw
Lateral stress of weld, Sl = Fx / Aw
Cheek plate stress of weld, Scp = Fsl tc / [Ac (tL + 2tc)]

=
=
=
=

33.43
57.69
5.05
0.00

=
=
=
=

Load on weld:

Page 3

N/mm
N/mm
N/mm
N/mm

lbs/in
lbs/in
lbs/in
lbs/in

Tension stress of weld, ft = St / (0.707w)


Shear stress of weld, fs = Ss / (0.707w)
Lateral stress of weld, fl = Sl / (0.707w)
Total stress of weld, fT = Sqrt( ft2 + fs2 + fl2 )
Each cheek pl. stress of weld, f c = Scp / (0.707wc)

=
=
=
=
=

Check tension stress, ft/Sw


Check shear stress, fs/Sw
Check lateral stress, fl/Sw
Check total stress, fT/Sw
Unity Check, ft/Sw + fs/Sw +fl/Sw
Check cheek plate stress

=
=
=
=
=
=

4.73
8.16
0.71
9.46

MPa
MPa
MPa
MPa

0.00 MPa
OK
OK
OK
OK
OK
OK

Ratio
Ratio
Ratio
Ratio
Ratio
Ratio

=
=
=
=
=

686
1183
104
1372
0

=
=
=
=
=
=

7.14%
12.33%
1.08%
14.29%
20.55%
0.00%

Book Reference : Eugene F.Megyesy, "Pressure Vessel Handbook-Eleventh Edition", page : 459.

Page 4

psi
psi
psi
psi
psi

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